PC95PQ60/42-Z

F E R R I T E S May 2016 Mn-Zn Ferrite Cores for Switching Power Supplies Large PQ series (2/12) F E R R I T E S REMINDERS FOR USING THESE PRODUCTS Please be sure to read this manual thoroughly before using the products. The products listed on this catalog are intended for use in general electronic equipment (AV equipment, telecommunications equipment, home appliances, amusement equipment, computer equipment, personal equipment, office equipment, measurement equipment, industrial robots) under a normal operation and use condition. The products are not designed or warranted to meet the requirements of the applications listed below, whose performance and/or quality require a more stringent level of safety or reliability, or whose failure, malfunction or trouble could cause serious damage to society, person or property. When using the products for specific purposes, please first make confirmations in areas such as safety, reliability, and quality. Please understand that we are not in a position to be held responsible for any damage or the like caused by any use exceeding the range or conditions of this specification sheet or by any use in the specific applications. (1) Aerospace/Aviation equipment (2) Transportation equipment (electric trains, ships, etc.) (3) Medical equipment (4) Power-generation control equipment (5) Atomic energy-related equipment (6) Seabed equipment (7) Transportation control equipment (8) Public information-processing equipment (9) Military equipment (10) Electric heating apparatus, burning equipment (11) Disaster prevention/crime prevention equipment (12) Safety equipment (13) Other applications that are not considered general-purpose applications When using this product in general-purpose standard applications, you are kindly requested to take into consideration securing protection circuit/equipment or providing backup circuits, etc to ensure higher safety. 20160519 / ferrite_mz_sw_large_pq_en.fm (3/12) F E R R I T E S Ferrite Core for Switching Power Supplies Product compatible with RoHS directive Halogen-free Overview of the Large PQ Series FEATURES TDK’s original shapes The PQ Core occupies a smaller mounted area, as a transformer, compared to the E-core and EER-Core APPLICATION Tranformers and coils for Switched-mode power supplies (High Mounting Density, Low Profile) PART NUMBER CONSTRUCTION PC47 PQ60/42 - Material Size of PQ core PC47 PC95 PQ60/42 PQ60/52 PQ65/44 PQ65/54 Z AL-value Z Without air gap RANGE OF USE AND STORAGE TEMPERATURE Temperature range Operating temperature （°C） –30 to +105 Storage temperature （°C） –30 to +85 RoHS Directive Compliant Product: See the following for more details related to RoHS Directive compliant products. http://www.tdk.co.jp/rohs/ Halogen-free: Indicates that Cl content is less than 900ppm, Br content is less than 900ppm, and that the total Cl and Br content is less than 1500ppm. Please be sure to request delivery specifications that provide further details on the features and specifications of the products for proper and safe use. Please note that the contents may change without any prior notice due to reasons such as upgrading. 20160519 / ferrite_mz_sw_large_pq_en.fm (4/12) F E R R I T E S Mn-Zn PQ Cores A2 B A1 E øC SHAPES AND DIMENSIONS 2H 2D PC47 PQ60/42 Material Size of PQ core - Z AL-value Z Part No. PC47PQ60/42-Z PC95PQ60/42-Z PC47PQ60/52-Z PC95PQ60/52-Z PC47PQ65/44-Z PC95PQ65/44-Z PC47PQ65/54-Z PC95PQ65/54-Z Without air gap Dimensions (mm) A1 A2 B øC 2D E min. 2H 59.0±1.0 39.0±0.7 49.5 23.5±0.5 41.5±0.5 37.8 25.1±0.6 59.0±1.0 39.0±0.7 49.5 23.5±0.5 51.5±0.5 37.8 35.1±0.6 65.0±1.0 45.0±0.7 55.0 26.0±0.5 43.5±0.5 40.8 25.5±0.6 65.0±1.0 45.0±0.7 55.0 26.0±0.5 53.5±0.5 40.8 35.5±0.6 Effective parameter Core factor Part No. PC47PQ60/42-Z PC95PQ60/42-Z PC47PQ60/52-Z PC95PQ60/52-Z PC47PQ65/44-Z PC95PQ65/44-Z PC47PQ65/54-Z PC95PQ65/54-Z C1(mm–1) 0.203 0.248 0.171 0.207 Effective cross-sectional area Ae(mm2) 483 477 604 597 Electrical characteristics Effective magnetic path length ℓe(mm) 98.1 118 103 123 Effective core volume Weigh AL-value Core loss Ve(mm3) (g) (nH/N2) 1kHz 0.5mA 100Ts Without air gap With air gap (W)max. 100kHz 150mT 100°C 25°C 80°C 120°C 10,500±25% 14,300±25% 8,500±25% 11,200±25% 12,600±25% 15,500±25% 10,000±25% 13,500±25% 9.5 — 11.3 — 12.5 — 14.8 — — — — 11.0 10.0 12.5 — — — 13.0 11.8 14.9 — — — 14.4 13.2 16.5 — — — 17.0 15.5 19.5 47360 56237 62460 73552 265 310 355 410 Please be sure to request delivery specifications that provide further details on the features and specifications of the products for proper and safe use. Please note that the contents may change without any prior notice due to reasons such as upgrading. 20160519 / ferrite_mz_sw_large_pq_en.fm (5/12) F E R R I T E S Mn-Zn PQ series Part No.: PC47PQ60/42-Z 39.0±0.7 59.0±1.0 49.5 min. 37.8 min. ø23.5±0.5 SHAPES AND DIMENSIONS 25.1±0.6 41.5±0.5 Effective parameter Core factor Electrical characteristics Cross-sectional Weigh winding area of core Acw (mm2) (g/set) AL-value Core loss Ve (mm3) Cross-sectional Minimum center pole area cross-sectional center pole are Acp Acp min. (mm2) (mm2) (nH/N2) 1kHz 0.5mA (W)max. 100kHz 150mT 47360 433 338 10,500±25% Effective cross-sectional area Ae (mm2) Effective core volume C1 (mm–1) Effective magnetic path length ℓe (mm) 0.203 98.1 483 100°C  415 265 9.5 Coil: ø0.4 2UEW 100Ts NI limit vs. AL-value（Typ.） AL-value vs. Air gap length（Typ.） 1000 Temperature rise vs. Total loss （Typ.） 100 10000 Temperature rise of hot spot ΔT (°C) Center pole gap 1000 40% 20% NI limit (AT) AL-value (nH/N2) 100 10 100 10 Temp: 100°C 1 100 NI20%=348812×AL–1.1174 NI40%=214942×AL–1.0321 1000 10000 A L-value (nH/N 2) The 20% and 40% graph shows when a 20% and 40% drop from the initial ALvalue has been made due to the DC superimposition. 1 0.01 AL=614.15×lg –0.7945 0.1 1 Air gap length (mm) Measuring conditions • Coil：ø0.4 2UEW 100Ts • Frequency：1kHz • Current level： 0.5mA • Ambient temperature： 25°C 10 50 0 0 1 2 3 4 5 6 7 Total loss Pm (W) 8 9 10 Measuring conditions • Room space: approx. 400x300x 300cm • Ambient temperature：25°C • Humidity： 45(%)RH. Measuring point Core Coil Please be sure to request delivery specifications that provide further details on the features and specifications of the products for proper and safe use. Please note that the contents may change without any prior notice due to reasons such as upgrading. 20160519 / ferrite_mz_sw_large_pq_en.fm (6/12) F E R R I T E S Mn-Zn PQ series Part No.: PC95PQ60/42-Z 39.0±0.7 59.0±1.0 49.5 min. 37.8 min. ø23.5±0.5 SHAPES AND DIMENSIONS 25.1±0.6 41.5±0.5 Effective parameter Core factor Electrical characteristics Cross-sectional Weigh winding area of core Acw (mm2) (g/set) AL-value Core loss Ve (mm3) Cross-sectional Minimum center pole area cross-sectional center pole are Acp Acp min. (mm2) (mm2) (nH/N2) 1kHz 0.5mA (W)max. 100kHz 150mT 25°C 80°C 120°C 47360 433 338 14,300±25% 11.0 10.0 12.5 Effective cross-sectional area Ae (mm2) Effective core volume C1 (mm–1) Effective magnetic path length ℓe (mm) 0.203 98.1 483 265 Coil: ø0.4 2UEW 100Ts NI limit vs. AL-value（Typ.） AL-value vs. Air gap length（Typ.） 1000 Temperature rise vs. Total loss （Typ.） 100 10000 20% NI limit (AT) 10 Center pole gap 1000 AL-value (nH/N2) 100 40% Temperature rise of hot spot ΔT (°C)  415 100 10 Temp: 100°C 1 100 NI20%=482106×AL–1.1708 NI40%=199652×AL–1.0247 1000 10000 A L-value (nH/N 2) The 20% and 40% graph shows when a 20% and 40% drop from the initial ALvalue has been made due to the DC superimposition. 1 0.01 AL=754.70×lg –0.8327 0.1 1 Air gap length (mm) Measuring conditions • Coil：ø0.4 2UEW 100Ts • Frequency：1kHz • Current level： 0.5mA • Ambient temperature： 25°C 10 50 0 0 1 2 3 4 5 6 7 Total loss Pm (W) 8 9 10 Measuring conditions • Room space: approx. 400x300x 300cm • Ambient temperature：25°C • Humidity： 45(%)RH. Measuring point Core Coil Please be sure to request delivery specifications that provide further details on the features and specifications of the products for proper and safe use. Please note that the contents may change without any prior notice due to reasons such as upgrading. 20160519 / ferrite_mz_sw_large_pq_en.fm (7/12) F E R R I T E S Mn-Zn PQ series Part No.: PC47PQ60/52-Z 39.0±0.7 59.0±1.0 49.5 min. 37.8 min. ø23.5±0.5 SHAPES AND DIMENSIONS 35.1±0.6 51.5±0.5 Effective parameter Core factor Electrical characteristics Cross-sectional Weigh winding area of core Acw (mm2) (g/set) AL-value Core loss Ve (mm3) Cross-sectional Minimum center pole area cross-sectional center pole are Acp Acp min. (mm2) (mm2) (nH/N2) 1kHz 0.5mA (W)max. 100kHz 150mT 56237 433 473 8,500±25% Effective cross-sectional area Ae (mm2) Effective core volume C1 (mm–1) Effective magnetic path length ℓe (mm) 0.248 118 477 100°C  415 310 11.3 Coil: ø0.4 2UEW 100Ts NI limit vs. AL-value（Typ.） 1000 AL-value vs. Air gap length（Typ.） Temperature rise vs. Total loss （Typ.） 100 10000 Temperature rise of hot spot ΔT (°C) Center pole gap 1000 40% 20% NI limit (AT) AL-value (nH/N2) 100 10 100 10 Temp: 100°C 1 100 NI20%=348601×AL–1.1213 NI40%=205235×AL–1.0288 1000 10000 A L-value (nH/N 2) The 20% and 40% graph shows when a 20% and 40% drop from the initial ALvalue has been made due to the DC superimposition. 1 0.01 AL=618.16×lg –0.7608 0.1 1 Air gap length (mm) Measuring conditions • Coil：ø0.4 2UEW 100Ts • Frequency：1kHz • Current level： 0.5mA • Ambient temperature： 25°C 10 50 0 0 1 2 3 4 5 6 7 Total loss Pm (W) 8 9 10 Measuring conditions • Room space: approx. 400x300x 300cm • Ambient temperature：25°C • Humidity： 45(%)RH. Measuring point Core Coil Please be sure to request delivery specifications that provide further details on the features and specifications of the products for proper and safe use. Please note that the contents may change without any prior notice due to reasons such as upgrading. 20160519 / ferrite_mz_sw_large_pq_en.fm (8/12) F E R R I T E S Mn-Zn PQ series  Part No.: PC95PQ60/52-Z 39.0±0.7 59.0±1.0 49.5 min. 37.8 min. ø23.5±0.5 SHAPES AND DIMENSIONS 35.1±0.6 51.5±0.5 Effective parameter Core factor Electrical characteristics Cross-sectional Weigh winding area of core Acw (mm2) (g/set) AL-value Core loss Ve (mm3) Cross-sectional Minimum center pole area cross-sectional center pole are Acp Acp min. (mm2) (mm2) (nH/N2) 1kHz 0.5mA (W)max. 100kHz 150mT 25°C 80°C 120°C 56237 433 473 11,200±25% 13.0 11.8 14.9 Effective cross-sectional area Ae (mm2) Effective core volume C1 (mm–1) Effective magnetic path length ℓe (mm) 0.248 118 477 310 Coil: ø0.4 2UEW 100Ts NI limit vs. AL-value（Typ.） AL-value vs. Air gap length（Typ.） 1000 Temperature rise vs. Total loss （Typ.） 100 10000 20% NI limit (AT) 10 Center pole gap 1000 AL-value (nH/N2) 100 40% Temperature rise of hot spot ΔT (°C)  415 100 10 Temp: 100°C 1 100 NI20%=125704×AL–0.9945 NI40%= 84976×AL–0.9107 1000 10000 A L-value (nH/N 2) The 20% and 40% graph shows when a 20% and 40% drop from the initial ALvalue has been made due to the DC superimposition. 1 0.01 AL=621.27×lg –0.7848 0.1 1 Air gap length (mm) Measuring conditions • Coil：ø0.4 2UEW 100Ts • Frequency：1kHz • Current level： 0.5mA • Ambient temperature： 25°C 10 50 0 0 1 2 3 4 5 6 7 Total loss Pm (W) 8 9 10 Measuring conditions • Room space: approx. 400x300x 300cm • Ambient temperature：25°C • Humidity： 45(%)RH. Measuring point Core Coil Please be sure to request delivery specifications that provide further details on the features and specifications of the products for proper and safe use. Please note that the contents may change without any prior notice due to reasons such as upgrading. 20160519 / ferrite_mz_sw_large_pq_en.fm (9/12) F E R R I T E S Mn-Zn PQ series Part No.: PC47PQ65/44-Z 45.0±0.7 65.0±1.0 55.0 min. 40.8 min. ø26.0±0.5 SHAPES AND DIMENSIONS 25.5±0.6 43.5±0.5 Effective parameter Core factor Electrical characteristics Cross-sectional Weigh winding area of core Acw (mm2) (g/set) AL-value Core loss Ve (mm3) Cross-sectional Minimum center pole area cross-sectional center pole are Acp Acp min. (mm2) (mm2) (nH/N2) 1kHz 0.5mA (W)max. 100kHz 150mT 62460 531 382 12,600±25% Effective cross-sectional area Ae (mm2) Effective core volume C1 (mm–1) Effective magnetic path length ℓe (mm) 0.171 103 604 100°C 355 12.5 Coil: ø0.4 2UEW 100Ts NI limit vs. AL-value（Typ.） AL-value vs. Air gap length（Typ.） 1000 Temperature rise vs. Total loss （Typ.） 100 10000 40% Center pole gap 1000 20% NI limit (AT) AL-value (nH/N2) 100 10 Temperature rise of hot spot ΔT (°C)  511 100 10 Temp: 100°C 1 100 NI20%=1048062×AL–1.2491 NI40%= 310444×AL–1.0558 1000 10000 A L-value (nH/N 2) The 20% and 40% graph shows when a 20% and 40% drop from the initial ALvalue has been made due to the DC superimposition. 1 0.01 AL=726.81×lg –0.7836 0.1 1 Air gap length (mm) Measuring conditions • Coil：ø0.4 2UEW 100Ts • Frequency：1kHz • Current level： 0.5mA • Ambient temperature： 25°C 10 50 0 0 1 2 3 4 5 6 7 Total loss Pm (W) 8 9 10 Measuring conditions • Room space: approx. 400x300x 300cm • Ambient temperature：25°C • Humidity： 45(%)RH. Measuring point Core Coil Please be sure to request delivery specifications that provide further details on the features and specifications of the products for proper and safe use. Please note that the contents may change without any prior notice due to reasons such as upgrading. 20160519 / ferrite_mz_sw_large_pq_en.fm (10/12) F E R R I T E S Mn-Zn PQ series Part No.: PC95PQ65/44-Z 45.0±0.7 65.0±1.0 55.0 min. 40.8 min. ø26.0±0.5 SHAPES AND DIMENSIONS 25.5±0.6 43.5±0.5 Effective parameter Core factor Electrical characteristics Cross-sectional Weigh winding area of core Acw (mm2) (g/set) AL-value Core loss Ve (mm3) Cross-sectional Minimum center pole area cross-sectional center pole are Acp Acp min. (mm2) (mm2) (nH/N2) 1kHz 0.5mA (W)max. 100kHz 150mT 62460 531 382 15,500±25% Effective cross-sectional area Ae (mm2) Effective core volume C1 (mm–1) Effective magnetic path length ℓe (mm) 0.171 103 604 355 25°C 80°C 120°C 14.4 13.2 16.5 Coil: ø0.4 2UEW 100Ts NI limit vs. AL-value（Typ.） AL-value vs. Air gap length（Typ.） 1000 Temperature rise vs. Total loss （Typ.） 100 10000 20% NI limit (AT) 10 Center pole gap 1000 AL-value (nH/N2) 100 40% Temperature rise of hot spot ΔT (°C)  511 100 10 Temp: 100°C 1 100 NI20%=521042×AL–1.1483 NI40%=251838×AL–1.0297 1000 10000 A L-value (nH/N 2) The 20% and 40% graph shows when a 20% and 40% drop from the initial ALvalue has been made due to the DC superimposition. 1 0.01 AL=730.06×lg –0.8350 0.1 1 Air gap length (mm) Measuring conditions • Coil：ø0.4 2UEW 100Ts • Frequency：1kHz • Current level： 0.5mA • Ambient temperature： 25°C 10 50 0 0 1 2 3 4 5 6 7 Total loss Pm (W) 8 9 10 Measuring conditions • Room space: approx. 400x300x 300cm • Ambient temperature：25°C • Humidity： 45(%)RH. Measuring point Core Coil Please be sure to request delivery specifications that provide further details on the features and specifications of the products for proper and safe use. Please note that the contents may change without any prior notice due to reasons such as upgrading. 20160519 / ferrite_mz_sw_large_pq_en.fm (11/12) F E R R I T E S Mn-Zn PQ series Part No.: PC47PQ65/54-Z 45.0±0.7 65.0±1.0 55.0 min. 40.8 min. ø26.0±0.5 SHAPES AND DIMENSIONS 35.5±0.6 53.5±0.5 Effective parameter Core factor Electrical characteristics Cross-sectional Weigh winding area of core Acw (mm2) (g/set) AL-value Core loss Ve (mm3) Cross-sectional Minimum center pole area cross-sectional center pole are Acp Acp min. (mm2) (mm2) (nH/N2) 1kHz 0.5mA (W)max. 100kHz 150mT 73552 531 532 10,000±25% 14.8 Effective cross-sectional area Ae (mm2) Effective core volume C1 (mm–1) Effective magnetic path length ℓe (mm) 0.207 123 597 100°C 410 Coil: ø0.4 2UEW 100Ts NI limit vs. AL-value（Typ.） AL-value vs. Air gap length（Typ.） 1000 Temperature rise vs. Total loss （Typ.） 100 10000 40% Center pole gap 1000 20% NI limit (AT) AL-value (nH/N2) 100 10 Temperature rise of hot spot ΔT (°C)  511 100 10 Temp: 100°C 1 100 NI20%=452131×AL–1.1217 NI40%=290264×AL–1.0464 1000 10000 A L-value (nH/N 2) The 20% and 40% graph shows when a 20% and 40% drop from the initial ALvalue has been made due to the DC superimposition. 1 0.01 AL=754.58×lg –0.7698 0.1 1 Air gap length (mm) Measuring conditions • Coil：ø0.4 2UEW 100Ts • Frequency：1kHz • Current level： 0.5mA • Ambient temperature： 25°C 10 50 0 0 1 2 3 4 5 6 7 Total loss Pm (W) 8 9 10 Measuring conditions • Room space: approx. 400x300x 300cm • Ambient temperature：25°C • Humidity： 45(%)RH. Measuring point Core Coil Please be sure to request delivery specifications that provide further details on the features and specifications of the products for proper and safe use. Please note that the contents may change without any prior notice due to reasons such as upgrading. 20160519 / ferrite_mz_sw_large_pq_en.fm (12/12) F E R R I T E S Mn-Zn PQ series Part No.: PC95PQ65/54-Z 45.0±0.7 65.0±1.0 55.0 min. 40.8 min. ø26.0±0.5 SHAPES AND DIMENSIONS 35.5±0.6 53.5±0.5 Effective parameter Core factor Electrical characteristics Cross-sectional Weigh winding area of core Acw (mm2) (g/set) AL-value Core loss Ve (mm3) Cross-sectional Minimum center pole area cross-sectional center pole are Acp Acp min. (mm2) (mm2) (nH/N2) 1kHz 0.5mA (W)max. 100kHz 150mT 25°C 80°C 120°C 73552 531 532 13,500±25% 17.0 15.5 19.5 Effective cross-sectional area Ae (mm2) Effective core volume C1 (mm–1) Effective magnetic path length ℓe (mm) 0.207 123 597 410 Coil: ø0.4 2UEW 100Ts NI limit vs. AL-value（Typ.） AL-value vs. Air gap length（Typ.） 1000 Temperature rise vs. Total loss （Typ.） 100 10000 20% NI limit (AT) 10 Center pole gap 1000 AL-value (nH/N2) 100 40% Temperature rise of hot spot ΔT (°C)  511 100 10 Temp: 100°C 1 100 NI20%=665046×AL–1.1871 NI40%=278693×AL–1.0448 1000 10000 A L-value (nH/N 2) The 20% and 40% graph shows when a 20% and 40% drop from the initial ALvalue has been made due to the DC superimposition. 1 0.01 AL=757.19×lg –0.8244 0.1 1 Air gap length (mm) Measuring conditions • Coil：ø0.4 2UEW 100Ts • Frequency：1kHz • Current level： 0.5mA • Ambient temperature： 25°C 10 50 0 0 1 2 3 4 5 6 7 Total loss Pm (W) 8 9 10 Measuring conditions • Room space: approx. 400x300x 300cm • Ambient temperature：25°C • Humidity： 45(%)RH. Measuring point Core Coil Please be sure to request delivery specifications that provide further details on the features and specifications of the products for proper and safe use. Please note that the contents may change without any prior notice due to reasons such as upgrading. 20160519 / ferrite_mz_sw_large_pq_en.fm