Open Frame Power Supplies
TOL Series
Features
Small and compact PCB Construction Optional with Chassis and Cover Universal Input 85 –264 VAC, Output Voltage adjustable Compliance to EN 61000-3-2 (PFC) EMI meets EN55022, Class B and FCC, Level B Short Circuit and Overvoltage Protection International Safety Standards Industrial Quality Standard 2 Year Product Warranty The TOL Series switching power supplies are the best choice for many space critical applications. They feature ultra-compact dimensions and a low profile. As an accessory a chassis and cover kit for self-installation is available for all models. To make installation even more simple, prewired mating output/input connectors with flying leads are also offered as an accessory. Compliance with international safety standards (CE /UL) and EMC specifications qualify this product for worldwide use. A very high reliability is guaranteed by the use of industrial quality grade components and excellent thermal management..
10 - 300 Watt
Models
Order Code TOL 10-05 TOL 10-12 TOL 10-24 TOL 15-05 TOL 15-12 TOL 15-24 TOL 30-05 TOL 30-12 TOL 30-24 TOL 50-05 TOL 50-12 TOL 50-24F TOL 75-05 TOL 75-12 TOL 75-24F TOL 100-05 TOL 100-12 TOL 100-24F TOL 100-48 TOL 150-05 TOL 150-12 TOL 150-24F TOL 150-48 TOL 300-24 TOL 300-48 Output Power 10 Watt Output Voltage 5 VDC 12 VDC 24 VDC 5 VDC 12 VDC 24 VDC 5 VDC 12 VDC 24 VDC 5 VDC 12 VDC 24 VDC 5 VDC 12 VDC 24 VDC 5 VDC 12 VDC 24 VDC 48 VDC 5 VDC 12 VDC 24 VDC 48 VDC 24 VDC 48 VDC Output Current max. 2 0.9 0.5 3 1.3 0.6 6 2.5 1.3 10 4.3 2.2 15 6.3 3.2 20 8.5 4.5 2.1 30 13 6.5 3.3 14 6.3 A A A A A A A A A A A A (peak 3.0 A)* A A A (peak 4.5 A)* A A A (peak 6.3 A)* A A A A (peak 9.1 A)* A A A
15 Watt
30 Watt
50 Watt
75 Watt
100 Watt
150 Watt
300 Watt
* Peak current for max. 10sec
http://www.tracopower.com
Page 1
Open Frame Power Supplies
TOL Series 10 – 300 Watt
Input Specifications
Input voltage range Input frequency Inrush current at 25°C (< 2ms) 85 – 264 VAC 47 – 63 Hz 15 A max. (Vin 120 VAC) 30 A max. (Vin 230 VAC)
Output Specifications
Output voltage adjustment range Regulation Ripple and noise (20Mhz Bandwidth) – Input variation – Load variation (10 – 100%) 5VDC output models: 12/24VDC output models: 48VDC output models: ± 10 % 0.5 % max. 0.8 % max. 100 mV pp max. 180 mV pp max. 300 mV pp max. (TOL 300: 600mV pp max) 105% – 140% of Inom. hiccup mode, indefinite (automatic recovery) constant current (automatic recovery) 115 – 135 % Vout nom. – TOL10 – TOL15 – other models 10’000 µF max. (24 Vout model: 2’000 µF) 15’000 µF max. (24 Vout model: 6’000 µF) 18’000 µF max.
Output current limitation (except for F versions) Short circuit protection Overvoltage protection Capacitive load – 10 to 30 Watt models: – 50 to 300 Watt models:
General Specifications
Temperature ranges – Operating (ambient temp.) – Derating above 50°C – Storage (non operating) –10 °C…+60°C (TOL150: –10°C...+50°C) 3 %/°C (TOL150: 1.5 %/°C above 35°C) –20 °C…+ 75 °C 0.02 % / °C 75 % typ. 20 % – 90 % rel. 100 kHz typ. (PWM) 20 ms typ. at full load – Input / output – Input / FG (or case) – Output / FG (or case) 3‘000 VAC for 1min. 2’000 VAC for 1min. 500 VDC for 1min. 100 MOhm 0.6 mA RMS typ. / 230 VAC / 60 Hz – Conducted input RI suppression – Harmonic current emissions – Electrostatic discharge – Surge immunity EN 55022, class B; FCC Part 15, level B IEC / EN 61000-3-2, class A IEC / EN 61000-4-2 8kV / 15kV IEC / EN 61000-4-5 2kV / 4kV
Temperature coefficient Efficiency Humidity (non condensing) Switching frequency Hold-up time Isolation voltage
Isolation resistance Leakage current Electromagnetic compatibility (EMC) Emission Electromagnetic compatibility (EMC) Immunity
All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated. http://www.tracopower.com Page 2
Open Frame Power Supplies
TOL Series 10 – 300 Watt
General Specifications
Safety standards Reliability, calculated MTBF (MIL-HDBK-217E) – TOL10 / TOL15: – TOL30: – TOL50 / TOL75: – TOL100 / TOL150: TOL300: Remote ON /OFF (available as option for models TOL30/50/75/100/150/300) Remote sensing (only TOL300 models) Vibration On: Off: EN 60950, UL /cUL 1950 File E188913 > > > > 650’000 500’000 375’000 350’000 h h h h @ @ @ @ 25 °C 25 °C 25 °C 25 °C
> 260’000 h @ 25 °C 5 VDC (input resistance 1 KOhm) 0V or open circuit previred connector included use Molex housing / pin 67260-0400 / 67260 to connect sens line at P54 IEC 60068-2-6, 5-10 Hz with 10mm amplitude 2 gn, 60 sweeps of 10-55 Hz, each axis IEC 60068-2-27, 20 gn each axis
– without sens line: – with sens line:
Shock resistance
Mating Connectors with prewired flying Leads (500mm Length)
OrderCode TOL-C31 Description Input cable for all models TOL 10/15 output cable TOL 30/50 output cable TOL 75 output cable TOL 150 output cable + TOL 150 output cable – TOL 100 output cable Pin no. 1 3 5 1–2 3–4 1–2 3–4 1–3 4–6 1–6 1–7 1–4 5–8 Wire Color black white green black red black red black red red black black red Cross-Section 0.75mm2 0.75mm2 0.75mm2 0.4 mm2 0.4 mm2 0.75 mm2 0.75 mm2 0.4 mm2 0.4 mm2 0.4 mm2 0.4 mm2 0.4 mm 0.4 mm2
2
AWG 18 18 18 22 22 18 18 22 22 22 22 22 22
TOL-C41 TOL-C42 TOL-C61 TOL-C62 TOL-C71 TOL-C81
Chassis / Cover Kit
Order Code TOL 10-MC TOL 15-MC TOL 30-MC TOL 50-MC TOL 75-MC TOL 100-MC TOL 150-MC TOL 300-MC For Models TOL 10-xx TOL 15-xx TOL 30-xx TOL 50-xx TOL 75-xx TOL 100-xx TOL 150-xx TOL 300-xx
Mating Connectors
For Connection P1 – all models P51 -– TOL10/15 P51 – TOL30/50 P51 – TOL75/150 P51 – TOL100 P52 – TOL150 P52/53 remote on/off P54 – TOL300 sens Molex Housing / Pin 51144-0500 / 50539 67261-0400 / 67260 51144-0400 / 50539 51144-0600 / 50539 51144-0800 / 50539 51144-0700 / 50539 67261-0200 / 67260 67260-0400 / 67260
All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated. http://www.tracopower.com Page 3
Open Frame Power Supplies
TOL Series 10 – 300 Watt
One Power Supply - 3 Mounting Variations TOL Standard open Frame Version
TOL open Frame with L - Bracket for Chassis Mounting
TOL with L - Bracket and Cover ( Chassis / Cover Kit )
Mating Connectors with prewired flying Leads ( 500mm Length )
All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated. http://www.tracopower.com Page 4
Open Frame Power Supplies
TOL Series 10 – 300 Watt
Outline Dimensions mm (inches) TOL 10 standard open frame version
Voltage adjustment
43 ±0.5 (1.69 ±0.02)
50 (1.97)
L N
5 3 (P1) 1
4 x ø3.5 (FG)
(P51)
1 4
-Vout +Vout
3.5
(0.14)
3.5
(0.14)
98 ±0.5 (3.86 ±0.02) 105 (4.13)
Weight 75 g (2.6 oz)
18 (0.71)
TOL 10 with chassis / cover option
ø3.5
(0.12 max.)
3 max.
3.5
(P51)
28.5
(1.12)
13.5
4 x M3 thread
(0.53)
30 ±0.5 (1.18 ±0.02)
(P1)
57 (2.24)
5
(0.2)
115 ±0.5 (4.53 ±0.02) 125 (4.92)
(0.14)
Weight 170 g (17.6 oz)
3.5
(0.14)
(0.63) (0.43)
11
2 x M3 thread
Specifications can be changed without notice http://www.tracopower.com Page 5
16
ø3.5
32 (1.26)
Open Frame Power Supplies
TOL Series 10 – 300 Watt
Outline Dimensions mm (inches) TOL 15 standard open frame version
L N
5 3 (P1) 1
Voltage adjustment
1 4
(1.69 ±0.02)
50 (1.97)
43 ±0.5
4 x ø3.5 (FG)
(P51)
-Vout +Vout
(0.14)
3.5
3.5
(0.14)
118 ±0.5 (4.65 ±0.02) 125 (4.92)
Weight 95 g (3.4 oz)
18 (0.71)
TOL 15 with chassis / cover option
ø3.5
(0.12 max.)
3 max.
57 (2.24)
(1.18 ±0.02)
30 ±0.5
(P51) (P1)
28.5
(1.12)
13.5
4 x M3 thread
(0.53)
5
(0.2)
135 ±0.5 (5.31 ±0.02) 145 (5.71)
(0.14)
(0.14)
3.5
Weight 210 g (7.4 oz)
3.5
(0.63) (0.43)
ø3.5 2 x M3 thread
Specifications can be changed without notice http://www.tracopower.com Page 6
16
32 (1.26)
11
Open Frame Power Supplies
TOL Series 10 – 300 Watt
Outline Dimensions mm (inches) TOL 30 standard open frame version
on/off control connection (optional) Voltage adjustment
(1.77 ±0.02)
55 (2.17)
45 ±0.5
L N
5 3 (P1) 1
(P52) 2 (P51)
1
1
4 x ø3.5 (FG)
4
-Vout +Vout
(0.2)
5
5
(0.2)
123 ±0.5 (4.84 ±0.02) 133 (5.24)
Weight 200 g (7.1 oz)
23 (0.91)
TOL 30 with chassis / cover option
2 x ø3.5
(0.12 max.)
3 max.
3.5
(0.79 ±0.02)
(1.57 ±0.02)
65 (2.56)
20 ±0.5
(P52)
40 ±0.5
(P1)
(0.91)
4 x M3 thread
(0.51)
13
7
(0.28)
150 ±0.5 (5.91 ±0.02) 163 (6.42)
3.5
(0.14)
(1.30 ±0.02)
23
33 ±0.5
(P51)
(0.14)
Weight 280 g (9.9 oz)
ø3.5 2 x M3 thread
Specifications can be changed without notice http://www.tracopower.com Page 7
(0.59) (0.39)
15 10
36 (1.42)
Open Frame Power Supplies
TOL Series 10 – 300 Watt
Outline Dimensions mm (inches) TOL 50 standard open frame version
(1.77 ±0.02)
55 (2.17)
45 ± 0.5
L N
5 3 (P1) 1
Voltage adjustment 4 x ø 3.5 (FG) on/off control connection (optional) (P53) 12
(P51)
1 4
-Vout +Vout
(0.2)
5
5
(0.2)
185 ±0.5 (7.28 ± 0.02) 195
(7.68)
Weight 210 g (7.4 oz)
23 (0.91)
TOL 50 with chassis / cover option
2 x ø3.5
(0.12 max.)
3 max.
3.5
(P51)
40 ±0.5 (1.57 ±0.02)
(P1)
65 (2.56)
(0.79 ±0.02)
20 ±0.5
(0.14)
4 x M3 thread
(0.51)
13
8
(0.31)
210 ±0.5 (8.27 ±0.02) 225 (8.86)
Weight 410 g (14.5 oz)
3.5
(0.14)
(1.30 ±0.02) (0.59) (0.39)
(0.91)
33 ±0.5 15 10
23
ø3.5 2 x M3 thread
Specifications can be changed without notice http://www.tracopower.com Page 8
36 (1.42)
Open Frame Power Supplies
TOL Series 10 – 300 Watt
Outline Dimensions mm (inches) TOL 75 standard open frame version
(1.77 ±0.02)
55 (2.17)
45 ±0.5
L N
5
4 x ø3.5 (FG)
Voltage adjustment on/off control connection (optional) (P53) 12
1
-Vout +Vout
3 (P1) 1
(P51)
6
(0.2)
5
(0.2)
212 ±0.5 (8.35 ±0.02) 222 (8.74)
5
Weight 290 g (10.2 oz)
29 (1.14)
TOL 75 with chassis / cover option
2 x ø4.5
(0.12 max.)
3 max.
(0.79 ±0.02)
(1.57 ±0.02)
65 (2.56)
20 ±0.5
40 ±0.5
(P1)
(P51)
(0.18)
4.5
(0.91)
4 x M4 thread
(0.51)
13
9
(0.35)
235 ±0.5 (9.25 ±0.02) 252 (9.92)
Weight 520 g (18.3 oz)
4.5
(0.18)
(1.30 ±0.02) (0.59) (0.59)
23
33 ±0.5 15 15
ø4.5 2 x M4 thread
Specifications can be changed without notice http://www.tracopower.com Page 9
42 (1.65)
Open Frame Power Supplies
TOL Series 10 – 300 Watt
Outline Dimensions mm (inches) TOL 100 standard open frame version
(2.05 ±0.02)
62 (2.44)
52 ±0.5
L N
5
4 x ø3.5 (FG)
Voltage adjustment on/off control connection (optional) (P53) 12
1
-Vout (P51) +Vout
8
3 (P1) 1
(0.2)
5
(0.2)
212 ±0.5 (8.35 ±0.02) 222 (8.74)
5
Weight 380 g (13.4 oz)
32 (1.26)
TOL 100 with chassis / cover option
2 x ø4.5
(0.12 max.)
3 max.
(0.98 ±0.02)
(1.77 ±0.02)
72 (2.83)
25 ±0.5
45 ±0.5
(P1)
(0.18) (0.18) (1.42 ±0.02) (0.59) (0.79)
4.5 4.5
(P51)
(0.94)
24
4 x M4 thread
(0.55)
14
9
(0.35)
235 ±0.5 (9.25 252 (9.92)
±0.02)
Weight 680 g (24.0 oz)
36 ±0.5 20 15
ø4.5 2 x M4 thread
Specifications can be changed without notice http://www.tracopower.com Page 10
45 (2.00)
Open Frame Power Supplies
TOL Series 10 – 300 Watt
Outline Dimensions mm (inches) TOL 150 standard open frame version
1
L N
(2.56 ±0.02)
5 3 1
(P1) Voltage adjustment 4 x ø3.5 (FG) on/off control connection (optional) (P53) 12
(P52)
7 1
+Vout
75 (2.95)
65 ±0.5
(P51)
6
-Vout
(0.2)
5
5
(0.2)
212 ±0.5 (8.35 ±0.02) 222 (8.74)
Weight 500 g (17.5 oz)
37 (1.46)
TOL 150 with chassis / cover option
2 x ø4.5
(0.12 max.)
3 max.
(1.38 ±0.02)
(2.17 ±0.02)
(P52) (P1)
85 (3.35)
35 ±0.5
55 ±0.5
(0.18)
4.5
(0.98)
25
4 x M4 thread
(0.59)
15
9
(0.35)
235 ±0.5 (9.25 ±0.02) 252 (9.92)
Weight 830 g (29.5 oz)
4.5
(0.18)
43 ±0.5 15 20
(P51)
(1.69 ±0.02) (0.79)
ø4.5 2 x M4 thread
Specifications can be changed without notice http://www.tracopower.com Page 11
51 (2.00)
(0.59)
Open Frame Power Supplies
TOL Series 10 – 300 Watt
Outline Dimensions mm (inches) TOL 300 standard open frame version
N L
98 ±0.5 (3.86 ±0.02)
-Vout
108
94 ±0.5 (3.70 ±0.02)
(4.25)
22 ± 0.5
6 x ø3.5
(0.87 ±0.02)
Voltage adjustment Remote sensing on/off control connection (optional) (P53) (P54) 12 1 4 +Vout ref. +Vout sens
+Vout
(0.28)
(0.2)
5
(0.2)
101 ±0.5 (3.98 ±0.02)
245 ±0.5 (9.65 ±0.02) 255 (10.04)
-Vout ref. -Vout sens
5
7
Weight 1000 g (35 oz)
47 (1.85)
TOL 300 with chassis / cover option
2x ø 4.5
(0.12 max.)
3 max.
59 ±0.5 (2.32 ±0.02)
95 ±0.5 (3.74 ±0.02)
75 ±0.5 (2.95 ±0.02)
(0.47) (0.87)
118
(4.65)
12
22
4 x M4 thread
7
(0.28)
271 ±0.5 (10.67 ±0.02) 285 (11.22)
(0.18)
Weight 1400 g (50 oz)
4.5
(0.67) (1.10)
17 28
ø 4.5 2 x M4 thread
Specifications can be changed without notice
09/01
Jenatschstrasse 1 • CH-8002 Zurich • Switzerland Tel. +41-1284 2911 • Fax +41-1201 1168 • e-mail: sales@traco.ch • internet: http://www.tracopower.com
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61 (2.40)
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