MCW 0406 AT, MCW 0612 AT - Professional
www.vishay.com
Vishay Beyschlag
Professional Wide Terminal Thin Film Chip Resistors
FEATURES
• Rated dissipation P85 up to 1 W
• Superior temperature cycling robustness
• Operating temperature up to 175 °C for 1000 h
• AEC-Q200 qualified
• Advanced sulfur
ASTM B 809
resistance
verified
according
to
• Material categorization: for definitions of compliance
please see www.vishay.com/doc?99912
MCW AT Professional Wide Terminal Resistors are the
perfect choice for most fields of modern professional power
measurement electronics where reliability, stability, power
dissipation, and robust design is of major concern.
Besides extremely high power ratings, the MCW AT is
characterized by extraordinary temperature cycling
robustness, verified through extensive testing. Typical
applications include power electronics in automotive and
industrial appliances.
APPLICATIONS
• Automotive
• Industrial
• High power and high temperature applications
• Replacement for larger case sizes
TECHNICAL SPECIFICATIONS
DESCRIPTION
MCW 0406 AT
Imperial size
MCW 0612 AT
0406
0612
RR1016M
RR1632M
Resistance range
1 to 100 k
10 to 100 k
Resistance tolerance
± 0.5 %; ± 1 %
± 0.5 %; ± 1 %
Temperature coefficient
± 25 ppm/K; ± 50 ppm/K
± 25 ppm/K; ± 50 ppm/K
Rated dissipation P85 (1)
0.3 W
1.0 W
Metric size code
Operating voltage, Umax. ACRMS/DC
Permissible film temperature, F max. (1)
Operating temperature range (1)
50 V
75 V
175 °C
175 °C
-55 °C to 175 °C
-55 °C to 175 °C
75 V
100 V
Permissible voltage against ambient (insulation):
1 min; Uins
Note
(1) Please refer to APPLICATION INFORMATION, see below.
APPLICATION INFORMATION
When the resistor dissipates power, a temperature rise above the ambient temperature occurs, dependent on the thermal
resistance of the assembled resistor together with the printed circuit board. The rated dissipation applies only if the permitted
film temperature is not exceeded.
These resistors do not feature a limited lifetime when operated within the permissible limits. However, resistance value drift
increasing over operating time may result in exceeding a limit acceptable to the specific application, thereby establishing a
functional lifetime.
Revision: 05-Dec-16
Document Number: 28796
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Vishay Beyschlag
MAXIMUM RESISTANCE CHANGE AT RATED DISSIPATION
OPERATION MODE
Rated dissipation
STANDARD
POWER
ADVANCED TEMPERATURE
P70
P70
P85
MCW 0406 AT
0.2 W
0.25 W
0.3 W
MCW 0612 AT
0.5 W
0.75 W
1.0 W (1)
-55 °C to 125 °C
-55 °C to 155 °C
-55 °C to 175 °C
125 °C
155 °C
175 °C
MCW 0406 AT
1 to 100 k
1 to 100 k
1 to 100 k
MCW 0612 AT
Operating temperature range
Permissible film temperature, F max.
Max. resistance change
at rated dissipation for
resistance range,
R/R, after:
10 to 100 k
10 to 100 k
10 to 100 k
1000 h
0.1 %
0.2 %
0.4 %
8000 h
0.2 %
0.4 %
-
225 000 h
0.6 %
-
-
Notes
• The presented operation modes do not refer to different types of resistors, but actually show examples of different loads, that lead to
different film temperatures and different achievable load-life stability (drift) of the resistance value. A suitable low thermal resistance of the
circuit board assembly must be safeguarded in order to maintain the film temperature of the resistors within the specified limits. Please
consider the application note “Thermal Management in Surface-Mounted Resistor Applications” (www.vishay.com/doc?28844) for
information on the general nature of thermal resistance.
(1) Specified power rating requires a thermal resistance R 90 K/W of the circuit board assembly.
th
The resistance value is influenced by the resistance of the terminations. The exact resistance value of the soldered part on the
PCB may deviate depending on e.g. solder quantity, pad layout, and soldering method. The resistance value of the unmounted
part can be verified for resistors < 10 by a 4-point probe on the top side terminations as shown below.
Y
X
Fig. 1
DIMENSIONS FOR 4-POINT PROBE
TYPE / SIZE
X
(μm)
Y
(μm)
MCW 0406 AT
870
600
MCW 0612 AT
1300
1240
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TEMPERATURE COEFFICIENT AND RESISTANCE RANGE
TYPE / SIZE
TCR
TOLERANCE
± 50 ppm/K
±1%
± 25 ppm/K
± 0.5 %
± 50 ppm/K
±1%
± 25 ppm/K
± 0.5 %
RESISTANCE
E-SERIES
E24; E96
1 to 100 k
MCW 0406 AT
E24; E192
E24; E96
10 to 100 k
MCW 0612 AT
E24; E192
PACKAGING
TYPE / SIZE
CODE
QUANTITY
P5
5000
PW
20 000
PACKAGING STYLE
WIDTH
PACKAGING
DIMENSIONS
PITCH
Ø 180 mm/7"
MCW 0406 AT
P1
1000
P5
5000
Tape and reel cardboard
tape acc.IEC 60286-3,
Type 1a
Ø 330 mm/13"
8 mm
4 mm
MCW 0612 AT
Ø 180 mm/7"
PART NUMBER AND PRODUCT DESCRIPTION
Part Number: MCW0406MD4641DPW00
M
C
W
0
4
0
6
M
D
4
6
4
1
D
P
W
0
0
TYPE / SIZE
VERSION
TCR
RESISTANCE
TOLERANCE
PACKAGING
MCW0406
MCW0612
M = AT
(automotive)
D = ± 25 ppm/K
C = ± 50 ppm/K
3 digit value
1 digit multiplier
D = ± 0.5 %
F=±1%
P1
P5
PW
Multiplier
8 = *10-2
9 = *10-1
0 = *100
1 = *101
2 = *102
3 = *103
Product Description: MCW 0406-25 0.5 % AT PW 4K64
MCW
0406
-25
0.5 %
AT
PW
4K64
TYPE
SIZE
TCR
TOLERANCE
VERSION
PACKAGING
RESISTANCE
MCW
0406
0612
± 25 ppm/K
± 50 ppm/K
± 0.5 %
±1%
AT =
automotive
P1
P5
PW
4K64 = 4.64 k
Note
• Products can be ordered using either the PART NUMBER or PRODUCT DESCRIPTION.
Revision: 05-Dec-16
Document Number: 28796
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Vishay Beyschlag
DESCRIPTION
MATERIALS
Production is strictly controlled and follows an extensive set
of instructions established for reproducibility. A
homogeneous film of special metal alloy is deposited on a
high grade ceramic substrate (Al2O3) and conditioned to
achieve the desired temperature coefficient. Specially
designed inner contacts are deposited on both sides. A
special laser is used to achieve the target value by smoothly
cutting a meander groove in the resistive layer without
damaging the ceramics. The resistor elements are covered
by a unique protective coating designed for electrical,
mechanical and climatic protection. The terminations
receive a final pure matte tin on nickel plating.
The result of the determined production is verified by an
extensive testing procedure and optical inspection
performed on 100 % of the individual chip resistors. This
includes full screening for the elimination of products with
potential risk of early field failures (feasible for R 10 ).
Only accepted products are laid directly into the paper tape
in accordance with IEC 60286-3 Type 1a (1).
Vishay acknowledges the following systems for the
regulation of hazardous substances:
• IEC 62474, Material Declaration for Products of and for the
Electrotechnical Industry, with the list of declarable
substances given therein (2)
• The Global Automotive Declarable Substance List
(GADSL) (3)
• The REACH regulation (1907/2006/EC) and the related list
of substances with very high concern (SVHC) (4) for its
supply chain.
The products do not contain any of the banned substances
as per IEC 62474, GADSL, or the SVHC list, see
www.vishay.com/how/leadfree.
Hence the products fully comply with the following
directives:
ASSEMBLY
The resistors are suitable for processing on automatic SMD
assembly systems. They are suitable for automatic
soldering using reflow or vapor phase as shown in
IEC 61760-1 (1).
The encapsulation is resistant to all cleaning solvents
commonly used in the electronics industry, including
alcohols, esters and aqueous solutions. The suitability of
conformal coatings, potting compounds and their
processes, if applied, shall be qualified by appropriate
means to ensure the long-term stability of the whole system.
The resistors are RoHS compliant; the pure matte tin plating
provides
compatibility
with
lead
(Pb)-free
and
lead-containing soldering processes. Solderability is
specified for 2 years after production or requalification. The
permitted storage time is 20 years. The immunity of the
plating against tin whisker growth has been proven under
extensive testing.
• 2000/53/EC End-of-Life Vehicle Directive (ELV) and
Annex II (ELV II)
• 2011/65/EU Restriction of the Use of Hazardous
Substances
Directive
(RoHS)
with
amendment
2015/863/EU
• 2012/19/EU Waste Electrical and Electronic Equipment
Directive (WEEE)
Vishay pursues the elimination of conflict minerals from its
supply chain, see the Conflict Minerals Policy at
www.vishay.com/doc?49037.
APPROVALS
Where applicable the resistors are tested within the
IECQ-CECC Quality Assessment System for Electronic
Components to the detail specification EN 140401-801
which refers to EN 60115-1, EN 60115-8 and the variety of
environmental test procedures of the IEC 60068 (1) series.
The detail specification refers to the climatic categories
55/125/56, which relates to the “standard operation mode”
of this datasheet. The MCW AT Professional is AEC-Q200
qualified.
Vishay
Beyschlag
has
achieved
“Approval
of
Manufacturer” in accordance with IECQ 03-1. The release
certificate for “Technology Approval Schedule” in
accordance with CECC 240001 based on IECQ 03-3-1 is
granted for the Vishay BEYSCHLAG manufacturing
process.
RELATED PRODUCTS
For an alternative range of TCR and tolerance see the
datasheet:
Precision Wide Terminal Thin
(www.vishay.com/doc?28847)
Film
Chip
Resistors
Notes
(1) The quoted IEC standards are also released as EN standards with the same number and identical contents.
(2) The IEC 62474 list of declarable substances is maintained in a dedicated database, which is available at http://std.iec.ch/iec62474.
(3) The Global Automotive Declarable Substance List (GADSL) is maintained by the American Chemistry Council and available at
www.gadsl.org.
(4) The SVHC list is maintained by the European Chemical Agency (ECHA) and available at http://echa.europa.eu/candidate-list-table.
Revision: 05-Dec-16
Document Number: 28796
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www.vishay.com
Vishay Beyschlag
FUNCTIONAL PERFORMANCE
Power Dissipation P in %
Derating - Standard Mode
100
80
60
40
20
0
-50
0
50
70
100
125
150
175
Ambient Temperature in °C
Power Dissipation P in %
Derating - Power Mode
100
80
60
40
20
0
-50
0
50
70
100
155
175
Ambient Temperature in °C
Power Dissipation P in %
Derating - Advanced Temperature Mode
100
80
60
40
20
0
-50
0
50
85 100
150
175
Ambient Temperature in °C
For the permissible resistance change in each operation mode please refer to table
MAXIMUM RESISTANCE CHANGE AT RATED DISSIPATION, above
Revision: 05-Dec-16
Document Number: 28796
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MCW 0406 AT, MCW 0612 AT - Professional
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Vishay Beyschlag
MCW 0406 AT
^
Pulse Load Pmax.
Single Pulse
MCW 0612 AT
100
W
10
1
0.1
10 μs
100 μs
1 ms
10 ms
100 ms
1s
10 s
Pulse Duration t i
Maximum pulse load, single pulse; applicable if P 0 and n 1000 and Uˆ Uˆ max.;
for permissible resistance change ± (0.25 % R + 0.05 )
MCW 0406 AT
^
Continuous Pulse Load Pmax.
Continuous Pulse
100
MCW 0612 AT
W
10
1
0.1
10 μs
100 μs
1 ms
10 ms
100 ms
1s
10 s
Pulse Duration t i
Maximum pulse load, continuous pulses; applicable if P P (amb) and Uˆ Uˆ max.;
for permissible resistance change ± (0.25 % R + 0.05 )
Pulse Voltage Ûmax.
Pulse Voltage
1 kV
MCW 0406 AT
MCW 0612 AT
100 V
10 V
10 µs
100 µs
1 ms
10 ms
100 ms
1s
10 s
Pulse Duration t i
Maximum pulse voltage, single and continuous pulses; applicable if Pˆ Pˆ max.;
for permissible resistance change ± (0.25 % R + 0.05 )
Revision: 05-Dec-16
Document Number: 28796
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www.vishay.com
Vishay Beyschlag
TESTS AND REQUIREMENTS
All tests are carried out in accordance with the following
specifications:
The testing also covers most of the requirements specified
by EIA/ECA-703 and JIS-C-5201-1.
EN 60115-1, generic specification
The tests are carried out under standard atmospheric
conditions in accordance with IEC 60068-1, 4.3, whereupon
the following values are applied:
EN 60115-8 (successor of EN 140400),
sectional specification
Temperature: 15 °C to 35 °C
EN 140401-801, detail specification
Relative humidity: 25 % to 75 %
IEC 60068-2-xx, test methods
The parameters stated in the Test Procedures and
Requirements table are based on the required tests and
permitted limits of EN 140401-801.The table presents only
the most important tests, for the full test schedule refer to
the documents listed above. However, some additional
tests and a number of improvements against those
minimum requirements have been included.
Air pressure: 86 kPa to 106 kPa (860 mbar to 1060 mbar).
A climatic category LCT / UCT / 56 is applied, defined by the
lower category temperature (LCT), the upper category
temperature (UCT), and the duration of exposure in the
damp heat, steady state test (56 days).
The components are mounted for testing on printed circuit
boards in accordance with EN 60115-8, 2.4.2, unless
otherwise specified.
TEST PROCEDURES AND REQUIREMENTS
EN 60115-1
CLAUSE
IEC 60068-2 (1)
TEST
METHOD
TEST
PROCEDURE
REQUIREMENTS
PERMISSIBLE CHANGE
(R)
Stability for product types:
4.5
-
4.8
-
4.25.1
4.25.3
4.24
4.37
Revision: 05-Dec-16
-
-
MCW 0406 AT
1 to 100 k
MCW 0612 AT
10 to 100 k
Resistance
± 1 % R; ± 0.5 % R
Temperature coefficient
At (20 / -55 / 20) °C and
(20 / 155 / 20) °C
Endurance at 70 °C:
standard operation mode
U = P 70 x R or U = Umax.;
whichever is the less severe;
1.5 h on; 0.5 h off;
70 °C; 1000 h
70 °C; 8000 h
± (0.1 % R + 0.05 )
± (0.2 % R + 0.05 )
Endurance at 70 °C:
power operation mode
U = P 70 x R or U = Umax.;
whichever is the less severe;
1.5 h on; 0.5 h off;
70 °C; 1000 h
70 °C; 8000 h
± (0.2 % R + 0.05 )
± (0.4 % R + 0.05 )
Endurance at 85 °C:
advanced temperature
operation mode
U = P 85 x R or U = Umax.;
whichever is the less severe;
1.5 h on; 0.5 h off;
85 °C; 1000 h
Endurance at
upper category temperature
± 50 ppm/K; ± 25 ppm/K
± (0.4 % R + 0.05 )
125 °C; 1000 h
± (0.15 % R + 0.02 )
155 °C; 1000 h
± (0.3 % R + 0.05 )
175 °C; 1000 h
± (0.5 % R + 0.05 )
± (0.1 % R + 0.05 )
± (0.5 % R + 0.05 )
78 (Cab)
Damp heat, steady state
(40 ± 2) °C; 56 days;
(93 ± 3) % RH
67 (Cy)
Damp heat,
steady state,
accelerated:
standard operation mode
(85 ± 2) °C
(85 ± 5) % RH
U = 0.1 x P 70 x R ;
U 0.3 x Umax.; 1000 h
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TEST PROCEDURES AND REQUIREMENTS
EN 60115-1
CLAUSE
IEC 60068-2 (1)
TEST
METHOD
TEST
REQUIREMENTS
PERMISSIBLE CHANGE
(R)
PROCEDURE
Stability for product types:
4.23.2
2 (Bb)
Climatic sequence:
standard operation mode:
dry heat
4.23.3
30 (Db)
damp heat, cyclic
4.23.4
4.23.5
1 (Ab)
13 (M)
cold
low air pressure
4.23.6
30 (Db)
damp heat, cyclic
4.23.7
-
DC load
Storage at low
temperature
4.23
-
1 (Ab)
Rapid change of
temperature
4.19
14 (Na)
Extended rapid change
of temperature
4.13
-
Short time overload:
standard operation mode
Short time overload:
power operation mode
4.38
-
Electro Static Discharge
(Human Body Model)
4.22
6 (Fc)
Vibration
4.17
58 (Td)
Solderability
4.18
58 (Td)
Resistance to soldering heat
4.29
45 (XA)
Component solvent resistance
4.32
21 (Ue3)
Shear (adhesion)
MCW 0406 AT
1 to 100 k
MCW 0612 AT
10 to 100 k
155 °C; 16 h
55 °C; 24 h; 90 % RH;
1 cycle
-55 °C; 2 h
8.5 kPa; 2 h; (25 ± 10) °C
55 °C; 24 h; > 90 % RH;
5 cycles
U = P 70 x R Umax.; 1 min
± (0.5 % R + 0.05 )
± (0.1 % R + 0.01 )
-55 °C; 2 h
30 min at -55 °C and
30 min at 155 °C;
1000 cycles
30 min at -40 °C and
30 min at 125 °C;
MCW 0406 AT: 3000 cycles (2)
MCW 0612 AT: to be determined
U = 2.5 x P 70 x R or
U = 2 × Umax.;
whichever is the less severe;
5s
IEC 61340-3-1 (1);
3 pos. + 3 neg.
(equivalent to
MIL-STD-833, method 3015)
MCW 0406 AT: 500 V
MCW 0612 AT: 1000 V
Endurance by sweeping;
10 Hz to 2000 Hz;
no resonance;
amplitude 1.5 mm or
200 m/s2; 7.5 h
Solder bath method;
SnPb40; non-activated flux
(215 ± 3) °C; (3 ± 0.3) s
Solder bath method;
SnAg3Cu0.5 or SnAg3.5;
non-activated flux;
(235 ± 3) °C; (2 ± 0.2) s
Solder bath method;
(260 ± 5) °C; (10 ± 1) s
Isopropyl alcohol + 50 °C;
method 2
RR1016M: 9N
RR1632M: 45N
4.33
21 (Ue1)
Substrate bending
Depth 2 mm, 3 times
4.7
-
Voltage proof
4.35
-
Flammability
URMS = Uins; (60 ± 5) s
IEC 60695-11-5 (1)
needle flame test; 10 s
± (0.25 % R + 0.05 )
± (0.25 % R + 0.05 )
( 50 % of initial shear force)
± (0.1 % R + 0.01 )
± (0.25 % R + 0.05 )
± (0.5 % R + 0.05 )
± (0.1 % R + 0.01 )
no visible damage
Good tinning ( 95 % covered);
no visible damage
Good tinning ( 95 % covered);
no visible damage
± (0.1 % R + 0.02 )
no visible damage
No visible damage
No visible damage
± (0.1 % R + 0.01 )
no visible damage;
no open circuit in bent position
No flashover or breakdown
No burning after 30 s
Notes
(1) The quoted IEC standards are also released as EN standards with the same number and identical contents.
(2) Tested on a 4-layer printed circuit board with SAC micro alloy.
Revision: 05-Dec-16
Document Number: 28796
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DIMENSIONS
Tt
W
WT
H
Tb
L
DIMENSIONS AND MASS
H
(mm)
L
(mm)
W
(mm)
WT
(mm)
Tt
(mm)
MCW 0406 AT
0.3 ± 0.05
1.0 ± 0.15
1.5 ± 0.15
> 75 % of W
MCW 0612 AT
0.45 ± 0.15
1.6 ± 0.15
3.1 ± 0.15
> 75 % of W
TYPE / SIZE
Tb
(mm)
MASS
(mg)
0.2 + 0.1 / - 0.15
0.2 ± 0.1
1.9
0.25 ± 0.15
0.3 ± 0.15
9.0
SOLDER PAD DIMENSIONS
X
G
Y
Z
RECOMMENDED SOLDER PAD DIMENSIONS
REFLOW SOLDERING
TYPE / SIZE
G
(mm)
Y
(mm)
X
(mm)
Z
(mm)
MCW 0406 AT
0.35
0.55
1.75
1.45
MCW 0612 AT
0.75
0.7
3.3
2.15
Notes
• The given solder pad dimensions reflect the considerations for board design and assembly as outlined e. g. in standards IEC 61188-5-x (1),
or in publication IPC-7351.
(1)
The quoted IEC standards are also released as EN standards with the same number and identical contents.
Revision: 05-Dec-16
Document Number: 28796
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Legal Disclaimer Notice
www.vishay.com
Vishay
Disclaimer
ALL PRODUCT, PRODUCT SPECIFICATIONS AND DATA ARE SUBJECT TO CHANGE WITHOUT NOTICE TO IMPROVE
RELIABILITY, FUNCTION OR DESIGN OR OTHERWISE.
Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively,
“Vishay”), disclaim any and all liability for any errors, inaccuracies or incompleteness contained in any datasheet or in any other
disclosure relating to any product.
Vishay makes no warranty, representation or guarantee regarding the suitability of the products for any particular purpose or
the continuing production of any product. To the maximum extent permitted by applicable law, Vishay disclaims (i) any and all
liability arising out of the application or use of any product, (ii) any and all liability, including without limitation special,
consequential or incidental damages, and (iii) any and all implied warranties, including warranties of fitness for particular
purpose, non-infringement and merchantability.
Statements regarding the suitability of products for certain types of applications are based on Vishay's knowledge of typical
requirements that are often placed on Vishay products in generic applications. Such statements are not binding statements
about the suitability of products for a particular application. It is the customer's responsibility to validate that a particular product
with the properties described in the product specification is suitable for use in a particular application. Parameters provided in
datasheets and / or specifications may vary in different applications and performance may vary over time. All operating
parameters, including typical parameters, must be validated for each customer application by the customer's technical experts.
Product specifications do not expand or otherwise modify Vishay's terms and conditions of purchase, including but not limited
to the warranty expressed therein.
Hyperlinks included in this datasheet may direct users to third-party websites. These links are provided as a convenience and
for informational purposes only. Inclusion of these hyperlinks does not constitute an endorsement or an approval by Vishay of
any of the products, services or opinions of the corporation, organization or individual associated with the third-party website.
Vishay disclaims any and all liability and bears no responsibility for the accuracy, legality or content of the third-party website
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Revision: 09-Jul-2021
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Document Number: 91000