AC03000006809JACCS

AC01-CS, AC03-CS, AC05-CS www.vishay.com Vishay Draloric Axial Cemented Fusible Leaded Wirewound Safety Resistors FEATURES • UL1412 recognized; UL file no. E362452 • Flameproof insulation coating meets UL 94 V-0 requirements • Impulse voltage handling capability (up to 6 kV) (1.2 / 50 μs pulse in IEC 61000-4-5) • Silent and safe fusing • Material categorization: for definitions of compliance please see www.vishay.com/doc?99912 APPLICATIONS • Energy meters • White goods LINKS TO ADDITIONAL RESOURCES • Power supplies 3D 3D • LED drivers 3D Models ACxx-CS series wirewound safety resistors are designed to be used as fusible safety resistors (or AC mains input resistors). The resistor fuses “without a bang” when AC mains voltage is applied (1). At the same time, it acts as an in-rush current limiting resistor for normal operation. The specially developed lacquer coating has superior thermal and electrical insulating properties. This allows designers to more easily meet the requirements of safety approval, whilst eliminating the need to put additional fuses in series with the input resistor. Note (1) For ohmic values below 3R9, silent fusing is not established when AC mains voltage of 120 V RMS / 240 VRMS is applied STANDARD ELECTRICAL SPECIFICATIONS POWER RATING P40 POWER RATING P70 AC01-CS 1.1 W 1W AC03-CS 3W AC05-CS 5W TYPE LIMITING VOLTAGE Umax. V RESISTANCE RANGE (1) TOLERANCE TEMPERATURE COEFFICIENT P x R 1 Ω to 100 Ω ±5% ± 200 ppm/K 2.7 W P x R 1 Ω to 100 Ω ±5% ± 200 ppm/K 4.5 W P x R 1 Ω to 100 Ω ±5% ± 200 ppm/K Note (1) Resistance value to be selected for ± 5 % from E24 series TECHNICAL SPECIFICATIONS DESCRIPTION AC01-CS AC03-CS Operating temperature range -40 °C to 200 °C Max. resistance change for 116 % of P70, ΔR max., after 1000 h: ± (5 % R + 0.1 Ω) Revision: 25-Oct-2023 AC05-CS Document Number: 28909 1 For technical questions, contact: ww1resistors@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 AC01-CS, AC03-CS, AC05-CS www.vishay.com Vishay Draloric PART NUMBER AND PRODUCT DESCRIPTION Part Number: AC03000002209JACCS A C 0 3 0 0 0 0 0 2 2 0 9 J A C C S TYPE VERSION TCR/MATERIAL RESISTANCE TOLERANCE PACKAGING SPECIAL AC01 = AC01000 AC03 = AC03000 AC05 = AC05000 0 = neutral 1 = radial taped 0 = neutral (Former variants A = ≤ 4 kV or B = ≤ 6 kV for AC05-CS are not necessary for new ordering codes) 3 digit value 1 digit multiplier MULTIPLIER 8 = *10-2 9 = *10-1 0 = *100 J=±5% AC 6B 6F R1 RB CS = safety Product Description: AC03-CS 22R 5 % AC G63 CDxxxx AC03-CS 22R 5% AC G63 CDxxxx TYPE RESISTANCE TOLERANCE PACKAGING TAPE WIDTH SPECIAL ±5% AC 6B 6F R1 RB G63 G83 G93 AC01-CS AC03-CS AC05-CS PACKAGING TYPE CODE QUANTITY PACKAGING STYLE WIDTH PITCH DIMENSIONS AC 500 Taped acc. to IEC 60286-1 fan-folded in a box 63 mm 10 mm 85 mm x 72 mm x 260 mm R1 1000 Taped acc. to IEC 60286-2 on a reel - - 365 mm x 370 mm x 60 mm AC 500 Taped acc. to IEC 60286-1 fan-folded in a box 63 mm 10 mm 85 mm x 120 mm x 270 mm R1 1000 Taped acc. to IEC 60286-2 on a reel - - 365 mm x 370 mm x 60 mm 6B 250 Taped acc. to IEC 60286-1 fan-folded in a box 83 mm AC01-CS AC03-CS 110 mm x 120 mm x 270 mm 15 mm AC05-CS 6F 250 Taped acc. to IEC 60286-1 fan-folded in a box 93 mm RB 250 Taped acc. to IEC 60286-2 on a reel - Revision: 25-Oct-2023 120 mm x 120 mm x 270 mm - 365 mm x 370 mm x 67 mm Document Number: 28909 2 For technical questions, contact: ww1resistors@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 AC01-CS, AC03-CS, AC05-CS www.vishay.com DESCRIPTION ACxx-CS wirewound safety resistor series is designed to be used as fusible safety resistor (or, AC mains input resistors). It uses specially selected resistive winding wire and special non-flammable silicone cement coating material to ensure safe and silent fusing operation in overload conditions. The resistor fuses “without a bang” when AC mains voltage is applied (1). At the same time, it acts as an in-rush current limiting resistor for the normal operation. The specially developed lacquer coating has superior thermal and electrical insulating properties. This allows designers to more easily meet the requirements of safety approval, whilst eliminating the need to put additional fuses in series with the input resistor. Production is strictly controlled and follows an extensive set of instructions established for reproducibility. Plated steel termination caps are firmly pressed on the ceramic rods. Connecting wires of electrolytic copper plated with 100 % pure matte tin are welded to the termination caps. Suitable resistive wire is selected as a winding material. An optimized number of windings are wound on a high grade ceramic body. The resistor elements are covered by a green protective coating designed for electrical, mechanical and climatic protection. The special coating provides ideal and silent fusing of the component in overload condition, without burning or explosion (1). The ohmic value, tolerance, rated dissipation is stamp marked. Also “S” is marked for safety version. The result of the determined production is verified by an extensive testing procedure performed on 100 % of the individual resistors. Only accepted products are stuck directly on the adhesive tapes in accordance with IEC 60286-1. MATERIALS Vishay acknowledges the following systems for the regulation of hazardous substances: • IEC 62474, Material Declaration for Products of and for the Electrotechnical Industry, with the list of declarable substances given therein (2) • The Global Automotive Declarable Substance List (GADSL) (3) • The REACH regulation (1907/2006/EC) and the related list of substances with very high concern (SVHC) (4) for its supply chain Vishay Draloric The products do not contain any of the banned substances as per IEC 62474, GADSL, or the SVHC list, see www.vishay.com/how/leadfree. Hence the products fully comply with the following directives: • 2000/53/EC End-of-Life Vehicle Directive (ELV) and Annex II (ELV II) • 2011/65/EU Restriction of the Use of Hazardous Substances Directive (RoHS) with amendment 2015/863/EU • 2012/19/EU Waste Electrical and Electronic Equipment Directive (WEEE) Vishay pursues the elimination of conflict minerals from its supply chain, see the Conflict Minerals Policy at www.vishay.com/doc?49037 ASSEMBLY The resistors are suitable for processing on automatic insertion equipment and cutting and bending machines. Excellent solderability is proven, even after extended storage. They are suitable for automatic soldering using wave or dipping. The resistors are completely lead (Pb)-free, the pure matte tin plating provides compatibility with lead (Pb)-free and lead-containing soldering processes. The immunity of the plating against tin whisker growth, in compliance with IEC 60068-2-82, has been proven under extensive testing. The encapsulant is resistant to cleaning solvent specified in IEC 60115-1 (5). The suitability of conformal coatings, if applied, shall be qualified by appropriate means to ensure the long-term stability of the whole system. APPROVALS These resistors AC01-CS, AC03-CS, and AC05-CS have UL 1412 recognition UL file no. E362452. RELATED PRODUCTS For a correlated range of wirewound resistors with high pulse handling capability, please see: Z300-Cxx series “High Surge Axial Cemented Wirewound Resistors” www.vishay.com/doc?21027 For a correlated range of standard wirewound resistors, please see: Z300 series “Industrial Axial Cemented Wirewound Resistors” www.vishay.com/doc?21007 and Z300-C00 series “Commercial Axial Cemented Wirewound Resistors” www.vishay.com/doc?21047 Notes (1) For ohmic values below 3R9, silent fusing is not established when AC mains voltage of 120 V RMS / 240 VRMS is applied (2) The IEC 62474 list of declarable substances is maintained in a dedicated database, which is available at http://std.iec.ch/iec62474 (3) The Global Automotive Declarable Substance List (GADSL) is maintained by the American Chemistry Council and available at www.gadsl.org (4) The SVHC list is maintained by the European Chemical Agency (ECHA) and available at http://echa.europa.eu/candidate-list-table (5) Other cleaning solvents with aggressive chemicals should be evaluated in actual cleaning process for their suitability Revision: 25-Oct-2023 Document Number: 28909 3 For technical questions, contact: ww1resistors@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 AC01-CS, AC03-CS, AC05-CS www.vishay.com Vishay Draloric FUNCTIONAL PERFORMANCE Axis Title 10000 120 1000 80 1st line 2nd line 2nd line Rated Power (%) 100 60 100 40 20 10 0 -40 0 40 70 100 150 200 250 Ambient Temperature (°C) DERATING Fusing time window defined against overload power applied. Axis Title Axis Title 10000 70 60 40 30 100 20 1000 100 1st line 2nd line 1st line 2nd line 1000 2nd line Fusing Time (s) 125 50 2nd line Fusing Time (s) 10000 150 75 100 50 25 10 10 0 20 30 40 50 60 10 0 70 20 22 Overload Power (W) 24 26 28 30 32 Overload Power (W) FUSING CHARACTERISTICS OF AC01-CS: 1 Ω ≤ R ≤ 2.7 Ω FUSING CHARACTERISTICS OF AC01-CS: 3 Ω ≤ R ≤ 100 Ω Axis Title Axis Title 45 25 10000 10000 40 20 25 20 15 100 10 1000 15 1st line 2nd line 1000 2nd line Fusing Time (s) 30 1st line 2nd line 2nd line Fusing Time (s) 35 10 100 5 5 10 0 0 20 40 60 80 100 Overload Power (W) FUSING CHARACTERISTICS OF AC03-CS: 1 Ω ≤ R ≤ 4.3 Ω Revision: 25-Oct-2023 120 140 10 0 0 20 40 60 80 100 120 140 Overload Power (W) FUSING CHARACTERISTICS OF AC03-CS: 4.7 Ω ≤ R ≤ 100 Ω Document Number: 28909 4 For technical questions, contact: ww1resistors@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 AC01-CS, AC03-CS, AC05-CS www.vishay.com Vishay Draloric FUNCTIONAL PERFORMANCE Axis Title Axis Title 50 45 40 40 35 1000 30 25 20 100 15 2nd line Fusing Time (s) 45 35 25 20 10 5 10 50 100 150 200 100 15 5 0 1000 30 10 0 10000 1st line 2nd line 10000 1st line 2nd line 2nd line Fusing Time (s) 50 10 0 250 0 100 Overload Power (W) 200 300 Overload Power (W) FUSING CHARACTERISTICS OF AC05-CS: 1 Ω ≤ R ≤ 9.1 Ω FUSING CHARACTERISTICS OF AC05-CS: 10 Ω ≤ R ≤ 100 Ω Pulse energy curve defined against the offered ohmic range. Axis Title Axis Title 10000 9 10000 35 8 30 7 4 100 3 1000 1st line 2nd line 5 2nd line Energy (J) 1st line 2nd line 2nd line Energy (J) 25 1000 6 20 15 100 10 2 5 1 10 0 1 10 20 30 40 50 60 70 80 10 0 1 90 100 10 20 Resistance Value (Ω) 30 40 50 60 70 80 90 100 Resistance Value (Ω) PULSE ENERGY CURVE FOR AC01-CS (1.2 / 50 μs; 10 pulses at 30 s interval) PULSE ENERGY CURVE FOR AC03-CS (1.2 / 50 μs; 10 pulses at 30 s interval) Axis Title Axis Title 10000 80 10000 60 70 50 1000 30 100 1st line 2nd line 40 1000 40 2nd line Energy (J) 50 1st line 2nd line 2nd line Energy (J) 60 30 100 20 20 10 10 10 0 1 2 3 4 5 6 7 8 9 10 Resistance Value (Ω) PULSE ENERGY CURVE FOR AC05-CS: 1 Ω to 9.1 Ω (1.2 / 50 μs; 10 pulses at 30 s interval) Revision: 25-Oct-2023 10 0 10 20 30 40 50 60 70 80 90 100 Resistance Value (Ω) PULSE ENERGY CURVE FOR AC05-CS: 10 Ω to 100 Ω (1.2 / 50 μs; 10 pulses at 30 s interval) Document Number: 28909 5 For technical questions, contact: ww1resistors@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 AC01-CS, AC03-CS, AC05-CS www.vishay.com Vishay Draloric FUNCTIONAL PERFORMANCE Peak voltage (1.2 / 50 μs) graph defined against offered ohmic range. Axis Title Axis Title 10000 3.5 10000 5 1.5 100 1.0 4 1000 3 1st line 2nd line 1000 2.0 2nd line Peak Pulse Voltage (kV) 2.5 1st line 2nd line 2nd line Peak Pulse Voltage (kV) 3.0 2 100 1 0.5 10 0 1 10 20 30 40 50 60 70 80 10 0 90 100 1 10 20 30 50 60 70 80 90 100 Resistance Value (Ω) Resistance Value (Ω) PEAK PULSE VOLTAGE LIMIT FOR AC01-CS (1.2 / 50 μs; 10 pulses at 30 s interval) PEAK PULSE VOLTAGE LIMIT FOR AC03-CS (1.2 / 50 μs; 10 pulses at 30 s interval) Axis Title Axis Title 10000 4.0 10000 7 3.5 1000 2.5 2.0 1.5 100 1.0 5 1000 1st line 2nd line 3.0 2nd line Peak Pulse Voltage (kV) 6 1st line 2nd line 2nd line Peak Pulse Voltage (kV) 40 4 3 100 2 1 0.5 10 0 1 2 3 4 5 6 7 8 9 10 Resistance Value (Ω) PEAK PULSE VOLTAGE LIMIT FOR AC05-CS: 1 Ω to 9.1 Ω (1.2 / 50 μs; 10 pulses at 30 s interval) Revision: 25-Oct-2023 10 0 10 20 30 40 50 60 70 80 90 100 Resistance Value (Ω) PEAK PULSE VOLTAGE LIMIT FOR AC05-CS: 10 Ω to 100 Ω (1.2 / 50 μs; 10 pulses at 30 s interval) Document Number: 28909 6 For technical questions, contact: ww1resistors@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 AC01-CS, AC03-CS, AC05-CS www.vishay.com Vishay Draloric TESTS PROCEDURES AND REQUIREMENTS All tests are carried out in accordance with the following specifications: • Temperature: 15 °C to 35 °C • IEC 60115-1, generic specification (includes tests) • Relative humidity: 45 % to 75 % The test and requirements table contains only the most important tests. For the full test schedule refer to the documents above. • Air pressure: 86 kPa to 106 kPa (860 mbar to 1060 mbar) The tests are carried out in accordance with IEC 60068-2-xx test method and under standard atmospheric conditions in accordance with IEC 60068-1, 5.3. Climatic category -40 / 200 / 56 (rated temperature range: lower category temperature, upper category temperature; damp heat, steady state, test duration: 56 days) is valid. Unless otherwise specified the following values apply: For performing some of the tests, the components are mounted on a test board in accordance with IEC 60115-1, 5.5. In test table below, only the relevant and commonly referred tests and related clauses of IEC 60115-1 and IEC 60068-2-xx test methods are mentioned. TEST PROCEDURES AND REQUIREMENTS IEC 60068-2 TEST METHOD TEST PROCEDURE REQUIREMENTS PERMISSIBLE CHANGE (ΔRMAX.) 8.1 - Short time overload Room temperature; 10x rated power P40; 5s ± (2 % R + 0.1 Ω) 9.5 21 (Ua1) 21 (Ub) 21 (Uc) Robustness of terminations Tensile, bending and torsion No damage ± (0.5 % R + 0.05 Ω) 11.2 20 (Tb) Resistance to soldering heat Unmounted components (260 ± 5) °C; (10 ± 1) s ± (0.5 % R + 0.05 Ω) IEC 60115-1 CLAUSE 10.3 Climatic sequence: 10.3.4.2 2 (Bb) Dry heat 16 h; 200 °C 10.3.4.3 30 (Db) Damp heat (accelerated) 1st cycle 24 h; 55 °C; 90 % to 100 % RH 10.3.4.4 1 (Ab) Cold 2 h; -55 °C ± (1 % R + 0.05 Ω) 10.3.4.5 13 (M) Low air pressure 2 h; 8.5 kPa; 15 °C to 35 °C 10.3.4.6 30 (Db) Damp heat remaining cyclic 5 days; 55 °C; 95 % to 100 % RH; 5 cycles 10.4 78 (Cab) Damp heat, (steady state) 56 days; (40 ± 2) °C; (93 ± 5) % RH ± (5 % R + 0.1 Ω) 7.2 - Endurance (at room temperature) 1000 h; loaded with 116 % of P70; 1.5 h ON and 0.5 h OFF ± (5 % R + 0.1 Ω) 7.3 - Endurance (at 200 °C) 1000 h; loaded with 30 % of P70; 1.5 h ON and 0.5 h OFF ± (5 % R + 0.1 Ω) - - 1.2 / 50 μs impulse test as defined in IEC 61000-4-5 (up to 6 kV) Internal impedance of surge tester is 2 Ω; 10 pulses at 30 s interval ± (5 % R + 0.1 Ω) - - Fail safe mains fusing (1) at 230 VAC - Resistance > 100 kΩ, fusing time < 2 s (fusing without flame and explosion) Note (1) For ohmic values below 3R9, silent fusing is not established when AC mains voltage of 120 V RMS / 240 VRMS is applied Revision: 25-Oct-2023 Document Number: 28909 7 For technical questions, contact: ww1resistors@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 AC01-CS, AC03-CS, AC05-CS www.vishay.com Vishay Draloric DIMENSIONS L L d L1 B B D AC01-CS and AC03-CS AC05-CS DIMENSIONS - Leaded resistor types, mass and relevant physical dimensions MODEL AC01-CS (1) AC03-CS AC05-CS (2) Lmax. L1 max. Dmax. dnom. B MASS 11.0 mm 15.0 mm 5.0 mm 0.7 mm 63 mm 0.52 g 13.0 mm 19.0 mm 6.0 mm 0.8 mm 63 mm 0.78 g 83 mm 2.25 g 93 mm 2.5 g 17.0 mm 17.0 mm 10.0 mm 0.8 mm Notes (1) For AC01-CS, dimension given is applicable for 10R to 100R; for lower ohmic values < 10R, D max. might reach 5.5 mm (2) For AC05-CS, L = L ; there is no lacquer on termination lead 1 AC01-CS RADIAL Pitch of components 5.0 mm DIMENSIONS in millimeters P Pitch of components H1 L1 W P 12.7 ± 1.0 Lead to lead distance F 4.8 + 0.7 / - 0 Tape width W 18 ± 0.5 Component height H1 30.0 ± 3 Min. lead wire (tape portion) shortest lead L1 2.5 F AC03-CS RADIAL Pitch of components 5.0 mm DIMENSIONS in millimeters P Pitch of components H1 L1 W F P 12.7 ± 1.0 Lead to lead distance F 5.00 ± 0.5 Tape width W 18 ± 0.5 Maximum component height H1 34 Min. lead wire (tape portion) shortest lead L1 2.5 AC05-CS RADIAL Pitch of components 7.50 mm DIMENSIONS in millimeters P Pitch of components H1 L1 W P 25.4 ± 1.0 Lead to lead distance F 7.50 ± 0.5 Tape width W 18 ± 0.5 Component height H1 37 ± 2 Min. lead wire (tape portion) shortest lead L1 2.5 F Revision: 25-Oct-2023 Document Number: 28909 8 For technical questions, contact: ww1resistors@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. 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THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 Revision: 01-Jan-2024