VE-254-MU-BM

Data Sheet BatMod TM Battery Charger Current Source Modules Features • • • • • • • • • • • RoHS compliant (VE versions) Programmable output current Booster versions available Size: 4.6" x 2.4" x 0.5" (116,8 x 61,0 x 12,7 mm) UL, CSA, TÜV Compatible with all major battery types Inputs: 48, 150, 300 Vdc Outputs: 12, 24, 48 Vdc Nominal Analog current monitor Analog overvoltage adjust CE Marked Product Highlights The BatMod combines Vicor’s industry standard package with the flexibility of a power converter whose output voltage and output current may be independently set. BatMod’s allow the user to independently program a constant output current and a maximum float voltage. The float voltage is the point at which the BatMod transitions from constant current to constant voltage. These features make the BatMod an ideal candidate for battery charging and other applications which require a controlled current source. The BatMod is also available in booster versions that enable the designer to create systems capable of multiple kilowatts of output power. With its wide range of input options, the BatMod is compatible with all major battery types. This new current output module finds application in systems where easily programmable current is of primary importance. Consult factory for availability of input/output voltage ranges not shown. Packaging Options SlimMods™, high power density, flangeless packages and FinMods™, featuring integral finned heatsinks. SlimMod: Option suffix: - S Example: VX - XXX - XU - BM - S FinMod: Option suffix: - F1, - F2, - F3 and - F4 Examples: VX - XXX - XU -BM -F1, 0.25"H longitudinal fin VX - XXX - XU -BM -F2, 0.5"H longitudinal fin VX - XXX - XU -BM -F3, 0.25"H transverse fin VX - XXX - XU -BM -F4, 0.5"H transverse fin Specifications (typical TBP = 25°C, nominal line, 75% load, unless otherwise specified) Parameter Nominal input voltage Output current (Refer to safe operating curves on page 2) Rating 48 Vdc, 150 Vdc, 300 Vdc 0 – 14.5 A 0 – 7.25 A 0 – 3.6 A 1–5V 1–5V 0 – 2.5 V 15 V, 30 V, 60 V +/-1% V-Mode: 300 µsec typ. I-Mode: 250 µsec typ. 3,000 VRMS 500 VRMS 1,500 VRMS Notes 42 – 60 V, 100 – 200 V, 200 – 400 V 12 V battery system 24 V battery system 48 V battery system Zero to max. current Zero to full load Zero to FS output 12 V, 24 V, 48 V Output Respectively VNOM for 50 – 100% load changes Current control input Current monitor output Voltage control input Output voltage setpoint Trimmable +10%, -25% Dynamic characteristics Dielectric withstand Input to output Output to baseplate Input to baseplate Part Numbering (typical model: input 300 Vdc, output 12 Vdc at 200 W) V I * - 261 - EU - BM * E = RoHS Module 2 = Driver B = Booster Input Voltage Nominal Range 3 = 48 V 42 – 60 V 5 = 150 V 100 – 200 V 6 = 300 V 200 – 400 V Output Voltage Nominal Range 1 = 12 V 11.25 – 16.5 V 1 3 = 24 V 22.5 – 33.0 V 4 = 48 V 45.0 – 66.0 V 1 Product Grade Temperatures (°C) Grade Operating Storage E = - 10 to + 85 - 20 to + 100 C = - 25 to + 85 - 40 to + 100 I = - 40 to + 85 - 55 to + 100 M = - 55 to + 85 - 65 to + 100 Available in 300 V input only Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 BatMod Battery Charger Current Source Modules Rev. 1.5 Page 1 of 3 Set your site on VICOR at www.vicorpower.com MECHANICAL DIAGRAM .50 (12,7) .30±.015 (7,6)±(0,38) 1.80 (45,7) 4.60 (116,8) 3.60 (91,4) Standard 0.080 (2,0) Dia (2) places Solder plate over copper alloy RoHS 0.080 (2,0) Dia (2) places Matte tin over copper alloy Pin # 1 2 3 4 5 6* 7* 8* 9 Function +In Gate In Gate Out -In +Out VTRIM ITRIM IMON -Out 4 2.10 (53,3) 3 9 BatMod 2 1 8 7 6 5 1.40 1.00 (35,6) .70 (25,4) .40 (17,8) (10,2) .35±.015 (8,9)±(0,38) .15 (3,8) FULL R .15 (3,8) Product ID this surface Standard * Do not connect on booster modules RoHS 0.040 (1,0) Dia (7) places Matte tin over copper alloy 2.40 (61,0) 1.75 (44,5) 0.040 (1,0) Dia (7) places Solder plate over copper alloy 4.20 (106,7) .22 (5,6) MIN .30 (7,6) Min .50 (12,7) .12 (3,0) +.030 (0,76) -.000 (0) .01 Aluminum Base Safe Operating Conditions 18 16.5 V Power Current High Program Exceeded Exceeded Exceeded 36 32 28 24 20 16 12 8 4 16 14 12 Safe Operating Area Maximum 33.0 V Voltage Setpoint Power Current High Program Exceeded Exceeded Exceeded 72 64 56 48 40 32 Maximum 66.0 V Voltage Setpoint High Program Exceeded Current Power Exceeded Exceeded Maximum Voltage Setpoint 13.8 V Minimum 22.5 V Safe Operating Area 27.6 V Volts Minimum 45.0 V Voltage Setpoint Safe Operating Area 55.2 V Minimum Voltage Setpoint Minimum Operating Voltage 11.25 V Volts 8 6 4 2 2 4 6 8 10 12 14 16 Amps 14.5 A Volts 10 Voltage Setpoint 6.9 V* Minimum 13.8 V* Operating Voltage Minimum 27.6 V* Operating 24 Voltage 16 8 1 2 3 45 Amps 6 7 8 7.25 A 0.5 1 1.5 2 2.5 3 3.5 4 Amps 3.6 A 48 V Battery System 12 V Battery System *Maximum recommended battery discharge. 24 V Battery System Typical Applications +IN DC Input GATE IN GATE OUT –In BatMod +Out V TRIM I TRIM I MON –Out + External Control Functions 12 – 48 V Battery – DC Input +IN GATE IN GATE OUT –IN BatMod +OUT V TRIM I TRIM I MON –OUT + External Control Functions Load – Figure 1 — DC Input Battery Charger Figure 2 — DC Input Programmable Current Source Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 BatMod Battery Charger Current Source Modules Rev. 1.5 Page 2 of 3 Set your site on VICOR at www.vicorpower.com Warranty Vicor products are guaranteed for two years from date of shipment against defects in material or workmanship when in normal use and service. This warranty does not extend to products subjected to misuse, accident, or improper application or maintenance. Vicor shall not be liable for collateral or consequential damage. This warranty is extended to the original purchaser only. EXCEPT FOR THE FOREGOING EXPRESS WARRANTY, VICOR MAKES NO WARRANTY, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Vicor will repair or replace defective products in accordance with its own best judgement. For service under this warranty, the buyer must contact Vicor to obtain a Return Material Authorization (RMA) number and shipping instructions. Products returned without prior authorization will be returned to the buyer. The buyer will pay all charges incurred in returning the product to the factory. Vicor will pay all reshipment charges if the product was defective within the terms of this warranty. Information published by Vicor has been carefully checked and is believed to be accurate; however, no responsibility is assumed for inaccuracies. Vicor reserves the right to make changes to any products without further notice to improve reliability, function, or design. Vicor does not assume any liability arising out of the application or use of any product or circuit; neither does it convey any license under its patent rights nor the rights of others. Vicor general policy does not recommend the use of its components in life support applications wherein a failure or malfunction may directly threaten life or injury. Per Vicor Terms and Conditions of Sale, the user of Vicor components in life support applications assumes all risks of such use and indemnifies Vicor against all damages. Vicor s comprehensive line of power solutions includes high density AC-DC and DC-DC modules and accessory components, fully configurable AC-DC and DC-DC power supplies, and complete custom power systems. Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its use. Vicor components are not designed to be used in applications, such as life support systems, wherein a failure or malfunction could result in injury or death. All sales are subject to Vicor’s Terms and Conditions of Sale, which are available upon request. Specifications are subject to change without notice. Intellectual Property Notice Vicor and its subsidiaries own Intellectual Property (including issued U.S. and Foreign Patents and pending patent applications) relating to the products described in this data sheet. Interested parties should contact Vicor's Intellectual Property Department. Vicor Corporation 25 Frontage Road Andover, MA, USA 01810 Tel: 800-735-6200 Fax: 978-475-6715 email Customer Service: custserv@vicorpower.com Technical Support: apps@vicorpower.com Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 BatMod Battery Charger Current Source Modules Rev. 1.5 8/07 Set your site on VICOR at www.vicorpower.com