VR25, VR37, VR68
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Vishay BCcomponents
High Ohmic / High Voltage Metal Glaze Leaded Resistors
FEATURES
• UL approved (UL1676, file no: E171160)
• Meet the safety requirements of:
- IEC 62368-1
- CQC (China)
• AEC-Q200 qualified (VR25, VR37)
• High pulse loading capability (maximum 10 kV)
• Radial version available for VR25
• Material categorization: for definitions of compliance
please see www.vishay.com/doc?99912
APPLICATIONS
LINKS TO ADDITIONAL RESOURCES
• Where high resistance, high stability, and high reliability at
high voltage are required
3D 3D
3D Models
• High humidity environment
A metal glazed film is deposited on a high grade ceramic
body. After a helical groove has been cut in the resistive
layer, tinned electrolytic copper wires are welded to the
end-caps. The resistors are coated with a light blue lacquer
which provides electrical, mechanical, and climatic
protection. This coating is not resistant to aggressive fluxes
and cleaning solvents. The encapsulation is resistant to all
cleaning solvents in accordance with IEC 60068-2-45.
• White goods
• Power supplies
• Automotive electronics
TECHNICAL SPECIFICATIONS
DESCRIPTION
DIN size
Resistance range (1)
Resistance tolerance
Temperature coefficient
Rated dissipation, P70
Operating voltage, Umax. ACRMS/DC
Operating temperature range
Permissible film temperature
Thermal resistance (Rth)
Insulation voltage:
1 min.; Uins
Maximum noise (white noise)
Max. resistance change at
rated dissipation for resistance range,
|ΔR/R| max., after 1000 h
VR25
0207
100 kΩ to 22 MΩ
140 K/W
VR37
0309
100 kΩ to 33 MΩ
± 10 %; ± 5 %; ± 1 %
≤ ± 200 ppm/K
0.5 W
3500 V
-55 °C to +155 °C
155 °C
120 K/W
5 μV/V
700 V
2.5 μV/V
2.5 μV/V
1.5 %
1.5 %
1.5 %
0.25 W
1600 V
VR68
0718
100 kΩ to 68 MΩ
1.0 W
10 000 V
70 K/W
Note
(1) Ohmic values (other than resistance range) are available on request
SAFETY REQUIREMENTS AND QUALIFICATIONS
DESCRIPTION
Safety requirements / qualifications
Revision: 02-Jun-2022
VR25, VR37
AEC-Q200
VR37
VR68
UL1676 qualification (file no: E171160)
for ohmic range 510 kΩ to 11 MΩ;
IEC 62368-1;
CQC
Document Number: 28907
1
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Vishay BCcomponents
TEMPERATURE COEFFICIENT AND RESISTANCE RANGE
TYPE
TCR
TOLERANCE
RESISTANCE
E-SERIES
±1%
100 kΩ to 15 MΩ
E24; E96
E24; E96
VR25
±5%
100 kΩ to 22 MΩ
± 10 %
15 MΩ to 22 MΩ
E24
±1%
100 kΩ to 33 MΩ
E24; E96
±5%
100 kΩ to 33 MΩ
E24
±1%
100 kΩ to 68 MΩ
E24; E96
±5%
100 kΩ to 68 MΩ
E24
≤ ± 200 ppm/K
VR37
VR68
PACKAGING
TYPE
CODE QUANTITY
VR25
VR37
VR68
WIDTH
PITCH
53 mm
5 mm
75 mm x 31 mm x 260 mm
53 mm
5 mm
76 mm x 105 mm x 265 mm
Taped according to IEC 60286-2 fan-folded in a box
-
12.7 mm
48 mm x 253 mm x 330 mm
Taped according to IEC 60286-1 on a reel
53 mm
5 mm
93 mm x 300 mm x 298 mm
1000
Taped according to IEC 60286-1 fan-folded in a box
53 mm
5 mm
72 mm x 60 mm x 258 mm
R5
5000
Taped according to IEC 60286-1 on a reel
53 mm
5 mm
90 mm x 375 mm x 375 mm
AC
500
Taped according to IEC 60286-1 fan-folded in a box
66 mm
10 mm
82 mm x 111 mm x 256 mm
RD
750
Taped according to IEC 60286-1 on a reel
66 mm
10 mm
105 mm x 315 mm x 305 mm
A1
1000
A5
5000
N4
4000
R5
5000
A1
PACKAGING STYLE
Taped according to IEC 60286-1 fan-folded in a box
PACKAGING DIMENSIONS
PART NUMBER AND PRODUCT DESCRIPTION
PART NUMBER: VR25000001003FA100
V
R
2
5
0
0
0
0
0
1
0
0
3
F
A
1
0
0
TYPE / SIZE
VARIANT
TCR
RESISTANCE
TOLERANCE (1)
PACKAGING
SPECIAL
VR25000 = VR25
VR37000 = VR37
VR68000 = VR68
0 = neutral
0 = standard
3 digit value
1 digit multiplier
MULTIPLIER
3 = *103
4 = *104
5 = *105
F=±1%
J=±5%
K = ± 10 %
A1
AC
A5
RD
R5
N4
00 = standard
PRODUCT DESCRIPTION: VR25 1 % A1 100K
VR25
1%
A1
100K
TYPE / SIZE
TOLERANCE
PACKAGING
RESISTANCE
VR25
VR37
VR68
±1%
±5%
± 10 %
A1
AC
A5
RD
R5
N4
100K = 100 kΩ
15M = 15 MΩ
Note
(1) See table “Temperature Coefficient and Resistance Range” for selecting correct ohmic value - tolerance combination
Revision: 02-Jun-2022
Document Number: 28907
2
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THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
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DESCRIPTION
Production is strictly controlled and follows an extensive
set of instructions established for reproducibility. A
homogeneous film of metal glaze is deposited on a high
grade ceramic body and conditioned to achieve the desired
temperature coefficient. Plated steel termination caps are
firmly pressed on the metalized rods. Mostly, a special laser
is used to achieve the target value by smoothly cutting a
helical groove in the resistive layer without damaging the
ceramics. Connecting wires of electrolytic copper plated
with 100 % pure matte tin are welded to the termination
caps. The resistor elements are covered by a light blue
protective coating designed for electrical, mechanical, and
climatic protection. Four or five color code rings designate
the resistance value and tolerance in accordance with
IEC 60062.
Yellow and gray are used instead of gold and silver because
metal particles in the lacquer could affect high-voltage
properties.
The result of the determined production is verified by an
extensive testing procedure performed on 100 % of the
individual resistors. Only accepted products are stuck
directly on the adhesive tapes in accordance with
IEC 60286-1 or for the radial versions in accordance with
IEC 60286-2.
MATERIALS
Vishay acknowledges the following systems for the
regulation of hazardous substances:
Vishay BCcomponents
Hence the products fully comply with the following
directives:
• 2000/53/EC End-of-Life Vehicle Directive (ELV) and
Annex II (ELV II)
• 2011/65/EU Restriction of the Use of Hazardous
Substances
Directive
(RoHS)
with
amendment
2015/863/EU
• 2012/19/EU Waste Electrical and Electronic Equipment
Directive (WEEE)
Vishay pursues the elimination of conflict minerals from its
supply chain, see the Conflict Minerals Policy at
www.vishay.com/doc?49037.
ASSEMBLY
The resistors are suitable for processing on automatic
insertion equipment and cutting and bending machines.
Excellent solderability is proven, even after extended
storage. They are suitable for automatic soldering using
wave or dipping.
The resistors are completely lead (Pb)-free, the pure matte
tin plating provides compatibility with lead (Pb)-free and
lead-containing soldering processes. The immunity of the
plating against tin whisker growth, in compliance with
IEC 60068-2-82, has been proven under extensive testing.
The encapsulant is resistant to cleaning solvent specified in
IEC 60115-1. The suitability of conformal coatings, if
applied, shall be qualified by appropriate means to ensure
the long-term stability of the whole system.
• IEC 62474, Material Declaration for Products of and for the
Electrotechnical Industry, with the list of declarable
substances given therein (1)
APPROVALS
• The Global Automotive Declarable Substance List
(GADSL) (2)
• UL1676 (510 kΩ to 11 MΩ); file no: E171160
• The REACH regulation (1907/2006/EC) and the related list
of substances with very high concern (SVHC) (3) for its
supply chain
• CQC, China
The products do not contain any of the banned substances
as per IEC 62474, GADSL, or the SVHC list, see
www.vishay.com/how/leadfree.
These resistors meet the safety requirements of:
• IEC 62368-1
RELATED PRODUCTS
For a correlated range of Metal Film Resistors see the
datasheet:
“High Ohmic / High Voltage Metal Film Leaded Resistors”,
www.vishay.com/doc?30260
For product that offers high power dissipation and metal
oxide film technology see the datasheet:
“High Power Metal Oxide Leaded Resistors”,
www.vishay.com/doc?20128
Notes
(1) The IEC 62474 list of declarable substances is maintained in a dedicated database, which is available at http://std.iec.ch/iec62474
(2) The Global Automotive Declarable Substance List (GADSL) is maintained by the American Chemistry Council, and available at
www.gadsl.org
(3) The SVHC list is maintained by the European Chemical Agency (ECHA) and available at http://echa.europa.eu/candidate-list-table
Revision: 02-Jun-2022
Document Number: 28907
3
For technical questions, contact: filmresistorsleaded@vishay.com
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
VR25, VR37, VR68
www.vishay.com
Vishay BCcomponents
FUNCTIONAL PERFORMANCE
Power in %
Derating
100
80
60
40
20
0
-55
0
50
100
70
125
155
Ambient Temperature in °C
Hot-Spot Temperature Rise (ΔT) as a Function of Dissipated Power
ΔT
(K)
35
ΔT
(K)
30
60
50
25
40
20
30
15
20
10
10
5
0
0
0.05
0.10
0.15
0.20
P (W)
0
0.25
0.1
0
VR25
0.2
0.3
0.4
P (W)
0.5
VR37
ΔT
(K)
70
60
50
40
30
20
10
0
0
0.2
0.4
0.6
0.8
P (W)
1.0
VR68
Revision: 02-Jun-2022
Document Number: 28907
4
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THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
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VR25, VR37, VR68
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Vishay BCcomponents
Maximum allowed peak pulse voltage in accordance with IEC 62368-1, G.10);
50 discharges from a 1 nF capacitor charged to Ûmax.; 12 discharges/min (drift ΔR/R ≤ 2 %)
Ûmax.
(kV)
8
7
6
5
4 -2
10
10-1
1
Rn (MΩ)
10
102
10
102
10
102
VR25
11
Ûmax.
(kV) 10
9
8
7
6
5
4 -2
10
10-1
1
Rn (MΩ)
VR37
11
Ûmax.
(kV) 10
9
8
7
6
5
4 -2
10
10-1
1
Rn (MΩ)
VR68
Revision: 02-Jun-2022
Document Number: 28907
5
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THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
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Vishay BCcomponents
Temperature Rise (ΔT) at the Lead End (Soldering Point) as a Function of Dissipated Power at Various Lead Lengths
after Mounting
ΔT
(K)
35
30
5 mm
10 mm
25
15 mm
20
15
10
5
0
0
0.025
0.05
0.075
0.10
0.125
P (W)
0.15
0.175
0.20
0.225
0.25
VR25
ΔT
(K)
40
35
30
5 mm
10 mm
15 mm
25
20
15
10
5
0
0
0.1
0.2
0.3
0.4
0.5
P (W)
VR37
ΔT
(K)
50
10 mm
40
30
15 mm
20
10
0
0
0.2
0.4
0.6
0.8
1.0
P (W)
VR68
Revision: 02-Jun-2022
Document Number: 28907
6
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THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
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Vishay BCcomponents
TESTS PROCEDURES AND REQUIREMENTS
All tests are carried out in accordance with the following
specifications:
Temperature: 15 °C to 35 °C
EN 60115-1, generic specification
Air pressure: 86 kPa to 106 kPa (860 mbar to 1060 mbar)
IEC 60068-2-xx, test methods
A climatic category LCT/ UCT / 56 is applied, defined by the
lower category temperature (LCT = -55 °C), the upper
category temperature (UCT = 155 °C), and the duration of
exposure in the damp heat, steady state test (56 days). The
components are mounted for testing on printed circuit
boards in accordance with IEC 60115-1, 5.5 unless
otherwise specified.
The table presents only the most important tests, for the full
test schedule refer to the documents listed above. However,
some additional tests and a number of improvements
against those minimum requirements have been included.
The tests are carried out under standard atmospheric
conditions in accordance with IEC 60068-1, 4.3, whereupon
the following values are applied:
Relative humidity: 25 % to 75 %
TESTS PROCEDURES AND REQUIREMENTS
IEC 60115-1
IEC 60068-2
CLAUSE
TEST METHOD
TEST
PROCEDURE
REQUIREMENTS
PERMISSIBLE CHANGE
(ΔRmax.)
12.1
Insulation resistance
Umax. DC = 500 V during 1 min; V-block method
Rins min.: 10 000 MΩ
12.2
Voltage proof
URMS = Uins; 60 s
No breakdown or flashover
6.2
Temperature coefficient
At (20 / -55 / 20) °C and (20 / 155 / 20) °C
≤ ± 200 ppm/K
6.6
Current noise
IEC 60195
VR25: max. 5 μV/V
VR37: max. 2.5 μV/V
VR68: max. 2.5 μV/V
8.1
Short term overload
Room temperature; 2.5 x P 70 x R ;
(voltage not more than 2 x limiting voltage);
10 cycles; 5 s ON and 45 s OFF
ΔR max.: ± 2 % R
Robustness of
terminations
Tensile, bending, and torsion
No damage
ΔR max.: ± 0.5 % R
21 (Ua1)
21 (Ub)
21 (Uc)
9.5
+235 °C; 2 s; solder bath method; SnPb40
Good tinning (≥ 95 % covered);
+245 °C; 3 s; solder bath method; SnAg3Cu0.5
no damage
(before aging)
11.1
20 (Ta)
Solderability
11.2
20 (Tb)
Resistance to
soldering heat
Unmounted components
(260 ± 5) °C; (10 ± 1) s
ΔR max.: ± 0.5 % R
10.1
14 (Na)
Rapid change
of temperature
30 min at -55 °C and 30 min at +155 °C;
5 cycles
ΔR max.: ± 0.5 % R
9.9
27 (Ea)
Bump
3 x 1500 bumps in 3 directions; 40 g
No damage
ΔR max.: ± 0.5 % R
9.11
6 (Fc)
Vibration
10 sweep cycles per direction;
10 Hz to 2000 Hz;
1.5 mm or 200 m/s2
No damage
ΔR max.: ± 0.5 % R
10.3
10.3.4.2
+235 °C; 2 s; solder bath method; SnPb40
Good tinning (≥ 95 % covered);
+245 °C; 3 s; solder bath method; SnAg3Cu0.5
no damage
(after aging)
Climatic sequence:
2 (Bb)
Dry heat
16 h; 155 °C
10.3.4.3
30 (Db)
Damp heat (accelerated)
1st cycl
24 h; 25 °C to 55 °C;
90 % to 100 % RH
10.3.4.4
1 (Ab)
Cold
2 h; -55 °C
10.3.4.5
13 (M)
Low air pressure
2 h; 8.5 kPa;
15 °C to 35 °C
10.3.4.6
30 (Db)
Damp heat
remaining cyclic
5 days; 55 °C;
95 % to 100 % RH; 5 cycles
DC load
Apply rated power for 1 min
10.3.4.7
Revision: 02-Jun-2022
Rins min.: 1 GΩ
ΔR max.: ± 1.5 % R
Document Number: 28907
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Vishay BCcomponents
TESTS PROCEDURES AND REQUIREMENTS
TEST
PROCEDURE
REQUIREMENTS
PERMISSIBLE CHANGE
(ΔRmax.)
Damp heat
(steady state)
56 days; 40 °C;
90 % to 95 % RH; loaded with 0.01 P70
(steps: 0 V to 100 V)
ΔR max.: ± 1.5 % R
7.1
Endurance (at 70 °C)
1000 h; loaded with P70 or Umax.;
1.5 h ON and 0.5 h OFF
ΔR max.: ± 1.5 % R
12.3
Active flammability
“cheese-cloth test”
Steps of:
5 / 10 / 16 / 25 / 40 x P70 duration 5 min
VR25: no flaming of
gauze cylinder
VR68: no flaming of
gauze cylinder
12.4
Passive flammability
“needle-flame test”
Application of test flame for 20 s
No ignition of product;
no ignition of under-layer;
burning time less than 30 s
IEC 60115-1
IEC 60068-2
CLAUSE
TEST METHOD
10.4
78 (Cab)
DIMENSIONS
D
d
L1
L2
DIMENSIONS - Leaded resistor types, mass, and relevant physical dimensions
TYPE
Ø Dmax. (mm)
L1 max. (mm)
L2 max. (mm)
Ø d (mm)
MASS (mg)
VR25
2.5
6.5
7.5
0.58 ± 0.05
212
VR37
4.0
9.0
12.0
0.70 ± 0.03
457
VR68
6.8
18.0
19.0
0.78 ± 0.05
1690
VR25 WITH RADIAL TAPING
Lead Spacing (F = 4.8 mm), Size 0207
P2
P
DIMENSIONS in millimeters
H1
H
H0
L
L1
W0
W
F
α
P0
P1
Pitch of components
P
12.7 ± 1.0
Lead spacing
F
4.8 + 0.7 / - 0.0
Width of carrier tape
W
18.0 ± 0.5
Body to hole center
H
19.5 ± 1.0
Height for cutting (max.)
L
11
Height for bending
H0
16.5 ± 0.5
Component height (max.)
H1
29
D0
α
α = 30° to 40°
a
a
Revision: 02-Jun-2022
Document Number: 28907
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Vishay BCcomponents
HISTORICAL 12NC INFORMATION
• The resistors have a 12-digit numeric code starting with
Last Digit of 12NC Indicating Resistance Decade
- 2322 241 refers to VR25
RESISTANCE DECADE
LAST DIGIT
- 2322 242 refers to VR37
100 kΩ to 976 kΩ
4
- 2322 244 refers to VR68
1 MΩ to 9.76 MΩ
5
≥ 10 MΩ
6
• The subsequent first digit for 1 % tolerance products (E24
and E96 series) or 2 digits for 5 % (E24 series) and 10 %
(E12 series) indicate the resistor type and packing
• The remaining digits indicate the resistance value:
- The first 3 digits for 1 % or 2 digits for 5 % and 10 %
tolerance products indicate the resistance value
Historical 12NC Example
• The 12NC for a VR25, resistor value 7.5 MΩ, 5 %
tolerance, supplied on a bandoleer of 1000 units in
ammopack, is: 2322 241 13755.
• The 12NC for a VR37, resistor value 7.5 MΩ, 5 %
tolerance, supplied on a bandoleer of 1000 units in
ammopack, is: 2322 242 13755.
- The last digit indicates the resistance decade
• The 12NC for a VR68, resistor value 7.5 MΩ, 5 %
tolerance, supplied on a bandoleer of 500 units in
ammopack, is: 2322 244 13755.
12NC CODING FOR VR25, VR37, VR68 - Resistor type and packaging
VR25 CODING STARTS WITH 2322 241 .....
VR37 CODING STARTS WITH 2322 242 .....
VR68 CODING STARTS WITH 2322 244 .....
TYPE
TOLERANCE
(%)
BANDOLIER IN AMMOPACK
RADIAL TAPED
4000 UNITS
VR25
VR37
VR68
BANDOLIER ON REEL
STRAIGHT LEADS
52 mm
52 mm
66.7 mm
52 mm
66.7 mm
1000 UNITS
5000 UNITS
500 UNITS
5000 UNITS
750 UNITS
±1
0....
8....
7....
-
6....
-
±5
36...
13...
53...
-
23...
-
± 10
38...
12...
52...
-
22...
-
±1
-
8....
-
-
6....
-
±5
-
13...
-
-
23...
-
±1
-
-
-
8....
-
6....
±5
-
-
-
13...
-
23...
Revision: 02-Jun-2022
Document Number: 28907
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Legal Disclaimer Notice
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Vishay
Disclaimer
ALL PRODUCT, PRODUCT SPECIFICATIONS AND DATA ARE SUBJECT TO CHANGE WITHOUT NOTICE TO IMPROVE
RELIABILITY, FUNCTION OR DESIGN OR OTHERWISE.
Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively,
“Vishay”), disclaim any and all liability for any errors, inaccuracies or incompleteness contained in any datasheet or in any other
disclosure relating to any product.
Vishay makes no warranty, representation or guarantee regarding the suitability of the products for any particular purpose or
the continuing production of any product. To the maximum extent permitted by applicable law, Vishay disclaims (i) any and all
liability arising out of the application or use of any product, (ii) any and all liability, including without limitation special,
consequential or incidental damages, and (iii) any and all implied warranties, including warranties of fitness for particular
purpose, non-infringement and merchantability.
Statements regarding the suitability of products for certain types of applications are based on Vishay's knowledge of typical
requirements that are often placed on Vishay products in generic applications. Such statements are not binding statements
about the suitability of products for a particular application. It is the customer's responsibility to validate that a particular product
with the properties described in the product specification is suitable for use in a particular application. Parameters provided in
datasheets and / or specifications may vary in different applications and performance may vary over time. All operating
parameters, including typical parameters, must be validated for each customer application by the customer's technical experts.
Product specifications do not expand or otherwise modify Vishay's terms and conditions of purchase, including but not limited
to the warranty expressed therein.
Hyperlinks included in this datasheet may direct users to third-party websites. These links are provided as a convenience and
for informational purposes only. Inclusion of these hyperlinks does not constitute an endorsement or an approval by Vishay of
any of the products, services or opinions of the corporation, organization or individual associated with the third-party website.
Vishay disclaims any and all liability and bears no responsibility for the accuracy, legality or content of the third-party website
or for that of subsequent links.
Except as expressly indicated in writing, Vishay products are not designed for use in medical, life-saving, or life-sustaining
applications or for any other application in which the failure of the Vishay product could result in personal injury or death.
Customers using or selling Vishay products not expressly indicated for use in such applications do so at their own risk. Please
contact authorized Vishay personnel to obtain written terms and conditions regarding products designed for such applications.
No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document or by
any conduct of Vishay. Product names and markings noted herein may be trademarks of their respective owners.
© 2022 VISHAY INTERTECHNOLOGY, INC. ALL RIGHTS RESERVED
Revision: 01-Jan-2022
1
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