FE-2000-48-RA

LAMBDA ELECTRONICS INSTRUCTION MANUAL FE2000 SERIES Thank you for purchasing a Lambda FE Series power module. The FE Series represents the most power dense front-end power modules currently available and offers many advantages that abet use in telecommunication, process control, photonics and computer applications. Electrical specifications pertaining to FE power modules are included in the following matrices as well as sense and signaling connection information. Please note that for the FE power module to function properly, the proper connections must be made on the 25pin connector. These connections are described in the Sense and Signaling matrices for both stand-alone module use and for modules assembled in a standard FE Series racking system. In order to function optimally, the following mating connectors should be used for modules utilized in a stand-alone configuration: FE Power Module AC Input Power Interface FE0500 and FE1000 modules utilize a 15 ampere IEC 320 male receptacle and FE1500 and FE2000 modules utilize a 20 ampere IEC 320 male receptacle. Mating connectors can, respectively, be obtained from the following sources: Panel Components Corporation P.O. Box 6626 Santa Rosa, CA 95406 800-662-2290 (telephone) FE0500, FE1000 — PCC Model No. 86525032 Qualteck Electronics Corporation 7676 Jenthers Drive Mentor, OH 44060 216-951-3300 (telephone) FE1500 — Qualteck Model No. 227003-01 FE2000 — Qualteck Model No. 225003-01 FE Power Module DC Output Power Interface FE Series power modules utilize Iccon-style connectors as an output interface. For stand-alone use, Lambda recommends the following board-mount pin mating connectors be used: Elcon Products P. O. Box 1885 Fremont, CA 94538 510-490-4200 (telephone) FE0500, FE1000 — require two Elcon Model No. 259-16-00100 per module FE1500, FE2000 — require four Elcon Model No. 259-16-00100 per module LAMBDA ELECTRONICS INCOPORATED 515 BROAD HOLLOW ROAD, MELVILLE, NY 11747-3700 • TEL: 516-694-4200 • 516-293-0519 P. 1 IMFE2000 LAMBDA ELECTRONICS INSTRUCTION MANUAL FE2000 SERIES FE Power Module Signals Connector Interface FE power modules utilize a standard 25-pin D-type connector for sense and signaling terminations. The proper interface should include a complimentary mate and guide-pins to ensure proper insertion alignment. Lambda recommends the following mating interface Amp Incorporated Harrisburg, PA 17105 717-564-0100 (telephone) Amp Model Nos. 745886-1 (connector) and 750103-3 (guide-pins) Applications Notes, applications assistance and technical support are also available. Please feel free to contact Lambda at 1-800-Lambda-4 if you have any questions regarding your FE Series power modules and thank you for your purchase. LAMBDA ELECTRONICS INCOPORATED 515 BROAD HOLLOW ROAD, MELVILLE, NY 11747-3700 • TEL: 516-694-4200 • 516-293-0519 P. 2 IMFE2000 INSTRUCTION MANUAL LAMBDA ELECTRONICS FE2000 SERIES RATINGS AND SPECIFICATIONS FOR LAMBDA MODEL NO. FE2000: I. MAXIMUM RATINGS AT VOUT NOMINAL SPECIFICATION UNITS OUTPUT VOLTAGE RANGE V OUTPUT CURRENT (POWER) A (W) AT 50ºC (AT VOUTMIN) OUTPUT CURRENT (POWER) A (W) AT 60ºC (AT VOUTMIN) OUTPUT CURRENT (POWER) A (W) AT 70ºC (AT VOUTMIN) OPERATING TEMPERATURE ºC II. INPUT SPECIFICATIONS SPECIFICATION INPUT VOLTAGE RANGE INPUT CURRENT (RMS) INPUT CURRENT (PEAK, AT COLD START) INPUT POWER (MAX) INPUT SURGE PROTECTION INPUT EMI, CONDUCTED EMISSIONS EFFICIENCY AT POUTMAX (-NA VERSIONS) POWER FACTOR CORRECTION AT POUTMAX INPUT CURRENT HARMONICS FUSING (CUSTOMER SUPPLIED) III. OUTPUT SPECIFICATIONS SPECIFICATION LINE AND LOAD REGULATION RIPPLE AND NOISE AT 20 MHz MEASUREMENT BANDWIDTH TEMPERATURE AND DRIFT HOLD-UP TIME LOAD TRANSIENT RESPONSE (10% TO 100% LOAD CHANGE) CONDUCTED BATTERY NOISE ESD SUSCEPTIBILITY IV. OPERATING MODES DESCRIPTION PARALLEL OPERATION (ACTIVE CURRENT SHARE CONFIGURATION) UNITS VAC A A W — — FE2000-24 20-29 84.00 (2000) FE2000-48 40-58 42.00 (2000) 63.00 (1500) 31.50 (1500) 42.00 (1000) 21.00 (1000) CONTINUOUS DUTY FROM -40ºC TO +70ºC THIRTY MINUTE WARM-UP REQUIRED AT -40ºC FE2000-24 FE2000-48 170-265 (47-63 Hz.) 12.0 AT 220VAC 40 AT 220VACIN % 2450 AT 170 VACIN COMPLIANT TO IEC1000-4-5, LEVEL 3 STANDARDS FCC CFR PART 15, SUBPART J CLASS B STANDARDS EN55022 CLASS A STANDARDS 82 MIN AT 170VACIN % 95 MIN, PER IEC1000-3-2 STANDARDS — COMPLIANT WITH EN60555-2 ABOVE TEN PERCENT RATED POWER 20 A, 250 VAC FOR 110 VAC INSTALLATIONS 10 A, 250 VAC FOR 220 VAC INSTALLATIONS — UNITS % mV % ms — — — FE2000-24 FE2000-48 ±1 FROM NO LOAD TO FULL LOAD, 170-265VAC 250PEAK TO PEAK 500PEAK TO PEAK ±2 OVER TEMPERATURE RANGE AND LIFE OUTPUT REMAINS ABOVE VOUTMIN LIMIT FOR 16ms UPON REMOVAL OF INPUT RECOVERY TO WITHIN THREE PERCENT OF OUTPUT WITHIN 10ms. GR-1089-CORE, prETS30013-2 PSOPHOMETRIC NOISE REQUIREMENTS. GR-1089-CORE, IEC1000-4-2 LEVEL 4 (8kV DIRECT DISCHARGE) STANDARDS OPERATIONAL DEFINITION REFER TO FE SERIES APPLICATION NOTES LAMBDA ELECTRONICS INCOPORATED 515 BROAD HOLLOW ROAD, MELVILLE, NY 11747-3700 • TEL: 516-694-4200 • 516-293-0519 P. 3 IMFE2000 LAMBDA ELECTRONICS INSTRUCTION MANUAL FE2000 SERIES FEATURES: I. DC OUTPUT, CONTROLS AND INDICATORS DESCRIPTION OPERATIONAL DEFINITION OUTPUT VOLTAGE ADJUST FACTORY SET AT 24VDC OR 48VDC. CONSULT FACTORY FOR ADJUSTMENT. OVERVOLTAGE FACTORY SET AT 30VAC OR 60VDC. CONSULT FACTORY FOR PROTECTION ADJUST ADJUSTMENT. OUTPUT-INVERTER GOOD GREEN-COLORED LED ILLUMINATES WHEN THE OUTPUT IS WITHIN THE INDICATOR SPECIFIED OPERATING RANGE AND THE INVERTER IS PROPERLY FUNCTIONING. AC GOOD INDICATOR GREEN-COLORED LED ILLUMINATES TO INDICATE AC POWER IS APPLIED. OVERTEMPERATURE FAULT RED-COLORED LED ILLUMINATES IF OVERTEMPERATURE SHUTDOWN INDICATOR OCCURS. LOAD CURRENT INDICATOR FIVE GREEN-COLORED LEDs INDICATE APPROXIMATE PERCENTAGE OF OUTPUT CURRENT VALUE. II. REMOTE CONTROL FEATURES DESCRIPTION OPERATIONAL DEFINITION REMOTE VOLTAGE SENSING PROVIDES PRECISE REGULATION DIRECTLY AT LOAD. THE MAXIMUM TOTAL DC VOLTAGE DROP BETWEEN THE OUTPUT TERMINALS AND THE LOAD MUST BE LIMITED TO LESS THAN 1.0 VOLT FOR -NA MODELS AND 0.5 VOLTS FOR -RA MODELS.) REMOTE ON-OFF CONTROL DC OUTPUT IS ENABLED VIA A CONNECTION BETWEEN PINS 6 AND 19 OF 25-PIN, D CONNECTOR. SIGNAL ISOLATION REMOTE ON-OFF PINS ARE REFERENCED TO THE -VOUT TERMINAL. III. AUXILIARY MONITORING AND ALARM SIGNALS — OPTICALLY COUPLED, CONDUCTANCE OUTPUTS. (CONDUCT UP TO 5mA AT A VOLTAGE OF LESS THAN 1.0VDC WHEN ACTIVE.) DESCRIPTION OPERATIONAL DEFINITION AC FAIL SIGNAL CONDUCTANCE SIGNAL WHICH INDICATES SUFFICIENT AC INPUT IS PRESENT TO PROVIDE A MINIMUM OF FIVE MILLISECONDS OF HOLD-UP TIME AFTER THE REMOVAL OF INPUT. OUTPUT-INVERTER GOOD CONDUCTANCE SIGNAL WHICH INDICATES THAT DELIVERED OUTPUT SIGNAL VOLTAGE, AS MEASURED AT THE +V AND -V TERMINALS, IS PRESENT AND THE INVERTER IS OPERATIONAL. OUTPUT CURRENT MONITOR ZERO TO ONE VOLT SIGNAL PROPORTIONAL TO OUTPUT CURRENT SIGNAL AVAILABLE FOR MONITORING. ONE VOLT CORRESPONDS TO 100 PERCENT RATED CURRENT. SIGNAL ISOLATION SIGNALS ARE ISOLATED FROM POWER SUPPLY OUTPUT AND EACH OTHER FOR VOLTAGES UP TO 500VDC MAXIMUM AND 3000VAC ISOLATION FROM AC INPUT TO AUXILIARY SIGNALS. THE CURRENT MONITOR SIGNAL IS REFERENCED TO THE -IMON TERMINAL (THE CATHODE OF THE INTERNAL OR-ING DIODE.) LAMBDA ELECTRONICS INCOPORATED 515 BROAD HOLLOW ROAD, MELVILLE, NY 11747-3700 • TEL: 516-694-4200 • 516-293-0519 P. 4 IMFE2000 INSTRUCTION MANUAL LAMBDA ELECTRONICS FE2000 SERIES FEATURES (CONT’D) IV. PROTECTION FEATURES DESCRIPTION OVERCURRENT PROTECTION OVERVOLTAGE PROTECTION THERMAL PROTECTION (OVERTEMPERATURE PROTECTION) ISOLATION VOLTAGES LEAKAGE CURRENT (AC LINE TO CHASSIS GROUND) REGULATORY AGENCY COMPLIANCE V. MECHANICAL FEATURES SPECIFICATION STORAGE TEMPERATURE (NON-OPERATING) OPERATING TEMPERATURE WEIGHT (NET) WEIGHT (SHIP) SIZE (L x W x H) FINISH MOUNTING VI. OTHER FEATURES DESCRIPTION COOLING FUNGUS INERT AUXILIARY-BIAS POWER SUPPLY ISOLATION DIODES GUARANTEE OPERATIONAL DEFINITION OUTPUT CURRENT IS LIMITED TO APPROXIMATELY 110 PERCENT OF 50ºC RATED POWER FROM VOUTMAX TO VOUTMIN. CURRENT LIMIT CHARACTERISTICS WILL PROVIDE FOLDBACK TO APPROXIMATELY 80 PERCENT OF RATED CURRENT BELOW VOUTMIN. INVERTER SHUTDOWN, NON-LATCHING. CONSULT FACTORY FOR ADJUSTMENT. SELF-RESETTING INVERTER SHUTDOWN. 3000VAC, INPUT TO OUTPUT 500VDC, OUTPUT TO CHASSIS GROUND 1500VAC, INPUT TO CHASSIS GROUND LESS THAN 3.5mA WHEN OPERATED AT 250VAC (47-63Hz) OR LOWER VOLTAGES. FE SERIES POWER MODULES ARE COMPLAINT TO THE FOLLOWING STANDARDS: • UL1950 • CSA 22.2-234 • EN60950 • CE MARKED FOR EUROPEAN COMMUNITY COMPLIANCE UNITS ºC ºC LBS LBS INCHES — — FE2000-24 FE2000-48 -40 TO +85 -40 TO +70 WITH DERATING ABOVE +50 (-40 OPERATION REQUIRES A THIRTY MINUTE WARM-UP PERIOD) 9.00 10.00 11.97 x 4.87 x 5.50 BLACK EITHER STAND-ALONE OR ASSEMBLED INTO A STANDARD LAMBDA MODEL NO. FE6K RACKING SYSTEM. DEFINITION FORCED AIR, FAN COOLED FROM THE FRONT OF THE MODULE EXITING THE REAR. ALL FE POWER MODULES ARE INHERENTLY FUNGUS INERT. 12VDC AT 50mA SOURCE REFERENCED TO -VOUT TERMINAL FOR EXTERNAL HOUSEKEEPING CIRCUITRY. AVAILABLE SOLELY ON -RA MODULES. BUILT IN OR-ING DIODES IN THE VOUT TERMINAL PROVIDE A SINGLE POINT FAILURE RIDE-THROUGH FOR THE DC BUSS IN THE CASE OF POWER SUPPLY FAILURE. REVERSE LEAKAGE CURRENT IS LESS THAN 8mA. TWO YEARS FROM THE TIME OF DELIVERY, PARTS AND LABOR. LAMBDA ELECTRONICS INCOPORATED 515 BROAD HOLLOW ROAD, MELVILLE, NY 11747-3700 • TEL: 516-694-4200 • 516-293-0519 P. 5 IMFE2000 LAMBDA ELECTRONICS INSTRUCTION MANUAL FE2000 SERIES VII. CONNECTOR INFORMATION — SIGNALING AND DIAGNOSTICS PIN DESIGNATION DESCRIPTION NO. 1 +S +SENSE CONNECTION. CONNECT TO +V TERMINAL OF LOAD FOR REMOTESENSING. CONNECT TO +LS FOR LOCAL SENSING. 2 -LS -LOCAL SENSE CONNECTION. 3 PROG JUMPER TO PIN 15 (-S) FOR FRONT-PANEL PROGRAMMING. ALLOWS FOR REMOTE, EXTERNAL PROGRAMMING VIA INSERTION OF RESISTOR BETWEEN THE PROGRAMMING PIN AND PIN 15 (-S.) 4 +IMON OUTPUT CURRENT MONITORING TERMINAL. CONSISTS OF A ZERO TO ONE VOLT SIGNAL WITH RESPECT TO THE -IMON THAT IS PROPORTIONAL TO THE OUTPUT CURRENT. ONE VOLT CORRESPONDS TO 100 PERCENT, FULL LOAD. 5 +VAUX POSITIVE TERMINAL OF THE 12VDC AUXILIARY-BIAS POWER SUPPLY. 6 INTLK 1 FUNCTIONS TO ENABLE AND DISABLE THE INVERTER OF THE POWER SUPPLY. A LOGIC LEVEL LOW FROM ZERO TO 1.5 VOLTS OR A DIRECT SHORT TO INTERLOCK 2 (PIN 19) THROUGH A CONTACT CLOSURE WILL ENABLE THE UNIT. A LOGIC LEVEL HIGH FROM A MINIMUM 3.8 VOLTS OR HIGHER OR AN OPEN CIRCUIT TO INTERLOCK 2 WILL DISABLE THE POWER SUPPLY. 7 N/C NO CONNECTION 8 N/C NO CONNECTION 9 N/C NO CONNECTION 10 N/C NO CONNECTION 11 AC FAIL 2 REPRESENTS THE EMITTER OF THE INTERNAL OPTO-TRANSISTOR CAPABLE OF SINKING UP TO 5mA WITH 20 VOLTS MAXIMUM APPLIED FROM COLLECTOR TO EMITTER.) 12 DC GD 2 REPRESENTS THE EMITTER OF THE INTERNAL OPTO-TRANSISTOR CAPABLE OF SINKING UP TO 5mA WITH 20 VOLTS MAXIMUM APPLIED FROM COLLECTOR TO EMITTER.) 13 OT 2 REPRESENTS THE EMITTER OF THE INTERNAL OPTO-TRANSISTOR CAPABLE OF SINKING UP TO 5mA WITH 20 VOLTS MAXIMUM APPLIED FROM COLLECTOR TO EMITTER. 14 +LS +LOCAL SENSE CONNECTION. 15 -S -SENSE CONNECTION. CONNECT TO -V TERMINAL OF LOAD FOR REMOTE SENSING. CONNECT TO -LS FOR LOCAL SENSING. 16 ISHARE CURRENT SHARE BUSS. 17 -IMON RETURN PIN FOR THE IMON FUNCTION. 18 -VAUX RETURN PIN FOR AUXILIARY-BIAS POWER SUPPLY. 19 INTLK 2 (SEE DESCRIPTION, PIN 6) 20 CH GND REPRESENTS THE CHASSIS GROUND TERMINAL. 21 N/C NO CONNECTION 22 N/C NO CONNECTION 23 AC FAIL 1 OPEN COLLECTOR SIGNAL INDICATING THAT A FAULT CONDITION HAS OCCURRED ON THE AC LINE. THIS PIN REPRESENTS THE COLLECTOR OF THE INTERNAL OPTO-TRANSISTOR CAPABLE OF SINKING UP TO 5mA WITH 20 VOLTS MAXIMUM APPLIED FROM COLLECTOR TO EMITTER. 24 DC GD 1 OPEN COLLECTOR SIGNAL INDICATING THE OUTPUT IS PRESENT AND THE INVERTER IS OPERATIONAL. THIS PIN REPRESENTS THE COLLECTOR OF THE INTERNAL OPTO-TRANSISTOR CAPABLE OF SINKING UP TO 5mA WITH 20 VOLTS MAXIMUM APPLIED FROM COLLECTOR TO EMITTER. 25 OT 1 OPEN COLLECTOR SIGNAL INDICATING THAT AN OVERTEMPERATURE CONDITION HAS OCCURRED. THIS PIN REPRESENTS THE COLLECTOR OF THE INTERNAL OPTO-TRANSISTOR CAPABLE OF SINKING UP TO 5mA WITH 20 VOLTS MAXIMUM APPLIED FROM COLLECTOR TO EMITTER. Lambda FE Series Safety and Installation Instructions for Lambda Model FE2000 LAMBDA ELECTRONICS INCOPORATED 515 BROAD HOLLOW ROAD, MELVILLE, NY 11747-3700 • TEL: 516-694-4200 • 516-293-0519 P. 6 IMFE2000 LAMBDA ELECTRONICS INSTRUCTION MANUAL FE2000 SERIES To comply with published safety standards, the following instructions must be used in conjunction with the Lambda FE Series: For earth fault protection, the unit must be protected in the final installation by suitable overcurrent protection means. If protection relies upon building wiring, the end product installation must ensure that the necessary protection is provided. The internal fuse (F601) may only be replaced with a Littelfuse,type 324015, rated at 15A, 250V. The power supply is intended for use as a component of other equipment. When installing the power supply, the relevant safety standards (EN60950, IEC950, UL1950 or CSA-22.2-950) must be complied with. In particular, creepage and clearance distances and distances through insulation between primary and earth or primary and secondary must be maintained. The power supply output is SELV in accordance with requirements IEC-950. The output available has power greater than 240VA. The CE mark on the product is applied to show conformance with the requirements outlined in the European Union’s Low Voltage Directive [72/23/EEC] as amended by the CE Mark Directive [93/68/EEC]. The maximum ambient temperature of the operating environment must not exceed 50ºC at 2000W, 60ºC at 1500W or 70ºC at 1000W. This unit is protected by an approved fuse rated at a maximum of 20A, 250VAC for 220VAC installations and is to be placed in the ungrounded supply conductor. LAMBDA ELECTRONICS INCOPORATED 515 BROAD HOLLOW ROAD, MELVILLE, NY 11747-3700 • TEL: 516-694-4200 • 516-293-0519 P. 7 IMFE2000 LAMBDA ELECTRONICS INSTRUCTION MANUAL FE2000 SERIES Sicherheits und Installationsanleitung für Lambda Modell FE2000 Die folgende Sicherheitshinweise müssen bei der Verwendung der Netzteile beachtet werden: Gegen Isolationsfehler zum Schutzleiter muß in der Endanwendung eine angemessene Absicherung vorgenommen werden. Falls die Absicherung durch die Gebäudeinstallation erfolgt, muß beim Einbau in das Endgerät entsprechend darauf hingewiesen werden. Die interne Sicherung (F601) darf nur gegen gleichen Typ und gleiche Werte ausgetauscht werden. Es ist die Sicherung Littelfuse Typ 324015, mit 15A und 250V zu verwenden. Das Netzteil ist nur als Baugruppe zum Einbau in Endgeräte vorgesehen und nicht zur eigenständigen Verwendung. Beim Einbau in Endgeräte sind die entsprechenden Sicherheitsbestimmungen (z. B. EN 60950, IEC-950, UL-1950, CSA 22.2-950) zu beachten. Im spezeillen ist auf das Einhalten ausreichender Kreich- und Luftstrecken sowie Isolationsdicken zwischen dem Primä- und Sekundärkreis sowie zum Schutzleiter su achten. Das Netzteil liefert eine SELV-Spannung in Übereinstimmung mit IEC-950. Die verfugbare Ausgangsleistung ist grober 240VA. Das CE-Konformitatszeichen auf dem produkt zeigt Ubereinstimmung mit den anforderungen der EG-neiderspannungs-Richtlinie [72/23/EEC] and siener Erganzung [93/68/EEC]. Die maximale Arbeitsumgebungstemperatur darf 50C bei 2000W, 60C bei 1500W and 70C bei 1000W nicht uberschreiten. Dieses Gerat mub durch eine geprufte Sicherung mit Maximalwerten 20A, 250V fur 220V Installationen geschutzt werden. Die Sicherung mub in dem Phasenleiter eingefugt werden. LAMBDA ELECTRONICS INCOPORATED 515 BROAD HOLLOW ROAD, MELVILLE, NY 11747-3700 • TEL: 516-694-4200 • 516-293-0519 P. 8 IMFE2000 LAMBDA ELECTRONICS INSTRUCTION MANUAL FE2000 SERIES Outline Drawing LAMBDA ELECTRONICS INCOPORATED 515 BROAD HOLLOW ROAD, MELVILLE, NY 11747-3700 • TEL: 516-694-4200 • 516-293-0519 P. 9 IMFE2000