CMA02040X4701GB300

CMA 0204 Vishay Beyschlag High Pulse Load MELF Resistor FEATURES • Special carbon film technology • • • • Up to 4 kV single pulse capability Up to 70 W continuous pulse load ESD capability: 6 kV, Human Body Model Compatible with lead (Pb)-free and lead containing soldering processes • Lead (Pb)-free and RoHS compliant APPLICATIONS • Automotive CMA 0204 speciality MELF resistors with advanced pulse load capability are the perfect choice for the protection of circuitry with signal or mains input lines from surge pulses. The resistors are also suitable for circuits exposed to high levels of electromagnetic interference or electrostatic discharge. The applications are in all fields of automotive, telecommunication, industrial and medical equipment. • Telecommunication • Industrial • Medical equipment METRIC SIZES DIN: 0204 CECC: RC 3715M TECHNICAL SPECIFICATIONS DESCRIPTION CMA 0204 Metric CECC size RC 3715M Resistance range 10 Ω to 100 kΩ Resistance tolerance ±2% Temperature coefficient see TCR graph Operation mode standard power Climatic category (LCT/UCT/days) 55/125/56 55/155/56 0.25 W 0.4 W Rated dissipation, P701) Operating voltage, Umax AC/DC 200 V 125 °C Film temperature2) 10 Ω to 100 kΩ Max. resistance change at P70 for resistance range, |ΔR/R| after: 155 °C 1000 h ≤1% ≤2% 8000 h ≤2% ≤4% Permissible voltage against ambient (insulation): 1 minute; Uins continuous 300 V 75 V ≤ 1 × 10-9/h Failure rate Note: These resistors do not feature a limited lifetime when operated within the permissible limits. However, resistance value drift increasing over operating time may result in exceeding a limit acceptable to the specific application, thereby establishing a functional lifetime. 1) The power dissipation on the resistor generates a temperature rise against the local ambient, depending on the heatflow support of the printed-circuit board (thermal resistance). The rated dissipation applies only if the permitted film temperature is not exceeded. Furthermore, a high level of ambient temperature or of power dissipation may raise the temperature of the solder joint, hence special solder alloys or board materials may be required to maintain the reliability of the assembly. 2) Film temperatures above the specified range may be permissible, e.g. 175 °C. Please contact the factory for details. www.vishay.com 58 For technical questions contact: ff3bresistors@vishay.com Document Number: 28717 Revision: 18-Jul-06 CMA 0204 Vishay Beyschlag High Pulse Load MELF Resistor Last Digit of 12NC Indicating Resistance Decade 12NC INFORMATION • The resistors have a 12-digit numeric code starting with 2312. RESISTANCE DECADE LAST DIGIT 10 Ω to 99.9 Ω 9 • The subsequent 4 digits indicate the resistor type, specification and packaging; see the 12NC table. • The remaining 4 digits indicate the resistance value: – The first 3 digits indicate the resistance value. 100 Ω to 999 Ω 1 1 kΩ to 9.99 kΩ 2 10 kΩ to 99.9 kΩ 3 100 kΩ to 999 kΩ 4 12NC Example – The last digit indicates the resistance decade in accordance with the 12NC Indicating Resistance Decade table. The 12NC of a CMA 0204 resistor, value 47 kΩ with ± 2 % tolerance, supplied in blister tape of 3000 units per reel is: 2312 159 24703. 12NC - resistor type and packaging ORDERING CODE 2312 ... ..... DESCRIPTION BLISTER TAPE ON REEL TYPE TOL. BL B0 CMA 0204 ±2% 159 2.... 149 2.... PART NUMBER AND PRODUCT DESCRIPTION1) PART NUMBER2): CMA02040X4701GB300 C MODEL/SIZE CMA0204 M A 0 2 SPECIAL CHARACTER 0 = neutral 0 4 0 TC X = no indication X 4 7 0 1 G B 3 0 0 VALUE 3 digit value 1 digit multiplier Multiplier 9 = *10-1 0 = *100 1 = *101 2 = *102 3 = *103 TOLERANCE G=±2% PACKAGING3) SPECIAL B3 up to 2 digits B0 00 = standard PRODUCT DESCRIPTION4): CMA 0204 2 % BL 4K7 CMA 0204 2% BL 4K7 MODEL SIZE TOLERANCE PACKAGING3) RESISTANCE VALUE CMA 0204 ±2% BL B0 100R = 100 Ω 4K7 = 4.7 kΩ Notes 1. Products can be ordered using either the PRODUCT DESCRIPTION or the 12NC. 2. The PART NUMBER is shown to facilitate the introduction of the unified part numbering system. Currently, this PART NUMBER is applicable in the Americas and in Asia/Pacific only. 3. Please refer to table PACKAGING, see below. 4. For CMA0204 the temperature coefficient is not identified in the PRODUCT DESCRIPTION. Document Number: 28717 Revision: 18-Jul-06 For technical questions contact: ff3bresistors@vishay.com www.vishay.com 59 CMA 0204 Vishay Beyschlag High Pulse Load MELF Resistor PACKAGING BLISTER TAPE ON REEL ACC. IEC 60286-3 MODEL DIAMETER PIECES/REEL CODE 180 mm/7” 3000 B3 = BL 330 mm/13” 10 000 B0 CMA0204 DIMENSIONS L Color code marking1) D D1 K L1 DIMENSIONS - MELF resistor types, mass and relevant physical dimensions TYPE CMA 0204 L (mm) D (mm) L1 min (mm) D1 (mm) K (mm) MASS (mg) 3.6 + 0/- 0.2 1.4 + 0/- 0.1 1.8 D + 0/- 0.15 0.8 ± 0.1 19 Color code marking is applied according to IEC 60062* in four bands (E24 series). Each color band appears as a single solid line, voids are permissible if at least 1/3 of the band is visible from each radial angle of view. The last color band for tolerance is approx, 50 % wider than the other bands. An interrupted band between the 2nd and 3rd full band identifies the special carbon film type. TOLERANCE AND RESISTANCE RANGE RESISTANCE VALUE1) TOLERANCE CMA 0204 10 Ω to 100 kΩ ±2% 1) Resistance value to be selected from E24 series. www.vishay.com 60 For technical questions contact: ff3bresistors@vishay.com Document Number: 28717 Revision: 18-Jul-06 CMA 0204 High Pulse Load MELF Resistor Vishay Beyschlag DESCRIPTION APPROVALS Production of the CMA 0204 speciality MELF resistors with advanced pulse load capability is strictly controlled and follows an extensive set of instructions established for reproducibility. A homogeneous and dense carbon film is deposited on a high grade ceramic body (85 % Al2O3). Nickel plated steel termination caps are firmly pressed on the coated rods. A special laser is used to achieve the target value by smoothly cutting a helical groove in the resistive layer without damaging the ceramics. The resistors are covered by protective coating designed for electrical, mechanical and climatic protection.The terminations receive a final pure tin on nickel plating. Four color code rings designate the resistance value and tolerance in accordance with IEC 60 062*. Where applicable the resistors are tested in accordance with EN 140401-803 (superseding CECC 40401-803) which refers to EN 60115-1, EN 140400 and the variety of enviromental text procedures of the IEC 60068* series. Vishay BEYSCHLAG has achieved "Approval of Manufacturer" in accordance with IEC QC 001002-3, clause 2. The release certificate for “Technology Approval Schedule” in accordance with CECC 240001 based on IEC QC 001002-3, clause 6 is granted for the Vishay BEYSCHLAG manufacturing process. Note: * The quoted IEC standards are also released as EN standards with the same number and identical contents. The result of the determined production is verified by an extensive testing procedure performed on 100 % of the individual resistors. Only accepted products are laid directly into the blister tape in accordance with IEC 60 286-3*. ASSEMBLY The resistors are suitable for processing on automatic SMD assembly systems. They are suitable for automatic soldering using wave, reflow or vapour phase as shown in IEC 61760-1*. Excellent solderability is proven, even after extended storage in excess of 10 years. The encapsulation is resistant to all cleaning solvents commonly used in the electronics industry, including alcohols, esters and aqueous solutions. The resistors are completely lead (Pb)-free, the pure tin plating provides compatibility with lead (Pb)-free soldering processes. The immunity of the plating against tin whisker growth has been proven under extensive testing. All products comply with the GADSL1) and the CEFICEECA-EICTA2) list of legal restrictions on hazardous substances. This includes full compliance with the following directives: • 2000/53/EC End of Vehicle life Directive (ELV) and Annex II (ELV II) • 2002/95/EC Restriction of the use of Hazardous Substances Directive (RoHS) • 2002/96/EC Waste Electrical and Electronic Equipment Directive (WEEE) 1) Global Automotive Declarable Substance List, see www.gadsl.org 2) CEFIC (European Chemical Industry Council), EECA (European Electronic Component Manufacturers Association), EICTA (European trade organisation representing the information and communications technology and consumer electronics), see www.eicta.org -> issues -> environment policy -> chemicals -> chemicals for electronics Document Number: 28717 Revision: 18-Jul-06 For technical questions contact: ff3bresistors@vishay.com www.vishay.com 61 CMA 0204 Vishay Beyschlag High Pulse Load MELF Resistor Power Dissipation P FUNCTIONAL PERFORMANCE 1 CMA 0204 W 0.5 0 - 50 0 50 70 100 C 150 Ambient Temperature ϑ amb Power Dissipation P Derating - Standard Operation 1 CMA 0204 W 0.5 0 - 50 0 50 70 100 C 150 Ambient Temperature ϑ amb Pulse Load Pmax Derating - Power Operation CMA 0204 100 W 10 1 0.1 10 µs 100 µs 1 ms 10 ms 100 ms 1s 10 s Pulse Duration ti Single Pulse www.vishay.com 62 Maximum pulse load, single pulse; applicable if P 0 and n ≤ 1000 and U ≤ Umax; for permissible resistance change equivalent to 8000 h operation For technical questions contact: ff3bresistors@vishay.com Document Number: 28717 Revision: 18-Jul-06 CMA 0204 Vishay Beyschlag Continuous Pulse Load Pmax High Pulse Load MELF Resistor CMA 0204 100 W 10 1 0.1 10 µs 100 µs 1 ms 10 ms 100 ms 10 s 1s Pulse Duration ti Maximum pulse load, continuous pulses; applicable if P ≤ P (ϑ amb) and U ≤ Umax; for permissible resistance change equivalent to 8000 h operation Pulse Voltage Umax Continuous Pulses CMA 0204 1 kV 100 V 10 µs 100 µs 1 ms 10 ms 100 ms 1s 10 s Pulse Duration ti Pulse Voltage U Pulse Voltage Maximum pulse voltage, single and continuous pulses; applicable if P ≤ Pmax; for permissible resistance change equivalent to 8000 h operation 1 kV 100 V CMA 0204 10 V 10 Ω 100 Ω 1 kΩ 10 kΩ 100 kΩ 1 MΩ Resistance Value R 1.2/50 Document Number: 28717 Revision: 18-Jul-06 Pulse load rating in accordance with IEC 60115-1, 4.27; 1,2 µs/50 µs; 5 pulses at 12 s intervals; for permissible resistance change 0.5 % Pulse For technical questions contact: ff3bresistors@vishay.com www.vishay.com 63 CMA 0204 Pulse Voltage U Vishay Beyschlag High Pulse Load MELF Resistor CMA 0204 1 kV 100 V 10 V 100 Ω 10 Ω 1 kΩ 10 kΩ 100 kΩ 1 MΩ Resistance Value R Temperature Coefficient 10/700 Pulse Pulse load rating in accordance with IEC 60115-1, 4.27; 10 µs/700 µs; 10 pulses at 1 minute intervals; for permissible resistance change 0.5 % CMA 0204 - 100 ppm/K - 200 - 300 - 400 - 500 10 Ω 100 Ω 1 kΩ 10 kΩ 100 kΩ 1 MΩ 10 MΩ Resistance Value R Temperature coefficient of resistance Current Noise A1 Temperature Coefficient (TCR) CMA 0204 1 µV/V 0.1 0.01 100 Ω 1 kΩ 10 kΩ 100 kΩ 1 MΩ Resistance Value R In accordance with IEC 60 195 Current Noise - A1 www.vishay.com 64 For technical questions contact: ff3bresistors@vishay.com Document Number: 28717 Revision: 18-Jul-06 CMA 0204 High Pulse Load MELF Resistor Vishay Beyschlag TESTS AND REQUIREMENTS Essentially all tests are carried out in accordance with the following specifications: EN 60115-1, generic specification EN 140400, sectional specification EN 140401-803, detail specification Unless otherwise specified the following values apply: Temperature: 15 °C to 35 °C Relative humidity: 45 % to 75 % Air pressure: 86 kPa to 106 kPa (860 mbar to 1060 mbar). The components are mounted for testing on printed-circuit boards in accordance with EN 140400, 2.3.3, unless otherwise specified. The Test Procedures and Requirements table contains the applicable tests selected from the documents listed above. The tests are carried out in accordance with IEC 60068* and under standard atmospheric conditions in accordance with IEC 60068-1, 5.3*. Climatic category LCT/UCT/56 (rated temperature range: Lower Category Temperature, Upper Category Temperature; damp heat, long term, 56 days) is valid. The requirements stated in the Test Procedures and Requirements table are based on the required tests and permitted limits of EN 140401-803. TEST PROCEDURES AND REQUIREMENTS IEC 60068-2* EN TEST 60115-1 METHOD CLAUSE TEST REQUIREMENTS PERMISSIBLE CHANGE (ΔR) PROCEDURE stability for product types: CMA 0204 4.5 - resistance - 4.8.4.2 - temperature coefficient 4.25.1 endurance at 70 °C: standard operation mode 4.25.1 and 20/125/20 °C endurance at 70 °C: power operation mode see Temperature Coefficient graph P 70 × R ≤ Umax; 1.5 h on; 0.5 h off; 70 °C; 1000 h ± (1 % R + 0.05 Ω) 70 °C; 8000 h ± (2 % R + 0.05 Ω) U= - ±2%R at 20/- 55/20 °C U= 10 Ω to 100 kΩ P 70 × R ≤ Umax; 1.5 h on; 0.5 h off; 70 °C; 1000 h ± (2 % R + 0.05 Ω) 70 °C; 8000 h ± (4 % R + 0.05 Ω) 4.25.3 - endurance at upper category temperature 125 °C; 1000 h ± (2 % R + 0.05 Ω) 155 °C; 1000 h ± (4 % R + 0.05 Ω) 4.24 78 (Cab) damp heat, steady state (40 ± 2) °C; 56 days; (93 ± 3) % RH ± (1 % R + 0.1 Ω) 4.23.2 2 (Ba) dry heat UCT; 16 h 4.23.3 30 (Db) damp heat, cyclic 55 °C; 24 h; ≥ 90 % RH; 1 cycle 4.23.4 1 (Aa) cold LCT; 2 h 4.23.5 13 (M) low air pressure 8.5 kPa; 2 h; (25 ± 10) °C 4.23.6 30 (Db) damp heat, cyclic 55 °C; 24 h; ≥ 90 % RH; 5 cycles 4.23.7 - d.c. load 4.23 climatic sequence: U= P 70 × R ≤ Umax; 1 min. LCT = - 55 °C; UCT = 155 °C - 1 (Aa) Document Number: 28717 Revision: 18-Jul-06 cold - 55 °C; 2 h For technical questions contact: ff3bresistors@vishay.com ± (1 % R + 0.1 Ω) ± (0.5 % R + 0.1 Ω) www.vishay.com 65 CMA 0204 Vishay Beyschlag High Pulse Load MELF Resistor TEST PROCEDURES AND REQUIREMENTS IEC 60068-2* EN TEST 60115-1 METHOD CLAUSE TEST REQUIREMENTS PERMISSIBLE CHANGE (ΔR) PROCEDURE stability for product types: 10 Ω to 100 kΩ CMA 0204 4.19 4.13 14 (Na) - rapid change of temperature 30 minutes at - 55 °C; 30 minutes at + 125 °C; 5 cycles ± (0.5 % R + 0.1 Ω) short time overload; standard operation mode U = 2.5 × P 70 × R ≤ 2 × Umax; 5 s ± (0.25 % R + 0.1 Ω) short time overload; power operation mode U = 2.5 × P 70 × R ≤ 2 × Umax; 5 s ± (0.25 % R + 0.1 Ω) ± (0.5 % R + 50 mΩ) 4.40 - electrostatic discharge (Human body Model) IEC 61340-3-1*; 3 pos. + 3 neg. discharges CMA 0204: 6 kV 4.29 45 (XA) component solvent resistance isopropyl alcohol; 50 °C; method 2 no visible damage 4.30 45 (XA) solvent resistance of marking isopropyl alcohol; 50 °C; method 1, toothbrush marking legible; no visible damage 4.17.2 58 (Td) solderability solder bath method; SnPb40; non-activated flux; (215 ± 3) °C; (3 ± 0.3) s good tinning (≥ 95 % covered); no visible damage solder bath method; SnAg3Cu0.5 or SnAg3.5; non-activated flux; (235 ± 3) °C; (2 ± 0.2) s good tinning (≥ 95 % covered); no visible damage 4.18.2 58 (Td) resistance to soldering heat solder bath method ; (260 ± 5) °C; (10 ± 1) s 4.32 21 (Ue3) shear (adhesion) 45 N 4.7 - voltage proof Urms = Uins; 60 s 4.35 - flammability IEC 60 695-11-5*, needle flame test; 10 ± (0.5 % R + 0.1 Ω) no visible damage no flashover or breakdown no burning after 30 s Note: * The quoted IEC standards are also released as EN standards with the same number and identical contents. REVISION HISTORY Compared to the prior revision of this datasheet, 27-Feb-04, the following changes have been applied: • Introduction of a standardized part numbering system • Additional emphasis on the clean balance of materials and on the compliance with various EU directives • Revision of the current noise diagram based on new test results • Introduction of a test and requirements for electrostatic discharge (ESD) • No other change of technical contents • No product change www.vishay.com 66 For technical questions contact: ff3bresistors@vishay.com Document Number: 28717 Revision: 18-Jul-06 Legal Disclaimer Notice Vishay Disclaimer All product specifications and data are subject to change without notice. Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively, “Vishay”), disclaim any and all liability for any errors, inaccuracies or incompleteness contained herein or in any other disclosure relating to any product. Vishay disclaims any and all liability arising out of the use or application of any product described herein or of any information provided herein to the maximum extent permitted by law. The product specifications do not expand or otherwise modify Vishay’s terms and conditions of purchase, including but not limited to the warranty expressed therein, which apply to these products. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document or by any conduct of Vishay. The products shown herein are not designed for use in medical, life-saving, or life-sustaining applications unless otherwise expressly indicated. Customers using or selling Vishay products not expressly indicated for use in such applications do so entirely at their own risk and agree to fully indemnify Vishay for any damages arising or resulting from such use or sale. Please contact authorized Vishay personnel to obtain written terms and conditions regarding products designed for such applications. Product names and markings noted herein may be trademarks of their respective owners. Document Number: 91000 Revision: 18-Jul-08 www.vishay.com 1