F l a t PA C
Product Highlights
™
50 to 600W Autoranging AC-DC Switchers
If you’re looking for the convenience of a complete, low profile, agencyapproved switching power supply, look no further. The FlatPAC combines Vicor’s workhorse VI-200 family of DC-DC converters with a modular package and front end subassembly to provide from 50 to 600W of output power from one to three outputs. A flat plate heatsink for use in conduction cooled applications may be specified as an alternate to the standard finned version by adding “CC” to the end of the model number. Vicor’s FlatPAC is also available with a current controlled output using BatMod converter modules of 12, 24, or 48Vdc outputs. This option is specified by appending “BM” or “BC” (for conduction cooled versions) to the end of the FlatPAC model number. The FlatPAC’s contemporary design allows us to configure your order quickly and provide rapid turnaround on standard models. It is truly a complete power solution, enabling you to spend more time designing your system and less time worrying about how to power it.
Features
➤ Microcontroller architecture ➤ Inputs: 115/230Vac autoranging ➤ Meets FCC Part 15, EN55022, Class B conducted emissions ➤ 80-90% efficiency ➤ Any output: 1 to 95Vdc ➤ Module enable/disable (except LU series) ➤ UL, CSA, TÜV, VDE, BABT, CE marked ➤ Remote sense and current limit ➤ BUS OK and AC OK (except LU series) ➤ 40mS ride-through time ➤ OVP and thermal shutdown ➤ 1 output; up to 200W ➤ 1 or 2 outputs; up to 400W ➤ 1, 2, or 3 outputs; up to 600W
FlatPAC Configuration Chart
Typical Model: V I - R U 0 1 1–E U U U–
Input: 115/230Vac; Output 1: 5Vdc at 200W Output 2: 12Vdc at 200W Output 3: 12Vdc at 200W Total Power Single Outputs: 50-200W 200-400W 300-600W Dual Outputs: 100-400W 150-600W Triple Outputs: 150-600W Part No. VI-LU VI-MU VI-NU VI-PU VI-QU VI-RU – – – – – – # of Converters 1 2 3 2 3 3 Dimensions 9.25" x 2.5" x 1.37" (234,8 x 63,5 x 34,8mm) 9.25" x 4.9" x 1.37" (234,8 x 124,5 x 34,8mm) 9.25" x 7.3" x 1.37" (234,8 x 185,4 x 34,8mm) 9.25" x 4.9" x 1.37" (234,8 x 124,5 x 34,8mm) 9.25" x 7.3" x 1.37" (234,8 x 185,4 x 34,8mm) 9.25" x 7.3" x 1.37" (234,8 x 185,4 x 34,8mm)
Input Characteristics
90-132/180-264Vac U = Autoranging Z 2V
Output Voltage
M 10V 1 12V 2 15V 3 24V L 28V J 36V K 40V 4 48V F 72V B 95V Y 3.3V 0 5V X 5.2V V 5.8V T 6.5V R 7.5V
Product Grade
E = 0°C to +85°C Case C = 0°C to +85°C Case I = -30°C to +85°C Case
Output Power/Current
Vout ≥ 5V Y = 50W X = 75W W = 100W V = 150W U = 200W Vout < 5V Y = 10A X = 15A W = 20A V = 30A U = 40A
P 13.8V H 52V
W 5.5V N 18.5V D 85V
Output Power
Vout ≥ 5V W = 100W V = 150W U = 200W S = 300W Q = 400W Vout < 5V W = 20A V = 30A U = 40A S = 60A Q = 80A
Output Power/Current
Vout ≥ 5V S = 300W P = 450W M = 600W Vout < 5V S = 60A P = 90A M = 120A
Options
BC = BatMod/Conduction Cooled BM= BatMod CC = Conduction Cooled
FlatPAC 10/02
1 of 4
FlatPAC Specifications
(Typical at 25°C, nominal line and 75% load, unless otherwise specified.)
Input Characteristics AC line input Autoranging Line frequency
90-132/180-264Vac 47 to 63Hz (C-grade and E-grade) 47 to 440Hz (I-grade)
Inrush current 115Vac operation 1 converter: 16A @ peak line; 2 converters: 23A @ peak line; 3 converters: 39A @ peak line 230Vac operation 1 converter: 32A @ peak line; 2 converters: 47A @ peak line; 3 converters: 78A @ peak line Ride-through time (full load) 90/180Vac low line 5ms minimum 115/230Vac nominal line 40ms minimum AC fail warning time 5ms minimum (low line, full load) AC and BUS OK (2 converter and 3 converter models only) Off state Vce = 70V maximum On state Vcesat = 0.4V maximum @ 1mA (1.5mA max.) Module disable (2 converter and 3 converter models only, optically isolated LED input) Continuous forward current 1 mA to 30mA Forward voltage 1.65V max. at 30mA Dielectric withstand Primary to chassis GND 2,121Vdc Primary to secondary 4,242Vdc Secondary to chassis GND 707Vdc Output Characteristics (applies to each output individually) E-Grade MIN. Setpoint accuracy Load/line regulation Load/line regulation Output temperature drift Long term drift Output ripple 2V 5V 10-48V Output voltage trimming1 Total remote sense compensation OVP setpoint Current limit 2 Short circuit current Thermal Characteristics Efficiency Shutdown temp. — case Operating temp. — case Mechanical Specifications Weight
3
C-, I-Grade MAX. 2% 0.5% 1% MIN. TYP. 0.5% 0.05% 0.2% 0.01 0.02 60mV 2% 0.75% 50% 0.5 115% 105% 20% MAX 1% 0.2% 0.5% 0.02 UNITS VNOM VNOM VNOM %/°C %/1k hours p-p p-p p-p NOTES LL to HL, 10% to Full Load LL to HL, No Load to full load Over rated temperature
TYP. 1%
0.02 0.02 150mV 5% 3% 110%
50% 0.5 125% 105% 20%
100mV 3% 1.5% 110%
20MHz bandwidth 20MHz bandwidth 20MHz bandwidth
Volts 125% 135% 125% 130%
135% 140%
VNOM INOM INOM
0.25V max. neg. leg Recycle power Automatic restart
90
78-88% 95
105 85
90
80-90% 95
105 85
°C °C
Cool and recycle power to restart See Thermal Curves
22.4 (652)
22.4 (652)
Ounces (Grams)
Safety Agency Approvals UL, CSA, TÜV, VDE, IEC 950, CE Marked for low voltage directive, 73/23/EEC Environmental Characteristics/Product Grade Designators Storage temperature -20°C to +100°C (C-grade and E-grade) -55°C to +100°C (I-grade) Operating temperature (case) 0°C to +85°C (C-grade and E-grade) -30°C to +85°C (I-grade) EMI / EMC Characteristics (Performed on selected samples representative of the U Series FlatPac product family.) Conducted emissions, LISN EN 55022 and FCC R&R, Part 15, Subpart B, Class B Electrostatic discharge IEC 801-2, 1991, Level 4; ±8kV Contact, ± 15kV Air Discharge RF radiated immunity, E-field IEC 801-3, 1984; 27MHz to 500MHz, 3 V/M, CW Electrical fast transients/burst EN 61000-4-4, Level 2; ±1kV, Surge immunity EN 61000-4-5, Class 3; ±2kV Line to Ground, ±1kV Line to Line
110,
12V and 15V outputs, trim range ±10%. Consult factory for wider trim range. voltages of 5V or less incorporate foldback current limiting, greater than 5V incorporate straight line current limiting. 3For MU, PU series, multiply value by 2; for NU, QU, RU series, multiply value by 3.
2Output
FlatPAC 10/02
2 of 4
Thermal Curves, 5V Output
FREE AIR 50 LFM 100 LFM 250 LFM 500 LFM 750 LFM 1000 LFM
200 175 150
Output Power (Watts)
400 350 300
600 525 450
Output Power (Watts)
Output Power (Watts)
Output Power (Watts)
Output Power (Watts)
Output Power (Watts)
125 100 75 50 25 0 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 Ambient Temperature (Deg. C) Ambient Temperature (Deg. C)
250 200 150 100 50 0 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 Ambient Temperature (Deg. C) Ambient Temperature (Deg. C)
375 300 225 150 75 0 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 Ambient Temperature (Deg. C) Ambient Temperature (Deg. C)
LU Series
MU, PU Series
NU, QU, RU Series
Thermal Curves, 10 to 48V Output
FREE AIR 50 LFM 100 LFM 250 LFM 500 LFM 750 LFM 1000 LFM
200 175 150
400 350 300
600 525 450
Output Power (Watts) Output Power (Watts)
Output Power (Watts)
Output Power (Watts)
125 100 75 50 25 0 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 Ambient Temperature (Deg. C) Ambient Temperature (Deg. C)
250 200 150 100 50 0 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 Ambient Temperature (Deg. Ambient Temperature(Deg. C) C)
Output Power (Watts)
Output Power (Watts)
375 300 225 150 75 0 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 Ambient Temperature (Deg. C) Ambient Temperature (Deg. C)
LU Series
MU, PU Series
NU, QU, RU Series
Application Circuits
VLINE ≥ 90 (180) Vac AC Line AC OK BUS OK
AC Line Interrupted
T0 T1
T2
T3
T4
Conditions: Full Load 90 (180) Vac, AC Line
MOD DIS – MOD DIS + AC OK – AC OK + BUS OK – BUS OK +
Internal Supervisory Circuits (Optocouplers)
2-Up and 3-Up
Time Interval T0-T1 T2-T3 T2-T4 T3-T4
Min 0 0 5 5
Typ 0.1 40 – –
Max 1.0 – – –
Units ms ms ms ms
Notes Ride-through time Hold-up time AC fail warning time
Power Up and Power Down Sequencing
AC Mains Earth Ground L1 L2/N GND
+O R1 +S Trim –S
R2
1-Up
+ Vout
10K
AC Mains Connections
–O
Vout RTN
Resistor Values for Trimming Standard Output Voltages Nom. Output Voltage 5V 12V 15V 24V 28V 48V Trim Range R1(kΩ) 0.953 15.8 22.1 41.2 48.7 90.9 +10%, -10% R2(kΩ) 90 90 90 90 90 90
Output Trimming
FlatPAC 10/02
3 of 4
Mechanical Drawings
Inputs 1 MOD DIS– 2 MOD DIS+ 3 AC OK– 4 AC OK+ 5 BUS OK– 6 BUS OK+ 7 AC IN L1 8 AC IN L2/N 9 CHASSIS GND Input connector, Amp P/N 644488-6; mating connector, MTA-100 IDC Series Terminals for #16-12 AWG wire
All Models
Measure case temperature this surface.
1.375 ±0.020 34.91 ±0.51 0.50 12.57 9.245 ±0.030 234.82 ±0.76
1.11 28.19
Outputs 10 +OUT (#10-32 Stud) 11 +OUT 12 +SENSE (VTRIM*) 13 TRIM (ITRIM*) 14 –SENSE (IMON*) 15 –OUT 16 –OUT (#10-32 Stud)
Output connector, Amp P/N 644486-5; mating connector, MTA-100 IDC Series
LU Series
MOUNTING HOLE ø 0.15 ±0.01 THRU 4 PLACES
OUTPUT 1
*On FlatPACs with BatMODs only.
2.540 ±0.030 64.52 ±0.76 1.27 32.26
2.156 ±0.010 7 8 54.76 ±0.25 9
10 11 12 13 14 15 16
0.192 ±0.010 4.88 ±0.25 0.18 4.57
6.00 152.4
MU, PU Series
MOUNTING HOLE ø 0.15 ±0.01 THRU 5 PLACES OUTPUT 2 1 2 3 4 5 6
OUTPUT 1
10
+
4.960 ±0.030 125.98 ±0.76 3.83 97.16 1.17 29.72
4.562 ±0.010 115.87 ±0.25
16 10 11 12 13 14 15 16
10 11 12 13 14 15 16 10 11 12 13 14 15 16
2.281 ±0.010 7 57.94 ±0.25 8
9
–
0.199 ±0.010 5.05 ±0.25 0.18 4.57
6.00 152.4
NU, QU, RU Series
MOUNTING HOLE ø 0.15 ±0.01 THRU 6 PLACES 7.380 ±0.030 187.45 ±0.76
OUTPUT 2 OUTPUT 3
OUTPUT 1
10
+
7.000 ±0.010 177.8 ±0.25
1 2 3 4 5 6
16 10
10 11 12 13 14 15 16 10
+
–
10 11 12 13 14 15 16 10 11 12 13 14 15 16 10 11 12 13 14 15 16
5.48 139.19
4.710 ±0.010 119.63 ±0.25 16
OUTPUT 1 OUTPUT 1
16 10 11 12 13 14 15 16 +
1.93 49.02
–
–
0.190 ±0.010 4.83 ±0.25 0.18 4.57
6.00 152.4
FlatPAC 10/02
OUTPUT 1
7 8 9 2.290 ±0.010 58.17 ±0.25
10 11 12 13 14 15 16
OUTPUT 2
12
4 of 4