PQ60120EML04NNS

Technical S pecification PQ60120EML04 48V in Input 12Vout Output 4Amp Current 2000Vdc Isolation Eighth-brick DC/DC Conver ter T h e PQ6 0120 EM L 04 Pow e r Qor ™ M eg a e i gh th- bri c k c on v er t er is a n ext -ge ner a ti on , b o ar d- mo un t ab l e, iso la t ed , fixed s wit ch ing freq u enc y DC /DC co nv er t er th a t us es sy n chr on ou s r ect ifi ca ti on t o ac hie ve ext r emel y h igh co nv er sio n effic ien cy . T he p ower d is sip a te d by th e con v ert er i s so l ow th a t a h ea tsin k is no t re qu ir ed, whi ch sa ves cos t, weigh t, h eigh t, a n d a p pl ica tion effor t. A ll of the po wer an d c on tro l co mp o n en t s a r e mo un t ed t o t h e mu l ti- l ay er P CB s ub s tr a t e wit h hi ghyield surface mount technology. Since the PowerQor ™ con ver ter h a s n o exp l icit ther ma l in ter fac es , it i s extr emel y r el i able. RoHS compliant (see page 12 ). Operational Features • High efficiency, 90% at full rated load current • Delivers up to 50 Watts of output power with minimal derating - no heatsink required • Wide input voltage range: 35V – 75V, with 100V 100ms input voltage transient capability • Fixed frequency switching provides predictable EMI performance • No minimum load requirement means no preload resistors required PQ60120EML04 Module Pr otection Features • Input under-voltage lockout disables converter at low input voltage conditions • Output current limit and short circuit protection protects converter and load from permanent damage and consequent hazardous conditions • Active back bias limit prevents damage to converter from external load induced pre-bias • Output over-voltage protection protects load from damaging voltages • Thermal shutdown protects converter from abnormal environmental conditions Mechanical Features • Industry standard eighth-brick pin-out configuration • Industry standard size: 0.90” x 2.3” (22.9x58.4mm) • Total height only 0.335” (8.5mm), permits better airflow and smaller card pitch • Total weight: 0.68 oz. (19 grams) • Flanged pins designed to permit surface mount soldering (to avoid wave solder) using FPiP technique Contr ol Features • On/Off control referenced to input side (positive and negative logic options are available) • Remote sense for the output voltage compensates for output distribution drops • Output voltage trim permits custom voltages and voltage margining Product # PQ60120EML04 Phone 1-888-567-9596 www.synqor.com • 2000V, 30 MΩ input-to-output isolation provides input/output ground separation • UL/cUL 60950-1 recognized (US & Canada), basic insulation rating • TUV certified to EN60950-1 • Meets 72/23/EEC and 93/68/EEC directives which facilitates CE Marking in user’s end product • Board and plastic components meet UL94V-0 flammability requirements Safety Features Doc.# 005-2EM612E Rev. C 04/25/06 Page 1 Technical Specification MECHANICAL DIAGRAM 0.14 (3.56) Input: I nput: Output: Current: Package: 35-75 V 12 V 4A Eighth-brick 2.30 (58.42) 0.150 (3.81) 2.00 (50.8) 0.150 (3.81) 0.300 (7.62) 0.90 (22.86) 0.600 (15.24) Top View 0.300 (7.62) 0.450 (11.43) 0.600 (15.24) 0.335 Side View Bottom side Clearance See Note 9 (8.5) EMA Option 0.424 (10.76) max height See Note 9 0.019 +0.013 (0.48 +0.33) Lowest Component EMA Option 0.076 (1.93) min clearance See Note 9 Load Board Flanged Pin See Note 10 0.110 (2.79) See Note 3 NOTES 1) Pins 1-3, 5-7 are 0.040” (1.02mm) diameter. with 0.080” (2.03mm) diameter standoff shoulders. 2) Pins 4 and 8 are 0.062” (1.57 mm) diameter with 0.100” (2.54 mm) diameter standoff shoulders. 3) Other pin extension lengths available. Recommended pin length is 0.03” (0.76mm) greater than the PCB thickness. 4) All Pins: Material - Copper Alloy Finish (RoHS 5/6) - Tin/Lead over Nickel plate Finish (RoHS 6/6) - Matte Tin over Nickel plate 5) Undimensioned components are shown for visual reference only. 6) All dimensions in inches (mm) Tolerances: x.xx +/-0.02 in. (x.x +/-0.5mm) x.xxx +/-0.010 in. (x.xx +/-0.25mm) 7) Weight: 0.68 oz. (19 g) typical 8) Workmanship: Meets or exceeds IPC-A-610C Class II 9) Modules can be ordered as EMA option that have different pins to provide a minimum bottom side clearance of 0.076” while increasing maximum height to 0.424”. See ordering page for more information. 10) The flanged pins are designed to permit surface mount soldering (allowing to avoid the wave soldering process) through the use of the flanged pin-in-paste technique. Product # PQ60120EML04 Phone 1-888-567-9596 PIN DESIGNATIONS Pin No. 1 2 3 4 5 6 7 8 Notes: 1. SENSE(–) should be connected to Vout(–) either remotely or at the converter. 2. Leave TRIM pin open for nominal output voltage. 3. SENSE(+) should be connected to Vout(+) either remotely or at the converter. Name Vin(+) ON/OFF Vin(-) Vout(-) SENSE(-) TRIM SENSE(+) Vout(+) Function Positive input voltage TTL input to turn converter on and off, referenced to Vin(-), with internal pull up. Negative input voltage Negative output voltage Negative remote sense1 Output voltage trim2 Positive remote sense3 Positive output voltage www.synqor.com Doc.# 005-2EM612E Rev. C 04/25/06 Page 2 Technical Specification PQ60120EML04 ELECTRICAL CHARACTERISTICS Parameter ABSOLUTE MAXIMUM RATINGS Input: I nput: Output: Current: Package: 35-75 V 12 V 4A Eighth-brick TA=25°C, airflow rate=300 LFM, Vin=48Vdc unless otherwise noted; full operating temperature range is -40°C to +100°C ambient temperature with appropriate power derating. Specifications subject to change without notice. Min. Typ. Max. 100 80 100 2000 100 125 18 48 33 29.5 3.5 28 2.5 200 7 175 1.0\4.7 47 11.85 12.000 75 34 30.5 4.5 1.9 50 5.0 0.01 Units V V V V °C °C V V V V V A mA mA A 2s mV mA mA A µF\µH µF V %\mV %\mV mV V mV mV A A V A mA µF dB Notes & Conditions Continuous Continuous 100ms transient, square wave Basic insulation, Pollution Degree 2 Input Voltage Non-Operating Operating Operating Transient Protection Isolation Voltage (input to output) Operating Temperature Storage Temperature Voltage at ON/OFF input pin Operating Input Voltage Range Input Under-Voltage Lockout Turn-On Voltage Threshold Turn-Off Voltage Threshold Lockout Voltage Hysteresis Maximum Input Current No-Load Input Current Disabled Input Current Inrush Current Transient Rating Response to Input Transient Input Reflected Ripple Current Input Terminal Ripple Current Recommended Input Fuse Input Filter Component Values (C\L) Recommended External Input Capacitance Output Voltage Set Point Output Voltage Regulation Over Line Over Load Over Temperature Total Output Voltage Range Output Voltage Ripple and Noise1 Peak-to-Peak RMS Operating Output Current Range Output DC Current-Limit Inception Output DC Current-Limit Shutdown Voltage Back-Drive Current Limit while Enabled Back-Drive Current Limit while Disabled Maximum Output Capacitance Input Voltage Ripple Rejection Output Voltage during Load Current Transient For a Step Change in Output Current (0.1A/µs) For a Step Change in Output Current (5A/µs) Settling Time Turn-On Transient Turn-On Time Start-Up Inhibit Time Output Voltage Overshoot 100% Load 50% Load Semiconductor Junction Temperature Board Temperature Transformer Temperature Isolation Voltage (dielectric strength) Isolation Resistance Isolation Capacitance2 -40 -55 -2 35 32 28.5 2.5 INPUT CHARACTERISTICS 100% Load, 35 Vin 20 OUTPUT CHARACTERISTICS 150V/ms input transient RMS thru 10µH inductor; Figures 13 & 15 RMS; Figures 13 & 14 Fast blow external fuse recommended Internal values; see Figure E Typical ESR 0.1-0.2Ω; see Figure 13 12.15 11.75 +0.01 \ 1 +0.05 \ 6 +0.01 \ 1 +0.05 \ 6 +24 +100 12.25 75 15 5.0 7.0 0.10 10 60 250 250 800 100 20 4.2 5.5 0.24 50 1,000 0 4.5 Over sample, line, load, temperature & life 20MHz bandwidth; Figures 13 & 16 Full Load; Figures 13 & 16 Full Load; Figures 13 & 16 Subject to thermal derating; Figures 5 - 8 Output Voltage 10% Low; Figure 17 Negative current drawn from output Negative current drawn from output 12Vout at 4.2A Resistive Load 120 Hz; Figure 20 50% to 75% to 50% Iout max; Figure 11 50% to 75% to 50% Iout max; Figure 12 To within 1% Vout nom Full load, Vout=90% nom.; Figures 9 & 10 -40°C to +125°C; Figure F 1,000 µF load capacitance, Iout = 0A Figures 1 - 4 Figures 1 - 4 Package rated to 150°C UL rated max operating temp 130°C See Figures 5 - 8 for derating curves DYNAMIC CHARACTERISTICS mV mV µs ms ms % % % 180 5 230 0 90 89.5 10 250 EFFICIENCY TEMPERATURE LIMITS FOR POWER DERATING CURVES 125 125 125 2000 30 470 °C °C °C V MΩ pF ISOLATION CHARACTERISTICS Note 1: For applications requiring reduced output voltage ripple and noise, consult SynQor applications support (e-mail: support@synqor.com) Note 2: Higher values of isolation capacitance can be added external to the module. Product # PQ60120EML04 Phone 1-888-567-9596 www.synqor.com Doc.# 005-2EM612E Rev. C 04/25/06 Page 3 Technical Specification ELECTRICAL CHARACTERISTICS (Continued) Parameter P FEATURE CHARACTERISTICS Input: I nput: Output: Current: Package: 35-75 V 12 V 4A Eighth-brick Min. 220 -2 2.4 2.4 -2 Typ. 250 Max. 280 0.8 18 18 0.8 Units kHz V V V V V kΩ % % % °C °C 6 Notes & Conditions Buck stage and isolation stage Switching Frequency ON/OFF Control (Option P) Off-State Voltage On-State Voltage ON/OFF Control (Option N) Off-State Voltage On-State Voltage ON/OFF Control (Either Option) Pull-Up Voltage Pull-Up Resistance Output Voltage Trim Range Output Voltage Remote Sense Range Output Over-Voltage Protection Over-Temperature Shutdown Over-Temperature Shutdown Restart Hysteresis Load Current Scale Factor Calculated MTBF (Telcordia) Calculated MTBF (MIL-217) Field Demonstrated MTBF -20 116 Vin/6.5 40 122 125 10 100 2.4 1.4 9.2 +10 +10 129 Figures A & B Measured across Pins 8 & 4; Figure C Measured across Pins 8 & 4 Over full temp range; % of nominal Vout Average PCB Temperature See App Note: Output Load Current Calc. RELIABILITY CHARACTERISTICS 10 Hrs. TR-NWT-000332; 80% load,300LFM, 40oC Ta 106 Hrs. MIL-HDBK-217F; 80% load, 300LFM, 40oC Ta 106 Hrs. See our website for details STANDARDS COMPLIANCE Parameter P STANDARDS COMPLIANCE Notes File # E194341, Basic insulation & pollution degree 2 Certified by TUV Test on entire assembly; board & plastic components UL94V-0 compliant ESD test, 8kV - NP, 15kV air - NP (Normal Performance) Section 7 - electrical safety, Section 9 - bonding/grounding UL/cUL 60950-1 EN60950-1 72/23/EEC 93/68/EEC Needle Flame Test (IEC 695-2-2) IEC 61000-4-2 GR-1089-CORE Telcordia (Bellcore) GR-513 • An external input fuse must always be used to meet these safety requirements. Contact SynQor for official safety certificates on new releases or download from the SynQor website. QUALIFICATION TESTING Parameter P QUALIFICATION TESTING # Units 32 5 5 10 5 5 5 15 pins Test Conditions 10-55Hz sweep, 0.060” total excursion,1 min./sweep, 120 sweeps for 3 axis Life Test Vibration Mechanical Shock Temperature Cycling Power/Thermal Cycling Design Marginality Humidity Solderability 95% rated Vin and load, units at derating point, 1000 hours 100g minimum, 2 drops in x and y axis, 1 drop in z axis -40°C to 100°C, unit temp. ramp 15°C/min., 500 cycles Toperating = min to max, Vin = min to max, full load, 100 cycles Tmin-10°C to Tmax+10°C, 5°C steps, Vin = min to max, 0-105% load 85°C, 85% RH, 1000 hours, 2 minutes on and 6 hours off MIL-STD-883, method 2003 • Extensive characterization testing of all SynQor products and manufacturing processes is performed to ensure that we supply robust, reliable product. Contact the factory for official product family qualification documents. OPTIONS SynQor provides various options for Enable Logic and Pin Length for this family of DC/DC converters. Please consult the last page of this specification sheet for information on available options. PATENTS SynQor is protected under various patents, including but not limited to U.S. Patent #s 5,999,417; 6,222,742 B1; 6,594,159 B2; 6,545,890 B2. Product # PQ60120EML04 Phone 1-888-567-9596 www.synqor.com Doc.# 005-2EM612E Rev. C 04/25/06 Page 4 Technical Specification 95 90 85 92.0 91.5 91.0 Input: I nput: Output: Current: Package: 35-75 V 12 V 4A Eighth-brick Efficiency (%) Efficiency (%) 80 75 70 35 Vin 65 60 0.0 0.4 0.8 1.3 1.7 2.1 2.5 2.9 3.3 3.8 4.2 48 Vin 75 Vin 90.5 90.0 89.5 89.0 88.5 88.0 0 100 200 300 400 500 25 C 40 C 55 C Load Current (A) Air Flow (LFM) Figure 1: Efficiency at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. Figure 2: Efficiency at nominal output voltage and 60% rated power vs. airflow rate for ambient air temperatures of 25°C, 40°C, and 55°C (nominal input voltage). 7 6 5.0 4.5 Power Dissipation (W) 4.0 3.5 3.0 2.5 2.0 0.0 0.4 0.8 1.3 1.7 2.1 2.5 2.9 3.3 3.8 4.2 Power Dissipation (W) 5 4 3 2 1 0 35 Vin 48 Vin 75 Vin 25 C 40 C 55 C 0 100 200 300 400 500 Load Current (A) Air Flow (LFM) Figure 3: Power dissipation at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. Figure 4: Power dissipation at nominal output voltage and 60% rated power vs. airflow rate for ambient air temperatures of 25°C, 40°C, and 55°C (nominal input voltage). 4.5 4.0 3.5 3.0 Iout (A) 2.5 2.0 1.5 1.0 0.5 0.0 0 25 40 55 o 400 LFM (2.0 m/s) 300 LFM (1.5 m/s) 200 LFM (1.0 m/s) 100 LFM (0.5 m/s) 50 LFM (0.25 m/s) 70 85 Ambient Air Temperature ( C) Semiconductor junction temperature is within 1°C of surface temperature Figure 5: Maximum output power derating curves vs. ambient air temperature for airflow rates of 50 LFM through 400 LFM with air flowing across the converter from pin 3 to pin 1 (nominal input voltage). Product # PQ60120EML04 Phone 1-888-567-9596 Figure 6: Thermal plot of converter at 4.2 amp load current (50W) with 55°C air flowing at the rate of 200 LFM. Air is flowing across the converter from pin 3 to pin 1 (nominal input voltage). Doc.# 005-2EM612E Rev. C 04/25/06 Page 5 www.synqor.com Technical Specification 4.5 4.0 3.5 3.0 Input: I nput: Output: Current: Package: 35-75 V 12 V 4A Eighth-brick Semiconductor junction temperature is within 1°C of surface temperature Iout (A) 2.5 2.0 1.5 1.0 0.5 0.0 0 25 40 55 70 85 400 LFM (2.0 m/s) 300 LFM (1.5 m/s) 200 LFM (1.0 m/s) 100 LFM (0.5 m/s) 50 LFM (0.25 m/s) Ambient Air Temperature (oC) Figure 7: Maximum output power-derating curves vs. ambient air temperature for airflow rates of 50 LFM through 400 LFM with air flowing from input to output (nominal input voltage). Figure 8: Thermal plot of converter at 4.2 amp load current (50W) with 55°C air flowing at the rate of 200 LFM. Air is flowing across the converter from input to output (nominal input voltage). Figure 9: Turn-on transient at full load (resistive load) (10 ms/div). Input voltage pre-applied. Ch 1: Vout (5V/div); Ch 2: ON/OFF input (5V/div) Figure 10: Turn-on transient at zero load (10 ms/div). Ch 1: Vout (5V/div) Ch 2: ON/OFF input (5V/div) Figure 11: Output voltage response to step-change in load current (50%-75%-50% of Iout(max); dI/dt = 0.1A/µs). Load cap: 10µF, 100 mΩ ESR tantalum capacitor and 1µF ceramic capacitor. Ch 1: Vout (200mV/div), Ch 2: Iout (1A/div). Product # PQ60120EML04 Phone 1-888-567-9596 Figure 12: Output voltage response to step-change in load current (50%-75%50% of Iout(max): dI/dt = 5A/µ s). Load cap: 470µ F, 30 mΩ ESR tantalum capacitor and 1µ F ceramic cap. Ch 1: Vout (200mV/div), Ch 2: Iout (1A/div). Doc.# 005-2EM612E Rev. C 04/25/06 Page 6 www.synqor.com Technical Specification See Fig. 15 source impedance Input: I nput: Output: Current: Package: 35-75 V 12 V 4A Eighth-brick 10 µH See Fig. 14 See Fig. 16 iS VSOURCE iC DC/DC Converter 1 µF VOUT ceramic 100mΩ ESR capacitor tantalum capacitor electrolytic capacitor 47 µF,