0
登录后你可以
  • 下载海量资料
  • 学习在线课程
  • 观看技术视频
  • 写文章/发帖/加入社区
创作中心
发布
  • 发文章

  • 发资料

  • 发帖

  • 提问

  • 发视频

创作活动
PFM4414VB6M48D0CA0

PFM4414VB6M48D0CA0

  • 厂商:

    VICOR

  • 封装:

    -

  • 描述:

    PFM4414VB6M48D0CA0

  • 数据手册
  • 价格&库存
PFM4414VB6M48D0CA0 数据手册
PFM™ in a VIA™ Package AC-DC Converter PFM4414xB6M48D0yAz ® S US C C NRTL US Isolated AC-DC Converter with PFC Features & Benefits Product Ratings • Universal input (85 – 264VAC) • 48V output, regulated, isolated SELV VIN = 85 – 264V POUT = up to 400W VOUT = 48V IOUT = 8.33A • 92% typical efficiency • Built-in EMI filtering Product Description • Chassis-mount or board-mount packaging options The PFM in a VIA Package is a highly advanced 400W AC-DC converter operating from a rectified universal AC input which delivers an isolated and regulated Safety Extra Low Voltage (SELV) 48V secondary output. • Always-on, self-protecting converter control architecture • SELV Output This unique, ultra-low-profile module incorporates AC-DC conversion, integrated filtering and transient surge protection in a chassis-mount or PCB-mount form factor. • Two temperature grades including operation to –40°C • VIA Package • Robust Mechanical Design The PFM enables a versatile two-sided thermal strategy which greatly simplifies thermal design challenges. • Versatile thermal management capability When combined with downstream Vicor DC-DC conversion components and regulators, the PFM allows the Power Design Engineer to employ a simple, low-profile design which will differentiate his end-system without compromising on cost or performance metrics. • Safe and reliable secondary-side energy storage • High MTBF • 140W/in3 power density • 4414 package • AC Input Front-End Module provides external rectification and transient protection (AIM™ sold separately) Typical Applications • Small cell base stations • Telecom switching equipment • LED lighting Shown with required companion component, AIM (see pages 2-3) • Industrial power systems Size: 4.35 x 1.40 x 0.37in [110.55 x 35.54 x 9.40mm] Part Ordering Information Product Function Package Length Package Width Package Type Input Voltage Range Ratio Output Voltage (Range) Max Output Power Product Grade PFM 44 14 x B6 M 48 D0 y PFM = Power Factor Module Length in Inches x 10 Width in Inches x 10 B = Board VIA V = Chassis VIA Internal Reference Rev 1.1 08/2018 Option Field z z A0 = Chassis/Always On C = –20 to 100°C A4 = Short Pin/Always On T = –40 to 100°C A8 = Long Pin/Always On PFM4414xB6M48D0yAz Typical PCB-Mount Applications J1 Inlet 85 – 264VAC F1 M2 M1 +OUT L +OUT +IN AIM1714 MOV N –OUT PFM4414 48V + _ 48 V 5 A + + + C1 C2 C3 –OUT –IN 2 x Cool-Power® ZVS Buck Cool-Power® ZVS Buck + _ 3.3 V 10 A + _ 1.8 V 8 A The PCB terminal option allows mounting on an industry standard printed circuit board, with two different pin lengths. Vicor offers a variety of downstream DC-DC converters driven by the 48V output of the PFM in a VIA package. The 48V output is usable directly by loads that are tolerant of the PFC line ripple, such as fans, motors, relays, and some types of lighting. Use downstream DC-DC point-of-load converters where more precise regulation is required. Parts List for Typical PCB-Mount Applications J1 Qualtek 703W IEC 320-C14 Power Inlet F1 Littelfuse 0216008.MXP 8A 250VAC 5 x 20mm holder M1 Vicor AIM™ AIM1714BB6MC7D5yzz M2 Vicor PFM PFM4414BB6M48D0yzz Nichicon UVR1J472MRD 4700µF 63V 3.4A 22 x 50mm bent 90° x 2 pcs or C1 CDE 380LX472M063K022 4700µF 63V 4.9A 30 x 30mm snap x 2 pcs or Sic Safco Cubisic LP A712121 10,000µF 63V 6.4A 45 x 75 x 12mm rectangular or CDE MLPGE1571 6800µF 63V 5.2A 45 x 50 x 12.5mm, 1 or 2pcs. MOV Littelfuse TMOV20RP300E VARISTOR 10kA 300V 250J 20mm Rev 1.1 08/2018 PFM4414xB6M48D0yAz Typical Chassis-Mount Applications J1 F1 M1 L M2 +OUT +OUT +IN 48V Inlet Fan 85 – 264VAC AIM1714 MOV N –OUT PFM4414 + + + C1 C2 C3 –OUT –IN 8 Relays 8 16 Dispensors Controller Coin Box The PFM in a VIA package is available in chassis-mount option, saving the cost of a PCB and allowing access to both sides of the power supply for cooling. The parts list below minimizes the number of interconnects required between necessary components, and selects components with terminals traditionally used for point-to-point chassis wiring. Parts List for Typical Chassis-Mount Applications J1 Qualtek 719W or 723W IEC 320-C14 Power Inlet F1 Littelfuse 0216008.MXP 8A 250VAC 5 x 20mm in a J1, or separate fuse holder M1 Vicor AIM™ AIM1714VB6MC7D5y00 M2 Vicor PFM PFM4414VB6M48D0y00 C1 UCC E32D630HPN103MA67M 10,000µF, 63V 7.4A, 35 x 67mm screw terminal or Kemet ALS30A103DE063, 10,000µF 63V 10.8A 36 x 84mm screw terminal MOV Littelfuse TMOV20RP300E VARISTOR 10kA 300V 250 20mm Rev 1.1 08/2018 PFM4414xB6M48D0yAz Pin Configuration TOP VIEW +IN 1 3 –IN 2 4 –OUT +OUT PFM4414 VIA - Chassis Mount - Terminals Up TOP VIEW –IN 2 4 –OUT +IN 1 3 +OUT PFM4414 VIA - PCB Mount - Pins Down Please note that these Pin drawings are not to scale. Pin Descriptions Pin Number Signal Name Type 1 +IN INPUT POWER Positive input power terminal 2 –IN INPUT POWER RETURN Negative input power terminal 3 +OUT OUTPUT POWER Positive output power terminal 4 –OUT OUTPUT POWER RETURN Negative output power terminal Function Rev 1.1 08/2018 PFM4414xB6M48D0yAz Absolute Maximum Ratings The absolute maximum ratings below are stress ratings only. Operation at or beyond these maximum ratings can cause permanent damage to the device. Parameter Comments Min Max Unit Input Voltage +IN to –IN 1ms max 0 600 VPK Input Voltage (+IN to –IN) Continuous, Rectified 0 275 VRMS Output Voltage (+OUT to –OUT) –0.5 58 VDC Output Current 0.0 12.4 A 4 [0.45] in.lbs [N.m] Screw Torque 4 mounting, 2 input, 2 output Operating Internal Temperature T-Grade –40 125 °C Storage Temperature T-Grade –65 125 °C Dielectric Withstand * See note below Input – Case Basic Insulation 2121 VDC Input – Output Reinforced Insulation (Internal ChiP™ tested at 4242VDC prior to assembly.) 2121 VDC Output – Case Functional Insulation 707 VDC 10.00 500 8.00 400 6.00 300 4.00 200 2.00 100 0.00 0 -60 -40 -20 0 20 40 60 Case Temperature (°C) Current Safe operating area Rev 1.1 08/2018 Power 80 100 Output Power (W) Output Current (A) * Please see Dielectric Withstand section. See page 19. PFM4414xB6M48D0yAz Electrical Specifications Specifications apply over all line and load conditions, 50Hz and 60Hz line frequencies, TINT = 25°C, unless otherwise noted; boldface specifications apply over the temperature range of the specified product grade. COUT is 10,000µF ±20% unless otherwise specified. Attribute Symbol Conditions / Notes Min Typ Max Unit 264 VRMS Power Input Specification Input Voltage Range, Continuous Operation VIN Input Voltage Range, Transient, Non-Operational (Peak) VIN 1ms 600 V Input Current (Peak) IINRP See Figure 8, start-up waveforms 12 A Source Line Frequency Range fline 63 Hz Power Factor PF Input power >200W Input Inductance, Maximum LIN Differential mode inductance, common-mode inductance may be higher. See section “Source Inductance Considerations” on page 15. Input Capacitance, Maximum CIN After AIM™, between +IN and –IN 85 47 0.96 1 mH 1.5 µF 15 W 50 V No Load Specification Input Power – No Load, Maximum PNL Power Output Specification Output Voltage Set Point VOUT Output voltage, No Load VOUT-NL VIN = 230VRMS, 100% load 46 Over all operating steady-state line conditions. 42 54 V 30 57.6 V 400 W Output Voltage Range (Transient) VOUT Non-faulting abnormal line and load transient conditions Output Power POUT See SOA on Page 5 Efficiency η 48 VIN = 230V, full load, exclusive of AIM losses 90.5 92.4 % 85V < VIN < 264V, full load, exclusive of AIM losses 90.0 92.1 % 85V < VIN < 264V, full load, exclusive of AIM losses 88.5 91.7 % Output Voltage Ripple, Switching Frequency VOUT-PP-HF Over all operating steady-state line and load conditions, 20MHz BW, measured at output, Figure 5 200 2000 mV Output Voltage Ripple Line Frequency VOUT-PP-LF Over all operating steady-state line and load conditions, 20MHz BW 3.0 7.0 V Output Capacitance (External) COUT-EXT Allows for ±20% capacitor tolerance 15000 µF 6800 Output Turn-On Delay TON From VIN applied 500 1000 ms Start-Up Set-Point Aquisition Time TSS Full load 500 1000 ms TCR Full load 5.5 11 ms 20 % 600 ms Cell Reconfiguration Response Time Voltage Deviation (Transient) %VOUT-TRANS –37.5 Recovery Time TTRANS Line Regulation %VOUT-LINE Full load 3 % Load Regulation %VOUT-LOAD 10% to 100% load 3 % Output Current (Continuous) Output Current (Transient) IOUT IOUT-PK 300 SOA 8.33 A 20ms duration, average power ≤POUT, max 12.5 A Rev 1.1 08/2018 PFM4414xB6M48D0yAz Electrical Specifications (Cont.) Specifications apply over all line and load conditions, 50Hz and 60Hz line frequencies, TINT = 25°C, unless otherwise noted; boldface specifications apply over the temperature range of the specified product grade. COUT is 10,000µF ±20% unless otherwise specified. Attribute Symbol Conditions / Notes Min Typ 132 135 Max Unit Powertrain Protections Input Undervoltage Threshold, High Range VUVLOH- Input Undervoltage Recover, High Range VUVLOH+ Input Undervoltage Turn-On, Low Range VIN-UVLOL+ Input Undervoltage Turn-Off, Low Range VIN-UVLOL- Input Overvoltage Turn-On VIN-OVLO- Input Overvoltage Turn-Off VIN-OVLO+ See Timing Diagram See Timing Diagram 145 148 VRMS 74 83 VRMS 65 71 VRMS 265 270 VRMS 58 273 287 VRMS 61 64 V Output Overvoltage Threshold VOUT-OVLO+ Upper Start / Restart Temperature Threshold (Case) TCASE-OTP- Overtemperature Shutdown Threshold (Internal) TINT-OTP+ 125 °C Overtemperature Shutdown Threshold (Case) TCASE-OTP+ 110 °C Overcurrent Blanking Time TOC Instantaneous, latched shutdown VRMS 100 Based on line frequency 400 °C 460 550 ms Input Overvoltage Response Time TPOVP 40 ms Input Undervoltage Response Time TUVLO Based on line frequency 200 ms Output Overvoltage Response Time TSOVP Powertrain on 30 ms Short Circuit Response Time TSC Powertrain on, operational state 270 µs Fault Retry Delay Time TOFF See Timing Diagram 10 s Output Power Limit PPROT 50% overload for 20ms typ allowed Rev 1.1 08/2018 400 W Output Input Rev 1.1 08/2018 ILOAD VOUT VIN-RMS tON ≈30VRMS VIN-UVLOL+ 1 Input Power On & UV Turn-on VOUT-NL VOUT tPOVP tON tSS VIN-OVLO- 7 8 Input Input OV OV Turn-off Turn-on VIN-OVLO+ tCR 6 Range Change LO to HI VIN-UVLOH+ 2 3 10% Full Load Load Applied Applied tUVLO VIN-UVLOH- 10 11 Load Input Power Step Off & UV Turn-off tTRANS (2 places) 9 Load Dump PFM4414xB6M48D0yAz Timing Diagram Output Input Rev 1.1 08/2018 ILOAD VOUT VIN-RMS tSS tON tOFF+tON tOC tOC 14 Output OC Fault VIN-UVLOL+ 13 Input Power ON & UV Turn-on tOFF+tON tOC 15 Output OC Recovery )) )) * tSOVP )) )) tON VIN-UVLOL+ 19 Recycle Input Power (Output OVP Recovery) VOUT-OVLO+ 18 Output OVP Fault tSC tOFF+tON 20 Output SC Fault tOFF+tON 21 Output SC Recovery ≥tOFF+tON VIN-UVLOL- 22 23 24 OT Fault Line Input & Drop-Out Power Recovery Off & UV Turn-off PFM4414xB6M48D0yAz Timing Diagram (Cont.) PFM4414xB6M48D0yAz Application Characteristics 12 No Load Power Dissipation (W) 93.5 Efficiency (%) 93.0 10 92.5 92.0 91.5 91.0 90.5 90.0 85 105 125 145 165 185 205 225 245 8 6 4 2 85 265 105 125 145 Input Line Voltage –40°C 25°C 185 205 225 245 265 Input Line Voltage 80°C -40°C Figure 1 — Full load efficiency vs. line voltage 25°C 80°C Figure 2 — Typical no load power dissipation vs. VIN , module enabled 1.00 800 0.98 700 0.96 Power Factor Current (mA) 165 600 500 400 300 0.94 0.92 0.90 0.88 0.86 200 0.84 100 0.82 0.80 0 0 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 230V, 50Hz 1/3x EN61000-3-2, Class A 100 200 300 400 Output Power (W) EN61000-3-2, Class D VIN: 120V/60Hz 230V/50Hz 100V/50Hz Figure 3 — Typical input current harmonics, full load vs. VIN using typical applications circuit on pages 2 & 3 Figure 4 — Typical power factor vs. VIN and IOUT using typical applications circuit on pages 2 & 3 Figure 5 — Typical switching frequency output voltage ripple waveform, TCASE = 30ºC, VIN = 230V, IOUT = 8.3A, no external ceramic capacitance, 20MHz BW Figure 6 — Typical line frequency output voltage ripple waveform, TCASE = 30ºC, VIN = 230V, IOUT = 8.3A, COUT = 10,000µF. 20MHz BW PFM™ in a VIA™ Package Page 10 of 25 Rev 1.1 08/2018 PFM4414xB6M48D0yAz Application Characteristics (Cont.) Figure 7 — Typical output voltage transient response, TCASE = 30ºC, VIN = 230V, IOUT = 8.3A, 2.1A COUT = 10,000µF Figure 8 — Typical start-up waveform, application of VIN , IOUT = 8.3A, COUT = 10,000µF Figure 9 — 230V, 120V range change transient response, IOUT = 8.3A, COUT = 10,000µF Figure 10 — Line drop out, 230V 50Hz, 0° phase, IOUT = 8.3A, COUT = 10,000µF Figure 11 — Line drop out, 90° phase, VIN = 230V, IOUT = 8.3A, COUT = 10,000µF Figure 12 — Typical line current waveform, VIN = 120V, 60Hz IOUT = 8.3A, COUT = 10,000µF PFM™ in a VIA™ Package Page 11 of 25 Rev 1.1 08/2018 PFM4414xB6M48D0yAz Application Characteristics (Cont.) Det Att 20 dB 100 QP Trd ResBW INPUT 2 9 kHz Meas T 55022RED 20 ms Unit 1 MHz 1QP 2AV 22QPB dB V 10 MHz SGL 1QP 2AV 22AVB 50 40 40 30 30 13.Jul 2017 14:25 20 30 MHz 13.JUL.2017 14:25:07 13.Jul 2017 12:29 150 kHz Date: Figure 13 — Typical EMI spectrum, peak scan, 90% load, VIN = 115V, COUT = 10,000µF using typical chassis‑mount application circuit 30 MHz 13.JUL.2017 12:29:36 Figure 14 — Typical EMI spectrum, peak scan, 90% load, VIN = 230V, COUT = 10,000µF using typical chassis‑mount application circuit 94 40 92 35 92 35 90 30 90 30 88 25 88 25 86 20 86 20 84 15 84 15 82 10 82 10 80 5 80 5 78 0 0 1 2 VIN: 3 4 5 6 7 Load Current (A) 8 85V 115V 230V Eff 85V 115V 230V P Diss Efficiency (%) 40 Power Dissipation (W) 94 0 9 50 92 45 90 40 88 35 86 30 84 25 82 20 80 15 10 78 VIN: 2 3 4 5 6 7 Load Current (A) 8 85V 115V 230V Eff 85V 115V 230V P Diss 9 Figure 17 — VIN to VOUT efficiency and power dissipation vs. VIN and IOUT , TCASE = 80ºC PFM™ in a VIA™ Package Page 12 of 25 2 3 4 5 6 7 Load Current (A) 8 85V 115V 230V Eff 85V 115V 230V P Diss 9 Figure 16 — VIN to VOUT efficiency and power dissipation vs. VIN and IOUT , TCASE = 25ºC Power Dissipation (W) 94 1 1 VIN: Figure 15 — VIN to VOUT efficiency and power dissipation vs. VIN and IOUT , TCASE = –40ºC 0 0 78 Rev 1.1 08/2018 Power Dissipation (W) 150 kHz Date: 22QPB 60 22AVB 50 Efficiency (%) 1 MHz 70 60 Efficiency (%) 55022RED 20 ms Unit 80 70 20 9 kHz Meas T 90 SGL 80 QP Trd ResBW INPUT 2 100 10 MHz 90 Det Att 20 dB dB V PFM4414xB6M48D0yAz General Characteristics Specifications apply over all line and load conditions, 50Hz and 60Hz line frequencies, TC = 25°C, unless otherwise noted; boldface specifications apply over the temperature range of the specified Product Grade. Attribute Symbol Conditions / Notes Min Typ Max Unit Mechanical Length L 110.30 [4.34] 110.55 [4.35] 110.80 [4.36] mm [in] Width W 35.29 [1.39] 35.54 [1.40] 35.79 [1.41] mm [in] Height H 9.019 [0.355] 9.40 [0.37] 9.781 [0.385] mm [in] Volume Vol Weight W Without heat sink 36.9 [2.25] cm3 [in3] 148 [5.2] g [oz] Pin Material C145 copper, half hard Underplate Low-stress ductile nickel 50 100 µin Palladium 0.8 6 µin Soft Gold 0.12 2 µin C-Grade, see derating curve in SOA –20 100 °C T-Grade, see derating curve in SOA –40 100 °C Pin Finish Thermal Operating Case Temperature TC Thermal Resistance, Pin Side θINT_PIN_SIDE 1.3 °C/W θINT_NON_PIN_SIDE 1.7 °C/W θHOU 0.57 °C/W 54 J/K Thermal Resistance, Non-Pin Side Thermal Resistance, Housing Shell Thermal Capacity Thermal Design See Thermal Considerations on Page 17 Assembly ESD Rating ESDHBM Human Body Model, JEDEC JESD 22-A114C.01 ESDMM Machine Model, JEDEC JESD 22-A115B N/A ESDCDM Charged Device Model, JEDEC JESD 22-C101D 200 1,000 V Safety cTÜVus, EN60950-1 and IEC 60950-1 Agency Approvals / Standards cURus, UL 60950-1 and CAN/CSA 60950-1 CE Marked for Low Voltage Directive and RoHS Recast Directive, as applicable Touch Current measured in accordance with IEC 60990 using measuring network Figure 3 (PFM in a VIA package only) PFM™ in a VIA™ Package Page 13 of 25 Rev 1.1 08/2018 0.5 mA PFM4414xB6M48D0yAz General Characteristics (Cont.) Specifications apply over all line and load conditions, 50Hz and 60Hz line frequencies, TC = 25°C, unless otherwise noted; boldface specifications apply over the temperature range of the specified Product Grade. Attribute Symbol Conditions / Notes Min Typ Max Unit EMI/EMC Compliance FCC Part 15, EN55022, CISPR22: 2006 + A1: 2007, Conducted Emissions Class B Limits - with –OUT connected to GND EN61000-4-5: 2006, Surge Immunity Level 3, Immunity Criteria A, external TMOV and fuse, shown on page 2 or 3, required Reliability Case Reliability Assurance Relex Modeling, Studio 2007, v2] Temp (°C) Duty Cycle Condition MTBF (MHrs) FIT 1 Telcordia Issue 2, Method I Case 1 25 100% GB,GC 0.702 1424 2 MIL-HDBK-217FN2 Parts Count - 25°C Ground Benign, Stationary, Indoors / Computer 25 100% GB,GC 0.322 3102 3 Telcordia Issue 2, Method I Case 3 25 100% GB,GC 2.43 412 PFM™ in a VIA™ Package Page 14 of 25 Rev 1.1 08/2018 PFM4414xB6M48D0yAz Product Details and Design Guidelines Input Fuse Selection PFM in a VIA package products are not internally fused in order to provide flexibility in configuring power systems. Input line fusing is recommended at system level, in order to provide thermal protection in case of catastrophic failure. The fuse shall be selected by closely matching system requirements with the following characteristics: Building Blocks and System Designs L +OUT +IN –OUT nn Recommended fuse: 216 Series Littelfuse 8A or lower current rating (usually greater than the PFM maximum current at lowest input voltage) PFM4414 AIM1714 N +OUT –IN –OUT nn Maximum voltage rating (usually greater than the maximum possible input voltage) Hold-Up Capacitor nn Ambient temperature nn Breaking capacity per application requirements Figure 18 — 400W universal AC-DC supply nn Nominal melting I2t The PFM in a VIA package is a high-efficiency AC-DC converter, operating from a universal AC input to generate an isolated SELV 48VDC output bus with power factor correction. It is the key component of an AC-DC power supply system such as the one shown in Figure 18 above. Source Inductance Considerations The input to the PFM in a VIA package is a rectified sinusoidal AC source with a power factor maintained by the module with harmonics conforming to IEC 61000-3-2. Internal filtering enables compliance with the standards relevant to the application (Surge, EMI, etc.). See EMI/EMC Compliance standards on Page 14. It is recommended that for a single PFM, the line source inductance should be no greater than 1mH for a universal AC input of 100 – 240V. If the PFM will be operated at 240V nominal only, the source impedance may be increased to 2mH. For either of the preceding operating conditions it is best to be conservative and stay below the maximum source inductance values. When multiple PFM’s are used on a single AC line, the inductance should be no greater than 1mH/N, where N is the number of PFM’s on the AC branch circuit, or 2mH/N for 240VAC operation. It is important to consider all potential sources of series inductance including and not limited to, AC power distribution transformers, structure wiring inductance, AC line reactors, and additional line filters. Non-linear behavior of power distribution devices ahead of the PFM may further reduce the maximum inductance and require testing to ensure optimal performance. The module uses secondary-side energy storage (at the SELV 48V bus) to maintain output hold up through line dropouts and brownouts. Downstream regulators also provide tighter voltage regulation, if required. Traditional PFC Topology Full Wave Rectifier The PFM Powertrain uses a unique Adaptive Cell Topology that dynamically matches the powertrain architecture to the AC line voltage. In addition the PFM uses a unique control algorithm to reduce the AC line harmonics yet still achieve rapid response to dynamic load conditions presented to it at the DC output terminals. Given these unique power processing features, the PFM can expose deficiencies in the AC line source impedance that may result in unstable operation if ignored. EMI/TVS Filter Isolated 48V Bus DC / DC Converter Figure 19 — Traditional PFC AC-DC supply To cope with input voltages across worldwide AC mains (85 – 264VAC), traditional AC-DC power supplies (Figure 19) use two power conversion stages: 1) a PFC boost stage to step up from a rectified input as low as 85VAC to ~380VDC; and 2) a DC-DC down converter from 380VDC to a 48V bus. If the PFM is to be utilized in large arrays, the PFMs should be spread across multiple phases or sources thereby minimizing the source inductance requirements, or be operated at a line voltage close to 240VAC. Vicor Applications should be contacted to assist in the review of the application when multiple devices are to be used in arrays. The efficiency of the boost stage and of traditional power supplies is significantly compromised operating from worldwide AC lines as low as 85VAC. Adaptive Cell™ Topology With its single stage Adaptive Cell™ topology, the PFM in a VIA package enables consistently high-efficiency conversion from worldwide AC mains to a 48V bus and efficient secondary-side power distribution. PFM™ in a VIA™ Package Page 15 of 25 Rev 1.1 08/2018 PFM4414xB6M48D0yAz Fault Handling Ruggedized Auto Range Functionality Input Undervoltage (UV) Fault Protection The input voltage range is determined at power up time, to cover the input voltage range of either 85 – 132VRMS or 170 – 264VRMS, called low range and high range. Once selected, dynamic range changes are limited by the logic explained below. The input voltage is monitored by the microcontroller to detect an input under voltage condition. When the input voltage is less than the UVLO threshold, a fault is detected. After a time tUVLO, the unit shuts down. Faults lasting less than tUVLO may not be detected. Such a fault does not go through an auto-restart cycle. Once the input voltage rises above the UVLO threshold, the unit recovers from the input UV fault, the powertrain resumes normal switching after a time tON and the output voltage of the unit reaches the set point voltage within a time tSS. Overcurrent (OC) Fault Protection As long as the fault persists, the module goes through an autorestart cycle with off time equal to tOFF + tON and on time equal to tOC. Faults shorter than a time tOC may not be detected. Once the fault is cleared, the module follows its normal start-up sequence after a time tOFF. Short Circuit (SC) Fault Protection The module responds to a short circuit event within a time tSC. The module then goes through an auto restart cycle, with an off time equal to tOFF + tON and an on time equal to tSC, for as long as the short circuit fault condition persists. Once the fault is cleared, the unit follows its normal start-up sequence after a time tOFF. Faults shorter than a time tSC may not be detected. Temperature Fault Protection The microcontroller monitors the temperature within the PFM. If this temperature exceeds TINT-OTP+, an overtemperature fault is detected, and the output voltage of the PFM falls. Once the case temperature falls below TCASE-OTP-, after a time greater than or equal to tOFF, the converter recovers and undergoes a normal restart. For the C-grade version of the converter, this temperature is 75°C. Faults shorter than a time tOTP may not be detected. If the temperature falls below TCASE-UTP-, an undertemperature fault is detected, and the output voltage of the unit falls. Once the case temperature rises above TCASE-UTP, after a time greater than or equal to tOFF, the unit recovers and undergoes a normal restart. In low range, operation continues until the input either drops under the UVLO threshold (in which case the converter turns off), or until the input exceeds the range transition threshold. The increase in input voltage can be temporary, as when handling a surge on the input, or it could be permanent, as can happen in the rare occasion when an input is turned on during a brown-out or sag condition on a high-voltage system: nn If the increase is temporary, and the input returns under range transition threshold within 0.8s, operation continues in low range. nn If the input stays over the range transition threshold, the converter changes to high range. In high range, operation continue up to to the OVLO. A surge will cause the power train to turn off on a short-term basis to protect itself during the rise in input voltage, and it will return to operation when the input returns to the operating range. When the input crosses under the range transition threshold, the input turns off as it considers this to be the high range UVLO threshold. If the converter returns above the range transition threshold within 50ms, the converter will resume operation in high range. If the converter does not return to operating range, the system will reset to the default power down condition, monitoring the input and waiting to decide whether it should start up into low range or high range. Output Overvoltage Protection (OVP) The microcontroller monitors the primary sensed output voltage to detect output OVP. If the primary sensed output voltage exceeds VOUT-OVLO+, a fault is latched, and the output voltage of the module falls after a time tSOVP. Faults shorter than a time tSOVP may not be detected. This type of fault is a latched fault and requires that the input power be recycled to recover from the fault. PFM™ in a VIA™ Package Page 16 of 25 Rev 1.1 08/2018 PFM4414xB6M48D0yAz Input Line Cycle Skipping Output Filtering This model does not have input line cycle skipping. As a result, the regulation spec is guaranteed from no load to full load. Because of this, this model does not present high peak to peak output voltage under low load conditions, limiting perturbation that may affect downstream regulators ability to regulate their outputs as tightly as desired. The only sources of output voltage perturbation (from largest to smallest amplitude) are: The PFM in a VIA package requires an output bulk capacitor in the range of 6,800µF to 15,000µF for proper operation of the PFC front-end. A minimum 10,000µF is recommended for full rated output. Capacitance can be reduced proportionally for lower maximum loads. nn Discharge of output bulk caps during a dropout condition The output voltage has the following two components of voltage ripple: 1. Line frequency voltage ripple: 2 • fLINE Hz component Surge transients that can cause similar dropout or short‑term nn range change 2. Switching frequency voltage ripple: 1MHz module switching frequency component (see Figure 5). nn Input line cycle ripple, with amplitude proportional to output current nn Switching frequency ripple, which can be reduced further with a higher frequency filter stage if necessary Noise-sensitive applications should still test to ensure they can handle or safely ignore these AC transitions on the PFM output bus, which are expected to be handled by the downstream point‑of‑load regulators. Line Frequency Filtering Output line frequency ripple depends upon output bulk capacitance. Output bulk capacitor values should be calculated based on line frequency voltage ripple. High-grade electrolytic capacitors with adequate ripple current ratings, low ESR and a minimum voltage rating of 63V are recommended. lPK Hold-Up Capacitance The PFM in a VIA package uses secondary-side energy storage (at the SELV 48V bus) and downstream regulators to maintain output hold up through line dropouts and brownouts. The module’s output bulk capacitance can be sized to achieve the required hold up functionality. Figure 20 — Output current waveform The following formula can be used to calculate hold-up capacitance for a system comprised of PFM and a downstream regulator: Where: loutDC lfLINE Hold-up time depends upon the output power drawn from the PFM in a VIA package based AC-DC front end and the input voltage range of downstream DC-DC converters. C = 2 • POUT • (0.005 + td) / (V22 – V12) lPK/2 Based on the output current waveform, as seen in Figure 20, the following formula can be used to determine peak-to-peak line frequency output voltage ripple: VPPL ~ 0.2 • POUT / (VOUT • fLINE • C ) Where: C PFM’s output bulk capacitance in Farads td Hold-up time in seconds POUT PFM’s output power in Watts V2 Output voltage of PFM’s converter in Volts V1 Downstream regulator undervoltage turn off (Volts) –OR– POUT / IOUT-PK, whichever is greater. VPPL Output voltage ripple peak-to-peak line frequency POUT Average output power VOUT Output voltage set point, nominally 48V fLINE Frequency of line voltage C Output bulk capacitance IDC Maximum average output current IPK Peak-to-peak line frequency output current ripple In certain applications, the choice of bulk capacitance may be determined by hold-up requirements and low frequency output voltage filtering requirements. Such applications may use the greater capacitance value determined from these requirements. The ripple current rating for the bulk capacitors can be determined from the following equation: IRIPPLE ~ 0.8 • POUT / VOUT Switching Frequency Filtering This is included within the PFM in a VIA. No external filtering is necessary for most applications. For the most noise-sensitive applications, a common-mode choke followed by two caps to PE GND will reduce switching noise further. PFM™ in a VIA™ Package Page 17 of 25 Rev 1.1 08/2018 PFM4414xB6M48D0yAz The PFM with PFC is designed such that it will comply with EN55022 Class B for Conducted Emissions with the Vicor AIM™, AIM1714xB6MC7D5yzz. The emissions spectrum is shown in Figures 13 & 14. If the positive output is connected to earth ground or both output terminals are to be left floating, a 4700pF 500V capacitor on the –OUT terminal to ground is also recommended. EMI performance is subject to a wide variety of external influences such as PCB construction, circuit layout etc. As such, external components in addition to those listed herein may be required in specific instances to gain full compliance to the standards specified. Radiated emissions require certification at the system level. For best results, enclose the product in a steel enclosure. Filtering must be considered for every conductor leaving the enclosure, which can present itself as a potential transmission antenna. In this case, the internal power dissipation is PDISS, θINT_PIN_SIDE and θINT_NON_PIN_SIDE are thermal resistance characteristics of the VIA module and the pin-side and non-pin-side surface temperatures are represented as TC_PIN_SIDE, and TC_NON_PIN_SIDE. It interesting to notice that the package itself provides a high degree of thermal coupling between the pin-side and non-pin-side case surfaces (represented in the model by the resistor θHOU). This feature enables two main options regarding thermal designs: nn Single-side cooling: the model of Figure 21 can be simplified by calculating the parallel resistor network and using one simple thermal resistance number and the internal power dissipation curves; an example for non-pin-side cooling only is shown in Figure 22. Transient Voltage Suppression θINT The PFM contains line transient suppression circuitry to meet specifications for surge (i.e. EN61000-4-5) and fast transient conditions (i.e. EN61000-4-4 fast transient/“burst”) when coupled with an external TMOV as shown on pages 2 and 3. The VIA package provides effective conduction cooling from either of the two module surfaces. Heat may be removed from the pin‑side surface, the non-pin-side surface or both. The extent to which these two surfaces are cooled is a key component for determining the maximum power that can be processed by a PFM, as can be seen from specified thermal operating area on Page 5. Since the PFM has a maximum internal temperature rating, it is necessary to estimate this internal temperature based on a system‑level thermal solution. To this purpose, it is helpful to simplify the thermal solution into a roughly equivalent circuit where power dissipation is modeled as a current source, isothermal surface temperatures are represented as voltage sources and the thermal resistances are represented as resistors. Figure 21 shows the “thermal circuit” for the PFM in a VIA package. In this case, θINT can be derived as following: θINT = PIN_SIDE + TC_PIN_SIDE s PIN_SIDE + s Figure 21 — Double-sided cooling thermal model PFM™ in a VIA™ Package Page 18 of 25 (θ INT_PIN_SIDE + θHOU) • θINT_NON_PIN_SIDE θINT_PIN_SIDE + θHOU + θINT_NON_PIN_SIDE nn Double-side cooling: while this option might bring limited advantage to the module internal components (given the surface‑to-surface coupling provided), it might be appealing in cases where the external thermal system requires allocating power to two different elements, like for example heat sinks with independent airflows or a combination of chassis/air cooling. θHOU θINT_NON_ s Figure 22 — Single-sided cooling thermal model – PDISS PIN_SIDE s Thermal Considerations – TC_NON_ TC_NON_ PDISS When more than one PFM is used in a system, each PFM should have its own fuse, TMOV and AIM in a VIA package. θINT_PIN_SIDE + – EMI Filtering and Transient Voltage Suppression EMI Filtering Rev 1.1 08/2018 PFM4414xB6M48D0yAz Powering a Constant-Power Load Dielectric Withstand When the output voltage of the PFM in a VIA package module is applied to the input of the downstream regulator, the regulator turns on and acts as a constant-power load. When the module’s output voltage reaches the input undervoltage turn on of the regulator, the regulator will attempt to start. However, the current demand of the downstream regulator at the undervoltage turn‑on point and the hold-up capacitor charging current may force the PFM in a VIA package into current limit. In this case, the unit may shut down and restart repeatedly. In order to prevent this multiple restart scenario, it is necessary to delay enabling a constant-power load when powered up by the upstream PFM in a VIA package until after the output set point of the PFM in a VIA package is reached. The chassis of the PFM is required to be connected to Protective Earth when installed in the end application and must satisfy the requirements of IEC 60950-1 for Class I products. Protective earthing can be accomplished through dedicated wiring harness (example: ring terminal clamped by mounting screw) or surface contact (example: pressure contact on bare conductive chassis or PCB copper layer with no solder mask). This can be achieved by 1. Keeping the downstream constant-power load off during power up sequence, and 2. Turning the downstream constant-power load on after the output voltage of the module reaches 48V steady state. After the initial start up, the output of the PFM can be allowed to fall to 30V during a line dropout at full load. In this case, the circuit should not disable the downstream regulator if the input voltage falls after it is turned on; therefore, some form of hysteresis or latching is needed on the enable signal for the constant‑power load. The output capacitance of the PFM in a VIA package should also be sized appropriately for a constant-power load to prevent collapse of the output voltage of the module during line dropout (see Hold-up Capacitance on Page 17). A constant-power load can be turned off after completion of the required hold up time during the power-down sequence or can be allowed to turn off when it reaches its own undervoltage shutdown point. The PFM contains an internal safety approved isolating component (ChiP™) that provides the Reinforced Insulation from Input to Output. The isolating component is individually tested for Reinforced Insulation from Input to Output at 3000VAC or 4242VDC prior to the final assembly of the PFM in a VIA package. When the VIA assembly is complete the Reinforced Insulation can only be tested at Basic Insulation values as specified in the electric strength Test Procedure noted in clause 5.2.2 of IEC 60950-1. Test Procedure Note from IEC 60950-1 “For equipment incorporating both REINFORCED INSULATION and lower grades of insulation, care is taken that the voltage applied to the REINFORCED INSULATION does not overstress BASIC INSULATION or SUPPLEMENTARY INSULATION.” The timing diagram in Figure 23 shows the output voltage of the PFM in a VIA package and the downstream regulator’s enable­pin voltage and output voltage of the PRM regulator for the power up and power down sequence. It is recommended to keep the time delay approximately 10 to 20ms. VIA PFM VOUT 48V – 3% PRM UV Turn on Downstream Regulator tDELAY Enable Downstream Regulator VOUT tHOLD-UP Figure 23 — PRM enable hold-off waveforms PFM™ in a VIA™ Package Page 19 of 25 Rev 1.1 08/2018 PFM4414xB6M48D0yAz Summary The final package assembly contains basic insulation from input to case, reinforced insulation from input to output, and functional insulation from output to case. The output of the PFM in a VIA package complies with the requirements of SELV circuits so only functional insulation is required from the output (SELV) to case (PE) because the case is required to be connected to protective earth in the final installation. The construction of the PFM in a VIA package can be summarized by describing it as a “Class II” component installed in a “Class I” subassembly. The reinforced insulation from input to output can only be tested at a basic insulation value of 2121VDC on the completely assembled VIA package. ChiP Isolation Input Output SELV RI Figure 24 — PFM in a ChiP™ package before final assembly in the VIA package VIA PFM Isolation VI ChiP Input Output VIA Input Circuit SELV VIA Output Circuit RI BI PE FI Figure 25 — PFM in a VIA package after final assembly PFM™ in a VIA™ Package Page 20 of 25 Rev 1.1 08/2018 PFM™ in a VIA™ Package Page 21 of 25 .11 2.90 Product outline drawing; product outline drawings are available in .pdf and .dxf formats. 3D mechanical models are available in .pdf and .step formats. Rev 1.1 08/2018 1.65 [41.93] 1.61 [40.93] 1.61 [40.93] 2.17 [55.12] 4414 PFM 3kV 4914 PFM 1.61 [40.93] 4414 BCM - OUT RETURN TO CASE 4414 PFM 1.61 [40.93] 4414 BCM 4414 UHV BCM 1.02 [25.96] 3814 BCM - OUT RETURN TO CASE 1.757 [44.625] 1.658 [42.110] 1.757 [44.625] 1.718 [43.625] 1.277 [32.430] 1.757 [44.625] 1.277 [32.430] 1.277 [32.430] 1.150 [29.200] 1.61 [40.93] 1.02 [25.96] 3714 DCM .788 [20.005] DIM ‘A’ 1.61 [40.93] 3414 DCM DIM ‘B’ DIM 'C' 86(7PP@ 127(6 1.40 35.54 USE TYCO LUG #696049-1 OR EQUIVALENT FOR PRODUCTS WITH - OUT RETURN TO CASE, USE TYCO LUG #2-36161-6 OR EQUIVALENT FOR ALL OTHER PRODUCTS. OUTPUT INSERT (41817) TO BE REMOVED PRIOR TO USE PFM4414xB6M48D0yAz PFM in a VIA Package Chassis-Mount Package Mechanical Drawing PFM™ in a VIA™ Package Page 22 of 25 Rev 1.1 08/2018 SEATING PLANE .11 2.90 .947±.025 24.058±.635 .112±.025 2.846±.635 1.171 29.750 .37±.015 9.40±.381 2 1 DIM 'F' ±.025 [.635] .080 2.032 (2) PL. DIM 'A' 11 10 BOTTOM SIDE DIM 'F' ±.025 [.635] .010 [.254] DIM 'C' (COMPONENT SIDE) TOP VIEW DIM 'B' 13 12 .150 3.810 (2) PL. .15 3.86 (TYP) 4 3 1.65 [41.93] 1.61 [40.93] 1.61 [40.93] 2.17 [55.12] 4414 UHV BCM 4414 PFM 4414 PFM 3kV 4914 PFM .156±.025 3.970±.635 .859±.025 21.810±.635 1.757 [44.625] 1.658 [42.110] 1.757 [44.625] 1.150 [29.200] DIM 'C' 4.91 [124.75] 4.35 [110.55] 4.35 [110.55] 4.35 [110.55] 4.35 [110.55] 3.75 [95.13] 3.38 [85.93] DIM 'D' 4.517 [114.741] 3.957 [100.517] 3.957 [100.517] 3.957 [100.517] 3.957 [100.517] 3.350 [85.092] 2.988 [75.897] 1.40 35.54 DIM 'F' 1.999 [50.777] 1.439 [36.554] 1.439 [36.554] 1.479 [37.554] 1.439 [36.554] 1.439 [36.554] 1.439 [36.554] 6HH3LQ&RQILJXUDWLRQDQG3LQ'HVFULSWLRQVHFWLRQVIRUSLQGHVLJQDWLRQV 8QOHVVRWKHUZLVHVSHFLILHGGLPHQVLRQVDUH,QFK>PP@ 127(6 1.757 [44.625] 1.61 [40.93] 4414 BCM .186±.020 4.720±.508 LONG PINS (4) PL. .107±.020 [2.713±.508] SHORT PINS (4) PL. SEATING PLANE 1.718 [43.625] 1.61 [40.93] 3714 DCM DIM 'B' 3414 DCM .788 [20.005] DIM 'A' 1.61 [40.93] PRODUCT PFM4414xB6M48D0yAz PFM in a VIA Package PCB-Mount Package Mechanical Drawing PFM™ in a VIA™ Package Page 23 of 25 1.171±.003 29.750±.076 .947±.003 24.058±.076 .112±.003 2.846±.076 Rev 1.1 08/2018 .172±.003 4.369±.076 PLATED THRU .064 [1.626] ANNULAR RING (4) PL. DIM 'D' ±.003 [.076] 1.61 [40.93] 2.17 [55.12] 4914 PFM (COMPONEBT SIDE) 12 1.61 [40.93] 4414 PFM 4414 PFM 3kV 13 1.65 [41.93] 4414 UHV BCM DIM 'B' ±.003 [.076] 1.757 [44.625] 1.61 [40.93] 4414 BCM RECOMMENED HOLE PATTERN 10 11 6HH3LQ&RQILJXUDWLRQDQG3LQ'HVFULSWLRQVHFWLRQVIRUSLQGHVLJQDWLRQV 8QOHVVRWKHUZLVHVSHFLILHGGLPHQVLRQVDUH,QFK>PP@ 127(6 1 2 .120±.003 3.048±.076 PLATED THRU .030 [.762] ANNULAR RING (2) PL. DIM 'F' ±.003 [.076] 1.718 [43.625] 1.61 [40.93] 3714 DCM DIM 'B' 3414 DCM 3 4 1.757 [44.625] 1.658 [42.110] 1.757 [44.625] 1.150 [29.200] .788 [20.005] DIM 'A' 1.61 [40.93] PRODUCT DIM 'C' 4.91 [124.75] 4.35 [110.55] 4.35 [110.55] 4.35 [110.55] 4.35 [110.55] 3.75 [95.13] 3.38 [85.93] DIM 'D' .190±.003 4.826±.076 PLATED THRU .030 [.762] ANNULAR RING (2) PL. .859±.003 21.810±.076 DIM 'F' 1.999 [50.777] 1.439 [36.554] 1.439 [36.554] 1.479 [37.554] 1.439 [36.554] 1.439 [36.554] 1.439 [36.554] .156±.003 3.970±.076 4.517 [114.741] 3.957 [100.517] 3.957 [100.517] 3.957 [100.517] 3.957 [100.517] 3.350 [85.092] 2.988 [75.897] PFM4414xB6M48D0yAz PFM in a VIA Package PCB-Mount Package Recommended Land Pattern PFM4414xB6M48D0yAz Revision History Revision Date 1.0 11/06/17 Initial release 1.1 08/31/18 Updated mechanical specifications Updated mechanical drawings PFM™ in a VIA™ Package Page 24 of 25 Description Page Number(s) n/a Rev 1.1 08/2018 13 21 – 23 PFM4414xB6M48D0yAz Vicor’s comprehensive line of power solutions includes high density AC-DC and DC-DC modules and accessory components, fully configurable AC-DC and DC-DC power supplies, and complete custom power systems. Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its use. Vicor makes no representations or warranties with respect to the accuracy or completeness of the contents of this publication. Vicor reserves the right to make changes to any products, specifications, and product descriptions at any time without notice. Information published by Vicor has been checked and is believed to be accurate at the time it was printed; however, Vicor assumes no responsibility for inaccuracies. Testing and other quality controls are used to the extent Vicor deems necessary to support Vicor’s product warranty. Except where mandated by government requirements, testing of all parameters of each product is not necessarily performed. Specifications are subject to change without notice. Visit http://www.vicorpower.com/ac-dc/converters/isolated-ac-dc-converter-pfc for the latest product information. Vicor’s Standard Terms and Conditions and Product Warranty All sales are subject to Vicor’s Standard Terms and Conditions of Sale, and Product Warranty which are available on Vicor’s webpage (http://www.vicorpower.com/termsconditionswarranty) or upon request. Life Support Policy VICOR’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS PRIOR WRITTEN APPROVAL OF THE CHIEF EXECUTIVE OFFICER AND GENERAL COUNSEL OF VICOR CORPORATION. As used herein, life support devices or systems are devices which (a) are intended for surgical implant into the body, or (b) support or sustain life and whose failure to perform when properly used in accordance with instructions for use provided in the labeling can be reasonably expected to result in a significant injury to the user. A critical component is any component in a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system or to affect its safety or effectiveness. Per Vicor Terms and Conditions of Sale, the user of Vicor products and components in life support applications assumes all risks of such use and indemnifies Vicor against all liability and damages. Intellectual Property Notice Vicor and its subsidiaries own Intellectual Property (including issued U.S. and Foreign Patents and pending patent applications) relating to the products described in this data sheet. No license, whether express, implied, or arising by estoppel or otherwise, to any intellectual property rights is granted by this document. Interested parties should contact Vicor’s Intellectual Property Department. The products described on this data sheet are protected by the following U.S. Patents Numbers: Patents Pending. Contact Us: http://www.vicorpower.com/contact-us Vicor Corporation 25 Frontage Road Andover, MA, USA 01810 Tel: 800-735-6200 Fax: 978-475-6715 www.vicorpower.com email Customer Service: custserv@vicorpower.com Technical Support: apps@vicorpower.com ©2017 – 2018 Vicor Corporation. All rights reserved. The Vicor name is a registered trademark of Vicor Corporation. All other trademarks, product names, logos and brands are property of their respective owners. PFM™ in a VIA™ Package Page 25 of 25 Rev 1.1 08/2018
PFM4414VB6M48D0CA0 价格&库存

很抱歉,暂时无法提供与“PFM4414VB6M48D0CA0”相匹配的价格&库存,您可以联系我们找货

免费人工找货