AY1 Series
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Vishay BCcomponents
Automotive Grade AC Line Rated Ceramic Disc Capacitors
Class X1, 760 VAC, Class Y1, 500 VAC
FEATURES
• AEC-Q200 qualified
• Withstands 85 / 85 / 1000 h test
• Can pass 1000 temperature cycles
(from -55 °C to +125 °C)
• Complying with IEC 60384-14 4th edition
• High reliability
• Singlelayer AC disc safety capacitors
• PPAP (AIAG version) is available
• Material categorization:
for definitions of compliance please see
www.vishay.com/doc?99912
APPLICATIONS
QUICK REFERENCE DATA
DESCRIPTION
VALUE
Ceramic Class
2
Ceramic Dielectric
Voltage (VAC)
Y5U
500
760
Min. Capacitance (pF)
470
Max. Capacitance (pF)
4700
Mounting
Radial
OPERATING TEMPERATURE RANGE
-55 °C to +125 °C
TEMPERATURE CHARACTERISTICS
Class 2: Y5U
SECTIONAL SPECIFICATIONS
Climatic category (according to EN 60058-1)
Class 2: 40 / 125 / 21
COATING
According to UL 94 V-0
Epoxy resin, isolating, flame retardant
• X1, Y1 according to IEC 60384-14.4
• Application as Y capacitors for AC line filter and
primary-secondary coupling on battery chargers for
PHEV/EV
• Application as filter capacitors on DC/DC converters for
PHEV/EV and HEV
DESIGN
The capacitor consists of a ceramic disc which is copper
plated on both sides. Connection leads are made of tin
plated copper-clad steel having a diameter of 0.6 mm or
0.8 mm.
The capacitors may be supplied with straight leads having a
lead spacing of 10.0 mm and 12.5 mm. Encapsulation is
made of flame retardant epoxy resin in accordance with
UL 94 V-0.
CAPACITANCE RANGE
470 pF to 4700 pF
RATED VOLTAGE UR
IEC 60384-14.4:
(X1): 760 VAC, 50 Hz
(Y1): 500 VAC, 50 Hz
1500 VDC
APPROVALS
IEC 60384-14.4
UL 60384-14
DIN EN 60384-14
CSA E60384-1:03, CSA E60384-14:09
CQC (IEC 60384-14)
PACKAGING
TEST VOLTAGE
Component test (100 %):
4000 VAC, 50 Hz, 2 s
Random sampling test (destructive test):
4000 VAC, 50 Hz, 60 s
Voltage proof of coating (destructive test):
4000 VAC, 50 Hz, 60 s
Bulk, tape and reel, taped ammopack
INSULATION RESISTANCE
10 000 M
CAPACITANCE TOLERANCE
± 20 % (code M)
DISSIPATION FACTOR
Class 2: max. 2.5 % (1 kHz)
Revision: 24-Oct-2018
Document Number: 28563
1
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DIMENSIONS in millimeters
F
e = 3.0 max.
e = 3.0 max.
Ø 0.6 ± 0.05
Dmax.
Tmax.
L = 30.0 ± 5.0
Capacitors with 10.0 mm or 12.5 mm lead spacing
TECHNICAL DATA
CAPACITANCE
C (pF)
CAPACITANCE
TOLERANCE
(%)
BODY
DIAMETER
Dmax. (mm)
BODY
THICKNESS
Tmax. (mm)
PART NUMBER
LEAD SPACING
F (mm) ± 1 mm
MISSING DIGITS SEE
ORDERING CODE BELOW
Y5U (2E3)
470
8.0
10 or 12.5
AY1471M31Y5UC6#L#
680
9.0
10 or 12.5
AY1681M35Y5UC6#L#
1000
9.5
10 or 12.5
AY1102M37Y5UC6#L#
1500
10.5
10 or 12.5
AY1152M41Y5UC6#L#
10 or 12.5
AY1222M47Y5UC6#L#
2200
12.0
± 20
7.0
2700
13.5
10 or 12.5
AY1272M53Y5UC6#L#
3300
14.5
10 or 12.5
AY1332M57Y5UC6#L#
3900
15.5
10 or 12.5
AY1392M61Y5UC6#L#
4700
16.5
10 or 12.5
AY1472M65Y5UC6#L#
ORDERING CODE
15th to 17th digit
###
Example
AY1
Series
Lead configuration
222
Capacitance
value
M
Available configurations see below
47
Tolerance Size code
code
Y5U
Temperature
coefficient
C
Compact
design
U
6
L
0
Lead
style
Lead
spacing
L=
straight
0 = 10.0
X = 12.5
Lead wire Packaging /
diameter lead length
6 = 0.6
8 = 0.8
3 = bulk
T = tape
and reel
U=
ammopack
LEADSPACING 10.0 mm AND 12.5 mm
PACKAGING
SIZE CODE
BODY DIAMETER
Dmax.
(mm)
BULK
470 pF to 2200 pF
31 to 47
12.0
1000
500
750
2700 pF to 4700 pF
53 to 65
16.5
500
500
750
CAPACITANCE
VALUE
PACKAGING QUANTITIES
REEL
AMMO
Note
• The capacitors are supplied in bulk packaging (cardboard boxes), in tape on reel in ammopack
Revision: 24-Oct-2018
Document Number: 28563
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STRAIGHT LEADS
Dmax.
Tmax.
coating
extension
e
30 mm to 3.0 mm
(ΔR)
F
d = 0.6 mm
The hole pitch 12.7 mm for lead spacing 10.0 mm (0.4") or 12.5 mm (0.49")
DIMENSION OF TAPE
SYMBOL
PARAMETER
D (1)
d
P
P0 (2)
P1 (3)
P2 (3)
F
h
P
W
W0
W1
W2
H1
H0
L
L1
D0
t
t1
Body diameter
Lead diameter
Pitch of component
Pitch of sprocket hole
Distance, hole center to lead
Distance, hole to center of component
Lead spacing
Average deviation across tape
Average deviation in direction of reeling
Carrier tape width
Hold-down tape width
Position of sprocket hole
Distance of hold-down tape
Maximum component height
Height to seating plane
Length of cut leads
Length of lead protrusion
Diameter of sprocket hole
Total tape thickness
Maximum thickness of tape and wires
DIMENSIONS (mm)
10 mm OR 12 mm
16.0 max.
0.6 ± 0.05
25.4 ± 1
12.7 ± 0.3
7.7 or 6.5 ± 1.0
12.7 ± 1.5
10.0 or 12.5 (+ 0.6/- 0.4)
± 1.0 max.
± 1.0 max.
18.0 + 1/- 0.5
5.0 min.
9.0 + 0.75/- 0.5
3.0 max.
40
20.0 ± 0.5
11.0 max.
1.0 max.
4.0 ± 0.2
0.9 max.
1.5 max.
Notes
See “Technical Data” table
Cumulative pitch error: ± 1 mm/20 pitches
Obliquity maximum 3°
(1)
(2)
(3)
Revision: 24-Oct-2018
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REEL AND TAPE DATA in millimeters
51 max.
355.6 ± 2.0
330
28 ± 1.5
8.0
45 max.
360
55
Reel with capacitors on tape
Ammopack with capacitors on tape
APPROVALS
IEC 60384-14.4 - Safety tests
This approval together with CB test certificate substitutes all national approvals.
CB Certificate
Y1-capacitor: CB test certificate:
US-26163-UL
470 pF to 4.7 nF
500 VAC
X1-capacitor: CB test certificate:
US-26163-UL
470 pF to 4.7 nF
760 VAC
VDE
Y1-capacitor: VDE marks approval:
40009669
470 pF to 4.7 nF
500 VAC
X1-capacitor: VDE marks approval:
40009669
470 pF to 4.7 nF
760 VAC
E183844
470 pF to 4.7 nF
500 VAC
E183844
470 pF to 4.7 nF
760 VAC
DIN EN 60384-14 VDE 0565-1-1:2006-04 - Safety tests
Underwriters Laboratories Inc./Canadian Standards Association
Y1-capacitor: UL-test certificate:
X1-capacitor: UL-test certificate:
UL 60384-14, CSA E60384-1:03
2nd
edition, CSA E60384-14:09
2nd
edition
Across-the-line, antenna-coupling and line-by-pass component
CQC
Y1-capacitor: CQC test certificate:
CQC05001012316
470 pF to 4.7 nF
500 VAC
X1-capacitor: CQC test certificate:
CQC05001012316
470 pF to 4.7 nF
760 VAC
Revision: 24-Oct-2018
Document Number: 28563
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MARKING
Sample
(2 sides)
10
AY1 472M
Y1 500 V~
X1 760 V~
XX ΔΔ
Front
XX - Year
ΔΔ - Week
Back
PERFORMANCE
NO.
ITEMS
SPECIFICATION
TEST METHOD
1
Visual and mechanical examination
No visible damage.
The marking shall be legible.
Dimensions are within specification.
Capacitors shall be visually inspected for
visible evidence of defect.
Dimensions shall be measured with
calipers or micrometers.
2
Capacitance
Within the specified tolerance.
The capacitance shall be measured
at 25 °C ± 3 °C, 75 % RH maximum with
1.0 VRMS ± 0.2 VRMS, 1 kHz.
3
Dissipation factor (D.F.)
2.5 % max.
The dissipation factor shall be measured
at 25 °C ± 3 °C, 75 % RH maximum with
1.0 VRMS ± 0.2 VRMS, 1 kHz.
4
Insulation resistance (I.R.)
10 G min.
Insulation resistance shall be measured
within 60 s ± 5 s of charging at 500 VDC.
5
Dielectric strength
(between lead wires)
No damage.
4000 VAC are applied for 60 s.
50 mA max. (destructive test)
6
Temperature characteristic
The capacitance shall be measured at
each step specified in table below.
The capacitance change from the value of
step 3 shall not exceed the limit specified.
Step
7
High
temperature
operation life
Revision: 24-Oct-2018
External appearance
No visible damage.
The marking shall be legible.
Capacitance change
± 15 % max.
Dissipation factor
5 % max. at 1 V, 1 kHz
Insulation resistance
3 G min. at 500 VDC, 60 s
Dielectric strength
(between lead wires)
No failure at 4000 VAC, 60 s
Temperature
1
25 °C ± 3 °C
2
-40 °C ± 3 °C
3
25 °C ± 3 °C
4
125 °C ± 3 °C
5
25 °C ± 3 °C
The specimen capacitors shall be
submitted to an endurance test of
1000 h + 48 h / - 0 h in a chamber at
125 °C ± 3 °C with a voltage of 760 VAC.
Pre-treatment: capacitor shall be backed
at 125 °C ± 3 °C for 1 h before initial
measurements.
Post-treatment: capacitors shall be
placed at room condition for 24 h ± 2 h
before measurements.
Document Number: 28563
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PERFORMANCE
NO.
ITEMS
8
Life test
SPECIFICATION
TEST METHOD
External appearance
No visible damage.
The marking shall be legible.
Test voltage: 4000 VAC, 60 s
Impulse voltage: each individual capacitor
shall be subjected to a 10 kV impulse for
ten times each polarity. Before the
capacitors are applied to life test.
Capacitance change
± 15 % max.
100 %
90 %
T1 = 1.2 μs
T2 = 50 μs
50 %
30 %
Dissipation factor
9
10
Humidity test
(under steady
state)
Humidity test
(under load
state)
Revision: 24-Oct-2018
5 % max. at 1 V, 1 kHz
Insulation resistance
3 G min. at 500 VDC, 60 s
Dielectric strength
(between lead wires)
No failure at 4000 VAC, 60 s
External appearance
No visible damage.
Capacitance change
± 20 %
Dissipation factor
5 % max. at 1 V, 1 kHz
Insulation resistance
3 G min. at 500 VDC, 60 s
Dielectric strength
(between lead wires)
No failure at 4000 VAC, 60 s
External appearance
No visible damage.
The marking shall be legible.
Capacitance change
± 15 %
Dissipation factor
5 % max. at 1 V, 1 kHz
Insulation resistance
3 G min. at 500 VDC, 60 s
Dielectric strength
(between lead wires)
No failure at 4000 VAC, 60 s
t
0%
T1
T2
The specimen capacitors shall be
submitted to an endurance test of
1000 h + 48 h / - 0 h in a chamber at
125 °C ± 3 °C with a voltage of 1500 VAC.
Pre-treatment: capacitor shall be backed
at 125 °C ± 3 °C for 1 h before initial
measurements.
Post-treatment: capacitors shall be
placed at room condition for 24 h ± 2 h
before measurements.
Ambient temperature: 40 °C ± 2 °C
Relative humidity: 90 % to 95 % RH
Duration: 500 h + 48 h / - 0 h
Without loading
Pre-treatment: capacitor shall be stored
at 40 °C ± 2 °C for 24 h ± 5 h before initial
measurements.
Post-treatment: capacitor shall be stored
for 2 h at room conditions before final
measurements.
Ambient temperature: 40 °C ± 2 °C
Relative humidity: 90 % to 95 % RH
Duration: 500 h + 48 h / - 0 h
Loading voltage: 760 VAC
Pre-treatment: capacitor shall be stored
at 40 °C ± 5 °C for 24 h ± 2 h before initial
measurements.
Post-treatment: capacitor shall be stored
for 2 h at room conditions before final
measurements.
Document Number: 28563
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PERFORMANCE
NO.
11
12
ITEMS
Biased
humidity
Termination
strength
SPECIFICATION
TEST METHOD
External appearance
No visible damage.
The marking shall be legible.
Capacitance change
± 15 %
Dissipation factor
5 % max. at 1 V, 1 kHz
Insulation resistance
3 G min. at 500 VDC, 60 s
Dielectric strength
(between lead wires)
No failure at 4000 VAC, 60 s
Loading voltage: 760 VAC
Ambient temperature: 85 °C ± 3 °C
Relative humidity: 85 % RH
Duration: 1000 h + 48 h / - 0 h
Pre-treatment: capacitor shall be stored
at 40 °C ± 5 °C for 24 h ± 2 h, then place
at room condition for 24 h ± 2 h before
initial measurements.
Post-treatment: capacitor shall be stored
for 24 h at room conditions before final
measurements.
Pull test
External
appearance
Lead wire should not be cut off,
capacitor should not be broken.
Capacitance
change
Within specification
Dissipation
factor
Within specification
Insulation
resistance
Within specification
As a figure, fix the body of capacitor,
apply a tensile weight gradually to each
lead wire in the radial direction of
capacitor up to 20 N, and keep it for
10 s ± 1 s.
W
Bending test
13
Resistance to
solder heat
External
appearance
Lead wire should not be cut off,
capacitor should not be broken.
Bending each lead wire to 90° from the
lead egress with 2.5 N force, then back to
original position and bent again from the
same direction.
Totally 3 bends, 3 s each time.
1 bend: bending to 90° the return to
normal position is one bend.
Start from 1.6 mm to 3.2 mm from the
part body.
Visual
No visible damage.
The marking shall be legible.
The lead wire shall be immersed into the
melted solder of 260 °C ± 5 °C up to about
1.5 mm to 2 mm from the main body for
10 s ± 2 s.
Inspect under 10 x magnification
Capacitance change
Within ± 10 %
Dissipation factor
5 % max. at 1 V, 1 kHz
Insulation resistance
1 G min. at 500 VDC, 60 s
Dielectric strength
(between lead wires)
Revision: 24-Oct-2018
No failure at 4000 VAC, 60 s
Capacitor
Thermal
screen
1.5 mm
to 2.0 mm
Molten
solder
Pre-treatment:
Capacitor shall be stored at 125 °C ± 5 °C
for 1 h, then placed at room condition for
24 h ± 2 h before initial measurements.
Post-treatment:
Capacitor shall be stored for 24 h ± 2 h
at room condition.
Document Number: 28563
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PERFORMANCE
NO.
14
ITEMS
Solderability
External appearance
SPECIFICATION
TEST METHOD
95 % of terminations evenly covered
with solder under 10 x magnification.
Method A at category 3, steam aging
for 8 h ± 15 min.
Solder and temperature:
a) Lead (Pb)-free solder
(Sn-3Ag-0.5Cu) 245 °C ± 5 °C
b) H63 eutectic solder 235 °C ± 5 °C
dip lead wire into an ethanol solution
of 25 % ± 0.5 % rosin and then into
molten solder for 5 s + 0 s / - 0.5 s.
Depth of immersion within 1.25 mm,
immerse and withdraw at 25 mm/s ±
6 mm/s
15
Vibration test
Visual
No visible damage.
The marking shall be legible.
Resin (adhesive)
16
Mechanical
shock
Capacitance change
Within ± 10 %
Dissipation factor
5 % max. at 1 V, 1 kHz
Insulation resistance
10 G min. at 500 VDC, 60 s
External appearance
No visible damage.
The marking shall be legible.
Solder the capacitor and gum up the body
to the test jig by resin (adhesive).
The capacitor should be firmly soldered to
the supporting lead wire.
Vibration change from 10 Hz to 2000 Hz,
then back to 10 Hz.
Total amplitude: 1.5 mm with 5 g max.,
12 cycles, 20 min for each mutually
perpendicular directions, 3 directions.
Resin (adhesive)
17
Resistance to
solvents
Revision: 24-Oct-2018
Capacitance change
Within the specified tolerance.
Dissipation factor
5 % max. at 1 V, 1 kHz
Insulation resistance
10 G min. at 500 VDC, 60 s
External appearance
No visible damage.
The marking shall be legible.
Solder the capacitor and gum up the body
to the test jig by resin (adhesive).
3 shocks in 2 directions should be
applied, totally 3 mutually perpendicular
axes, 18 shocks.
Shock from: half-sine
Duration: 6 ms
Acceleration: 100 g
Leave parts in solvent for 3 to 8 min at
25 °C ± 5 °C, 1 min air-drying
Rub parts against wet bristle 10 times
(3 x for marking, 10 x for part damage)
Solvent 1:
1 part (by volume) of isopropyl alcohol,
3 parts (by volume) of mineral spirits
Solvent 2:
Terpene defluxer
Solvent 3:
42 parts (by volume) of water, 1 part (by
volume) of propylene glycol, 1 part (by
volume) of monoethanolomine
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PERFORMANCE
NO.
18
19
20
ITEMS
Temperature
cycle
High
temperature
exposure
(storage)
ESD
Revision: 24-Oct-2018
SPECIFICATION
TEST METHOD
Capacitance change
Within ± 20 %
Dissipation factor
5 % max. at 1 V, 1 kHz
Insulation resistance
3 G min at 500 VDC, 60 s
Dielectric strength
No failure at 4000 VAC, 60 s
External appearance
No visible damage.
The marking shall be legible.
The capacitor should be run 1000
temperature cycles. Step as below:
Step 1 -55 °C + 0 °C / - 3 °C,
dwell time 30 min
Step 2 Transition time 1 min
Step 3 +125 °C + 3 °C / - 0 °C,
dwell time 30 min
Step 4 Transition time 1 min
Pre-treatment:
capacitor shall be stored at 125 °C ± 3 °C
for 1 h, then placed at room condition for
24 h ± 2 h before initial measurement.
Post-treatment:
capacitor shall be stored for 24 h ± 2 h at
room condition.
External appearance
No visible damage.
The marking shall be legible.
Capacitance change
Within ± 20 %
Dissipation factor
5 % max. at 1 V, 1 kHz
Insulation resistance
1 G min. at 500 VDC, 60 s
External appearance
No visible damage.
The marking shall be legible.
Capacitance change
Within ± 10 %
Dissipation factor
5 % max. at 1 V, 1 kHz
Insulation resistance
1 G min. at 500 VDC, 60 s
Storage capacitor at 125 °C ± 3 °C for
1000 h + 48 h / - 0 h without loading.
Pre-treatment:
capacitor shall be stored at 125 °C ± 3 °C
for 1 h, then placed at room condition for
24 h ± 2 h before initial measurement.
Post-treatment:
capacitor shall be stored for 24 h ± 2 h at
room condition.
See chart “ESD Test Method” below
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ESD TEST METHOD
6 kV
Direct Contact
FAIL
PASS
12 kV
Air Discharge
2 kV
Direct Contact
FAIL
< 500 V
DC
FAIL
1 kV
Direct Contact
4 kV
Direct Contact
8 kV
Direct Contact
FAIL
FAIL
FAIL
PASS
500 V
Direct Contact
FAIL
PASS
1 kV
DC
2 kV
DC
PASS
4 kV
DC
6 kV
DC
PASS
16 kV
Air Discharge
PASS
8 kV
DC
PASS
500 V
DC
FAIL
PASS
12 kV
AD
25 kV
Air Discharge
FAIL
16 kV
AD
PASS
≥ 25 kV
AD
Notes
• DC means “direct contact discharge”
• AC means “air discharge”
• Classify the components according to the highest ESD voltage level survived during ESD testing
Revision: 24-Oct-2018
Document Number: 28563
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LEAKAGE CURRENT VS. VOLTAGE (Typical)
Leakage Current (µA) RMS
4000
3500
4700 pF
3000
3300 pF
2500
2200 pF
2000
1500 pF
1500
1000 pF
1000
680 pF
500
470 pF
0
0
500
1000
1500
2000
2500
3000
3500
4000
AC Voltage (V) RMS
IMPEDANCE VS. FREQUENCY (Typical)
Impedance (Ω)
100
Lead configuration:
- Length = 30 mm
- Lead spacing: standard
- Lead diameter: standard
10
1.0 nF
1
0.68 nF
2.2 nF
4.7 nF
0.1
1
10
Frequency (MHz)
100
Note
• The capacitors meet the essential requirements of “EIA 198”. Unless stated otherwise all electrical values apply at an ambient temperature
of 25 °C ± 3 °C, at normal atmospheric conditions.
Revision: 24-Oct-2018
Document Number: 28563
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Legal Disclaimer Notice
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Vishay
Disclaimer
ALL PRODUCT, PRODUCT SPECIFICATIONS AND DATA ARE SUBJECT TO CHANGE WITHOUT NOTICE TO IMPROVE
RELIABILITY, FUNCTION OR DESIGN OR OTHERWISE.
Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively,
“Vishay”), disclaim any and all liability for any errors, inaccuracies or incompleteness contained in any datasheet or in any other
disclosure relating to any product.
Vishay makes no warranty, representation or guarantee regarding the suitability of the products for any particular purpose or
the continuing production of any product. To the maximum extent permitted by applicable law, Vishay disclaims (i) any and all
liability arising out of the application or use of any product, (ii) any and all liability, including without limitation special,
consequential or incidental damages, and (iii) any and all implied warranties, including warranties of fitness for particular
purpose, non-infringement and merchantability.
Statements regarding the suitability of products for certain types of applications are based on Vishay’s knowledge of
typical requirements that are often placed on Vishay products in generic applications. Such statements are not binding
statements about the suitability of products for a particular application. It is the customer’s responsibility to validate that a
particular product with the properties described in the product specification is suitable for use in a particular application.
Parameters provided in datasheets and / or specifications may vary in different applications and performance may vary over
time. All operating parameters, including typical parameters, must be validated for each customer application by the customer’s
technical experts. Product specifications do not expand or otherwise modify Vishay’s terms and conditions of purchase,
including but not limited to the warranty expressed therein.
Except as expressly indicated in writing, Vishay products are not designed for use in medical, life-saving, or life-sustaining
applications or for any other application in which the failure of the Vishay product could result in personal injury or death.
Customers using or selling Vishay products not expressly indicated for use in such applications do so at their own risk.
Please contact authorized Vishay personnel to obtain written terms and conditions regarding products designed for
such applications.
No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document
or by any conduct of Vishay. Product names and markings noted herein may be trademarks of their respective owners.
© 2017 VISHAY INTERTECHNOLOGY, INC. ALL RIGHTS RESERVED
Revision: 08-Feb-17
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Document Number: 91000
