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PXF40-48T0512

PXF40-48T0512

  • 厂商:

    TDK(东电化)

  • 封装:

    DIP9 模块

  • 描述:

    隔离模块 直流转换器 3 输出 5V 12V -12V 6A,400mA,400mA 36V - 75V 输入

  • 数据手册
  • 价格&库存
PXF40-48T0512 数据手册
PXF40-xxTxx Triple Output DC/DC Converters 9 to 18 Vdc and 18 to 36 Vdc and 36 to 75 Vdc input, 3.3 to ±15 Vdc Triple Output, 40W Features  Triple output current up to 6A  40 watts maximum output power  2:1 wide input voltage range  Six-sided continuous shield  High efficiency up to 88%  Low profile: 2.002.000.40 inch (50.850.810.2 mm )  Fixed switching frequency  RoHS compliant  Input to output isolation: 1600Vdc, min  Over-temperature protection  Input under-voltage protection  Output over-voltage protection  Over-current protection, auto-recovery  Output short circuit protection, auto-recovery  Remote ON/OFF Options APPLICATIONS Wireless Network Telecom/Datacom Industrial Control Test & Measurement Semiconductor Equipment  Heat sinks available for extended operation General Description The PXF40xxTxxxx series offers 40 watts of output power from a 2 x 2 x 0.4 inch package. It has a 2:1 wide input voltage range of 9-18VDC,18-36VDC and 36-75VDC and features 1600VDC of isolation, short-circuit and over-voltage protection. Table of Contents Absolute Maximum Ratings Output Specification Input Specification General Specification Characteristic Curves Test Configurations EMC Consideration Input Source Impedance Output Over Current Protection Output Over Voltage Protection Short Circuit Protection P2 P2 P3 P4 P5 P29 P30 P32 P32 P33 P33 Thermal Consideration Heat Sink Consideration Remote ON/OFF Control Mechanical Data Recommended Pad Layout Soldering and Reflow Consideration Packaging Information Part Number Structure Safety and Installation Instruction MTBF and Reliability P33 P34 P35 P36 P37 P38 P39 P39 P40 P40 DataSheet 40W, Triple Output Absolute Maximum Rating Parameter Model Input Voltage Continuous Min 12Txxxx 24Txxxx 48Txxxx 12Txxxx 24Txxxx 48Txxxx All All All Transient (100ms) Operating Ambient Temperature (with derating) Operating Case Temperature Storage Temperature Max Unit 18 36 75 36 50 100 85 100 105 -40 -55 Vdc °C °C °C Output Specification Parameter Output Voltage (Vin = Vin(nom) ; Full Load ; TA=25°C) Model xxT3312 Min 3.267/±11.4 Typ 3.3 /±12 Max 3.333/±12.6 xxT3315 3.267/±14.25 3.3 /±15 3.333/±15.75 xxT0512 4.95/±11.4 5 /±12 5.05/±12.6 xxT0515 4.95/±14.25 5 /±15 5.05/±15.75 Unit Vdc Output Regulation Line (Vin(min) to Vin(max) at Full Load) Load (Min. to 100% of Full Load) Main -1 +1 Auxiliary -5 +5 Main -2 +2 Auxiliary -5 +5 % Output Ripple & Noise (See Page 29 ) Peak-to-Peak (20MHz bandwidth) (Measured with a 0.1μF/50V MLCC) Temperature Coefficient Output Voltage Overshoot (Vin(min) to Vin(max) ; Full Load ; TA=25°C ) All All 50 / 75 -0.02 mVp-p +0.02 %/℃ 5 % Vo All 0 All 250 mV All 250 μS Dynamic Load Response (Vin = Vin(nom) ; TA=25°C ℃) Load step change from 75% to 100% or 100 to 75% of Full Load Peak Deviation Settling Time (VOUT<10% peak deviation) Output Current Output Over Voltage Protection (Zener diode clamp) xxT3312 600 ± 40 6000 / ±400 xxT3315 600 ± 30 6000 / ±300 xxT0512 600 ± 40 6000 / ±400 xxT0515 600 ± 30 6000 / ±300 xxT3312 3.9/15 xxT3315 3.9/18 xxT0512 6.2/15 xxT0515 6.2/18 Output Over Current Protection All Output Short Circuit Protection All mA Vdc 150 % FL. Hiccup, automatic recovery VER:00 Page 2 of 40 Issued Date:2009/03/02 DataSheet 40W, Triple Output Input Specification Parameter Operating Input Voltage Input Current (Maximum value at Vin = Vin(nom); Full Load) Model Min Typ Max 12Txxxx 9 12 18 24Txxxx 18 24 36 48Txxxx 36 48 (Typical value at Vin = Vin(nom); No Load) Under Voltage Lockout Turn-on Threshold Under Voltage Lockout Turn-off Threshold Input Reflected Ripple Current (See Page 29) (5 to 20MHz, 12μH Source Impedance) Vdc 75 12T3312 3063 12T3315 3000 12T0512 4024 12T0515 3963 24T3312 1512 24T3315 1481 24T0512 1989 24T0515 1958 48T3312 747 48T3315 732 48T0512 982 48T0515 Input Standby Current Unit mA 967 12T3312 215 12T3315 230 12T0512 280 12T0515 255 24T3312 65 24T3315 65 24T0512 60 24T0515 75 48T3312 35 48T3315 35 48T0512 30 48T0515 40 mA 12Txxxx 9 24Txxxx 17.8 48Txxxx 36 12Txxxx 8 24Txxxx 16 48Txxxx 34 All 40 Vdc Vdc mAp-p Start Up Time (Vin = Vin(nom) and Constant Resistive Load) Power Up All 25 Remote ON/OFF 25 Remote ON/OFF Control (See Page 35) Vdc (The ON/OFF pin voltage is referenced to -VIN) Positive Logic DC-DC ON mS All DC-DC OFF Remote Off Input Current All Input Current of Remote Control Pin All 3.5 12 0 1.2 2.5 -0.5 mA +0.5 mA VER:00 Page 3 of 40 Issued Date:2009/03/02 DataSheet 40W, Triple Output General Specification Parameter Efficiency (See Page 29 ) (Vin = Vin(nom) ; Full Load ; TA=25°C ) Model Min Typ 12T3312 84 12T3315 84 12T0512 86 12T0515 86 24T3312 85 24T3315 85 24T0512 87 24T0515 87 48T3312 86 48T3315 86 48T0512 88 48T0515 88 Max Unit % Isolation Voltage Input to Output All Input to Case, Output to Case Vdc 1600 1600 Isolation Resistance All Isolation Capacitance All 1 GΩ Switching Frequency All 300 KHz Weight All 60 g All 1.398×10 5 3.585×10 hours All 115 ℃ 1000 pF MTBF(See Page 41 ) Bellcore TR-NWT-000332, TC=40°C ℃ MIL-HDBK-217F Over Temperature Protection 6 VER:00 Page 4 of 40 Issued Date:2009/03/02 DataSheet 40W, Triple Output Characteristic Curves All test conditions are at 25°C. The figures are for PXF40-12T3312 Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Power Dissipation Versus Output Current Derating OutputCurrentVersusAmbientTemperature and Airflow Vin = Vin(nom) Derating OutputCurrentVersusAmbientTemperature with Heat-Sink andAirflow, Vin = Vin(nom) VER:00 Page 5 of 40 Issued Date:2009/03/02 DataSheet 40W, Triple Output Characteristic Curves (Continued) All test conditions are at 25°C. The figures are for PXF40-12T3312 Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from Vin = Vin(nom), Full Load 100% to 75% to 100% of Full Load ; Vin = Vin(nom) Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic Vin = Vin(nom), Full Load Vin = Vin(nom), Full Load Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B Vin = Vin(nom), Full Load Vin = Vin(nom), Full Load VER:00 Page 6 of 40 Issued Date:2009/03/02 DataSheet 40W, Triple Output Characteristic Curves (Continued) All test conditions are at 25°C. The figures are for PXF40-12T3315 Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Power Dissipation Versus Output Current Derating OutputCurrentVersusAmbientTemperature and Airflow Vin=Vin(nom) Derating OutputCurrentVersusAmbientTemperature with Heat-Sink andAirflow, Vin = Vin(nom) VER:00 Page 7 of 40 Issued Date:2009/03/02 DataSheet 40W, Triple Output Characteristic Curves (Continued) All test conditions are at 25°C. The figures are for PXF40-12T3315 Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from Vin=Vin(nom), Full Load 100% to 75% to 100% of Full Load ; Vin=Vin(nom) Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load VER:00 Page 8 of 40 Issued Date:2009/03/02 DataSheet 40W, Triple Output Characteristic Curves (Continued) All test conditions are at 25°C. The figures are for PXF40-12T0512 Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Power Dissipation Versus Output Current Derating OutputCurrentVersusAmbientTemperature and Airflow Vin=Vin(nom) Derating OutputCurrentVersusAmbientTemperature with Heat-Sink andAirflow, Vin = Vin(nom) VER:00 Page 9 of 40 Issued Date:2009/03/02 DataSheet 40W, Triple Output Characteristic Curves (Continued) All test conditions are at 25°C. The figures are for PXF40-12T0512 Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from Vin=Vin(nom), Full Load 100% to 75% to 100% of Full Load ; Vin=Vin(nom) Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load VER:00 Page 10 of 40 Issued Date:2009/03/02 DataSheet 40W, Triple Output Characteristic Curves (Continued) All test conditions are at 25°C. The figures are for PXF40-12T0515 Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Power Dissipation Versus Output Current Derating OutputCurrentVersusAmbientTemperature and Airflow Vin=Vin(nom) Derating OutputCurrentVersusAmbientTemperature with Heat-Sink andAirflow, Vin = Vin(nom) VER:00 Page 11 of 40 Issued Date:2009/03/02 DataSheet 40W, Triple Output Characteristic Curves (Continued) All test conditions are at 25°C. The figures are for PXF40-12T0515 Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from Vin=Vin(nom), Full Load 100% to 75% to 100% of Full Load ; Vin=Vin(nom) Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load VER:00 Page 12 of 40 Issued Date:2009/03/02 DataSheet 40W, Triple Output Characteristic Curves (Continued) All test conditions are at 25°C. The figures are for PXF40-24T3312 Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Power Dissipation Versus Output Current Derating OutputCurrentVersusAmbientTemperature and Airflow Vin=Vin(nom) Derating OutputCurrentVersusAmbientTemperature with Heat-Sink andAirflow, Vin = Vin(nom) VER:00 Page 13 of 40 Issued Date:2009/03/02 DataSheet 40W, Triple Output Characteristic Curves (Continued) All test conditions are at 25°C. The figures are for PXF40-24T3312 Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from Vin=Vin(nom), Full Load 100% to 75% to 100% of Full Load ; Vin=Vin(nom) Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load VER:00 Page 14 of 40 Issued Date:2009/03/02 DataSheet 40W, Triple Output Characteristic Curves (Continued) All test conditions are at 25°C. The figures are for PXF40-24T3315 Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Power Dissipation Versus Output Current Derating OutputCurrentVersusAmbientTemperature and Airflow Vin=Vin(nom) Derating OutputCurrentVersusAmbientTemperature with Heat-Sink andAirflow, Vin = Vin(nom) VER:00 Page 15 of 40 Issued Date:2009/03/02 DataSheet 40W, Triple Output Characteristic Curves (Continued) All test conditions are at 25°C. The figures are for PXF24T3315 Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from Vin=Vin(nom), Full Load 100% to 75% to 100% of Full Load ; Vin=Vin(nom) Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load VER:00 Page 16 of 40 Issued Date:2009/03/02 DataSheet 40W, Triple Output Characteristic Curves (Continued) All test conditions are at 25°C. The figures are for PXF24T0512 Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Power Dissipation Versus Output Current Derating OutputCurrentVersusAmbientTemperature and Airflow Vin=Vin(nom) Derating OutputCurrentVersusAmbientTemperature with Heat-Sink andAirflow, Vin = Vin(nom) VER:00 Page 17 of 40 Issued Date:2009/03/02 DataSheet 40W, Triple Output Characteristic Curves (Continued) All test conditions are at 25°C. The figures are for PXF40-24T0512 Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from Vin=Vin(nom), Full Load 100% to 75% to 100% of Full Load ; Vin=Vin(nom) Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load VER:00 Page 18 of 40 Issued Date:2009/03/02 DataSheet 40W, Triple Output Characteristic Curves (Continued) All test conditions are at 25°C. The figures are for PXF40-24T0515 Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Power Dissipation Versus Output Current Derating OutputCurrentVersusAmbientTemperature and Airflow Vin=Vin(nom) Derating OutputCurrentVersusAmbientTemperature with Heat-Sink andAirflow, Vin = Vin(nom) VER:00 Page 19 of 40 Issued Date:2009/03/02 DataSheet 40W, Triple Output Characteristic Curves (Continued) All test conditions are at 25°C. The figures are for PXF40-24T0515 Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from Vin=Vin(nom), Full Load 100% to 75% to 100% of Full Load ; Vin=Vin(nom) Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load VER:00 Page 20 of 40 Issued Date:2009/03/02 DataSheet 40W, Triple Output Characteristic Curves (Continued) All test conditions are at 25°C. The figures are for PXF48T3312 Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Power Dissipation Versus Output Current Derating OutputCurrentVersusAmbientTemperature and Airflow Vin=Vin(nom) Derating OutputCurrentVersusAmbientTemperature with Heat-Sink andAirflow, Vin = Vin(nom) VER:00 Page 21 of 40 Issued Date:2009/03/02 DataSheet 40W, Triple Output Characteristic Curves (Continued) All test conditions are at 25°C. The figures are for PXF40-48T3312 Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from Vin=Vin(nom), Full Load 100% to 75% to 100% of Full Load ; Vin=Vin(nom) Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load VER:00 Page 22 of 40 Issued Date:2009/03/02 DataSheet 40W, Triple Output Characteristic Curves (Continued) All test conditions are at 25°C. The figures are for PXF40-48T3315 Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Power Dissipation Versus Output Current Derating OutputCurrentVersusAmbientTemperature and Airflow Vin=Vin(nom) Derating OutputCurrentVersusAmbientTemperature with Heat-Sink andAirflow, Vin = Vin(nom) VER:00 Page 23 of 40 Issued Date:2009/03/02 DataSheet 40W, Triple Output Characteristic Curves (Continued) All test conditions are at 25°C. The figures are for PXF40-48T3315 Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from Vin=Vin(nom), Full Load 100% to 75% to 100% of Full Load ; Vin=Vin(nom) Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load VER:00 Page 24 of 40 Issued Date:2009/03/02 DataSheet 40W, Triple Output Characteristic Curves (Continued) All test conditions are at 25°C. The figures are for PXF40-48T0512 Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Power Dissipation Versus Output Current Derating Output CurrentVersusAmbientTemperature and Airflow Vin=Vin(nom) Derating OutputCurrentVersusAmbientTemperature with Heat-Sink andAirflow, Vin = Vin(nom) VER:00 Page 25 of 40 Issued Date:2009/03/02 DataSheet 40W, Triple Output Characteristic Curves (Continued) All test conditions are at 25°C. The figures are for PXF40-48T0512 Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from Vin=Vin(nom), Full Load 100% to 75% to 100% of Full Load ; Vin=Vin(nom) Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load VER:00 Page 26 of 40 Issued Date:2009/03/02 DataSheet 40W, Triple Output Characteristic Curves (Continued) All test conditions are at 25°C. The figures are for PXF40-48T0515 Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Power Dissipation Versus Output Current Derating OutputCurrentVersusAmbientTemperature and Airflow Vin=Vin(nom) Derating OutputCurrentVersusAmbientTemperature with Heat-Sink andAirflow, Vin = Vin(nom) VER:00 Page 27 of 40 Issued Date:2009/03/02 DataSheet 40W, Triple Output Characteristic Curves (Continued) All test conditions are at 25°C. The figures are for PXF40-48T0515 Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from Vin=Vin(nom), Full Load 100% to 75% to 100% of Full Load ; Vin=Vin(nom) Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B Vin=Vin(nom), Full Load Vin=Vin(nom), Full Load VER:00 Page 28 of 40 Issued Date:2009/03/02 DataSheet 40W, Triple Output Test Configurations Input reflected-ripple current measurement test: Component L C Value 12μH 220μF Voltage ---100V Reference ---Aluminum Electrolytic Capacitor Peak-to-peak output ripple & noise measurement test: Output voltage and efficiency measurement test: Note:All measurements are taken at the module terminals.  V  Io    100% Efficiency   o  Vin  I in  VER:00 Page 29 of 40 Issued Date:2009/03/02 DataSheet 40W, Triple Output EMC Considerations Suggested Schematic for EN55022 Conducted Emission Class A Limits Recommended Layout with Input Filter To meet conducted emissions EN55022 CLASS A needed the following components: PXF40-12Txxxx Component C1 C3、C4 Value 6.8uF 1000pF Voltage 50V 2KV 1812 MLCC 1808 MLCC PXF40-24Txxxx Component C1 C3、C4 Value 6.8uF 1000pF Voltage 50V 2KV 1812 MLCC 1808 MLCC PXF40-48Txxxx Component C1 C3、C4 Value 2.2uF 1000pF Voltage 100V 2KV 1812 MLCC 1808 MLCC Reference Reference Reference VER:00 Page 30 of 40 Issued Date:2009/03/02 DataSheet 40W, Triple Output EMC Considerations (Continued) Suggested Schematic for EN55022 Conducted Emission Class B Limits Recommended Layout with Input Filter To meet conducted emissions EN55022 CLASS B needed the following components: PXF40-12Txxxx Component C1、C3 C5、C6 L1 Value 4.7uF 1000pF 450uH Voltage 50V 2KV ---- Reference 1812 MLCC 1808 MLCC Common Choke PXF40-24Txxxx Component C1、C3 C5、C6 L1 Value 6.8uF 1000pF 450uH Voltage 50V 2KV ---- Reference 1812 MLCC 1808 MLCC Common Choke PXF40-48Txxxx Component C1、C2 C3、C4 C5、C6 L1 Value 2.2uF 2.2uF 1000pF 830uH Voltage 100V 100V 2KV ---- Reference 1812 MLCC 1812 MLCC 1808 MLCC Common Choke` VER:00 Page 31 of 40 Issued Date:2009/03/02 DataSheet 40W, Triple Output VER:00 Page 32 of 40 Issued Date:2009/03/02 DataSheet 40W, Triple Output EMC Considerations (Continued) This Common Choke L1 has been define as follows: ■ L1:450μH±35% / DCR:25mΩ, max A height:9.8 mm, Max ■ L1:830μH±35% / DCR:31mΩ, max A height:8.8 mm, Max ■ Test condition:100KHz / 100mV ■ Recommended through hole:Φ0.8mm ■ All dimensions in millimeters Input Source Impedance The power module should be connected to a low impedance input source. Highly inductive source impedance can affect the stability of the power module. Input external L-C filter is recommended to minimize input reflected ripple current. The inductor has a source impedance of 12μH and capacitor is Nippon chemi-con KY series 220μF/100V. The capacitor must be located as close as possible to the input terminals of the power module for lowest impedance. Output Over Current Protection When excessive output currents occur in the system, circuit protection is required on all power supplies. Normally, overload current is maintained at approximately 150 percent of rated current for PXF40-xxTxxxx series. Hiccup-mode is a method of operation in a converter whose purpose is to protect the power supply from being damaged during an over-current fault condition. It also enables the converter to restart when the fault is removed. There are other ways of protecting the converter when it is over-loaded, such as the maximum current limiting or current foldback methods. One of the problems resulting from over current is that excessive heat may be generated in power devices; especially MOSFET and Schottky diodes and the temperature of these devices may exceed their specified limits. A protection mechanism has to be used to prevent these power devices from being damaged. The operation of hiccup is as follows. When the current sense circuit sees an over-current event, the controller shuts off the converter for a given time and then tries to start up the converter again. If the over-load condition has been removed, the converter will start up and operate normally; otherwise, the controller will see another over-current event and will shut off the converter again, repeating the previous cycle. Hiccup operation has none of the drawbacks of the other two protection methods, although its circuit is more complicated because it requires a timing circuit. The excess heat due to overload lasts for only a short duration in the hiccup cycle, hence the junction temperature of the power devices is much lower. VER:00 Page 33 of 40 Issued Date:2009/03/02 DataSheet 40W, Triple Output Output Over Voltage Protection The output over-voltage protection consists of an output Zener diode that monitors the voltage on the output terminals. If the voltage on the output terminals exceeds the over-voltage protection threshold, then the Zener diode clamps the output voltage. Short Circuit Protection Continuous, hiccup and auto-recovery mode. During a short circuit the converter shuts down. The average current during this condition will be very low. Thermal Consideration The converter operates in a variety of thermal environments. However, sufficient cooling should be provided to help ensure reliable operation of the unit. Heat is removed by conduction, convection, and radiation to the surrounding environment. Proper cooling can be verified by measuring the point as shown in the figure below. The temperature at this location should not exceed 100°C. When operating, adequate cooling must be provided to maintain the test point temperature at or below 100°C. Although the maximum point temperature of the power module is 100°C, limiting this temperature to a lower value will increase the reliability of the unit. VER:00 Page 34 of 40 Issued Date:2009/03/02 DataSheet 40W, Triple Output Heat Sink Consideration All dimensions in millimeters Use heat-sink (7G-0026A) for lowering temperature and higher reliability of the module. VER:00 Page 35 of 40 Issued Date:2009/03/02 DataSheet 40W, Triple Output Remote ON/OFF Control The Remote ON/OFF Pin is used to turn on and off the DC-DC converter. The user must use a switch to control the logic voltage (high or low level ) of the ON /OFF pin, referenced to Vi (-). The switch can be a open collector transistor, FET, or Opto-Coupler, that is capable of sinking up to 0.5 mA at a low-level logic Voltage. For high-level logic of the ON/OFF signal (maximum voltage): the allowable leakage current of the switch at 12V is 0.5 mA. Remote ON/OFF Implementation Circuits Isolated-Control Remote ON/OFF Level Control Using TTL Output Level Control Using Line Voltage Positive logic: PXF40 module is turned off using PXF40 module is turned on using Low-level logic High-level logic VER:00 Page 36 of 40 Issued Date:2009/03/02 DataSheet 40W, Triple Output Mechanical Data 1. All dimensions in Inches (mm) Tolerance: X.XX±0.02 (X.X±0.5) X.XXX±0.01 (X.XX±0.25) 2. Pin pitch tolerance ±0.01(0.25) 3. Pin dimension tolerance ±0.004 (0.1) PIN CONNECTION PIN 1 2 3 4 5 6 7 8 9 FUNCTION +INPUT -INPUT CTRL +AUX COMMON -AUX +OUTPUT COMMON NC VER:00 Page 37 of 40 Issued Date:2009/03/02 DataSheet 40W, Triple Output Recommended Pad Layout TOP VIEW 1.All dimensions in Inches (mm) Tolerance: X.XX±0.02 (X.X±0.5) 2. Pin pitch tolerance ±0.014(0.35) VER:00 Page 38 of 40 Issued Date:2009/03/02 DataSheet 40W, Triple Output Soldering and Reflow Consideration Lead free wave solder profile for PXF40xxTxxxx DIP type Zone Preheat zone Reference Parameter Rise temp. speed : 3°C ℃/ sec max. Preheat temp. : 100~130°C Actual heating Peak temp. : 250~260°C℃ Peak time (T1+T2 time) : 4~6 sec Reference Solder: Sn-Ag-Cu/ Sn-Cu Hand Welding: Soldering iron -Power 90W Soldering Time -2 to 4 sec Temp.:380 - 400°C VER:00 Page 39 of 40 Issued Date:2009/03/02 DataSheet 40W, Triple Output Packaging Information 10 PCS per TUBE Part Number Structure PXF 40 – 48 T 0512 Max. Output Power 40 Watts Input Voltage Range 12 : 9 ~18 V 24 : 18 ~ 36 V 48 : 36 ~ 75 V Output Voltage 3312 : 3.3 /±12Vdc 3315 : 3.3 /±15Vdc 0512 : 5 /±12Vdc 0515 : 5 /±15Vdc Triple Output Model Number Input Range Output Voltage Output Current Min. load Full Load 3.3 / ±12 VDC 600mA/ ±40mA 6000mA/ ±400mA PXF40-12T3312 9 – 18 VDC 3.3 / ±15 VDC 600mA/ ±30mA 6000mA/ ±300mA PXF40-12T3315 9 – 18 VDC 5 / ±12 VDC 600mA/ ±40mA 6000mA/ ±400mA PXF40-12T0512 9 – 18 VDC 5 / ±15 VDC 600mA/ ±30mA 6000mA/ ±300mA PXF40-12T0515 9 – 18 VDC PXF40-24T3312 18 – 36 VDC 3.3 / ±12 VDC 600mA/ ±40mA 6000mA/ ±400mA PXF40-24T3315 18 – 36 VDC 3.3 / ±15 VDC 600mA/ ±30mA 6000mA/ ±300mA 5 / ±12 VDC 600mA/ ±40mA 6000mA/ ±400mA PXF40-24T0512 18 – 36 VDC 5 / ±15 VDC 600mA/ ±30mA 6000mA/ ±300mA PXF40-24T0515 18 – 36 VDC PXF40-48T3312 36 – 75 VDC 3.3 / ±12 VDC 600mA/ ±40mA 6000mA/ ±400mA PXF40-48T3315 36 – 75 VDC 3.3 / ±15 VDC 600mA/ ±30mA 6000mA/ ±300mA 5 / ±12 VDC 600mA/ ±40mA 6000mA/ ±400mA PXF40-48T0512 36 – 75 VDC 5 / ±15 VDC 600mA/ ±30mA 6000mA/ ±300mA PXF40-48T0515 36 – 75 VDC Note 1. Typical value at nominal input voltage and no load. Note 2. Maximum value at nominal input voltage and full load of standard type. Note 3. Typical value at nominal input voltage and full load. (3) Input Current (1) No load 215mA 230mA 280mA 255mA 65mA 65mA 60mA 75mA 35mA 35mA 30mA 40mA Eff (%) Full Load (2) 3063mA 3000mA 4024mA 3963mA 1512mA 1481mA 1989mA 1958mA 747mA 732mA 982mA 967mA 84 84 86 86 85 85 87 87 86 86 88 88 VER:00 Page 40 of 40 Issued Date:2009/03/02 DataSheet 40W, Triple Output Safety and Installation Instructions Fusing Consideration Caution: This converter is not internally fused. An input line fuse must always be used. This encapsulated converter can be used in a wide variety of applications, ranging from simple stand-alone operation to an integrated part of a sophisticated power architecture. For maximum flexibility, internal fusing is not included; however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a slow-blow fuse with maximum rating of 8A. Based on the information provided in this data sheet on inrush energy and maximum DC input current; the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer’s data for further information. MTBF and Reliability The MTBF of PXF40-xxT-xxxx triple output DC/DC converters has been calculated using Bellcore TR-NWT-000332 Case I: 50% stress, Operating Temperature at 40°C (Ground fixed and controlled 6 environment ). The resulting figure for MTBF is 1.398×10 hours. MIL-HDBK-217F NOTICE2 FULL LOAD, Operating Temperature at 25°C ℃. The resulting figure for MTBF is 5 3.585×10 hours. VER:00 Page 41 of 40 Issued Date:2009/03/02
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