PR01, PR02, PR03
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Vishay BCcomponents
Power Metal Film Leaded Resistors
FEATURES
• High power in small packages (1 W / 0207 size
to 3 W / 0617 size)
• Defined fusing characteristics
• Technology: metal film
• Meets active and passive flammability
requirements as defined in IEC 60115-1
• AEC-Q200 qualified (PR01 and PR02)
• Material categorization: for definitions of compliance
please see www.vishay.com/doc?99912
DESIGN SUPPORT TOOLS
click logo to get started
APPLICATIONS
• All general purpose power applications
Models
Available
• Automotive electronics
DESCRIPTION
• Lighting ballast
A homogeneous film of metal alloy is deposited on a high
grade ceramic body. After a helical groove has been cut in
the resistive layer, tinned connecting wires of electrolytic
copper or copper-clad iron are welded to the end-caps. The
resistors are coated with a red, non-flammable lacquer
which provides electrical, mechanical and climatic
protection. This coating is not resistant to aggressive fluxes
and cleaning solvents. The encapsulation is resistant to all
cleaning solvents in accordance with IEC 60068-2-45.
TECHNICAL SPECIFICATIONS
DESCRIPTION
DIN size
PR01
PR02
Cu-lead
PR02
FeCu-lead
PR03
Cu-lead
PR03
FeCu-lead
0207
0411
0411
0617
0617
0.22 to 1 M
0.33 to 1 M
1 to 1 M
0.68 to 1 M
1 to 1 M
(2)
± 1 %; ± 5 %
± 1 %; ± 5 %
± 1 %; ± 5 %
± 1 %; ± 5 %
± 1 %; ± 5 %
Temperature coefficient
± 250 ppm/K
± 250 ppm/K
± 250 ppm/K
± 250 ppm/K
± 250 ppm/K
1W
2W
1.3 W
3W
2.5 W
Resistance range
(1)
Resistance tolerance
Rated dissipation, P70
1 R
R3
10
10
<
< 3 1 kΩ
0k
Ω
0k
Ω
h
0
0
10
205 °C
10
5.0
2.0
0.5
1.0
0.2 0.1 % ΔR
PR01 Drift nomogram
P
(W)
Tamb = 40 °C
2.00
70 °C
100 °C
1.50
125 °C
1.00
155 °C
0.50
0
0
h
Tm (°C)
00
10
0
10
<
< 3 1 kΩ
9
> 3 kΩ
9k
Ω
h
00
00
h
10
10
5.0
2.0
1.0
220 °C
0.5
0.2 0.1 % ΔR
PR02 Drift nomogram
P
(W)
Tamb = 40 °C
3.00
70 °C
100 °C
125 °C
2.25
155 °C
1.50
0.75
T m (°C)
h
00
00
h
10
0
00
10 0 h
0
10
10
5.0
2.0
1.0
250 °C
5
1 k
Ω
0.5
0.2 0.1 % ΔR
PR03 Drift nomogram
Revision: 11-Jul-2018
Document Number: 28729
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Vishay BCcomponents
103
Pmax.
(W)
t p /t i = 1000
500
200
102
100
50
20
10
5
10
2
1
10-1
10-6
10-5
10-4
10-3
10-2
10-1
1
ti (s)
PR01 Pulse on a regular basis; maximum permissible peak pulse power ( Pˆ max.) as a function of pulse duration (ti)
1200
Umax.
(V)
1000
800
600
400
200
0
10-6
10-5
10-4
10-3
10-2
10-1
t i (s)
1
PR01 Pulse on a regular basis; maximum permissible peak pulse voltage (Ûmax.) as a function of pulse duration (ti)
103
Pmax.
(W)
10
2
10
t p/ t i = 1000
500
200
100
50
20
10
5
2
1
10-1
10-6
10-5
10-4
10-3
10-2
10-1
ti (s)
1
PR02 Pulse on a regular basis; maximum permissible peak pulse power ( Pˆ max.) as a function of pulse duration (ti)
Revision: 11-Jul-2018
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Vishay BCcomponents
1700
Umax.
(V)
1500
1300
1100
900
700
500
10-6
10-5
10-4
10-3
10-2
10-1
1
t i (s)
PR02 Pulse on a regular basis; maximum permissible peak pulse voltage (Ûmax.) as a function of pulse duration (ti)
104
Pmax.
(W)
103
102
t p/ t i = 1000
500 200
100
50
20
10
5
10
2
1
10-6
10-5
10-4
10-3
10-2
10-1
t i (s)
1
PR03 Pulse on a regular basis; maximum permissible peak pulse power ( Pˆ max.) as a function of pulse duration (ti)
2400
Umax.
(V)
2000
1600
1200
800
400
0
10-6
10-5
10-4
10-3
10-2
10-1
t i (s)
1
PR03 Pulse on a regular basis; maximum permissible peak pulse voltage (Ûmax.) as a function of pulse duration (ti)
Revision: 11-Jul-2018
Document Number: 28729
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Vishay BCcomponents
10 2
10 2
t
(s)
t
(s)
10
10
1
1
10 -1
0
20
10
30
40
50
Poverload (W)
PR01 Time to interruption as a function of overload power
for range: 0.22 Rn 1
This graph is based on measured data under constant voltage
conditions; the data may deviate according to the applications.
10-1
0
20
10
30
40
Poverload (W)
50
PR01 Time to interruption as a function of overload power
for range: 16 Rn 560
This graph is based on measured data under constant voltage
conditions; the data may deviate according to the applications.
10 2
10 2
t
(s)
t
(s)
10
10
1
1
10 -1
10 - 1
0
20
10
30
40
Poverload (W)
50
PR01 Time to interruption as a function of overload power
for range: 1 Rn 15
This graph is based on measured data under constant voltage
conditions; the data may deviate according to the applications.
0
20
40
60
80
100
120
Poverload (W)
PR02 Time to interruption as a function of overload power
for range: 0.33 Rn 5
This graph is based on measured data under constant voltage
conditions; the data may deviate according to the applications.
10 2
10 2
t
(s)
t
(s)
10
10
1
1
10-1
0
20
40
60
80
100
120
Poverload (W)
PR02 Time to interruption as a function of overload power
for range: 5 Rn 68
This graph is based on measured data under constant voltage
conditions; the data may deviate according to the applications.
Revision: 11-Jul-2018
10 -1
0
20
40
60
80
100
120
Poverload (W)
PR02 Time to interruption as a function of overload power
for range: 68 Rn 560
This graph is based on measured data under constant voltage
conditions; the data may deviate according to the applications.
Document Number: 28729
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Vishay BCcomponents
10 2
t
(s)
10
1
10 -1
0
50
100
150
200
250
Poverload (W)
PR03 Time to interruption as a function of overload power for range: 0.68 Rn 560
This graph is based on measured data under constant voltage conditions; the data may deviate according to the applications.
Revision: 11-Jul-2018
Document Number: 28729
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Vishay BCcomponents
10 2
Z
R
Rn = 1 Ω
10
R n = 24 Ω
1
Rn = 12 kΩ
10 -1
10 -2
Rn = 100 kΩ
10 -1
1
10 2
10
f (MHz)
10 3
PR01 Impedance as a function of applied frequency
10 2
Z
R
R n = 1.2 Ω
10
R n = 10 Ω
1
Rn = 22 kΩ
10 -1
Rn = 124 kΩ
10 -2
10 -1
1
10 2
10
f (MHz)
10 3
PR02 Impedance as a function of applied frequency
10 2
Z
R
Rn = 1.5 Ω
10
R n = 18 Ω
1
Rn = 1.3 kΩ
10 -1
Rn = 20 kΩ
R n = 100 kΩ
10 -2
1
10
10 2
f (MHz)
10 3
PR03 Impedance as a function of applied frequency
Revision: 11-Jul-2018
Document Number: 28729
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Vishay BCcomponents
TESTS PROCEDURES AND REQUIREMENTS
All tests are carried out in accordance with the following
specifications:
• IEC 60115-1, generic specification (includes tests)
Unless otherwise specified the following values apply:
• Temperature: 15 °C to 35 °C
• Relative humidity: 45 % to 75 %
The test and requirements table contains only the most
important tests. For the full test schedule refer to the
documents listed above.
The tests are carried out in accordance with IEC 60068-2-xx
test method and under standard atmospheric conditions in
accordance with IEC 60068-1, 5.3.
Climatic category LCT / UCT / 56 (rated temperature range:
lower category temperature, upper category temperature;
damp heat, steady state, test duration: 56 days) is valid.
• Air pressure: 86 kPa to 106 kPa (860 mbar to 1060 mbar).
For performing some of the tests, the components are
mounted on a test board in accordance with IEC 60115-1,
4.31.
In test procedures and requirements table, only the tests
and requirements are listed with reference to the relevant
clauses of IEC 60115-1 and IEC 60068-2-xx test methods.
A short description of the test procedure is also given.
TEST PROCEDURES AND REQUIREMENTS
IEC
60068-2TEST
METHOD
TEST
4.4.1
-
Visual examination
4.4.2
-
Dimensions (outline)
4.5
-
Resistance
4.6.1.1
-
Insulation resistance
Maximum voltage (DC) after 1 min;
metal block method
Rins min.: 104 M
4.7
-
Voltage proof
URMS = Uins; 60 s
No breakdown or flashover
4.8
-
Temperature
coefficient
At (20 / -55 / 20) °C
and (20 / 155 / 20) °C
± 250 ppm/K
4.16
21 (Ua1)
21 (Ub)
21 (Uc)
Robustness of
terminations
Tensile, bending, and torsion
No damage
Rmax.: ± (0.5 % R + 0.05 )
+235 °C; 2 s;
solder bath method; SnPb40
Good tinning
( 95 % covered, no visible damage)
+245 °C; 3 s;
solder bath method; SnAg3Cu0.5
Good tinning
( 95 % covered, no visible damage)
IEC
60115-1
CLAUSE
4.17
20 (Ta)
PROCEDURE
REQUIREMENTS PERMISSIBLE
CHANGE
(Rmax.)
No holes; clean surface; no damage
Gauge (mm)
See Straight and Kinked Dimensions
tables
±5%R
Solderability
4.18.2
20 (Tb)
Resistance to
soldering heat
Unmounted components
(260 ± 5) °C; (10 ± 1) s
Rmax.: ± (1 % R + 0.05 )
4.19
14 (Na)
Rapid change of
temperature
30 min at -55 °C and
30 min at +200 °C; 5 cycles
No visual damage
PR01: Rmax.: ± (1 % R + 0.05 )
PR02: Rmax.: ± (1 % R + 0.05 )
PR03: Rmax.: ± (2 % R + 0.05 )
4.20
29 (Eb)
Bump
3 x 1500 bumps in three directions; 40 g
No damage
Rmax.: ± (0.5 % R + 0.05 )
4.22
6 (Fc)
Vibration
10 sweep cycles per direction;
10 Hz to 2000 Hz;
1.5 mm or 200 m/s2
No damage
Rmax.: ± (0.5 % R + 0.05 )
Revision: 11-Jul-2018
Document Number: 28729
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TEST PROCEDURES AND REQUIREMENTS
IEC
60115-1
CLAUSE
IEC
60068-2TEST
METHOD
4.23
TEST
PROCEDURE
REQUIREMENTS PERMISSIBLE
CHANGE
(Rmax.)
Climatic sequence:
4.23.2
2 (Ba)
Dry heat
200 °C; 16 h
4.23.3
30 (Db)
Damp heat,
cyclic
55 °C; 24 h;
90 % to 100 % RH; 1 cycle
4.23.4
1 (Aa)
Cold
-55 °C; 2 h
4.23.5
13 (M)
Low air pressure
8.5 kPa; 2 h;
15 °C to 35 °C
4.23.6
30 (Db)
Damp heat,
cyclic
55 °C; 5 days;
95 % to 100 % RH; 5 cycles
4.24
78 (Cab)
Damp heat
(steady state)
(40 ± 2) °C; 56 days;
(93 ± 3 )% RH
Rmax.: ± (3 % R + 0.1 )
4.25.1
-
Endurance
(at 70 °C)
U = P 70 x R or U = Umax.;
1.5 h on; 0.5 h off; 70 °C; 1000 h
Rmax.: ± (5 % R + 0.1 )
4.26
-
Active flammability
Accidental overload test
No damage,
no flamming of gauze cylinder
4.29
45 (Xa)
Component solvent
resistance
Isopropyl alcohol (used in industrial application)
+23 °C; toothbrush method
Marking legible; no visible damage
4.35
-
Passive flammability
Needle flame test
No ignition of product,
no ignition of under layer
burning time is less than 30 s
Revision: 11-Jul-2018
Rins min.: 103 M
Rmax.: ± (1.5 % R + 0.1 )
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DIMENSIONS
D
d
L1
L2
Type with straight leads
DIMENSIONS - Straight lead type and relevant physical dimensions; see straight leads outline
Ø DMAX.
(mm)
L1 MAX.
(mm)
L2 MAX.
(mm)
PR01
2.5
6.5
8.0
PR02
3.9
10.0
12.0
PR03
5.2
16.7
19.5
TYPE
TERMINATION WIRE MATERIAL (Cu OR FeCu)
AND WIRE DIAMETER (Ø d)
MATERIAL
Cu
FeCu
Cu
FeCu
FeCu
Cu
FeCu
FeCu
ØD
P1 ± 0.5
Ød
(mm)
0.58 ± 0.05
0.58 ± 0.05
0.78 ± 0.05
0.58 ± 0.05
0.78 ± 0.05
0.78 ± 0.05
0.58 ± 0.05
0.78 ± 0.05
212
207
504
455
496
1192
1079
1185
P1 ± 0.5
8+2
L1
L2
4.5 + 10
Ød
P2 ± 3
MASS
(mg)
S
Type with double kink
b1
b2
ØB
± 0.07
Dimensions in millimeters
DIMENSIONS - Double kink lead type and relevant physical dimensions; see double kinked outline
TYPE
Ø DMAX. L1 MAX. L2 MAX.
(mm)
(mm)
(mm)
PR01
2.5
6.5
8.0
PR02
3.9
10.0
12.0
PR03
5.2
16.7
Revision: 11-Jul-2018
19.5
TERMINATION WIRE
MATERIAL
(Cu OR FeCu) AND
MASS PITCH P1
P2
b1
b2
SMAX.
WIRE DIAMETER (Ø d) (mg)
(mm) (mm) (mm)
(mm)
(mm)
(mm)
Ød
MATERIAL
(mm)
1.10
1.45
17.8 17.8
0.58
2
212
17.8
Cu
± 0.5 ± 3 + 0.25 / - 0.20 + 0.25 / - 0.20
± 0.05
1.10
1.45
12.5 12.5
0.58
2
207
12.5
FeCu
± 0.5 ± 3 + 0.25 / - 0.20 + 0.25 / - 0.20
± 0.05
1.10
1.45
17.8 17.8
0.58
2
207
17.8
FeCu
± 0.5 ± 3 + 0.25 / - 0.20 + 0.25 / - 0.20
± 0.05
1.10
1.45
17.8 17.8
0.78
2
504
17.8
Cu
± 0.5 ± 3 + 0.25 / - 0.20 + 0.25 / - 0.20
± 0.05
1.10
1.45
17.8 17.8
0.58
2
455
17.8
FeCu
± 0.5 ± 3 + 0.25 / - 0.20 + 0.25 / - 0.20
± 0.05
1.30
1.65
15.0 15.0
0.78
2
496
15.0
FeCu
± 0.5 ± 3 + 0.25 / - 0.20 + 0.25 / - 0.20
± 0.05
1.10
1.65
25.4 25.4
0.78
Cu
2
1192
25.4
± 0.5 ± 3 + 0.25 / - 0.20 + 0.25 / - 0.20
± 0.05
1.10
1.65
25.4 25.4
0.58
2
1079
25.4
FeCu
± 0.5 ± 3 + 0.25 / - 0.20 + 0.25 / - 0.20
± 0.05
1.30
2.15
22.0 20.0
0.78
2
1185
20
FeCu
± 0.5 ± 3 + 0.25 / - 0.20 + 0.25 / - 0.20
± 0.05
ØB
(mm)
0.8
± 0.07
0.8
± 0.07
0.8
± 0.07
1.0
± 0.07
0.8
± 0.07
1.0
± 0.07
1.0
± 0.07
1.0
± 0.07
1.0
± 0.07
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PR01, PR02 WITH RADIAL TAPING
PR01 - Height for insertion (max.) = 32 mm
P2
DIMENSIONS in millimeters
P
H1
H
H0
L
L1
W0
W
α
α
P0
F
P1
D0
α = 30° to 40°
a
P2
H0
P
L
L1
W0
W
α
F
α = 30° to 40°
a
12.7 ± 1.0
P0
12.7 ± 0.2
Feed-hole centre to lead
at topside at the tape
P1
3.85 ± 0.5
Feed-hole center to body center
P2
6.35 ± 1.0
Lead spacing
F
4.8 +0.7/-0
Width of carrier tape
W
18.0 ± 0.5
5.5
Minimum hold down tape width
W0
Height for insertion (max.)
H1
32
Lead wire clinch height
H0
16.5 ± 0.5
Body to hole center
H
19.5 ± 1
Feed-hole diameter
D0
4.0 ± 0.2
Height for cutting (max.)
L
11.0
Minimum lead wire (tape portion)
shortest lead
L1
2.5
Pitch of components
P
12.7 ± 1.0
Feed-hole pitch
P0
12.7 ± 0.2
Feed-hole centre to lead
at topside at the tape
P1
3.85 ± 0.5
Feed-hole center to body center
P2
6.35 ± 1.0
Lead spacing
F
4.8 +0.7/-0
Width of carrier tape
W
18.0 ± 0.5
5.5
DIMENSIONS in millimeters
H1
α
P
Feed-hole pitch
a
PR02 - Height for insertion (max.) = 29 mm
H
Pitch of components
P0
P1
D0
Minimum hold down tape width
W0
Height for insertion (max.)
H1
29
Lead wire clinch height
H0
16.5 ± 0.5
Body to hole center
H
19.5 ± 1
Feed-hole diameter
D0
4.0 ± 0.2
Height for cutting (max.)
L
11.0
Minimum lead wire (tape portion)
shortest lead
L1
2.5
a
MARKING
The nominal resistance and tolerance are marked on the resistor using four or five colored bands in accordance with IEC 60062,
marking codes for resistors and capacitors.
Revision: 11-Jul-2018
Document Number: 28729
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12NC INFORMATION FOR HISTORICAL CODING REFERENCE
Last Digit of 12NC Indicating Resistance Decade
The resistors have a 12-digit numeric code starting with 23
For 5 % tolerance:
RESISTANCE DECADE
• The next 7 digits indicate the resistor type and packing
LAST DIGIT
0.22 to 0.91
7
1 to 9.76
8
• The remaining 3 digits indicate the resistance value:
- The first 2 digits indicate the resistance value
10 to 97.6
9
- The last digit indicates the resistance decade
100 to 976
1
For 1 % tolerance:
• The next 6 digits indicate the resistor type and packing
• The remaining 4 digits indicate the resistance value:
- The first 3 digits indicate the resistance value
1 to 9.76 k
2
10 to 97.6 k
3
100 to 976 k
4
1 M
5
12NC Example
- The last digit indicates the resistance decade
The 12NC for resistor type PR02 with Cu leads and a value
of 750 with 5 % tolerance, supplied on a bandolier of
1000 units in ammopack, is: 2306 198 53751.
12NC - Resistor Type and Packaging (1)
TYPE
PR01
PR02
LEAD Ø
mm
Cu 0.58
Cu 0.78
FeCu 0.58
PR03
Cu 0.78
FeCu 0.58
TOL.
(%)
RADIAL TAPED
3000 UNITS
-
23.. ... ..... (BANDOLIER)
AMMOPACK
STRAIGHT LEADS
52 mm
52 mm
63 mm
5000 UNITS 1000 UNITS
500 UNITS
22 196 1....
06 191 2....
-
52 mm
5000 UNITS
06 191 5....
REEL
RADIAL TAPED
1
4000 UNITS
-
2000 UNITS
-
5
06 197 03...
-
22 193 14...
06 197 53...
-
06 197 23...
-
1
-
22 197 2....
-
22 197 1....
-
-
2322 197 5....
5
-
06 198 03...
-
06 198 53...
-
-
2322 198 04...
5
-
-
-
22 194 54...
-
-
-
5
-
-
-
-
22 195 14...
-
-
1
-
-
-
-
06 199 6...
-
-
5
-
-
-
-
22 195 54...
-
-
Notes
• Preferred types in bold
(1) Other packaging versions are available on request
12NC - Resistor Type and Packaging
23.. ... ..... (LOOSE IN BOX)
TYPE
PR01
PR02
PR03
LEAD Ø
mm
TOL.
(%)
Cu 0.58
5
FeCu 0.58
5
DOUBLE KINK
PITCH (2)(3)(4)
PITCH = 17.8 mm
PITCH = 25.4 mm
1000 UNITS
500 UNITS
1000 UNITS
22 193 03...
-
-
-
22 193 43...
-
22 193 53... (2)
-
500 UNITS
Cu 0.78
5
22 194 23...
-
-
-
FeCu 0.58
5
22 194 83...
-
-
-
FeCu 0.78
5
-
-
22 194 63... (3)
-
Cu 0.78
5
-
22 195 23...
-
-
FeCu 0.58
5
-
22 195 83...
-
-
FeCu 0.78
5
-
-
-
22 195 63... (4)
Notes
• Preferred types in bold
(2) PR01 pitch 12.5 mm
(3) PR02 pitch 15.0 mm
(4) PR03 pitch 20.0 mm, with reversed kinking direction as opposed to the drawing for the type with double kink figure
Revision: 11-Jul-2018
Document Number: 28729
19
For technical questions, contact: filmresistorsleaded@vishay.com
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Revision: 01-Jan-2021
1
Document Number: 91000