COPAL ELECTRONICS
SINGLE TURN CERMET TRIMMERS
RoHS compatible
CT-6
INTERNAL STRUCTURE
1
2
3
4
5
!0
6
9
8
Part name
■ FEATURES
● Lead-free soldering, Cadmium-free
● Various configurations to choose from
● Wide variety (14 types)
● “O” ring sealed and washable
7
Material
Flammability
PBT
(Polybutyleneterephthalate)
UL-94V-0
1
Housing
2
Rotor
3
Wiper
Multi metal alloy
4
Rubber cushion
Silicone rubber
5
“O” ring
Silicone rubber
6
Resistive element
7
Terminal pin
—
8
Adhesive
9
Base element
!0
Electrode
UL-94HB
RuO2 cermet
Sn-Pb
Copper, Solder-plated
Sn
Copper, Tin-plated
—
UL-94V-0
Epoxy
Ceramic
—
Ag-Pd cermet
CFCs, Halon, Carbon tetrachloride and designated bromic flame
retardant PBBOs and PBBs are not used in our products.
■ PART NUMBER DESIGNATION
C T - 6 □ T V 5 k Ω ( 5 0 2 )
Series name
Resistance code
Terminal pin
Resistance value
Blank : Sn-Pb
E : Sn (Lead-free)
Form of packaging
T : Taping (Ammo pack type)
M : Magazine (stick)
Blank : Bulk in vinyl bags
Product shape
P : Top adjustment
W : Top adjustment
R : Top adjustment
V : Top adjustment
F : Rear adjustment
S : Side adjustment
X : Side adjustment
H : Side adjustment
N : Side adjustment
❈ Please refer to the LIST OF PART NUMBERS when placing orders.
■ Specifications are subject to change without notice. Specifications in this catalog are for reference. The formal specification sheets will be submitted upon request.
Oct,
2004
COPAL ELECTRONICS
CT-6
CERMET TRIMMERS
■ LIST OF PART NUMBERS
Form of packaging
Adjustment
position
Shape of terminal
(Top view)
Top adjustment
Magazine (stick)
Vinyl bag
Remarks
Sn-Pb
Sn (Lead-free)
Sn-Pb
Sn (Lead-free)
Sn-Pb
Sn (Lead-free)
CT-6TP
Ammo pack
type
CT-6ETP
Ammo pack
type
CT-6MP
CT-6EMP
CT-6P
CT-6EP
The pin length of CT-6TP & CT-6MP is different
from CT-6P.
3
CT-6W
CT-6EW
—
3
A CT-6R
A CT-6ER
—
CT-6V
CT-6EV
—
CT-6S
CT-6ES
CT-6X
CT-6EX
CT-6H
CT-6EH
CT-6N
CT-6EN
—
A CT-6F
A CT-6EF
—
2
1
Taping
3
2
1
1
2
2
1
3
CT-6TV
Ammo pack
type
CT-6ETV
Ammo pack
type
2
1
3
3
1
CT-6MS
CT-6EMS
The pin length of CT-6MS is different from
CT-6S.
—
2
Side adjustment
(↑Adjustment
direction)
2
1
3
1
3
CT-6TH
Ammo pack
type
CT-6ETH
Ammo pack
type
The pin length of CT-6TH is different from
CT-6H.
2
2
Rear adjustment
1
Pieces in package
3
1000 pcs./taping
75 pcs./stick
: Not manufactured
The products indicated by A mark are manufactured upon receipt of
order basis.
—
50 pcs./pack
Fig. 1
A 10 Ω
A 20 Ω
50 Ω
100 Ω
200 Ω
500 Ω
1 kΩ
2 kΩ
5 kΩ
10 kΩ
20 kΩ
50 kΩ
100 kΩ
200 kΩ
500 kΩ
1 MΩ
2 MΩ
❈ : The above part numbers are all available with the respective
combination of (Fig. 1).
❈ : Verify the above part numbers when placing orders.
❈ : Taping and magazine specifications are not sold separately and
must be purchased in taping or stick units.
■ Specifications are subject to change without notice. Specifications in this catalog are for reference. The formal specification sheets will be submitted upon request.
Oct,
2004
COPAL ELECTRONICS
CT-6
CERMET TRIMMERS
■ ELECTRICAL CHARACTERISTICS
10 Ω ~ 2 MΩ
Nominal resistance range
± 10 %
Resistance tolerance
Power ratings
0.5 W (70 °C) 0 W (120 °C)
Resistance law
Linear law (B)
Maximum input voltage
■ MECHANICAL CHARACTERISTICS
Mechanical angle
260 ° (1 turn)
Operating torque
2 ~ 20 mN·m {20 ~ 204 gf·cm}
Stop strength
50 mN·m {510 gf·cm} minimum
Rotational life
200 cycles [∆ R/R ≦ ± (2 Ω +3 %)]
Teminal strength
10 N {1.02 kgf} minimum
(Tensile strength)
Thrust to rotor
10 N {1.02 kgf} minimum
DC200 V or power rating, whichever is smaller
Solderability
Maximum wiper current
100 mA or power rating, whichever is smaller
Effective electrical angle
220 ° (1 turn)
End resistance
1 % or 2 Ω, whichever is greater
C.R.V.
1 % or 3 Ω, whichever is greater
Test item
Thermal shock
10 Ω ~ 20 Ω : ± 250 10-6/°C maximum
50 Ω ~ 2 MΩ : ± 100 10-6/°C maximum
Temp. coefficient
1000 MΩ minimum (DC500 V)
Insulation resistance
AC900 V, 60 s
Dielectric strength
Approx. 0.51 g (CT-6P, W, R, V, EP, EW, ER, EV)
Approx. 0.65 g (CT-6S, X, H, N, ES, EX, EH, EN)
Approx. 0.92 g (CT-6F, EF)
Net weight
{ } : Reference only
■ ENVIRONMENTAL CHARACTERISTICS
− 55 ~ 120 °C
Operating temp. range
Sn-Pb : 235 °C, 2 s
Sn (Lead-free) : 245 ± 3 °C, 2 ~ 3 s
Humidity
Shock
Test conditions
Specifications
−65 ~ 125 °C (0.5 h), 5 cycles
[∆ R/R ≦ 1 %]
[S.S. ≦ 1 %]
−10 ~ 65 °C (Relative humidity 80 ~ 98 %),
[∆ R/R ≦ 2 %]
10 cycles, 240 h
981 m/s2, 6 ms
6 directions for 3 times each
Vibration
Amplitude 1.52 mm or
Acceleration 196 m/s2,
10 ~ 2000 Hz, 3 directions, 12 times each
Load life
70 °C, 0.5 W, 1000 h
A
A
[∆ R/R ≦ 3 %]
[S.S. ≦ 1 %]
[∆ R/R ≦ 2 %]
[S.S. ≦ 2 %]
[∆ R/R ≦ 3 %]
[S.S. ≦ 2 %]
Low temp. operation
−55 °C, 2 h
High temp. exposure
120 °C, 250 h
Immersion seal
85 °C, 60 s
No leaks (No continuous bubbles)
Soldering heat
Sn-Pb : 350 °C, 3 s
Sn
Flow : 260 ± 3 °C, 5 ~ 6 s, two times
maximum
Manual soldering : 380 ± 10 °C, 3 ~ 4 s
[∆ R/R ≦ 1 %]
∆ R/R : Change in total resistance
S.S. : Setting stability
■ MAXIMUM INPUT RATINGS
Nominal resistance values (Ω)
[∆ R/R ≦ 1 %]
[S.S. ≦ 1 %]
Resistance code
Maximum input voltage (V)
Maximum wiper current (mA)
10
20
50
100
200
500
100
200
500
101
201
501
1.00
2.00
5.00
7.07
10.0
15.8
100
100
100
70.7
50.0
31.6
1k
2k
5k
10 k
20 k
50 k
102
202
502
103
203
503
22.4
31.6
50.0
70.7
100
158
22.4
15.8
10.0
7.07
5.00
3.16
100 k
200 k
500 k
1M
2M
104
204
504
105
205
200
200
200
200
200
2.00
1.00
0.40
0.20
0.10
The products indicated by A mark are
manufactured upon
receipt of order basis.
■ Specifications are subject to change without notice. Specifications in this catalog are for reference. The formal specification sheets will be submitted upon request.
Oct,
2004
COPAL ELECTRONICS
CT-6
CERMET TRIMMERS
■ OUTLINE DIMENSIONS
Unless otherwise specified, tolerance: ± 0.3 (Unit: mm)
● CT-6P, CT-6EP
Top adjustment
1
CW rotation
260° Nom.
2
2
7
2.5
Lead-free Identification mark
3
3 – φ 0.45
0.6 W × 2.6 L × 1.6 D
1
3
7
5.8
Resistance code &
Production date code
7±2
2.5 2.5
● CT-6W, CT-6EW
Top adjustment
3 – φ 0.45
0.6 W × 2.6 L × 1.6 D
260° Nom.
2
0.6
7
1.3
Lead-free Identification mark
3
7
5.8
Resistance code &
Production date code
7±2
1
1.8 1.8
★ : Pin pitch in W type is different from P type.
● CT-6V, CT-6EV
Top adjustment
0.6 W × 2.6 L × 1.6 D
3 – φ 0.45
1
2
3
7
Lead-free Identification mark
260° Nom.
13.5±2
7
Resistance code &
Production date code
5.8
2.5 2.5
16±2
● CT-6S, CT-6ES
Side adjustment
0.6 W × 2.6 L × 1.6 D
Resistance code & Production date code
Adjustment
7 +– 0.4
0.1
Lead-free Identification mark
8.2
1
3
4.6
2.5
2
2.5
7.5±2
3.5
7 + 00.4
2.5
3 – φ 0.45
■ Specifications are subject to change without notice. Specifications in this catalog are for reference. The formal specification sheets will be submitted upon request.
Oct,
2004
COPAL ELECTRONICS
CT-6
CERMET TRIMMERS
■ OUTLINE DIMENSIONS
Unless otherwise specified, tolerance: ± 0.3 (Unit: mm)
● CT-6X, CT-6EX
Side adjustment
1
3
CW rotation
Resistance code & Production date code
0.6 W × 2.6 L × 1.6 D
2
Adjustment
2
7 +– 0.4
0.1
4.6
2.5
8.2
3.5
7 + 00.4
10±2
3
Lead-free Identification mark
1
2.5
2.5
3 – φ 0.45
● CT-6H, CT-6EH
Side adjustment
0.6 W × 2.6 L × 1.6 D
7 + 00.4
Adjustment
2
7 +– 0.4
0.1
1
2.5 2.5
9.5±2
7±2
4.6
8.2
3
3.5
Resistance code & Production date code
Lead-free Identification mark
3 – φ 0.45
● CT-6N, CT-6EN
Side adjustment
0.6 W × 2.6 L × 1.6 D
Resistance code & Production date code
2
7 +– 0.4
0.1
Adjustment
4.6
2.5
8.2
3.5
Lead-free Identification mark
7 + 00.4
7.5±2
1
3
2.5
2.5
3 – φ 0.45
★ : Terminals 1 & 3 position in N type is different from X type.
■ Specifications are subject to change without notice. Specifications in this catalog are for reference. The formal specification sheets will be submitted upon request.
Oct,
2004
COPAL ELECTRONICS
CT-6
CERMET TRIMMERS
■ OUTLINE DIMENSIONS
● CT-6F, CT-6EF
Rear adjustment
Unless otherwise specified, tolerance: ± 0.3 (Unit: mm)
1
3 – φ 0.45
0.6 W × 2.6 L × 1.6 D
2
3
CW rotation
2
φ 10.5 max.
4.4
Lead-free Identification mark
1
3
4.4
0.3
4.4
5.5±2
● CT-6R, CT-6ER
Top adjustment
Resistance code&
Production date code
7.6
3 – φ 0.45
0.6 W × 2.6 L × 1.6 D
260° Nom.
1
2
3
2.5
7
Lead-free Identification mark
7
Resistance code &
Production date code
5.8
7±2
2.5 2.5
■ PACKAGING SPECIFICATIONS
● Taping version is packaged in 1000 pcs. per reel.
Orders will be accepted for units of 1000 pcs., i.e., 1000, 2000, 3000 pcs., etc.
● Taping version (ammo pack type) is boxed with one reel (1000 pcs.).
Direction of feed
45
#1 terminal
1
3
Direction of feed
33
0
0
33
Ammo pack type
#3 terminal
Ammo Pack
● Package size: 330 mm × 330 mm × 45 mm
● The leader and end of the tape have an empty part of minimum 300 mm respectively.
● There are two tape outlets on the package for different terminal alignment directions, for which details refer to the sketch above.
(e.g.) When the tape is fed from the right outlet marked 3, #3 terminal comes out first.
● Gross weight of the boxing version
TV, ETV : Approx. 840 g
TH, ETH : Approx. 930 g
TP, ETP : Approx. 850 g
■ Specifications are subject to change without notice. Specifications in this catalog are for reference. The formal specification sheets will be submitted upon request.
Oct,
2004
COPAL ELECTRONICS
CT-6
CERMET TRIMMERS
Unless otherwise specified, tolerance: ± 0.3 (Unit: mm)
● CT-6TV, CT-6ETV
Top adjustment
Lead-free Identification mark
0.6 W × 2.6 L × 1.6 D
260° Nom.
1
3
CW rotation
Resistance code &
Production date code
2
7
12.7±1
Δ 2 max.
2.5
5.8
18±0.5
0.5 max.
9 +– 0.7
0.5
1
Δ 2 max.
6±0.5
3 min.
19±0.75
24.8±1
7
3
2.5
0.9
6.35±0.5
12.7±0.3
φ 4±0.2
0.45±0.02
● CT-6TH, CT-6ETH
Side adjustment
0.6 W × 2.6 L × 1.6 D
Resistance code &
Production date code
12.7±1
7 + 00.4
Δ 2 max.
6±0.5
2.5
18±0.5
3.5
9 +– 0.7
0.5
0.5 max.
3 min.
19±0.75
27.2±1
1
3
2.5
Δ 2 max.
4.6
260° Nom.
8.2
Lead-free Identification mark
7 +– 0.4
0.1
0.9
6.35±0.5
12.7±0.3
0.45±0.02
φ 4±0.2
■ Specifications are subject to change without notice. Specifications in this catalog are for reference. The formal specification sheets will be submitted upon request.
Oct,
2004
COPAL ELECTRONICS
CT-6
CERMET TRIMMERS
Unless otherwise specified, tolerance: ± 0.3 (Unit: mm)
● CT-6TP, CT-6ETP
Top adjustment
Lead-free Identification mark
0.6W × 2.6L × 1.6D
260° Nom.
1
3
CW rotation
2
Resistance code &
Production date code
7
12.7±1
∆ 2 max.
∆ 2 max.
2.5
1
2.5
18±0.5
9
+0.7
–0.5
6±0.5
0.5 max.
3 min.
16±1
19±0.75
24.8±1
5.8
7
2.5
0.9
3
φ 4±0.2
6.35±0.5
12.7±0.3
0.45±0.02
● Magazine is packaged 75 pcs. per stick.
Orders will be accepted for units of 75 pcs. i.e., 150, 225 pcs., etc.
● Magazine is packed 3000 pcs. sticks per box.
Plastic magazine length = 580 mm
(Without rubber cap)
9.1
7.4
9.8
16.6
16.6
9.1
CT-6MP, EMP
CT-6MS, EMS
Plastic magazine type
■ Specifications are subject to change without notice. Specifications in this catalog are for reference. The formal specification sheets will be submitted upon request.
Oct,
2004
COPAL ELECTRONICS
CT-6
CERMET TRIMMERS
Unless otherwise specified, tolerance: ± 0.3 (Unit: mm)
● CT-6MP, CT-6EMP
Top adjustment
3 – φ 0.45
0.6 W × 2.6 L × 1.6 D
1
260° Nom.
3
2
CW rotation
Lead-free Identification mark
7
2.5
2
1
3
7
Resistance code &
Production date code
5.8
3.1
2.5 2.5
● CT-6MS, CT-6EMS
Side adjustment
0.6 W × 2.6 L × 1.6 D
Lead-free Identification mark
Adjustment
7 +0.4
–0.1
8.2
1
3
3.1
4.6
2.5
2
3 – φ 0.45
3.5
7 +0.4
0
2.5 2.5
Resistance code & Production date code
● Unit of bulk in vinyl bag packaging is 50 pcs. per pack.
● Boxing of bulk in vinyl bags is performed with 200 pcs.
(CT-6F, CT-6EF is 100 pcs.) per box.
■ ADJUSTMENT TOOL, MODEL TA-64
● Good for both minus and cross slot rotors / shafts.
● Recommended for use with the following copal trimmers.
+ bit
Tip thickness 0.5±0.05
0
Tip 2.4 –0.1
– bit
Tip thickness 0.5±0.05
Tip 2
130
12
− bit
CT-6
ST-4
FT-63
RJ-4
RJ-6
2
COPAL ELECTRONICS
2.7
φ 10
Recommended models
+ bit
12
2
2.7
Material : Polybutyleneterephthalate
TM-7
Note : Please do not use the tool for purposes other than adjustment of electronic components.
■ Specifications are subject to change without notice. Specifications in this catalog are for reference. The formal specification sheets will be submitted upon request.
Oct,
2004
