Ferrites and accessories
P 14 x 8, core and accessories
Series/Type:
Ordering code:
B65541, B65542, B65545, B65549
Date:
Version:
September 2011
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Identification/Classification 1
(header 1 + top left bar):
Ferrites and accessories
Identification/Classification 2
(header 2 + bottom left header bar):
P 14 x 8, core and accessories
Ordering code: (top right header bar)
Series/Type: (bottom right header bar)
B65541, B65542, B65545, B65549
Preliminary data (optional):
(if necessary)
Department:
Date:
September 2011
Version:
EPCOS AG 2011. Reproduction, publication and dissemination of this publication, enclosures hereto and the information
contained therein without EPCOS' prior express consent is prohibited.
Ferrites and accessories
P 14 x 8, core and accessories
B65541, B65542, B65545, B65549
Core
Standard: to IEC 60133
Delivery mode: sets
Magnetic characteristics
with center without
hole
center hole
Σl/A
le
Ae
Amin
Ve
0.8
20
25
20
500
mm-1
mm
mm2
mm2
mm3
0.73
21
28.7
23.6
163
Approx. weight (per set)
with center without
hole
center hole
m
3.2
Dimensions in mm
3.5
g
Gapped
nH
s
μe
approx
mm
Ordering code1
- D with center hole
- T with threaded sleeve
M33
100 3%
0.3
64
B65541+0100A033
N48
100 3%
160 3%
200 3%
250 3%
0.16
0.10
0.08
0.05
102
159
201
255
B65541+0160A048
B65541+0250A048
B65541+0315A048
B65541+0400A048
μe
PV
Material AL value
Ungapped
Material AL value
nH
Ordering code
- D with center hole
- T with threaded sleeve
W/set
K1
140 +30/-20%
98
B65541D0000R001
M33
770 +30/-20%
618
B65541D0000R033
N48
2100 +30/-20%
1340
B65541D0000R048
N30
4600 +30/-30%
2680
B65541W0000Y030
T38
9800 +40/-30%
5710
B65541W0000Y038
N87
2800 +30/-30%
1630
< 0.26 (200 mT, 100 kHz, +100 °C) B65541W0000Y087
N41
3300 +30/-20%
1920
< 0.09 (200 mT, 25 kHz, +100 °C)
1
B65541W0000R041
Replace + by D or T for required version
September 2011
Please read Cautions and warnings and
Important notes at the end of this document.
Page 2 of 7
Ferrites and accessories
P 14 x 8, core and accessories
B65541, B65542, B65545, B65549
Coil former
Standard:
Material:
Winding:
to IEC 60133
GFR polyterephthalate (UL 94 V-0, insulation class to IEC 60085:
F ≙ max. operating temperature +155 °C), color code black,
B65542B000T001: Crastin CE 7931® [E41938 (M)],
E I DUPONT DE NEMOURS & CO INC
see Data Book 2007, chapter “Processing notes”
Insulating washer between core and coil former
For tolerance compensation and for insulation
Polyarylate spring washer (UL 94 V-0, insulation class to IEC 60085: E ≙ +120 °C),
0.08 mm thick,
Aryphan F685, [E167358 (M)], natural color, LOFO HIGH TECH FILM GMBH
Ordering code
Coil former
Sections
AN
mm2
IN
mm
AR value
μΩ
1
8.4
28
115
Insulating washer (reel packing, packing unit = 1 reel)
B65542B0000T001
B65542A5000X000
Coil former:
Insulating washer:
September 2011
Please read Cautions and warnings and
Important notes at the end of this document.
Page 3 of 7
Ferrites and accessories
P 14 x 8, core and accessories
B65541, B65542, B65545, B65549
Mounting assembly for printed circuit boards
The set comprises a terminal carrier and a yoke
For snap-in connection
Terminal carrier
Material:
GFR polyterephthalate (UL 94 V-0, insulation class to IEC 60085:
F ≙ max. operating temperature +155 °C), color code gray,
Pocan B4235® [E245249 (M)], LANXESS AG
Solderability: to IEC 60068-2-20, test Ta, method 1 (aging 3): +235 °C, 2 s;
Resistance to soldering heat: to IEC 60068-2-20, test Tb, method 1B: +350 °C, 3.5 s
Yoke
Spring yoke, made of tinned nickel silver (0.25 mm), with ground terminal
Complete mounting assembly
(4 solder terminals)
Ordering code: B65545B0009X000
Complete mounting assembly
(6 solder terminals)
Ordering code: B65545B0010X000
4 solder terminals
6 solder terminals
September 2011
Please read Cautions and warnings and
Important notes at the end of this document.
Page 4 of 7
Ferrites and accessories
P 14 x 8, core and accessories
B65541, B65542, B65545, B65549
Adjusting screw
Tube core with thread and core brake made of GFR polyterephthalate
Pocan B3235® [E245249 (M)], LANXESS AG
Figure
Tube core
Ordering code
Ø x length (mm)
Material
Color code
a
2.6 x 2.0
N22
white
B65549E0003X023
b
2.76 x 2.9
N22
black
B65549E0004X023
a
b
September 2011
Please read Cautions and warnings and
Important notes at the end of this document.
Page 5 of 7
Ferrites and accessories
Cautions and warnings
Mechanical stress and mounting
Ferrite cores have to meet mechanical requirements during assembly and for a growing number of
applications. Since ferrites are ceramic materials one has to be aware of their special behavior under
mechanical load.
Just like any ceramic material, ferrite cores are brittle and sensitive to any shock, fast changing or
tensile load. Especially fast cooling rates under ultrasonic cleaning, high static and cyclic loads can
cause cracks or failure of the ferrite cores.
For detailed information see Data Book 2007, chapter “General – Definitions, 8.1”.
Effects of core combination on AL value
Stresses in the core affect not only the mechanical but also the magnetic properties. It is apparent
that the initial permeability is dependent on the stress state of the core. The higher the stresses are in
the core, the lower the value for the initial permeability. Thus, the embedding medium should offer the
greatest possible elasticity.
For detailed information see Data Book 2007, chapter “General – Definitions, 8.2”.
Heating up
Ferrites can run hot during operation at higher flux densities and higher frequencies.
NiZn-materials
The magnetic properties of NiZn-materials can change irreversibly when exposed to strong magnetic
fields.
Processing notes
The start of the winding process should be soft. Otherwise, the flanges may be destroyed.
Excessive winding forces may damage the flanges or squeeze the tube so that the cores can no
longer be mounted.
Excessive soldering time at high temperature (>300 °C) may affect coplanarity or pin arrangement.
Not following the processing notes for soldering of the J-leg terminals may cause solderability
problems at the transformer because of contamination with tin oxide (SnO) from the tin bath or burned
insulation from the wire. For detailed information see Data Book 2007, chapter “Processing notes,
2.2”.
The dimensions of the pin hole arrangement are fixed and should be understood as an ideal
recommendation for drilling the printed circuit board. In order to avoid problems when mounting the
transformer, customers should make allowances for manufacturing tolerances in the drilling and pickand-place processes by increasing the diameter of the pin holes
September 2011
Please read Cautions and warnings and
Important notes at the end of this document.
Page 6 of 7
Important notes
The following applies to all products named in this publication:
1. Some parts of this publication contain statements about the suitability of our products for
certain areas of application. These statements are based on our knowledge of typical
requirements that are often placed on our products in the areas of application concerned. We
nevertheless expressly point out that such statements cannot be regarded as binding
statements about the suitability of our products for a particular customer application. As a
rule, EPCOS is either unfamiliar with individual customer applications or less familiar with them
than the customers themselves. For these reasons, it is always ultimately incumbent on the
customer to check and decide whether an EPCOS product with the properties described in the
product specification is suitable for use in a particular customer application.
2. We also point out that in individual cases, a malfunction of electronic components or failure
before the end of their usual service life cannot be completely ruled out in the current state
of the art, even if they are operated as specified. In customer applications requiring a very high
level of operational safety and especially in customer applications in which the malfunction or
failure of an electronic component could endanger human life or health (e.g. in accident
prevention or life-saving systems), it must therefore be ensured by means of suitable design of the
customer application or other action taken by the customer (e.g. installation of protective circuitry
or redundancy) that no injury or damage is sustained by third parties in the event of malfunction or
failure of an electronic component.
3. The warnings, cautions and product-specific notes must be observed.
4. In order to satisfy certain technical requirements, some of the products described in this
publication may contain substances subject to restrictions in certain jurisdictions (e.g.
because they are classed as hazardous). Useful information on this will be found in our Material
Data Sheets on the Internet (www.epcos.com/material). Should you have any more detailed
questions, please contact our sales offices.
5. We constantly strive to improve our products. Consequently, the products described in this
publication may change from time to time. The same is true of the corresponding product
specifications. Please check therefore to what extent product descriptions and specifications
contained in this publication are still applicable before or when you place an order.
We also reserve the right to discontinue production and delivery of products. Consequently,
we cannot guarantee that all products named in this publication will always be available.
The aforementioned does not apply in the case of individual agreements deviating from the
foregoing for customer-specific products.
6. Unless otherwise agreed in individual contracts, all orders are subject to the current version of
the “General Terms of Delivery for Products and Services in the Electrical Industry”
published by the German Electrical and Electronics Industry Association (ZVEI).
7. The trade names EPCOS, BAOKE, Alu-X, CeraDiode, CSMP, CSSP, CTVS, DeltaCap, DigiSiMic,
DSSP, FormFit, MiniBlue, MiniCell, MKD, MKK, MLSC, MotorCap, PCC, PhaseCap, PhaseCube,
PhaseMod, PhiCap, SIFERRIT, SIFI, SIKOREL, SilverCap, SIMDAD, SiMic, SIMID, SineFormer,
SIOV, SIP5D, SIP5K, ThermoFuse, WindCap are trademarks registered or pending in Europe
and in other countries. Further information will be found on the Internet at
www.epcos.com/trademarks.
Page 7 of 7