AC01-CS, AC03-CS, AC05-CS
www.vishay.com
Vishay Draloric
Axial Cemented Fusible Leaded Wirewound Safety Resistors
FEATURES
• UL1412 recognized; UL file no. E362452
• Flameproof insulation coating meets UL 94 V-0
requirements
• Impulse voltage handling capability (up to 6 kV)
(1.2 / 50 μs pulse in IEC 61000-4-5)
• Silent and safe fusing
• Material categorization: for definitions of compliance
please see www.vishay.com/doc?99912
APPLICATIONS
• Energy meters
• White goods
LINKS TO ADDITIONAL RESOURCES
• Power supplies
3D 3D
• LED drivers
3D Models
ACxx-CS series wirewound safety resistors are designed to be used as fusible safety resistors (or AC mains input resistors). The
resistor fuses “without a bang” when AC mains voltage is applied (1). At the same time, it acts as an in-rush current limiting
resistor for normal operation. The specially developed lacquer coating has superior thermal and electrical insulating properties.
This allows designers to more easily meet the requirements of safety approval, whilst eliminating the need to put additional fuses
in series with the input resistor.
Note
(1) For ohmic values below 3R9, silent fusing is not established when AC mains voltage of 120 V
RMS / 240 VRMS is applied
STANDARD ELECTRICAL SPECIFICATIONS
POWER
RATING
P40
POWER
RATING
P70
AC01-CS
1.1 W
1W
AC03-CS
3W
AC05-CS
5W
TYPE
LIMITING
VOLTAGE
Umax.
V
RESISTANCE
RANGE (1)
TOLERANCE
TEMPERATURE
COEFFICIENT
P x R
1 Ω to 100 Ω
±5%
± 200 ppm/K
2.7 W
P x R
1 Ω to 100 Ω
±5%
± 200 ppm/K
4.5 W
P x R
1 Ω to 100 Ω
±5%
± 200 ppm/K
Note
(1) Resistance value to be selected for ± 5 % from E24 series
TECHNICAL SPECIFICATIONS
DESCRIPTION
AC01-CS
AC03-CS
Operating temperature range
-40 °C to 200 °C
Max. resistance change for 116 % of P70,
ΔR max., after 1000 h:
± (5 % R + 0.1 Ω)
Revision: 25-Oct-2023
AC05-CS
Document Number: 28909
1
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THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
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AC01-CS, AC03-CS, AC05-CS
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Vishay Draloric
PART NUMBER AND PRODUCT DESCRIPTION
Part Number: AC03000002209JACCS
A
C
0
3
0
0
0
0
0
2
2
0
9
J
A
C
C
S
TYPE
VERSION
TCR/MATERIAL
RESISTANCE
TOLERANCE
PACKAGING
SPECIAL
AC01 = AC01000
AC03 = AC03000
AC05 = AC05000
0 = neutral
1 = radial taped
0 = neutral
(Former variants
A = ≤ 4 kV or
B = ≤ 6 kV for
AC05-CS are
not necessary
for new
ordering codes)
3 digit value
1 digit multiplier
MULTIPLIER
8 = *10-2
9 = *10-1
0 = *100
J=±5%
AC
6B
6F
R1
RB
CS = safety
Product Description: AC03-CS 22R 5 % AC G63 CDxxxx
AC03-CS
22R
5%
AC
G63
CDxxxx
TYPE
RESISTANCE
TOLERANCE
PACKAGING
TAPE WIDTH
SPECIAL
±5%
AC
6B
6F
R1
RB
G63
G83
G93
AC01-CS
AC03-CS
AC05-CS
PACKAGING
TYPE
CODE QUANTITY
PACKAGING STYLE
WIDTH
PITCH
DIMENSIONS
AC
500
Taped acc. to IEC 60286-1 fan-folded in a box
63 mm
10 mm
85 mm x 72 mm x 260 mm
R1
1000
Taped acc. to IEC 60286-2 on a reel
-
-
365 mm x 370 mm x 60 mm
AC
500
Taped acc. to IEC 60286-1 fan-folded in a box
63 mm
10 mm
85 mm x 120 mm x 270 mm
R1
1000
Taped acc. to IEC 60286-2 on a reel
-
-
365 mm x 370 mm x 60 mm
6B
250
Taped acc. to IEC 60286-1 fan-folded in a box
83 mm
AC01-CS
AC03-CS
110 mm x 120 mm x 270 mm
15 mm
AC05-CS
6F
250
Taped acc. to IEC 60286-1 fan-folded in a box
93 mm
RB
250
Taped acc. to IEC 60286-2 on a reel
-
Revision: 25-Oct-2023
120 mm x 120 mm x 270 mm
-
365 mm x 370 mm x 67 mm
Document Number: 28909
2
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THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
AC01-CS, AC03-CS, AC05-CS
www.vishay.com
DESCRIPTION
ACxx-CS wirewound safety resistor series is designed to be
used as fusible safety resistor (or, AC mains input resistors).
It uses specially selected resistive winding wire and special
non-flammable silicone cement coating material to ensure
safe and silent fusing operation in overload conditions.
The resistor fuses “without a bang” when AC mains voltage
is applied (1). At the same time, it acts as an in-rush current
limiting resistor for the normal operation.
The specially developed lacquer coating has superior
thermal and electrical insulating properties. This allows
designers to more easily meet the requirements of safety
approval, whilst eliminating the need to put additional fuses
in series with the input resistor.
Production is strictly controlled and follows an extensive set
of instructions established for reproducibility. Plated steel
termination caps are firmly pressed on the ceramic rods.
Connecting wires of electrolytic copper plated with 100 %
pure matte tin are welded to the termination caps. Suitable
resistive wire is selected as a winding material. An optimized
number of windings are wound on a high grade ceramic
body. The resistor elements are covered by a green
protective coating designed for electrical, mechanical and
climatic protection. The special coating provides ideal and
silent fusing of the component in overload condition, without
burning or explosion (1).
The ohmic value, tolerance, rated dissipation is stamp
marked. Also “S” is marked for safety version.
The result of the determined production is verified by an
extensive testing procedure performed on 100 % of the
individual resistors. Only accepted products are stuck
directly on the adhesive tapes in accordance with
IEC 60286-1.
MATERIALS
Vishay acknowledges the following systems for the
regulation of hazardous substances:
• IEC 62474, Material Declaration for Products of and for the
Electrotechnical Industry, with the list of declarable
substances given therein (2)
• The Global Automotive Declarable Substance List
(GADSL) (3)
• The REACH regulation (1907/2006/EC) and the related list
of substances with very high concern (SVHC) (4) for its
supply chain
Vishay Draloric
The products do not contain any of the banned substances
as per IEC 62474, GADSL, or the SVHC list, see
www.vishay.com/how/leadfree. Hence the products fully
comply with the following directives:
• 2000/53/EC End-of-Life Vehicle Directive (ELV) and
Annex II (ELV II)
• 2011/65/EU Restriction of the Use of Hazardous
Substances
Directive
(RoHS)
with
amendment
2015/863/EU
• 2012/19/EU Waste Electrical and Electronic Equipment
Directive (WEEE)
Vishay pursues the elimination of conflict minerals from its
supply chain, see the Conflict Minerals Policy at
www.vishay.com/doc?49037
ASSEMBLY
The resistors are suitable for processing on automatic
insertion equipment and cutting and bending machines.
Excellent solderability is proven, even after extended
storage. They are suitable for automatic soldering using
wave or dipping.
The resistors are completely lead (Pb)-free, the pure matte
tin plating provides compatibility with lead (Pb)-free and
lead-containing soldering processes. The immunity of the
plating against tin whisker growth, in compliance with
IEC 60068-2-82, has been proven under extensive testing.
The encapsulant is resistant to cleaning solvent specified in
IEC 60115-1 (5). The suitability of conformal coatings, if
applied, shall be qualified by appropriate means to ensure
the long-term stability of the whole system.
APPROVALS
These resistors AC01-CS, AC03-CS, and AC05-CS have
UL 1412 recognition UL file no. E362452.
RELATED PRODUCTS
For a correlated range of wirewound resistors with high
pulse handling capability, please see:
Z300-Cxx series
“High Surge Axial Cemented Wirewound Resistors”
www.vishay.com/doc?21027
For a correlated range of standard wirewound resistors,
please see:
Z300 series
“Industrial Axial Cemented Wirewound Resistors”
www.vishay.com/doc?21007
and Z300-C00 series
“Commercial Axial Cemented Wirewound Resistors”
www.vishay.com/doc?21047
Notes
(1) For ohmic values below 3R9, silent fusing is not established when AC mains voltage of 120 V
RMS / 240 VRMS is applied
(2) The IEC 62474 list of declarable substances is maintained in a dedicated database, which is available at http://std.iec.ch/iec62474
(3) The Global Automotive Declarable Substance List (GADSL) is maintained by the American Chemistry Council and available at www.gadsl.org
(4) The SVHC list is maintained by the European Chemical Agency (ECHA) and available at http://echa.europa.eu/candidate-list-table
(5) Other cleaning solvents with aggressive chemicals should be evaluated in actual cleaning process for their suitability
Revision: 25-Oct-2023
Document Number: 28909
3
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THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
AC01-CS, AC03-CS, AC05-CS
www.vishay.com
Vishay Draloric
FUNCTIONAL PERFORMANCE
Axis Title
10000
120
1000
80
1st line
2nd line
2nd line
Rated Power (%)
100
60
100
40
20
10
0
-40
0
40
70 100
150
200
250
Ambient Temperature (°C)
DERATING
Fusing time window defined against overload power applied.
Axis Title
Axis Title
10000
70
60
40
30
100
20
1000
100
1st line
2nd line
1st line
2nd line
1000
2nd line
Fusing Time (s)
125
50
2nd line
Fusing Time (s)
10000
150
75
100
50
25
10
10
0
20
30
40
50
60
10
0
70
20
22
Overload Power (W)
24
26
28
30
32
Overload Power (W)
FUSING CHARACTERISTICS
OF AC01-CS: 1 Ω ≤ R ≤ 2.7 Ω
FUSING CHARACTERISTICS
OF AC01-CS: 3 Ω ≤ R ≤ 100 Ω
Axis Title
Axis Title
45
25
10000
10000
40
20
25
20
15
100
10
1000
15
1st line
2nd line
1000
2nd line
Fusing Time (s)
30
1st line
2nd line
2nd line
Fusing Time (s)
35
10
100
5
5
10
0
0
20
40
60
80
100
Overload Power (W)
FUSING CHARACTERISTICS
OF AC03-CS: 1 Ω ≤ R ≤ 4.3 Ω
Revision: 25-Oct-2023
120
140
10
0
0
20
40
60
80
100
120
140
Overload Power (W)
FUSING CHARACTERISTICS
OF AC03-CS: 4.7 Ω ≤ R ≤ 100 Ω
Document Number: 28909
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THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
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AC01-CS, AC03-CS, AC05-CS
www.vishay.com
Vishay Draloric
FUNCTIONAL PERFORMANCE
Axis Title
Axis Title
50
45
40
40
35
1000
30
25
20
100
15
2nd line
Fusing Time (s)
45
35
25
20
10
5
10
50
100
150
200
100
15
5
0
1000
30
10
0
10000
1st line
2nd line
10000
1st line
2nd line
2nd line
Fusing Time (s)
50
10
0
250
0
100
Overload Power (W)
200
300
Overload Power (W)
FUSING CHARACTERISTICS
OF AC05-CS: 1 Ω ≤ R ≤ 9.1 Ω
FUSING CHARACTERISTICS
OF AC05-CS: 10 Ω ≤ R ≤ 100 Ω
Pulse energy curve defined against the offered ohmic range.
Axis Title
Axis Title
10000
9
10000
35
8
30
7
4
100
3
1000
1st line
2nd line
5
2nd line
Energy (J)
1st line
2nd line
2nd line
Energy (J)
25
1000
6
20
15
100
10
2
5
1
10
0
1
10
20
30
40
50
60
70
80
10
0
1
90 100
10
20
Resistance Value (Ω)
30
40
50
60
70
80
90 100
Resistance Value (Ω)
PULSE ENERGY CURVE FOR AC01-CS
(1.2 / 50 μs; 10 pulses at 30 s interval)
PULSE ENERGY CURVE FOR AC03-CS
(1.2 / 50 μs; 10 pulses at 30 s interval)
Axis Title
Axis Title
10000
80
10000
60
70
50
1000
30
100
1st line
2nd line
40
1000
40
2nd line
Energy (J)
50
1st line
2nd line
2nd line
Energy (J)
60
30
100
20
20
10
10
10
0
1
2
3
4
5
6
7
8
9
10
Resistance Value (Ω)
PULSE ENERGY CURVE FOR AC05-CS: 1 Ω to 9.1 Ω
(1.2 / 50 μs; 10 pulses at 30 s interval)
Revision: 25-Oct-2023
10
0
10
20
30
40
50
60
70
80
90 100
Resistance Value (Ω)
PULSE ENERGY CURVE FOR AC05-CS: 10 Ω to 100 Ω
(1.2 / 50 μs; 10 pulses at 30 s interval)
Document Number: 28909
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AC01-CS, AC03-CS, AC05-CS
www.vishay.com
Vishay Draloric
FUNCTIONAL PERFORMANCE
Peak voltage (1.2 / 50 μs) graph defined against offered ohmic range.
Axis Title
Axis Title
10000
3.5
10000
5
1.5
100
1.0
4
1000
3
1st line
2nd line
1000
2.0
2nd line
Peak Pulse Voltage (kV)
2.5
1st line
2nd line
2nd line
Peak Pulse Voltage (kV)
3.0
2
100
1
0.5
10
0
1
10
20
30
40
50
60
70
80
10
0
90 100
1
10
20
30
50
60
70
80
90 100
Resistance Value (Ω)
Resistance Value (Ω)
PEAK PULSE VOLTAGE LIMIT FOR AC01-CS
(1.2 / 50 μs; 10 pulses at 30 s interval)
PEAK PULSE VOLTAGE LIMIT FOR AC03-CS
(1.2 / 50 μs; 10 pulses at 30 s interval)
Axis Title
Axis Title
10000
4.0
10000
7
3.5
1000
2.5
2.0
1.5
100
1.0
5
1000
1st line
2nd line
3.0
2nd line
Peak Pulse Voltage (kV)
6
1st line
2nd line
2nd line
Peak Pulse Voltage (kV)
40
4
3
100
2
1
0.5
10
0
1
2
3
4
5
6
7
8
9
10
Resistance Value (Ω)
PEAK PULSE VOLTAGE LIMIT FOR AC05-CS: 1 Ω to 9.1 Ω
(1.2 / 50 μs; 10 pulses at 30 s interval)
Revision: 25-Oct-2023
10
0
10
20
30
40
50
60
70
80
90 100
Resistance Value (Ω)
PEAK PULSE VOLTAGE LIMIT FOR AC05-CS: 10 Ω to 100 Ω
(1.2 / 50 μs; 10 pulses at 30 s interval)
Document Number: 28909
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AC01-CS, AC03-CS, AC05-CS
www.vishay.com
Vishay Draloric
TESTS PROCEDURES AND REQUIREMENTS
All tests are carried out in accordance with the following
specifications:
• Temperature: 15 °C to 35 °C
• IEC 60115-1, generic specification (includes tests)
• Relative humidity: 45 % to 75 %
The test and requirements table contains only the most
important tests. For the full test schedule refer to the
documents above.
• Air pressure: 86 kPa to 106 kPa (860 mbar to 1060 mbar)
The tests are carried out in accordance with IEC 60068-2-xx
test method and under standard atmospheric conditions in
accordance with IEC 60068-1, 5.3.
Climatic category -40 / 200 / 56 (rated temperature range:
lower category temperature, upper category temperature;
damp heat, steady state, test duration: 56 days) is valid.
Unless otherwise specified the following values apply:
For performing some of the tests, the components are
mounted on a test board in accordance with IEC 60115-1,
5.5.
In test table below, only the relevant and commonly referred
tests and related clauses of IEC 60115-1 and
IEC 60068-2-xx test methods are mentioned.
TEST PROCEDURES AND REQUIREMENTS
IEC 60068-2
TEST
METHOD
TEST
PROCEDURE
REQUIREMENTS
PERMISSIBLE CHANGE (ΔRMAX.)
8.1
-
Short time overload
Room temperature;
10x rated power P40;
5s
± (2 % R + 0.1 Ω)
9.5
21 (Ua1)
21 (Ub)
21 (Uc)
Robustness of
terminations
Tensile, bending and torsion
No damage
± (0.5 % R + 0.05 Ω)
11.2
20 (Tb)
Resistance to
soldering heat
Unmounted components
(260 ± 5) °C; (10 ± 1) s
± (0.5 % R + 0.05 Ω)
IEC 60115-1
CLAUSE
10.3
Climatic sequence:
10.3.4.2
2 (Bb)
Dry heat
16 h; 200 °C
10.3.4.3
30 (Db)
Damp heat
(accelerated)
1st cycle
24 h; 55 °C;
90 % to 100 % RH
10.3.4.4
1 (Ab)
Cold
2 h; -55 °C
± (1 % R + 0.05 Ω)
10.3.4.5
13 (M)
Low air pressure
2 h; 8.5 kPa;
15 °C to 35 °C
10.3.4.6
30 (Db)
Damp heat
remaining cyclic
5 days; 55 °C;
95 % to 100 % RH; 5 cycles
10.4
78 (Cab)
Damp heat,
(steady state)
56 days; (40 ± 2) °C;
(93 ± 5) % RH
± (5 % R + 0.1 Ω)
7.2
-
Endurance
(at room temperature)
1000 h;
loaded with 116 % of P70;
1.5 h ON and 0.5 h OFF
± (5 % R + 0.1 Ω)
7.3
-
Endurance
(at 200 °C)
1000 h; loaded with 30 % of P70;
1.5 h ON and 0.5 h OFF
± (5 % R + 0.1 Ω)
-
-
1.2 / 50 μs impulse test as
defined in IEC 61000-4-5
(up to 6 kV)
Internal impedance of surge
tester is 2 Ω;
10 pulses at 30 s interval
± (5 % R + 0.1 Ω)
-
-
Fail safe mains fusing (1)
at 230 VAC
-
Resistance > 100 kΩ, fusing time < 2 s
(fusing without flame and explosion)
Note
(1) For ohmic values below 3R9, silent fusing is not established when AC mains voltage of 120 V
RMS / 240 VRMS is applied
Revision: 25-Oct-2023
Document Number: 28909
7
For technical questions, contact: ww1resistors@vishay.com
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
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AC01-CS, AC03-CS, AC05-CS
www.vishay.com
Vishay Draloric
DIMENSIONS
L
L
d
L1
B
B
D
AC01-CS and AC03-CS
AC05-CS
DIMENSIONS - Leaded resistor types, mass and relevant physical dimensions
MODEL
AC01-CS
(1)
AC03-CS
AC05-CS (2)
Lmax.
L1 max.
Dmax.
dnom.
B
MASS
11.0 mm
15.0 mm
5.0 mm
0.7 mm
63 mm
0.52 g
13.0 mm
19.0 mm
6.0 mm
0.8 mm
63 mm
0.78 g
83 mm
2.25 g
93 mm
2.5 g
17.0 mm
17.0 mm
10.0 mm
0.8 mm
Notes
(1) For AC01-CS, dimension given is applicable for 10R to 100R; for lower ohmic values < 10R, D
max. might reach 5.5 mm
(2) For AC05-CS, L = L ; there is no lacquer on termination lead
1
AC01-CS RADIAL
Pitch of components 5.0 mm
DIMENSIONS in millimeters
P
Pitch of components
H1
L1
W
P
12.7 ± 1.0
Lead to lead distance
F
4.8 + 0.7 / - 0
Tape width
W
18 ± 0.5
Component height
H1
30.0 ± 3
Min. lead wire (tape
portion) shortest lead
L1
2.5
F
AC03-CS RADIAL
Pitch of components 5.0 mm
DIMENSIONS in millimeters
P
Pitch of components
H1
L1
W
F
P
12.7 ± 1.0
Lead to lead distance
F
5.00 ± 0.5
Tape width
W
18 ± 0.5
Maximum component
height
H1
34
Min. lead wire (tape
portion) shortest lead
L1
2.5
AC05-CS RADIAL
Pitch of components 7.50 mm
DIMENSIONS in millimeters
P
Pitch of components
H1
L1
W
P
25.4 ± 1.0
Lead to lead distance
F
7.50 ± 0.5
Tape width
W
18 ± 0.5
Component height
H1
37 ± 2
Min. lead wire (tape
portion) shortest lead
L1
2.5
F
Revision: 25-Oct-2023
Document Number: 28909
8
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THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
Legal Disclaimer Notice
www.vishay.com
Vishay
Disclaimer
ALL PRODUCT, PRODUCT SPECIFICATIONS AND DATA ARE SUBJECT TO CHANGE WITHOUT NOTICE TO IMPROVE
RELIABILITY, FUNCTION OR DESIGN OR OTHERWISE.
Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively,
“Vishay”), disclaim any and all liability for any errors, inaccuracies or incompleteness contained in any datasheet or in any other
disclosure relating to any product.
Vishay makes no warranty, representation or guarantee regarding the suitability of the products for any particular purpose or
the continuing production of any product. To the maximum extent permitted by applicable law, Vishay disclaims (i) any and all
liability arising out of the application or use of any product, (ii) any and all liability, including without limitation special,
consequential or incidental damages, and (iii) any and all implied warranties, including warranties of fitness for particular
purpose, non-infringement and merchantability.
Statements regarding the suitability of products for certain types of applications are based on Vishay's knowledge of typical
requirements that are often placed on Vishay products in generic applications. Such statements are not binding statements
about the suitability of products for a particular application. It is the customer's responsibility to validate that a particular product
with the properties described in the product specification is suitable for use in a particular application. Parameters provided in
datasheets and / or specifications may vary in different applications and performance may vary over time. All operating
parameters, including typical parameters, must be validated for each customer application by the customer's technical experts.
Product specifications do not expand or otherwise modify Vishay's terms and conditions of purchase, including but not limited
to the warranty expressed therein.
Hyperlinks included in this datasheet may direct users to third-party websites. These links are provided as a convenience and
for informational purposes only. Inclusion of these hyperlinks does not constitute an endorsement or an approval by Vishay of
any of the products, services or opinions of the corporation, organization or individual associated with the third-party website.
Vishay disclaims any and all liability and bears no responsibility for the accuracy, legality or content of the third-party website
or for that of subsequent links.
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Document Number: 91000
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Revision: 01-Jan-2024