High Voltage Thick Film Chip Resistors
DATA SHEET
Product Name High Voltage Thick Film Chip Resistors
Part Name HV Series
Uniroyal Electronics Global Co., Ltd.
88#, Longteng Road, Economic & Technical Development Zone, Kunshan, Jiangsu, China
Tel
Email
Manufacture Plant
+86 512 5763 1411 / 22 /33
marketing@uni-royal.cn
Uniroyal Electronics Industry Co., Ltd.
Aeon Technology Corporation
Royal Electronic Factory (Thailand) Co., Ltd.
Royal Technology (Thailand) Co., Ltd.
Feb. 12, 2019 V2
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High Voltage Thick Film Chip Resistors
1 Scope
1.1
1.2
1.3
1.4
This datasheet is the characteristics of High Voltage Thick Film Chip Resistors manufactured by UNI-ROYAL.
The performance in Max. Working Voltage is superior to the general thick film chip resistors.
Suitable for reflow & wave soldering
Applications: AV adapters, LCD backlight, Camera flash, etc.
2 Part No. System
Part No. includes 14 codes shown as below:
2.1 1st~4th codes: Part name. E.g.: HV03, HV05, HV06, HV07, HV10, HV12
2.2 5th~6th codes: Power rating.
E.g.: W=Normal Size
“1~G” = “1~16”
Wattage
1/32
3/4
1/2
1/3
1/4
1/8
1/10
1/16
1/20
1
Normal Size
WH
07
W2
W3
W4
W8
WA
WG
WM
1W
If power rating is equal or lower than 1 watt, 5th code would be “W” and 6th code would be a number or letter.
E.g.: WA=1/10W
W4=1/4W
2.3 7th code: Tolerance. E.g.: D=±0.5%
F=±1%
G=±2%
J=±5%
K= ±10%
2.4 8th~11th codes: Resistance value.
2.4.1 If value belongs to standard value of E-24 series, the 8th code is zero, 9th~10th codes are the significant figures of resistance value, and the
11th code is the power of ten.
2.4.2 If value belongs to standard value of E-96 series, the 8th~10th codes are the significant figures of resistance value, and the 11th code is the
power of ten.
2.4.3 11th codes listed as following:
0=100 1=101
2=102
3=103
4=104
5=105
6=106
J=10-1 K=10-2 L=10-3 M=10-4
th
th
2.5 12 ~14 codes.
2.5.1 12th code: Packaging Type. E.g.: B = Bulk / Box T=Tape/Reel
2.5.2 13th code: Standard Packing Quantity.
4=4,000pcs
5=5,000pcs
C=10,000pcs
D=20,000pcs
E=15,000pcs
Chip Product: BD=B/B-20000pcs
TC=T/R-10000pcs
2.5.3 14th code: Special features.
E = Environmental Protection, Lead Free, or Standard type.
3 Ordering Procedure
(Example: HV06 1/4W ±1% 100KΩ T/R-5000)
H
V
0
6
Product Type:
Fill-in 4 digits with
the chip resistor type
as follows:
HV03
HV05
HV06
HV07
HV10
HV12
W
4
F
1
Wattage:
WA=1/10W
W8=1/8W
W4=1/4W
W2=1/2W
1W=1W
07=3/4W
0
0
3
T
Resistance Value:
5% (E-24 series):
1st code is zero, 2nd~3rd codes are
the significant figures of
resistance value, and the rest
code is the power of ten.
1% (E-96 series):
1st~3rd codes are the significant
figures of resistance value and
the rest code is the power of ten.
5
E
Packing
quantity:
1=1 Kpcs.
2=2 Kpcs.
3=3 Kpcs.
4=4 Kpcs.
5=5 Kpcs.
C=10 Kpcs.
D=20 Kpcs.
J=10-1; K=10-2; L=10-3
Tolerance:
F=±1%
J=±5%
Feb. 12, 2019 V2
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Packing Type:
T=Tape/Reel
Special Feature:
E= Lead-Free
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High Voltage Thick Film Chip Resistors
4 Marking
4.1 ±5% tolerance products (E-24 series):
3 codes.
1st~2nd codes are the significant figures of resistance value,
and the rest code is the power of ten.
104 → 100KΩ
4.2 ±1% tolerance products (E-96 series):
4 codes.
1st~3rd codes are the significant figures of resistance value,
and the rest code is the power of ten.
Letter "R" in mark means decimal point.
1003 → 100KΩ
5 Dimension
Dimension(mm)
Type
L
HV03(0603)
HV05(0805)
1.60±0.10
2.00±0.15
W
0.80±0.10
H
A
B
0.45±0.10
0.30±0.20
0.30±0.20
+0.15
-0.10
0.55±0.10
0.40±0.20
0.40±0.20
+0.15
-0.10
1.25
HV06(1206)
3.10±0.15
1.55
0.55±0.10
0.45±0.20
0.45±0.20
HV07(1210)
3.10±0.10
2.60±0.20
0.55±0.10
0.50±0.25
0.50±0.20
HV10(2010)
5.00±0.10
2.50±0.20
0.55±0.10
0.60±0.25
0.50±0.20
HV12(2512)
6.35±0.10
3.20±0.20
0.55±0.10
0.60±0.25
0.50±0.20
6
7
Ratings
Type
Power
Rating
at 70℃
Max.
Working
Voltage
Max.
Overload
Voltage
Dielectric
withstanding
Voltage
Resistance
Range
Operating
Temperature
HV03
1/10W
200V
400V
300V
36KΩ~10MΩ
-55℃~155℃
HV05
1/8W
400V
800V
500V
100KΩ~10MΩ
-55℃~155℃
HV06
1/4W
500V
1000V
500V
100KΩ~10MΩ
-55℃~155℃
HV07
1/2W
800V
1500V
500V
50KΩ~10MΩ
-55℃~155℃
HV10
3/4W
2000V
3000V
500V
50KΩ~10MΩ
-55℃~155℃
HV12
1W
3000V
4000V
500V
39KΩ~10MΩ
-55℃~155℃
Soldering pad size recommended
Type
HV03
HV05
HV06
HV07
HV10
HV12
A
0.8±0.05
1.0±0.1
2.2±0.1
2.1±0.1
3.6±0.1
5.0±0.1
Dimension(mm)
B
C
0.65±0.05
0.8±0.05
1.0±0.1
1.3±0.1
1.1±0.1
1.6±0.1
1.1±0.1
2.6±0.1
1.3±0.1
2.6±0.1
1.6±0.1
3.3±0.1
D
2.1±0.05
3.0±0.1
4.4±0.1
4.4±0.1
6.2±0.1
8.2±0.1
8 Derating Curve
Power rating will change based on continuous load at ambient temperature from -55 to 155℃.
It is constant between -55 to 70℃, and derate to zero when temperature rise from 70 to 155℃.
Voltage rating:
Resistors shall have a rated direct-current (DC) continuous working voltage or an approximate sine-wave
root-mean-square (RMS) alternating-current (AC) continuous working voltage at commercial-line
frequency and waveform corresponding to the power rating, as determined from the following formula:
RCWV = √𝑃 × R
Remark: RCWV: Rating Continuous Working Voltage (Volt.) P: power rating (Watt)
R: nominal resistance (Ω)
In no case, the rated DC or RMS AC continuous working voltage must be greater than the applicable maximum value.
The overload voltage is 2.5 times RCWV or Max. Overload voltage whichever is lower.
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High Voltage Thick Film Chip Resistors
9
Structure
10 Performance Specification
Characteristic
Test Methods
(GB/T5729&JIS-C-5201&IEC60115-1)
Limits
4.8 Natural resistance changes per temp. Degree centigrade
Temperature
Coefficient
Short-time
overload
Terminal
bending
Dielectric
withstanding
voltage
Soldering heat
Insulation
resistance
Solderability
Rapid change of
temperature
R2−R1
±(2.0%+0.1Ω)
±(1.0%+0.05Ω)
No evidence of flashover mechanical
damage, arcing or insulation breaks down.
±(1.0%+0.05Ω)
≧1000MΩ
±5%:±(1.0%+0.05Ω)
±1%:±(0.5%+0.05Ω)
Load life
in humidity
±(3.0%+0.1Ω)
Load life
±(3.0%+0.1Ω)
Feb. 12, 2019 V2
4.7 Resistors shall be clamped in the trough of a 90℃metallic vblock and shall be tested at ac potential respectively specified in
the given list of each product type for 60-70 seconds.
4.18 Dip the resistor into a solder bath having a temperature of
260℃±5℃ and hold it for 10±1 seconds.
4.6 The measuring voltage shall be ,measured with a direct
voltage of (100±15)V or a voltage equal to the dielectric
withstanding voltage., and apply for 1min.
Wave solder: Test temperature of solder: 245℃±3℃ dipping
time in solder: 2-3 seconds.
Reflow:
Coverage must be over 95%.
±(3.0%+0.1Ω)
Leaching
×106 (PPM/℃)
R 1 : Resistance Value at room temperature t 1
R 2 : Resistance at test temperature
(Upper limit temperature or Lower limit temperature)
t 1: Room temperature +25°C or specified
t 2: Upper limit or Lower limit temperature
4.13 Permanent resistance change after the application of 2.5
times RCWV for 5 seconds.
4.33 Twist of test board:
Y/X = 3/90 mm for 60 Seconds
±100PPM/℃
Humidity
( steady state )
Low Temperature
Storage
High Temperature
Exposure
𝑅1(𝑡2−𝑡1)
4.19 30 min at lower limit temperature and 30 min at upper limit
temperature 100 cycles.
4.24Temporary resistance change after 240 hours exposure in a
humidity test chamber controlled at 40±2℃ and 90-95% relative
humidity
7.9 Resistance change after 1,000 hours (1.5 hours “ON”,0.5
hour “OFF”) at RCWV in a humidity chamber controlled at 40
℃±2℃ and 90 to 95% relative humidity.
4.25.1 Permanent resistance change after 1,000 hours operating
at RCWV with duty cycle 1.5 hours “ON”, 0.5 hour “OFF” at 70
℃±2℃ ambient.
±(3.0%+0.1Ω)
4.23.4 Lower limit temperature,for 2H.
±(3.0%+0.1Ω)
4.23.2 Upper limit temperature ,for 16H.
No visible damage
J-STD-002 Test D
Samples completely immersed for 30 sec in solder bath at 260℃
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High Voltage Thick Film Chip Resistors
11. Packing
11.1Dimension of Paper Taping: (Unit: mm)
Type
A ±0.2
B ±0.2
C ±0.05
HV03
HV05
HV06
HV07
1.10
1.65
2.00
2.80
1.90
2.40
3.60
3.50
2.00
2.00
2.00
2.00
ΦD +0.1
−0
1.50
1.50
1.50
1.50
E ±0.1
F ±0.05
G ±0.1
W ±0.2
T ±0.1
1.75
1.75
1.75
1.75
3.50
3.50
3.50
3.50
4.00
4.00
4.00
4.00
8.00
8.00
8.00
8.00
0.67
0.81
0.81
0.75
11.2 Dimension of plastic taping (Unit: mm)
Type
HV10
HV12
A ±0.2 B±0.2 C ±0.05 ΦD +0.1
E±0.1 F ±0.05 G ±0.1 W ±0.2 T ±0.1
ΦD1 +0.25
−0
−0
2.90
5.60
2.00
1.50
1.50
1.75
5.50
4.00
12.00
1.00
3.50
6.70
2.00
1.50
1.50
1.75
5.50
4.00
12.00
1.00
11.3 Dimension of Reel:(Unit: mm)
Type
Taping
Qty/Reel
A ±0.5
B ±0.5
C ±0.5
D ±1
M ±2
W ±1
HV03
Paper
5,000pcs
2.0
13.0
21.0
60.0
178.0
10.0
HV05
Paper
5,000pcs
2.0
13.0
21.0
60.0
178.0
10.0
HV06
Paper
5,000pcs
2.0
13.0
21.0
60.0
178.0
10.0
HV07
Paper
5,000pcs
2.0
13.0
21.0
60.0
178.0
10.0
HV10
Embossed
4,000pcs
2.0
13.0
21.0
60.0
178.0
13.8
HV12
Embossed
4,000pcs
2.0
13.0
21.0
60.0
178.0
13.8
12 Note
12.2 UNI-ROYAL recommend products store in warehouse with temperature between 15 to 35℃ under humidity between 25 to 75%RH.
Even under storage conditions recommended above, solder ability of products will be degraded stored over 1 year old.
12.3 Cartons must be placed in correct direction which indicated on carton, otherwise the reel or wire will be deformed.
12.4 Storage conditions as below are inappropriate:
a. Stored in high electrostatic environment
b. Stored in direct sunshine, rain, snow or condensation.
c. Exposed to sea wind or corrosive gases, such as Cl 2 , H 2 S, NH 3 , SO 2 , NO 2 , etc.
13 Record
Version
Description
Page
Date
Amended by
Checked by
1
First version
1~6
Mar.20, 2018
Haiyan Chen
Nana Chen
2
Modify characteristic
4~5
Feb.12, 2019
Haiyan Chen
Yuhua Xu
© Uniroyal Electronics Global Co., Ltd. All rights reserved. Specification herein will be changed at any time without prior notice.
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