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TMC2660C-PA-T

TMC2660C-PA-T

  • 厂商:

    TRINAMIC

  • 封装:

    PQFP44_10X10MM

  • 描述:

    适用于具有最先进功能的两相双极电机的通用、经济高效的步进驱动器。集成MOSFET,每个线圈的电机电流高达4 A。带有Step/Dir接口和SPI。

  • 数据手册
  • 价格&库存
TMC2660C-PA-T 数据手册
POWER DRIVER FOR STEPPER MOTORS INTEGRATED CIRCUITS TMC2660C DATASHEET Universal, cost-effective stepper driver for two-phase bipolar motors with state-of-the-art features. Integrated MOSFETs for up to 4 A motor current per coil. With Step/Dir Interface and SPI. APPLICATIONS FEATURES AND BENEFITS Drive Capability up to 4A motor current Voltage up to 30V DC Highest Resolution up to 256 microsteps per full step Compact Size 10x10mm QFP-44 package Low Power Dissipation very low RDSON & sync. rectification EMI-optimized programmable slope Protection & Diagnostics short to GND, overtemperature & undervoltage, overcurrent and short to VS (TMC2660C only) StallGuard2™ high precision sensorless motor load detection CoolStep™ load dependent current control saves up to 75% MicroPlyer™ 256 microstep smoothness with 1/16 step input. SpreadCycle™ high-precision chopper for best current sine wave form and zero crossing Improved Silent Motor operation (TMC2660C only) Stand Alone option (TMC2660C only) BLOCK DIAGRAM TRINAMIC Motion Control GmbH & Co. KG Hamburg, Germany Textile, Sewing Machines Factory Automation Lab Automation Liquid Handling Medical Office Automation Printer and Scanner CCTV, Security ATM, Cash recycler POS Pumps and Valves Heliostat Controller CNC Machines DESCRIPTION The TMC2660 driver for two-phase stepper motors offers an industry-leading feature set, including high-resolution microstepping, sensorless mechanical load measurement, load-adaptive power optimization, and low-resonance chopper operation. Standard SPI™ and STEP/DIR interfaces simplify communication. Integrated power MOSFETs handle motor currents up to 2.2A RMS continuously or 2.8A RMS boost current per coil. Integrated protection and diagnostic features support robust and reliable operation. High integration, high energy efficiency and small form factor enable miniaturized designs with low external component count for cost-effective and highly competitive solutions. The new –C device improves motor silence and adds low side short protection. TMC2660C DATASHEET (Rev. 1.02 / 2021-JUN-17) 2 APPLICATION EXAMPLES: SMALL SIZE – BEST PERFORMANCE The TMC2660 scores with power density, integrated power MOSFETs, and a versatility that covers a wide spectrum of applications and motor sizes, all while keeping costs down. Extensive support at the chips, board, and software levels enables rapid design cycles and fast time-to-market with competitive products. High energy efficiency from TRINAMIC’s CoolStep technology delivers further cost savings in related systems such as power supplies and cooling. TMC4210+TMC2660-EVAL EVALUATION-BOARD FOR 1 AXIS Evaluation board system with TMC2660 This evaluation board is a development platform for applications based on the TMC2660. The board features a USB interface for communication with the TMCL-IDE control software running on a PC. The power MOSFETs of the TMC2660 support drive currents up to 2.4A RMS and 29V. The control software provides a user-friendly GUI for setting control parameters and visualizing the dynamic response of the motor. Motor movement can be controlled through the Step/Dir interface using inputs from an external source or signals generated by the onboard microcontroller acting as a step generator. Optionally add a motion controller card between CPU board and TMC2660-EVAL. Top level layout of TMC2660-EVAL ORDER CODES Size [mm²] Description CoolStep™ driver with internal MOSFETs, up to 30V DC, 10 x 10 QFP-44 with 12x12 pins TMC2660C-PA-T 00-0185-T -T devices are packaged in tape on reel TMC2660-EVAL 40-0068 Evaluation board for TMC2660. 85 x 55 LANDUNGSBRÜCKE 40-0167 Baseboard for TMC2660-EVAL and further evaluation 85 x 55 boards ESELSBRÜCKE 40-0098 Connector board for plug-in evaluation board system 61 x 38 *) The term TMC2660 is used for TMC2660 or TMC2660C within this datasheet. Differences in the TMC2660C are explicitly marked with TMC2660C. See summary in section 15. Non-C-type information is only given for reference. Order code TMC2660C-PA www.trinamic.com PN 00-0185 TMC2660C DATASHEET (Rev. 1.02 / 2021-JUN-17) 3 TABLE OF CONTENTS 1 PRINCIPLES OF OPERATION ......................... 4 1.1 1.2 1.3 1.4 2 KEY CONCEPTS ............................................... 4 CONTROL INTERFACES .................................... 5 MECHANICAL LOAD SENSING ......................... 5 CURRENT CONTROL ........................................ 5 PIN ASSIGNMENTS .......................................... 6 2.1 2.2 PACKAGE OUTLINE ......................................... 6 SIGNAL DESCRIPTIONS .................................. 6 11.2 12 ENN INPUT ................................................. 40 DIAGNOSTICS AND PROTECTION ............ 41 12.1 12.2 12.3 12.4 SHORT PROTECTION..................................... 41 OPEN-LOAD DETECTION .............................. 42 TEMPERATURE SENSORS............................... 43 UNDERVOLTAGE DETECTION......................... 43 13 POWER SUPPLY SEQUENCING ................... 45 14 SYSTEM CLOCK ................................................ 45 3 INTERNAL ARCHITECTURE ............................. 8 4 STANDALONE OPERATION ............................ 9 15 COMPATIBILITY TO NON-C-TYPE.............. 47 5 STALLGUARD2 LOAD MEASUREMENT .......10 16 DRIVER PROTECTION AND EME CIRCUITRY ....................................................... 48 17 LAYOUT CONSIDERATIONS ........................ 49 5.1 5.2 5.3 5.4 6 TUNING THE STALLGUARD2 THRESHOLD ......11 STALLGUARD2 MEASUREMENT FREQUENCY AND FILTERING ............................................12 DETECTING A MOTOR STALL ........................12 LIMITS OF STALLGUARD2 OPERATION .........12 COOLSTEP LOAD-ADAPTIVE CURRENT CONTROL ...........................................................13 6.1 7 ABSOLUTE MAXIMUM RATINGS ................ 51 SPI INTERFACE................................................16 19 ELECTRICAL CHARACTERISTICS ................ 52 7.8 7.9 7.10 7.11 BUS SIGNALS...............................................16 BUS TIMING ................................................16 BUS ARCHITECTURE .....................................17 REGISTER WRITE COMMANDS ......................18 DRIVER CONTROL REGISTER (DRVCTRL) ....20 CHOPPER CONTROL REGISTER (CHOPCONF) .. ...................................................................22 COOLSTEP CONTROL REGISTER (SMARTEN) ... ...................................................................23 STALLGUARD2 CONTROL REGISTER (SGCSCONF) .............................................24 DRIVER CONTROL REGISTER (DRVCONF) ...25 READ RESPONSE ..........................................26 DEVICE INITIALIZATION ...............................27 STEP/DIR INTERFACE ....................................28 8.1 8.2 8.3 8.4 8.5 TIMING ........................................................28 MICROSTEP TABLE .......................................29 CHANGING RESOLUTION ..............................30 MICROPLYER STEP INTERPOLATOR ...............30 STANDSTILL CURRENT REDUCTION ................31 CURRENT SETTING .........................................32 9.1 10 SENSE RESISTORS ........................................33 CHOPPER OPERATION ...................................34 10.1 10.2 11 SENSE RESISTORS........................................ 49 POWER MOSFET OUTPUTS......................... 49 POWER SUPPLY PINS .................................. 49 POWER FILTERING ....................................... 49 LAYOUT EXAMPLE ........................................ 50 18 7.7 9 17.1 17.2 17.3 17.4 17.5 FREQUENCY SELECTION ................................ 46 TUNING COOLSTEP ......................................15 7.1 7.2 7.3 7.4 7.5 7.6 8 14.1 SPREADCYCLE CHOPPER ...............................35 CONSTANT OFF-TIME MODE ........................38 POWER MOSFET STAGE ................................40 11.1 BREAK-BEFORE-MAKE LOGIC ........................40 www.trinamic.com 19.1 19.2 19.3 20 OPERATIONAL RANGE .................................. 52 DC AND AC SPECIFICATIONS ...................... 52 THERMAL CHARACTERISTICS ........................ 55 PACKAGE MECHANICAL DATA ................... 56 20.1 20.2 DIMENSIONAL DRAWINGS ........................... 56 PACKAGE CODE ........................................... 56 21 DISCLAIMER .................................................... 57 22 ESD SENSITIVE DEVICE ............................... 57 23 DESIGNED FOR SUSTAINABILITY ............ 57 24 TABLE OF FIGURES ........................................ 58 25 REVISION HISTORY ...................................... 58 TMC2660C DATASHEET (Rev. 1.02 / 2021-JUN-17) 1 4 Principles of Operation 0A+ High-Level Interface µC S/D TMC2660 0A- S N 0B+ 0B- SPI 0A+ TMC429 µC High-Level Interface SPI Motion Controller for up to 3 Motors S/D TMC2660 0A- S N 0B+ 0B- SPI Figure 1.1 Block diagram: applications The TMC2660 motor driver chip with included MOSFETs is the intelligence and power between a motion controller and the two-phase stepper motor as shown in Figure 1.1. Following power-up, an embedded microcontroller initializes the driver by sending commands over an SPI bus to write control parameters and mode bits in the TMC2660. The microcontroller may implement the motioncontrol function as shown in the upper part of the figure, or it may send commands to a dedicated motion controller chip such as TRINAMIC’s TMC429 as shown in the lower part. The motion controller can control the motor position by sending pulses on the STEP signal while indicating the direction on the DIR signal. The TMC2660 has a microstep counter and sine table to convert these signals into the coil currents which control the position of the motor. If the microcontroller implements the motion-control function, it can write values for the coil currents directly to the TMC2660 over the SPI interface, in which case the STEP/DIR interface may be disabled. This mode of operation requires software to track the motor position and reference a sine table to calculate the coil currents. To optimize power consumption and heat dissipation, software may also adjust CoolStep and StallGuard2 parameters in real-time, for example to implement different tradeoffs between speed and power consumption in different modes of operation. The motion control function is a hard real-time task which may be a burden to implement reliably alongside other tasks on the embedded microcontroller. By offloading the motion-control function to the TMC429, up to three motors can be operated reliably with very little demand for service from the microcontroller. Software only needs to send target positions, and the TMC429 generates precisely timed step pulses. Software retains full control over both the TMC2660 and TMC429 through the SPI bus. 1.1 Key Concepts The TMC2660 motor driver implements several advanced features which are exclusive to TRINAMIC products. These features contribute toward greater precision, greater energy efficiency, higher reliability, smoother motion, and cooler operation in many stepper motor applications. StallGuard2™ High-precision load measurement using the back EMF on the coils CoolStep™ Load-adaptive current control which reduces energy consumption by as much as 75% SpreadCycle™ High-precision chopper algorithm available as an alternative to the traditional constant off-time algorithm MicroPlyer™ Microstep interpolator for obtaining increased smoothness of microstepping over a STEP/DIR interface www.trinamic.com TMC2660C DATASHEET (Rev. 1.02 / 2021-JUN-17) 5 In addition to these performance enhancements, TRINAMIC motor drivers also offer safeguards to detect and protect against shorted outputs, open-circuit output, overtemperature, and undervoltage conditions for enhancing safety and recovery from equipment malfunctions. 1.2 Control Interfaces There are two control interfaces from the motion controller to the motor driver: the SPI serial interface and the STEP/DIR interface. The SPI interface is used to write control information to the chip and read back status information. This interface must be used to initialize parameters and modes necessary to enable driving the motor. This interface may also be used for directly setting the currents flowing through the motor coils, as an alternative to stepping the motor using the STEP and DIR signals, so the motor can be controlled through the SPI interface alone. The STEP/DIR interface is a traditional motor control interface available for adapting existing designs to use TRINAMIC motor drivers. Using only the SPI interface requires slightly more CPU overhead to look up the sine tables and send out new current values for the coils. 1.2.1 SPI Interface The SPI interface is a bit-serial interface synchronous to a bus clock. For every bit sent from the bus master to the bus slave, another bit is sent simultaneously from the slave to the master. Communication between an SPI master and the TMC2660 slave always consists of sending one 20-bit command word and receiving one 20-bit status word. The SPI command rate typically corresponds to the microstep rate at low velocities. At high velocities, the rate may be limited by CPU bandwidth to 10-100 thousand commands per second, so the application may need to change to fullstep resolution. 1.2.2 STEP/DIR Interface The STEP/DIR interface is enabled by default. Active edges on the STEP input can be rising edges or both rising and falling edges, as controlled by another mode bit (DEDGE). Using both edges cuts the toggle rate of the STEP signal in half, which is useful for communication over slow interfaces such as optically isolated interfaces. On each active edge, the state sampled from the DIR input determines whether to step forward or back. Each step can be a fullstep or a microstep, in which there are 2, 4, 8, 16, 32, 64, 128, or 256 microsteps per fullstep. During microstepping, a step impulse with a low state on DIR increases the microstep counter and a high decreases the counter by an amount controlled by the microstep resolution. An internal table translates the counter value into the sine and cosine values which control the motor current for microstepping. 1.3 Mechanical Load Sensing The TMC2660 provides StallGuard2 high-resolution load measurement for determining the mechanical load on the motor by measuring the back EMF. In addition to detecting when a motor stalls, this feature can be used for homing to a mechanical stop without a limit switch or proximity detector. The CoolStep power-saving mechanism uses StallGuard2 to reduce the motor current to the minimum motor current required to meet the actual load placed on the motor. 1.4 Current Control Current into the motor coils is controlled using a cycle-by-cycle chopper mode. Two chopper modes are available: a traditional constant off-time mode and the new SpreadCycle mode. SpreadCycle mode offers smoother operation and greater power efficiency over a wide range of speed and load. www.trinamic.com TMC2660C DATASHEET (Rev. 1.02 / 2021-JUN-17) Pin Assignments GND TST_MODE STEP DIR VCC_IO GND SG_TST TST_ANA / ST_ALONE VS VHS - 43 42 41 40 39 38 37 36 35 34 4 30 5 29 TMC2660C-PA QFP44 6 7 28 27 20 21 22 - CLK SRB 23 19 11 ENN 24 18 10 CSN 25 17 9 GND 26 16 8 SCK OA2 31 15 BRA 3 SDI OA1 32 14 OA2 2 SDO VSA 33 13 OA1 1 5VOUT - 44 Package Outline 12 2.1 SRA 2 6 OB1 VSB OB2 OB1 BRB OB2 Figure 2.1 TMC2660 pin assignment (top view) 2.2 Pin OA1 OA2 OB1 OB2 VSA VSB Signal Descriptions Number 2, 3 7, 8 5, 6 10, 11 26, 27 31, 32 23, 24 28, 29 4 30 www.trinamic.com Type O (VS) O (VS) O (VS) O (VS) Function Bridge A1 output. Interconnect all of these pins using thick traces capable to carry the motor current and distribute heat into the PCB. Bridge A2 output. Interconnect all of these pins using thick traces capable to carry the motor current and distribute heat into the PCB. Bridge B1 output. Interconnect all of these pins using thick traces capable to carry the motor current and distribute heat into the PCB. Bridge B2 output. Interconnect all of these pins using thick traces capable to carry the motor current and distribute heat into the PCB. Bridge A/B positive power supply. Connect to VS and provide sufficient filtering capacity for chopper current ripple. TMC2660C DATASHEET (Rev. 1.02 / 2021-JUN-17) Pin BRA BRB SRA SRB 5VOUT Number 9 25 12 22 13 Type AI SDO SDI (CFG3) 14 15 DO VIO DI VIO SCK (CFG2) 16 DI VIO GND CSN (CFG1) 17, 39, 44 18 DI VIO ENN 19 DI VIO CLK 21 DI VIO VHS VS TST_ANA / ST_ALONE 35 36 37 SG_TST VCC_IO 38 40 DIR 41 DI VIO STEP 42 DI VIO TST_MODE 43 DI VIO n.c. 1, 33 n.c. 20, 34 www.trinamic.com AI AO/ DI VIO (pd) DO VIO 7 Function Bridge A/B negative power supply via sense resistor in bridge foot point. Sense resistor inputs for chopper current regulation. Output of the on-chip 5V linear regulator. This voltage is used to supply the low-side MOSFETs and internal analog circuitry. An external capacitor to GND close to the pin is required. Place the capacitor near pins 13 and 17. A 470nF ceramic capacitor is sufficient. SPI serial data output. Data input of SPI interface / Microstep resolution control input in standalone mode: 0: MRES=256 microsteps; 1: MRES=16 microsteps with interpolation Serial clock input of SPI interface / Chopper hysteresis control input in standalone mode: 0: HEND=4, HSTRT=2; 1: HEND=4, HSTRT=6 Digital and analog low power GND. Chip select input of SPI interface / Current control input in standalone mode: 0: Current scale CS=15; 1: Current scale CS=31 Power MOSFET enable input. All MOSFETs are switched off when disabled. (Active low.) System clock input for all internal operations. Tie low to use the on-chip oscillator. A high signal disables the on-chip oscillator until power down. High-side supply voltage (motor supply voltage - 10V) Motor supply voltage non-C-Type: Leave open for normal operation. C-Type only: Tie to VCC_IO for non-SPI, stand-alone mode. Internal 10k pulldown resistor. StallGuard2 output. Signals a motor stall. (Active high.) Input/output supply voltage VIO for all digital pins. Tie to digital logic supply voltage. Operation is allowed in 3.3V and 5V systems. Direction input. Sampled on an active edge of the STEP input to determine stepping direction. Sampling a low level increases the microstep counter, while sampling a high decreases the counter. A 60-ns internal glitch filter rejects short pulses on this input. Step input. Active edges can be rising or both rising and falling, as controlled by the DEDGE mode bit. A 60-ns internal glitch filter rejects short pulses on this input. Test mode input. Puts IC into test mode. Tie to GND for normal operation. No internal connection - can be tied to any net, e.g., in order to improve power routing to pins VSA and VSB. No internal connection TMC2660C DATASHEET (Rev. 1.02 / 2021-JUN-17) 3 8 Internal Architecture Figure 3.1 shows the internal architecture of TMC2660. +VM 9-29V VHS 100n VS TMC2660C +VCC VCC_IO 3.3V or 5V 100n 16V D OSC 15MHz D Clock selector VM-10V linear regulator 100n 5V linear regulator 5VOUT 5V supply 470nF slope HS VHS 8-20MHz CLK P-Gate drivers ENABLE STEP step & dir (optional) DIR D D Step & Direction interface Phase polarity CSN SCK SPI / Stand-alone configuration SDI SDO D D VSENSE ST_ALONE / TST_ANA ENABLE SIN & COS 9 M U X D Break before make SG_TST D OA1 Short detectors SPI interface G D G S S BRA RSENSE =75m slope LS +5V RSENSE for 4A peak (2.8A RMS) 22R SRA DAC RSENSE =100m for 3A peak (2.1A RMS) 10nF 9 D SRB DAC slope LS +5V 10nF 22R RSENSE BRB D D motor coil A OA2 D N-Gate drivers coolStep Energy efficiency stallGuard output Provide sufficient filtering capacity near bridge supply (electrolyt capacitors and ceramic capacitors) S G VREF Digital control D Chopper logic 0.16V 0.30V Open or GND for SPI, VCC_IO for stand-alone S G D Step multiply 16 to 256 Sine wave 1024 entry +VM VSA CLK N-Gate drivers S G BACK EMF Protection & Diagnostics SHORT TO GND Optional input protection and filter network against inductive sparks upon motor cable break S G D stallGuard 2 RSENSE =75m for 4A peak (2.8A RMS) RSENSE =100m for 3A peak (2.1A RMS) D OB2 Phase polarity Chopper logic Break before make Short detectors D ENABLE Temp. sensor 100°C, 120°C, 136°C, 150°C P-Gate drivers slope HS VHS GND motor coil B OB1 G D G S S VSB Provide sufficient filtering capacity near bridge supply (electrolyt capacitors and ceramic capacitors) +VM TST_MODE Figure 3.1 TMC2660 block diagram PROMINENT FEATURES INCLUDE: Oscillator and clock selector Step and direction interface SPI interface Multiplexer Multipliers DACs and comparators Break-before-make and gate drivers On-chip voltage regulators www.trinamic.com provide the system clock from the on-chip oscillator or an external source. uses a microstep counter and sine table to generate target currents for the coils. configures current setting, and chopper and optionally receives commands that directly set the coil current values. selects either the output of the sine table or the SPI interface for controlling the current into the motor coils. scale down the currents to both coils when the currents are greater than those required by the load on the motor or as set by the CS current scale parameter. convert the digital current values to analog signals that are compared with the voltages on the sense resistors. Comparator outputs terminate chopper drive phases when target currents are reached. ensure non-overlapping pulses, boost pulse voltage, and control pulse slope to the gates of the power MOSFETs. provide high-side voltage for P-channel MOSFET gate drivers and supply voltage for on-chip analog and digital circuits. TMC2660C DATASHEET (Rev. 1.02 / 2021-JUN-17) 4 9 Standalone Operation Standalone operation is the easiest way to use the IC. In this mode, three pins configure for the most common settings. Just use the standard application circuit, tie low / high the SPI input pins to set the desired basic operation parameters and choose a sense resistor to fit the required motor current. However, advanced configuration and access to individual diagnostics only is possible via SPI. CSN: SELECTION OF MOTOR CURRENT (USE FOR STANDSTILL CURRENT REDUCTION) CSN (CFG1) GND Chopper Setting Current Scale CS=15. Use for standstill current reduction, or to adapt lower sense resistor value. Current Scale CS=31. Maximum current. Control motor current by adapting sense resistors. VCC_IO SCK: SELECTION OF CHOPPER HYSTERESIS (ADAPT FOR LOWEST MOTOR NOISE & VIBRATION) SCK (CFG2) GND VCC_IO Chopper Setting Low hysteresis (HSTRT=2, HEND=4), use for larger motor. Medium hysteresis (HSTRT=6, HEND=4), typical for Nema17 or smaller motor, or for high speed motors with high coil currents. SDI: SELECTION OF MICROSTEP RESOLUTION (ADAPT TO STEP PULSE GENERATOR) SDI (CFG3) GND VCC_IO Chopper Setting 256 Microsteps full resolution for Step/Dir interface 16 Microsteps with internal interpolation to 256 microsteps +V M +VCCIO TMC2660C VCC_IO VSA / B STEP DIR Step Multiplier Half Bridge 1 Half Bridge 1 Sine Table 4*256 entry OA2 x Current Hysteresis Microsteps CSN/CFG1 SCK/CFG2 SDI/CFG3 ENN Protection & Diagnostics N OB2 BRA / B RSA / B coolStep SDO Enable/ Disable S OB1 Half Bridge 2 Stand Alone SPI control, Config & Diags 2 Phase Stepper Chopper Half Bridge 2 ST_ALONE OA1 stallGuard2 RSENSE 2 x Current Comparator RSENSE 2 x DAC SG_TST Figure 2 Standalone configuration Standalone mode automatically enables resonance dampening (EN_PFD) and 136°C overtemperature detection (OT_SENSE), sensitive high-side short detection (SHRTSENSE) and enable low side short protection (S2VS). Driver strength becomes set to SLPL=SLPH=3. TOFF is 4, TBL is 36 clocks in this mode. All other bits are cleared to 0. In standalone configuration, StallGuard level is fixed to SGT=2. This setting will work for homing with many 42mm and larger motors in a suitable velocity range. Adapt to full or half current as fitting using CSN configuration pin. Resulting configuration words: SDI=0: $00200 / SDI=1: $00204 SCK=0: $90224 / SCK=1: $90264 CSN=0: $C020F / CSN=1: $C021F $E810F, $A0000 www.trinamic.com TMC2660C DATASHEET (Rev. 1.02 / 2021-JUN-17) 5 10 StallGuard2 Load Measurement StallGuard2 provides an accurate measurement of the load on the motor. It can be used for stall detection as well as other uses at loads below those which stall the motor, such as CoolStep loadadaptive current reduction. (StallGuard2 is a more precise evolution of the earlier StallGuard technology.) The StallGuard2 measurement value changes linearly over a wide range of load, velocity, and current settings, as shown in Figure 5.1. At maximum motor load, the value goes to zero or near to zero. This corresponds to a load angle of 90° between the magnetic field of the coils and magnets in the rotor. This also is the most energy-efficient point of operation for the motor. 1000 stallGuard2 reading 900 Start value depends on motor and operating conditions 800 700 600 stallGuard value reaches zero and indicates danger of stall. This point is set by stallGuard threshold value SGT. 500 400 Motor stalls above this point. Load angle exceeds 90° and available torque sinks. 300 200 100 0 10 20 30 40 50 60 70 80 90 100 motor load (% max. torque) Figure 5.1 StallGuard2 load measurement SG as a function of load Two parameters control StallGuard2 and one status value is returned. Parameter SGT SFILT Description 7-bit signed integer that sets the StallGuard2 threshold level for asserting the SG_TST output and sets the optimum measurement range for readout. Negative values increase sensitivity, and positive values reduce sensitivity, so more torque is required to indicate a stall. Zero is a good starting value. Mode bit which enables the StallGuard2 filter for more precision. If set, reduces the measurement frequency to one measurement per four fullsteps. If cleared, no filtering is performed. Filtering compensates for mechanical asymmetries in the construction of the motor, but at the expense of response time. Unfiltered operation is recommended for rapid stall detection. Filtered operation is recommended for more precise load measurement. www.trinamic.com Setting 0 Comment indifferent value +1… +63 less sensitivity -1… -64 higher sensitivity 0 1 standard mode filtered mode TMC2660C DATASHEET (Rev. 1.02 / 2021-JUN-17) Status word SG 5.1 11 Description 10-bit unsigned integer StallGuard2 measurement value. A higher value indicates lower mechanical load. A lower value indicates a higher load and therefore a higher load angle. For stall detection, adjust SGT to return an SG value of 0 or slightly higher upon maximum motor load before stall. Range 0… 1023 Comment 0: highest load low value: high load high value: less load Tuning the StallGuard2 Threshold Due to the dependency of the StallGuard2 value SG from motor-specific characteristics and applicationspecific demands on load and velocity the easiest way to tune the StallGuard2 threshold SGT for a specific motor type and operating conditions is interactive tuning in the actual application. The procedure is: 1. 2. 3. Operate the motor at a reasonable velocity for your application and monitor SG. Apply slowly increasing mechanical load to the motor. If the motor stalls before SG reaches zero, decrease SGT. If SG reaches zero before the motor stalls, increase SGT. A good SGT starting value is zero. SGT is signed, so it can have negative or positive values. The optimum setting is reached when SG is between 0 and 400 at increasing load shortly before the motor stalls, and SG increases by 100 or more without load. SGT in most cases can be tuned together with the motion velocity in a way that SG goes to zero when the motor stalls and the stall output SG_TST is asserted. This indicates that a step has been lost. The system clock frequency affects SG. An external crystal-stabilized clock should be used for applications that demand the highest precision. The power supply voltage also affects SG, so tighter regulation results in more accurate values. SG measurement has a high resolution, and there are a few ways to enhance its accuracy, as described in the following sections. 5.1.1 Variable Velocity Operation Across a range of velocities, on-the-fly adjustment of the StallGuard2 threshold SGT improves the accuracy of the load measurement SG. This also improves the power reduction provided by CoolStep, which is driven by SG. Linear interpolation between two SGT values optimized at different velocities is a simple algorithm for obtaining most of the benefits of on-the-fly SGT adjustment, as shown in Figure 5.2. An optimal SGT curve in black and a two-point interpolated SGT curve in red are shown. stallGuard2 reading at no load optimum SGT setting simplified SGT setting 1000 20 900 18 800 16 700 14 600 12 500 10 400 8 300 6 200 4 100 2 0 0 50 lower limit for stall detection 4 RPM 100 150 200 250 300 back EMF reaches supply voltage 350 400 450 500 600 Motor RPM (200 FS motor) Figure 5.2 Linear interpolation for optimizing SGT with changes in velocity. www.trinamic.com 550 TMC2660C DATASHEET (Rev. 1.02 / 2021-JUN-17) 12 5.1.2 Small Motors with High Torque Ripple and Resonance Motors with a high detent torque show an increased variation of the StallGuard2 measurement value SG with varying motor currents, especially at low currents. For these motors, the current dependency might need correction in a similar manner to velocity correction for obtaining the highest accuracy. 5.1.3 Temperature Dependence of Motor Coil Resistance Motors working over a wide temperature range may require temperature correction, because motor coil resistance increases with rising temperature. This can be corrected as a linear reduction of SG at increasing temperature, as motor efficiency is reduced. 5.1.4 Accuracy and Reproducibility of StallGuard2 Measurement In a production environment, it may be desirable to use a fixed SGT value within an application for one motor type. Most of the unit-to-unit variation in StallGuard2 measurements results from manufacturing tolerances in motor construction. The measurement error of StallGuard2 – provided that all other parameters remain stable – can be as low as: 𝑠𝑡𝑎𝑙𝑙𝐺𝑢𝑎𝑟𝑑 𝑚𝑒𝑎𝑠𝑢𝑟𝑒𝑚𝑒𝑛𝑡 𝑒𝑟𝑟𝑜𝑟 = ±𝑚𝑎𝑥(1, |𝑆𝐺𝑇|) 5.2 StallGuard2 Measurement Frequency and Filtering The StallGuard2 measurement value SG is updated with each full step of the motor. This is enough to safely detect a stall because a stall always means the loss of four full steps. In a practical application, especially when using CoolStep, a more precise measurement might be more important than an update for each fullstep because the mechanical load never changes instantaneously from one step to the next. For these applications, the SFILT bit enables a filtering function over four load measurements. The filter should always be enabled when high-precision measurement is required. It compensates for variations in motor construction, for example due to misalignment of the phase A to phase B magnets. The filter should only be disabled when rapid response to increasing load is required, such as for stall detection at high velocity. 5.3 Detecting a Motor Stall To safely detect a motor stall, a stall threshold must be determined using a specific SGT setting. Therefore, you need to determine the maximum load the motor can drive without stalling and to monitor the SG value at this load, for example some value within the range 0 to 400. The stall threshold should be a value safely within the operating limits, to allow for parameter stray. So, your microcontroller software should set a stall threshold which is slightly higher than the minimum value seen before an actual motor stall occurs. The response at an SGT setting at or near 0 gives some idea on the quality of the signal: Check the SG value without load and with maximum load. These values should show a difference of at least 100 or a few 100, which shall be large compared to the offset. If you set the SGT value so that a reading of 0 occurs at maximum motor load, an active high stall output signal will be available at SG_TST output. 5.4 Limits of StallGuard2 Operation StallGuard2 does not operate reliably at extreme motor velocities: Very low motor velocities (for many motors, less than one revolution per second) generate a low back EMF and make the measurement unstable and dependent on environment conditions (temperature, etc.). Other conditions will also lead to extreme settings of SGT and poor response of the measurement value SG to the motor load. Very high motor velocities, in which the full sinusoidal current is not driven into the motor coils also lead to poor response. These velocities are typically characterized by the motor back EMF reaching the supply voltage. www.trinamic.com TMC2660C DATASHEET (Rev. 1.02 / 2021-JUN-17) 6 13 CoolStep Load-Adaptive Current Control CoolStep allows substantial energy savings, especially for motors which see varying loads or operate at a high duty cycle. Because a stepper motor application needs to work with a torque reserve of 30% to 50%, even a constant-load application allows significant energy savings because CoolStep automatically enables torque reserve when required. Reducing power consumption keeps the system cooler, increases motor life, and allows reducing cost in the power supply and cooling components. Hint Reducing motor current by half results in reducing power by a factor of four. Energy efficiency Motor generates less heat Less cooling infrastructure Cheaper motor - power consumption decreased up to 75%. improved mechanical precision. for motor and driver. does the job. 0,9 Efficiency with coolStep 0,8 Efficiency with 50% torque reserve 0,7 0,6 0,5 Efficiency 0,4 0,3 0,2 0,1 0 0 50 100 150 200 250 300 350 Velocity [RPM] Figure 6.1 Energy efficiency example with CoolStep Figure 6.1 shows the efficiency gain of a 42mm stepper motor when using CoolStep compared to standard operation with 50% of torque reserve. CoolStep is enabled above 60rpm in the example. CoolStep is controlled by several parameters, but two are critical for understanding how it works: Parameter SEMIN SEMAX Description Range 4-bit unsigned integer that sets a lower 0… 15 threshold. If SG goes below this threshold, CoolStep increases the current to both coils. The 4-bit SEMIN value is scaled by 32 to cover the lower half of the range of the 10-bit SG value. (The name of this parameter is derived from smartEnergy, which is an earlier name for CoolStep.) 4-bit unsigned integer that controls an upper 0… 15 threshold. If SG is sampled equal to or above this threshold enough times, CoolStep decreases the current to both coils. The upper threshold is (SEMIN + SEMAX + 1) x 32. Comment lower CoolStep threshold: SEMINx32 upper CoolStep threshold: (SEMIN+SEMAX+1)x32 Figure 6.2 shows the operating regions of CoolStep. The black line represents the SG measurement value, the blue line represents the mechanical load applied to the motor, and the red line represents www.trinamic.com TMC2660C DATASHEET (Rev. 1.02 / 2021-JUN-17) 14 mechanical load stallGuard2 reading motor current the current into the motor coils. When the load increases, SG falls below SEMIN, and CoolStep increases the current. When the load decreases and SG rises above (SEMIN + SEMAX + 1) x 32 the current becomes reduced. current setting CS (upper limit) motor current reduction area SEMAX+SEMIN+1 SEMIN ½ or ¼ CS (lower limit) motor current increment area 0=maximum load load angle optimized time slow current reduction due to reduced motor load load angle optimized current increment due to increased load stall possible load angle optimized Figure 6.2 CoolStep adapts motor current to the load. Four more parameters control CoolStep and one status value is returned: Parameter CS SEUP SEDN SEIMIN Status word SE Description Current scale. Scales both coil current values as taken from the internal sine wave table or from the SPI interface. For high precision motor operation, work with a current scaling factor in the range 16 to 31, because scaling down the current values reduces the effective microstep resolution by making microsteps coarser. This setting also controls the maximum current value set by CoolStep™. Number of increments of the coil current for each occurrence of an SG measurement below the lower threshold. Number of occurrences of SG measurements above the upper threshold before the coil current is decremented. Mode bit that controls the lower limit for scaling the coil current. If the bit is set, the limit is ¼ CS. If the bit is clear, the limit is ½ CS. Range Comment 0… 31 scaling factor: 1/32, 2/32, … 32/32 0… 3 step width is: 1, 2, 4, 8 0… 3 number of StallGuard measurements per decrement: 32, 8, 2, 1 Minimum motor current: 1/2 of CS 1/4 of CS Comment Actual motor current scaling factor set by CoolStep: 1/32, 2/32, … 32/32 0 1 Description Range 5-bit unsigned integer reporting the actual cur- 0… 31 rent scaling value determined by CoolStep. This value is biased by 1 and divided by 32, so the range is 1/32 to 32/32. The value will not be greater than the value of CS or lower than either ¼ CS or ½ CS depending on SEIMIN setting. www.trinamic.com TMC2660C DATASHEET (Rev. 1.02 / 2021-JUN-17) 6.1 15 Tuning CoolStep Before tuning CoolStep, first tune the StallGuard2 threshold level SGT, which affects the range of the load measurement value SG. CoolStep uses SG to operate the motor near the optimum load angle of +90°. The current increment speed is specified in SEUP, and the current decrement speed is specified in SEDN. They can be tuned separately because they are triggered by different events that may need different responses. The encodings for these parameters allow the coil currents to be increased much more quickly than decreased, because crossing the lower threshold is a more serious event that may require a faster response. If the response is too slow, the motor may stall. In contrast, a slow response to crossing the upper threshold does not risk anything more serious than missing an opportunity to save power. Hint CoolStep operates between limits controlled by the current scale parameter CS and the SEIMIN bit. 6.1.1 Response Time For fast response to increasing motor load, use a high current increment step SEUP. If the motor load changes slowly, a lower current increment step can be used to avoid motor current oscillations. If the filter controlled by SFILT is enabled, the measurement rate and regulation speed are cut by a factor of four. 6.1.2 Low Velocity and Standby Operation Because StallGuard2 is not able to measure the motor load in standstill and at very low RPM, the current at low velocities should be set to an application-specific default value and combined with standstill current reduction settings programmed through the SPI interface. www.trinamic.com TMC2660C DATASHEET (Rev. 1.02 / 2021-JUN-17) 7 16 SPI Interface The TMC2660 allows full control over all configuration parameters and mode bits through the SPI interface. An initialization is required prior to motor operation. The SPI interface also allows reading back status values and bits. 7.1 Bus Signals The SPI bus on the TMC2660 has four signals: SCK SDI SDO CSN bus clock input serial data input serial data output chip select input (active low) The slave is enabled for an SPI transaction by a low on the chip select input CSN. Bit transfer is synchronous to the bus clock SCK, with the slave latching the data from SDI on the rising edge of SCK and driving data to SDO following the falling edge. The most significant bit is sent first. A minimum of 20 SCK clock cycles is required for a bus transaction with the TMC2660. If more than 20 clocks are driven, the additional bits shifted into SDI are shifted out on SDO after a 20-clock delay through an internal shift register. This can be used for daisy chaining multiple chips. CSN must be low during the whole bus transaction. When CSN goes high, the contents of the internal shift register are latched into the internal control register and recognized as a command from the master to the slave. If more than 20 bits are sent, only the last 20 bits received before the rising edge of CSN are recognized as the command. 7.2 Bus Timing SPI interface is synchronized to the internal system clock, which limits the SPI bus clock SCK to half of the system clock frequency. If the system clock is based on the on-chip oscillator, an additional 10% safety margin must be used to ensure reliable data transmission. All SPI inputs as well as the ENN input are internally filtered to avoid triggering on pulses shorter than 20ns. Figure 7.1 shows the timing parameters of an SPI bus transaction, and the table below specifies their values. CSN tCC tCL tCH tCH tCC SCK tDU SDI bit19 tDH bit18 bit0 tDO SDO tZC bit19 bit18 bit0 Figure 7.1 SPI Timing Hint Usually this SPI timing is referred to as SPI MODE 3. Data change is at the negative SCK edge, and SCK return to high level. CSN spans the complete 20 Bit transmission, or 24 Bit, filled with dummy bits in the MSBs. www.trinamic.com TMC2660C DATASHEET (Rev. 1.02 / 2021-JUN-17) AC-Characteristics clock period is tCLK SPI Interface Timing Parameter SCK valid before or after change of CSN CSN high time Symbol Conditions Min tCC Typ Max Unit 10 ns *) fSCK Min time is for synchronous CLK with SCK high one tCH before CSN high only *) Min time is for synchronous CLK only *) Min time is for synchronous CLK only Assumes minimum OSC frequency fSCK Assumes synchronous CLK tCSH SCK low time tCL SCK high time tCH SCK frequency using internal clock SCK frequency using external 16MHz clock SDI setup time before rising edge of SCK SDI hold time after rising edge of SCK Data out valid time after falling SCK clock edge SDI, SCK, and CSN filter delay time 7.3 17 tCLK >2tCLK +10 ns tCLK >tCLK+10 ns tCLK >tCLK+10 ns 4 MHz 8 MHz tDU 10 ns tDH 10 ns tDO No capacitive load on SDO tFILT Rising and falling edge 12 20 tFILT+5 ns 30 ns Bus Architecture SPI slaves can be chained and used with a single chip select line. If slaves are chained, they behave like a long shift register. For example, a chain of two motor drivers requires 40 bits to be sent. The last bits shifted to each register in the chain are loaded into an internal register on the rising edge of the CSN input. For example, 24 or 32 bits can be sent to a single motor driver, but it latches just the last 20 bits received before CSN goes high. Mechanical Feedback or virtual stop switch Real time Step & Dir interface 3 x REF_L, REF_R nSCS_C SCK_C SDI_C SDOZ_C Reference switch processing SPI to master nINT 3x linear RAMP generator Interrupt controller Motio trol n con Step & Direction pulse generation Position comparator Microstep table CLK Realtime event trigger S1 (SDO_S) STEP D1 (SCK_S) Output select SPI or Step & Dir DIR S2 (nSCS_S) D2 (SDI_S) Driver 2 sine table 4*256 entry x VSA / B Half Bridge 1 Half Bridge 1 Driver 3 Serial driver interface CSN SCK SDI SDO OA2 S N OB1 Half Bridge 2 Half Bridge 2 2 phase stepper motor OB2 BRA / B SPI control, Config & diags Protection & diagnostics POSCOMP OA1 chopper S3 (nSCS_2) D3 (nSCS_3) Stepper #1 +VM otor tep m coolS river d TMC2660 stepper driver VCC_IO step multiplier TMC429 triple stepper motor controller RSA / B coolStep™ stallGuard2™ Virtual stop switch RSENSE 2 x current comparator RSENSE 2 x DAC SG_TST Second driver and motor Motion command SPITM System interfacing Configuration and diagnostics SPITM Third driver and motor ol contr User CPU m Syste Figure 7.2 Interfaces to a TMC429 motion controller chip and a TMC2660 motor driver Figure 7.2 shows the interfaces in a typical application. The SPI bus is used by an embedded MCU to initialize the control registers of both a motion controller and one or more motor drivers. STEP/DIR interfaces are used between the motion controller and the motor drivers. www.trinamic.com TMC2660C DATASHEET (Rev. 1.02 / 2021-JUN-17) 7.4 18 Register Write Commands An SPI bus transaction to the TMC2660 is a write command to one of the five write-only registers that hold configuration parameters and mode bits: Register Driver Control Register (DRVCTRL) Chopper Configuration Register (CHOPCONF) CoolStep Configuration Register (SMARTEN) StallGuard2 Configuration Register (SGCSCONF) Driver Configuration Register (DRVCONF) Description The DRVCTRL register has different formats for controlling the interface to the motion controller depending on whether the STEP/DIR interface is enabled. The CHOPCONF register holds chopper parameters and mode bits. The SMARTEN register holds CoolStep parameters and a mode bit. (smartEnergy is an earlier name for CoolStep.) The SGCSCONF register holds StallGuard2 parameters and a mode bit. The DRVCONF register holds parameters and mode bits used to control the power MOSFETs and the protection circuitry. It also holds the SDOFF bit which controls the STEP/DIR interface and the RDSEL parameter which controls the contents of the response returned in an SPI transaction. In the following sections, multibit binary values are prefixed with a % sign, for example %0111. www.trinamic.com TMC2660C DATASHEET (Rev. 1.02 / 2021-JUN-17) 19 7.4.1 Write Command Overview The table below shows the formats for the five register write commands. Bits 19, 18, and sometimes 17 select the register being written, as shown in bold. The DRVCTRL register has two formats, as selected by the SDOFF bit. Bits shown as 0 must always be written as 0, and bits shown as 1 must always be written with 1. Detailed descriptions of each parameter and mode bit are given in the following sections. Register/ DRVCTRL DRVCTRL Bit (SDOFF=1) (SDOFF=0) 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 0 0 PHA CA7 CA6 CA5 CA4 CA3 CA2 CA1 CA0 PHB CB7 CB6 CB5 CB4 CB3 CB2 CB1 CB0 0 0 0 0 0 0 0 0 0 0 INTPOL DEDGE 0 0 0 0 MRES3 MRES2 MRES1 MRES0 CHOPCONF SMARTEN SGCSCONF DRVCONF 1 0 0 TBL1 TBL0 CHM RNDTF HDEC1 HDEC0 HEND3 HEND2 HEND1 HEND0 HSTRT2 HSTRT1 HSTRT0 TOFF3 TOFF2 TOFF1 TOFF0 1 0 1 0 SEIMIN SEDN1 SEDN0 0 SEMAX3 SEMAX2 SEMAX1 SEMAX0 0 SEUP1 SEUP0 0 SEMIN3 SEMIN2 SEMIN1 SEMIN0 1 1 0 SFILT 0 SGT6 SGT5 SGT4 SGT3 SGT2 SGT1 SGT0 0 0 0 CS4 CS3 CS2 CS1 CS0 1 1 1 TST SLPH1 SLPH0 SLPL1 SLPL0 0 DISS2G TS2G1 TS2G0 SDOFF VSENSE RDSEL1 RDSEL0 OTSENS *) SHRTSENS *) EN_PFD *) EN_S2VS *) *) Additional option for TMC2660C only. Setting these bits for TMC2660 does not have any effect. 7.4.2 Read Response Overview The table below shows the formats for the read response. The RDSEL parameter in the DRVCONF register selects the format of the read response. Bit RDSEL=%00 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 MSTEP9 SG9 SG9 MSTEP8 SG8 SG8 MSTEP7 SG7 SG7 MSTEP6 SG6 SG6 MSTEP5 SG5 SG5 MSTEP4 SG4 SE4 MSTEP3 SG3 SE3 MSTEP2 SG2 SE2 MSTEP1 SG1 SE1 MSTEP0 SG0 SE0 0 0 0 0 0 0 STST OLB OLA SHORTB (S2GB for non-C-type) SHORTA (S2GA for non-C-type) OTPW OT SG www.trinamic.com RDSEL=%01 RDSEL=%10 RDSEL=%11*) UV_7V ENN input S2VSB S2GB S2VSA S2GA OT150 OT136 OT120 OT100 1 1 TMC2660C DATASHEET (Rev. 1.02 / 2021-JUN-17) 7.5 20 Driver Control Register (DRVCTRL) The format of the DRVCTRL register depends on the state of the SDOFF mode bit. SPI Mode SDOFF bit is set, the STEP/DIR interface is disabled, and DRVCTRL is the interface for specifying the currents through each coil. STEP/DIR Mode SDOFF bit is clear, the STEP/DIR interface is enabled, and DRVCTRL is a configuration register for the STEP/DIR interface. 7.5.1 DRVCTRL Register in SPI Mode DRVCTRL Driver Control in SPI Mode (SDOFF=1) Bit 19 18 17 Name 0 0 PHA Function Register address bit Register address bit Polarity A 16 15 14 13 12 11 10 9 8 CA7 CA6 CA5 CA4 CA3 CA2 CA1 CA0 PHB Current A MSB 7 6 5 4 3 2 1 0 CB7 CB6 CB5 CB4 CB3 CB2 CB1 CB0 Current B MSB www.trinamic.com Current A LSB Polarity B Current B LSB Comment Sign of current flow through coil A: 0: Current flows from OA1 pins to OA2 pins. 1: Current flows from OA2 pins to OA1 pins. Magnitude of current flow through coil A. The range is 0 to 248, if hysteresis or offset are used up to their full extent. The resulting value after applying hysteresis or offset must not exceed 255. Sign of current flow through coil B: 0: Current flows from OB1 pins to OB2 pins. 1: Current flows from OB2 pins to OB1 pins. Magnitude of current flow through coil B. The range is 0 to 248, if hysteresis or offset are used up to their full extent. The resulting value after applying hysteresis or offset must not exceed 255. TMC2660C DATASHEET (Rev. 1.02 / 2021-JUN-17) 21 7.5.2 DRVCTRL Register in STEP/DIR Mode DRVCTRL Driver Control in STEP/DIR Mode (SDOFF=0) Bit 19 18 17 16 15 14 13 12 11 10 9 Name 0 0 0 0 0 0 0 0 0 0 INTPOL 8 DEDGE Function Register address bit Register address bit Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Enable STEP interpolation Enable double edge STEP pulses 7 6 5 4 3 2 1 0 0 0 0 0 MRES3 MRES2 MRES1 MRES0 www.trinamic.com Reserved Reserved Reserved Reserved Microstep resolution for STEP/DIR mode Comment 0: Disable STEP pulse interpolation. 1: Enable STEP pulse multiplication by 16. 0: Rising STEP pulse edge is active, falling edge is inactive. 1: Both rising and falling STEP pulse edges are active. Microsteps per 90°: %0000: 256 %0001: 128 %0010: 64 %0011: 32 %0100: 16 %0101: 8 %0110: 4 %0111: 2 (halfstep) %1000: 1 (fullstep) TMC2660C DATASHEET (Rev. 1.02 / 2021-JUN-17) 7.6 Chopper Control Register (CHOPCONF) CHOPCONF Chopper Configuration Bit 19 18 17 16 15 Name 1 0 0 TBL1 TBL0 Function Register address bit Register address bit Register address bit Blanking time CHM Chopper mode 14 22 Comment Blanking time interval, in system clock periods: %00: 16 %01: 24 %10: 36 %11: 54 This mode bit affects the interpretation of the HDEC, HEND, and HSTRT parameters shown below. 0 1 13 RNDTF Random TOFF time 12 11 HDEC1 HDEC0 Hysteresis decrement interval or Fast decay mode 10 9 HEND3 HEND2 Hysteresis end (low) value or Sine wave offset 8 7 HEND1 HEND0 6 5 4 HSTRT2 HSTRT1 HSTRT0 Hysteresis start value or Fast decay time setting Standard mode (SpreadCycle) Constant tOFF with fast decay time. Fast decay time is also terminated when the negative nominal current is reached. Fast decay is after on time. Enable randomizing the slow decay phase duration: 0: Chopper off time is fixed as set by bits tOFF 1: Random mode, tOFF is random modulated by dNCLK= -24 … +6 clocks. CHM=0 Hysteresis decrement period setting, in system clock periods: %00: 16 %01: 32 %10: 48 %11: 64 CHM=1 HDEC1=0: current comparator can terminate the fast decay phase before timer expires. HDEC1=1: only the timer terminates the fast decay phase. HDEC0: MSB of fast decay time setting. CHM=0 %0000 … %1111: Hysteresis is -3, -2, -1, 0, 1, …, 12 (1/512 of this setting adds to current setting) This is the hysteresis value which becomes used for the hysteresis chopper. CHM=1 %0000 … %1111: Offset is -3, -2, -1, 0, 1, …, 12 This is the sine wave offset and 1/512 of the value becomes added to the absolute value of each sine wave entry. CHM=0 CHM=1 www.trinamic.com Hysteresis start offset from HEND: %000: 1 %100: 5 %001: 2 %101: 6 %010: 3 %110: 7 %011: 4 %111: 8 Effective: HEND+HSTRT must be ≤ 15 Three least-significant bits of the duration of the fast decay phase. The MSB is HDEC0. Fast decay time is a multiple of system clock periods: NCLK= 32 x (HDEC0+HSTRT) TMC2660C DATASHEET (Rev. 1.02 / 2021-JUN-17) CHOPCONF Chopper Configuration Bit 3 2 1 0 Function Off time/MOSFET disable 7.7 Name TOFF3 TOFF2 TOFF1 TOFF0 23 Comment Duration of slow decay phase. If TOFF is 0, the MOSFETs are shut off. If TOFF is nonzero, slow decay time is a multiple of system clock periods: NCLK= 24 + (32 x TOFF) %0000: Driver disable, all bridges off %0001: 1 (use with TBL of minimum 24 clocks) %0010 … %1111: 2 … 15 CoolStep Control Register (SMARTEN) SMARTEN CoolStep Configuration Bit 19 18 17 16 15 Name 1 0 1 0 SEIMIN 14 13 SEDN1 SEDN0 Function Register address bit Register address bit Register address bit Reserved Minimum CoolStep current Current decrement speed 12 11 10 9 8 7 6 5 0 SEMAX3 SEMAX2 SEMAX1 SEMAX0 0 SEUP1 SEUP0 Reserved Upper CoolStep threshold as an offset from the lower threshold Reserved Current increment size 4 3 2 1 0 0 SEMIN3 SEMIN2 SEMIN1 SEMIN0 Reserved Lower CoolStep threshold/CoolStep disable www.trinamic.com Comment 0: ½ CS current setting 1: ¼ CS current setting Number of times that the StallGuard2 value must be sampled equal to or above the upper threshold for each decrement of the coil current: %00: 32 %01: 8 %10: 2 %11: 1 If the StallGuard2 measurement value SG is sampled equal to or above (SEMIN+SEMAX+1) x 32 enough times, then the coil current scaling factor is decremented. Number of current increment steps for each time that the StallGuard2 value SG is sampled below the lower threshold: %00: 1 %01: 2 %10: 4 %11: 8 If SEMIN is 0, CoolStep is disabled. If SEMIN is nonzero and the StallGuard2 value SG falls below SEMIN x 32, the CoolStep current scaling factor is increased. TMC2660C DATASHEET (Rev. 1.02 / 2021-JUN-17) 7.8 24 StallGuard2 Control Register (SGCSCONF) SGCSCONF StallGuard2™ and Current Setting Bit 19 18 17 16 Name 1 1 0 SFILT Function Register address bit Register address bit Register address bit StallGuard2 filter enable 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 0 SGT6 SGT5 SGT4 SGT3 SGT2 SGT1 SGT0 0 0 0 CS4 CS3 CS2 CS1 CS0 Reserved StallGuard2 threshold value www.trinamic.com Reserved Reserved Reserved Current scale (scales digital currents A and B) Comment 0: Standard mode, fastest response time. 1: Filtered mode, updated once for each four fullsteps to compensate for variation in motor construction, highest accuracy. The StallGuard2 threshold value controls the optimum measurement range for readout and stall indicator output (SG_TST). A lower value results in a higher sensitivity and less torque is required to indicate a stall. The value is a two’s complement signed integer. Range: -64 to +63 Current scaling for SPI and step/direction operation. %00000 … %11111: 1/32, 2/32, 3/32, … 32/32 This value is biased by 1 and divided by 32, so the range is 1/32 to 32/32. Example: CS=20 is 21/32 current TMC2660C DATASHEET (Rev. 1.02 / 2021-JUN-17) 7.9 Driver Control Register (DRVCONF) DRVCONF Driver Configuration Bit Name Function 1 1 1 TST Register address bit Register address bit Register address bit Reserved TEST mode 19 18 17 16 25 Comment Must be cleared for normal operation. When set, the SG_TST output exposes digital test values, and the TEST_ANA output exposes analog test values. 15 SLPH1 Slope control, high %00: Minimum side %01: Minimum (+tc) 14 SLPH0 %10: Medium (+tc) %11: Maximum Temperature compensated mode (tc) increases the highside MOSFET gate driver strength if the overtemperature 13 SLPL1 Slope control, low warning temperature is reached. This compensates for side 12 SLPL0 temperature dependency of high-side slope control. 11 0 Reserved Set to 0 10 DISS2G Short to GND 0: Short to GND protection is enabled. protection disable 1: Short to GND protection is disabled. 9 TS2G1 Short to GND %00: 3.2µs. detection timer %01: 1.6µs. 8 TS2G0 %10: 1.2µs. %11: 0.8µs. 7 SDOFF STEP/DIR interface 0: Enable STEP and DIR interface. disable 1: Disable STEP and DIR interface. SPI interface is used to move motor. 6 VSENSE Sense resistor 0: Full-scale sense resistor voltage is 310mV. voltage-based current 1: Full-scale sense resistor voltage is 165mV. scaling (Full-scale refers to a current setting of 31 and a DAC value of 255.) 5 RDSEL1 Select value for read %00 Microstep position read back out (RD bits) 4 RDSEL0 %01 StallGuard2 level read back %10 StallGuard2 & CoolStep current level read back %11 *) All status flags and detectors 3 OTSENS Overtemperature 0: Shutdown at 150°C *) sensitivity 1: Sensitive shutdown at 136°C 2 SHRTSENS Short to GND 0: Low sensitivity *) detection sensitivity 1: High sensitivity – better protection for high side FETs 1 EN_PFD *) Enable Passive fast 0: No additional motor dampening. decay 1: Motor dampening to reduce motor resonance at / 5V undervoltage medium velocity. In addition, this bit reduces the lower threshold nominal operation voltage limit from 7V to 4.5V 0 EN_S2VS Enable short to VS & 0: Short to VS and clock failsafe protection disabled *) CLK fail protection 1: Short to VS / overcurrent protection enabled. In addition, enables protection against clock input CLK fail, when using an external clock source. *) These bits have a function for TMC2660C only. Setting these bits / functions for TMC2660 does not have any effect. The TMC2660 and TMC2660C behave identically with setting 0. www.trinamic.com TMC2660C DATASHEET (Rev. 1.02 / 2021-JUN-17) 26 7.10 Read Response For every write command sent to the motor driver, a 20-bit response is returned to the motion controller. The response has one of three formats, as selected by the RDSEL parameter in the DRVCONF register. The table below shows these formats. Software must not depend on the value of any bit shown as reserved. DRVSTATUS Read Response Bit Name Function Comment Microstep counter / StallGuard2 SG9:0 / StallGuard2 SG9:5 and CoolStep SE4:0 / Diagnostic status Microstep position in sine table for coil A in STEP/DIR mode. MSTEP9 is the Polarity bit: 0: Current flows from OA1 pins to OA2 pins. 1: Current flows from OA2 pins to OA1 pins. StallGuard2 value SG9:0. StallGuard2 value SG9:5 and the actual CoolStep scaling value SE4:0. Full diagnostic: 4 fullsteps/s Output current, RMS per coil, TA ≤ 85°C 50cm² board with sample layout ≤40kHz chopper, fastest slope running >4 fullsteps/s -0.5 -0.5 -0.5 -0.5 -0.5 IIO IOP IOC 2.5 2.2 IOC 2.2 duty cycle 2s on 6s off 2.8 standstill, single coil on (halfstep position) *) 2.4 IOC 1.6 duty cycle 2s on 6s off 2.0 standstill, single coil on (halfstep position) *) 1.8 IOC 1.8 duty cycle 2s on 6s off 2.3 standstill, single coil on (halfstep position) *) 2.0 5V regulator output current 5V regulator peak power dissipation (VVM-5V) * I5VOUT Junction temperature Storage temperature ESD-Protection (Human body model, HBM), in application ESD-Protection (Human body model, HBM), device handling I5VOUT P5VOUT TJ TSTG VESDAP VESDDH -50 -55 50 1 150 150 2 300 A A A mA W °C °C kV V *) The standstill specification refers to a stepper motor stopped at a high current. Normally, standstill current should be reduced to a value far below the run current to reduce motor heating. www.trinamic.com TMC2660C DATASHEET (Rev. 1.02 / 2021-JUN-17) 52 19 Electrical Characteristics 19.1 Operational Range Parameter Junction temperature Supply voltage TMC2660C I/O supply voltage Symbol Min Max Unit TJ VVS VVIO -40 5 3.00 125 29 5.25 °C V V 19.2 DC and AC Specifications DC characteristics contain the spread of values guaranteed within the specified supply voltage range unless otherwise specified. Typical values represent the average value of all parts measured at +25°C. Temperature variation also causes some values to stray. A device with typical values will not leave Min/Max range within the full temperature range. Power Supply Current DC Characteristics VVS = 24.0V Parameter Symbol Conditions Supply current, operating IVS Supply current, MOSFETs off Supply current, MOSFETs off, dependency on CLK frequency IVS IVS Static supply current IVS0 Part of supply current NOT consumed from 5V supply IO supply current IVSHV IVIO fCLK=16MHz, 40kHz chopper fCLK=12MHz fCLK variable additional to IVS0 fCLK=0Hz, digital inputs at +5V or GND MOSFETs off DC-Characteristics VVS = 24.0V Parameter Symbol Conditions Lower voltage for VHS regulator to activate Output resistance VHSVS VVS RVHS IOUT = 0mA TJ = 25°C VS rising, first time VHS goes up from 0V Static load Linear Regulator DC Characteristics Parameter Symbol Conditions Output voltage V5VOUT Output resistance Deviation of output voltage over the full temperature range R5VOUT www.trinamic.com V5VOUT(DEV) I5VOUT = 10mA TJ = 25°C Static load I5VOUT = 10mA TJ = full range Typ Max Unit 8 mA 5 0.1 mA mA/ MHz mA 3.5 5 1.2 No load on outputs, inputs at VIO or GND High-Side Voltage Regulator Output voltage (VVS – VHS) Min mA 50 100 µA Min Typ Max Unit 9.3 10.0 10.8 V 12.5 13 V  50 Min Typ Max Unit 4.75 5.0 5.25 V 0 1 60  mV TMC2660C DATASHEET (Rev. 1.02 / 2021-JUN-17) Internal MOSFETs TMC2660C DC Characteristics VVS = VVSX ≥ 12.0V, VBRX = 0V Parameter Symbol Conditions N-channel MOSFET on resistance P-channel MOSFET on resistance N-channel MOSFET on resistance P-channel MOSFET on resistance Max Unit 63 76 mΩ RONP TJ = 25°C 93 110 mΩ RONN TJ = 150°C 110 mΩ RONP TJ = 150°C 160 mΩ Parameter Symbol Conditions www.trinamic.com Typ TJ = 25°C Timing Characteristics External clock high / low level time External clock first pulse to trigger switching to external CLK External clock transition time External clock timeout detection in cycles of internal fCLKOSC Min RONN Clock Oscillator and CLK Input Clock oscillator frequency Clock oscillator frequency Clock oscillator frequency External clock frequency (operating) 53 fCLKOSC fCLKOSC fCLKOSC fCLK tJ=-50°C tJ=50°C tJ=150°C Typ. at 40%/60% dutycycle, Max at 50% dutycycle Min Typ 10.0 10.8 13.5 14.3 14.5 10-16 4 Max 17.5 18.0 20 Unit MHz MHz MHz MHz tCLK 16 ns tCLKH / tCLKL 16 ns tTRCLK xtimeout VINLO to VINHI or back External clock stuck at low or high 32 20 48 ns cycles fCLKOSC TMC2660C DATASHEET (Rev. 1.02 / 2021-JUN-17) Detector Levels DC Characteristics Parameter Symbol Conditions VVS undervoltage threshold high VVS undervoltage threshold low VVCC_IO undervoltage threshold for RESET VVCC_IO undervoltage detector hysteresis Short to GND detector threshold (high setting) (VVS - VBMx) Short to GND detector threshold (sensitive setting) (VVS - VBMx) Short to VS detector threshold (VBMx) Short to GND detector delay (low-side gate off detected to short detection) Overtemperature Overtemperature Overtemperature Overtemperature warning release shutdown lo shutdown hi 54 Min Typ Max Unit VUV EN_PFD=0 6.5 7 7.5 V VUV EN_PFD=1 3.25 3.8 4.25 V VVCC_IO rising (delay typ. 10µs) 2.1 2.55 3.0 V VUV_VIO VUV_VIOHYS 0.3 V T VBMS2G 1.2 1.7 2.3 V VBMS2G 0.7 1.0 1.3 V VBMS2VS 1.3 1.5 1.8 V 2.0 3.2 4.5 µs tS2G tOTPW tOTR tOTL tOTH TS2G=00 TS2G=10 TS2G=01 1.6 1.2 µs µs TS2G=11 0.8 µs 85 Temperature falling Temperature rising Temperature rising 115 135 100 120 136 150 170 °C °C °C °C Min Typ Max Unit 310 323 340 mV 155 173 190 mV Min Typ Max Sense Resistor Voltage Levels DC Characteristics Parameter Symbol Conditions Sense input peak threshold voltage (low sensitivity) Sense input peak threshold voltage (high sensitivity) Digital Logic Levels VSRTRIPL VSRTRIPH VSENSE=0 Cx=248; Hyst.=0 VSENSE=1 Cx=248; Hyst.=0 DC Characteristics Parameter Symbol Conditions Input voltage low level Input voltage high level a) Output voltage low level Output voltage high level Input leakage current Digital pin capacitance a) VINLO VINHI VOUTLO VOUTHI IILEAK C -0.3 0.7 VVIO IOUTLO = 2mA IOUTHI = -2mA 0.3 VVIO VVIO+0.3 0.2 VVIO-0.2 -10 10 3.5 Unit V V V V µA pF Notes: a) Digital inputs left within or near the transition region substantially increase power supply current by drawing power from the internal 5V regulator. Make sure that digital inputs become driven near to 0V and up to the VIO I/O voltage. There are no on-chip pull-up or pulldown resistors on inputs. www.trinamic.com TMC2660C DATASHEET (Rev. 1.02 / 2021-JUN-17) 55 19.3 Thermal Characteristics Parameter Thermal resistance bridge transistor junction to ambient, soldered to 4 layer 20cm² PCB (or 20cm² size per driver IC for multiple driver board) Thermal resistance bridge transistor junction to ambient, soldered to 4 layer 50cm² PCB Power dissipation in bridge MOSFETs (MOSFETs at 125°C) 24V, 30kHz chopper, fast slope Additional for core Symbol Conditions RTHA14 one bridge chopping, fixed polarity RTHA24 two bridges chopping, fixed polarity RTHA44 Motor running RTHA44a Motor running PBRIDGES PBRIDGES PBRIDGES PCORE 2A RMS per coil 2.2A RMS per coil 2.8A RMS per coil 24V supply, 16MHz fCLK Typ 80 Unit K/W 50 K/W 37 28 K/W K/W 2.6 3.2 5.0 0.28 W W W W When operating the device near its current limits, ensure a good thermal design of the PCB layout to avoid overheating of the power integrated MOSFETs. Due to its multichip-construction with individual heat transfer for each MOSFET of the power stage to the PCB using two pins, thermal characteristics depend on the layout symmetry. The actual thermal resistance also depends on the duty cycle and the die temperature. Use the thermal characteristics and the sample layout as a guideline for your own board layout. In case, the driver is to be operated at high current levels, special care should be taken to spread the heat generated by the driver power bridges efficiently within the PCB. The worst-case thermal resistance occurs during motor stand still with the motor stopped in a half step position (one coil full current, other coil 0), as well as cyclic in slow motion below 4FS/s. Assume roughly 80°C/W, when there is only one bridge chopping. This is the worst-case scenario for heat-up. In stand still, with two bridges chopping at identical current (fullstep position), thermal resistance is reduced, because the power dissipation is distributed to more MOSFETs. Reduce stand still current to 68% or less, to compensate for both stand still scenarios. When the motor is running, calculate thermal resistance for the complete chip (all 8 MOSFETs working). The MOSFET and bond wire temperature should not exceed 150°C, despite temperatures up to 200°C will not immediately destroy the devices. But the package plastics will apply strain onto the bond wires, so that cyclic, repetitive exposure to temperatures above 150°C may damage the electrical contacts and increase contact resistance and eventually lead to contract break. As the MOSFET temperatures cannot be monitored within the system, it is a good practice to react to the temperature pre-warning by reducing motor current, rather than relying on the overtemperature switch off. Check MOSFET temperature under worst case conditions not to exceed 150°C using a thermal camera to validate your layout. Please carefully check your layout against the sample layout or the layout of the TMC2660-Evaluation board on the TRINAMIC website in order to ensure proper cooling of the IC! Figure 19.1 TMC2660 operating at 2.3A RMS (3.2A peak) on a 50cm² sized board www.trinamic.com TMC2660C DATASHEET (Rev. 1.02 / 2021-JUN-17) 56 20 Package Mechanical Data 20.1 Dimensional Drawings Attention: Drawings not to scale. E F G D C A I H K Figure 20.1 Dimensional drawings (PQFP44) Parameter Ref Size over pins (X and Y) A Body size (X and Y) C Pin length D Total thickness E Lead frame thickness F Stand off G Pin width H Flat lead length I Pitch K Coplanarity ccc Min 0.09 0.05 0.30 0.45 Nom 12 10 1 0.10 Max 1.6 0.2 0.15 0.45 0.75 0.8 0.08 20.2 Package Code Device TMC2660C www.trinamic.com Package PQFP44 (RoHS) Temperature range -40° to +125°C Code/marking TMC2660C-PA TMC2660C DATASHEET (Rev. 1.02 / 2021-JUN-17) 57 21 Disclaimer TRINAMIC Motion Control GmbH & Co. KG does not authorize or warrant any of its products for use in life support systems, without the specific written consent of TRINAMIC Motion Control GmbH & Co. KG. Life support systems are equipment intended to support or sustain life, and whose failure to perform, when properly used in accordance with instructions provided, can be reasonably expected to result in personal injury or death. Information given in this data sheet is believed to be accurate and reliable. However, no responsibility is assumed for the consequences of its use nor for any infringement of patents or other rights of third parties which may result from its use. Specifications are subject to change without notice. All trademarks used are property of their respective owners. 22 ESD Sensitive Device The TMC2660 is a ESD-sensitive CMOS device and sensitive to electrostatic discharge, due to discrete MOSFETs integrated into the package. Take special care to use adequate grounding of personnel and machines in manual handling. After soldering the device to the board, ESD requirements are more relaxed. Failure to do so can result in defects or decreased reliability. Note: In a modern SMD manufacturing process, ESD voltages well below 100V are standard. A major source for ESD is hot-plugging the motor during operation. As the power MOSFETs are discrete devices, the device in fact is very rugged concerning any ESD event on the motor outputs. All other connections are typically protected due to external circuitry on the PCB. 23 Designed for Sustainability Sustainable growth is one of the most important and urgent challenges today. We at Trinamic try to contribute by designing highly efficient IC products, to minimize energy consumption, ensure best customer experience and long-term satisfaction by smooth and silent run, while minimizing the demand for external resources, e.g. for power supply, cooling infrastructure, reduced motor size and magnet material by intelligent control interfaces and advanced algorithms. Please help and design efficient and durable products made for a sustainable world. www.trinamic.com TMC2660C DATASHEET (Rev. 1.02 / 2021-JUN-17) 58 24 Table of Figures Figure 1.1 Block diagram: applications........................................................................................................................... 4 Figure 2.1 TMC2660 pin assignment (top view)........................................................................................................... 6 Figure 3.1 TMC2660 block diagram .................................................................................................................................. 8 Figure 2 Standalone configuration .................................................................................................................................. 9 Figure 5.1 StallGuard2 load measurement SG as a function of load .................................................................. 10 Figure 5.2 Linear interpolation for optimizing SGT with changes in velocity. ................................................. 11 Figure 6.1 Energy efficiency example with CoolStep ............................................................................................... 13 Figure 6.2 CoolStep adapts motor current to the load. .......................................................................................... 14 Figure 7.1 SPI Timing ........................................................................................................................................................ 16 Figure 7.2 Interfaces to a TMC429 motion controller chip and a TMC2660 motor driver ............................. 17 Figure 8.1 STEP and DIR timing. .................................................................................................................................... 28 Figure 8.2 Internal microstep table showing the first quarter of the sine wave. .......................................... 29 Figure 8.3 MicroPlyer microstep interpolation with rising STEP frequency. ..................................................... 30 Figure 9.1 Sense resistor grounding and protection components ...................................................................... 33 Figure 10.1 Chopper phases. ........................................................................................................................................... 34 Figure 10.2 No ledges in current wave with sufficient hysteresis (magenta: current A, yellow & blue: sense resistor voltages A and B) ................................................................................................................................... 36 Figure 10.3 SpreadCycle chopper mode showing the coil current during a chopper cycle ......................... 37 Figure 10.4 Constant off-time chopper with offset showing the coil current during two cycles .............. 38 Figure 10.5 Zero crossing with correction using sine wave offset. ..................................................................... 38 Figure 12.1 Short detection timing ................................................................................................................................ 41 Figure 12.2 Undervoltage reset timing ......................................................................................................................... 44 Figure 14.1 Start-up requirements of CLK input ........................................................................................................ 46 Figure 3.10 Simple ESD enhancement and more elaborate motor output protection .................................. 48 Figure 16.1 Layout example for TMC2660 .................................................................................................................... 50 Figure 18.1 TMC2660 operating at 2.3A RMS (3.2A peak) on a 50cm² sized board ......................................... 55 Figure 19.1 Dimensional drawings (PQFP44) .............................................................................................................. 56 25 Revision History Version Date Author Description BD – Bernhard Dwersteg 1.00 2020-JUL-06 BD 1.01 1.02 2020-AUG-11 2021-JUN-17 BD BD www.trinamic.com New version for -C types. Non-C-type information only for reference Corrected pinning table Added EME example, minor fixes
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TMC2660C-PA-T
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    TMC2660C-PA-T
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