FX4040G7XX
Vishay
Universal Constant Current Control 1 Channel and 2 Channels The Smallest and Low Profile Constant Current Control 0 - 2.0A, up to 35V, with 170W/in3 Power Density and High Efficiency
FEATURES
• Fully integrated Universal Constant Current Control LED driver • Power density - more than 170W/inch3 • Controlled output current • BGA construction • Temperature range: - 40°C to + 85°C • No external components required • Output power 60W per channel • 2 totally independant channels • Maximum current 2.0A per channel • Low profile The Universal Constant Current Control is a 1&2 channel driver dedicated for optimum performance to drive Power LED s. FX4040 is a complete adjustable system solution for all Power LED s with high current from 20mA up to 2A. The FX4040 provides a constant current without exceeding the applicable LED voltage to ensure the specified LED load life time. The integrated Universal Constant Current Control provides flexibility of utilizing various battery configurations and chemistries such as NiCd, NiMH, or Li+ and fixed power supplies with input voltage up to 35v. An additional flexibility is provided by using external resistors adjusting the constant output current to various LED configurations. The FX4040 Universal Constant Current Control is available in 9-ports BGA package. In order to satisfy the stringent ambient temperature requirements, the Universal Constant Current Control is designed to handle the industrial temperature range of - 40°C to + 85°C.
APPLICATION
• LED lighting • Backlight • Bike lamps • Positioning with LASER LEDs • UV LEDs for ink drying • Infrared LEDs • Headlights and flashlights • Medical instrumentation • General and emergency/alarm lighting • Design and architectural lighting • Interior and runway lights • Outdoor accent lighting • Household appliances
CIRCUIT IDENTIFIER
CIRCUIT IDENTIFIER TYPE G711 G721 SINGLE DOUBLE MAX INPUT VOLTAGE 20V 20V MAX INPUT VOLTAGE WITH ADDITIONAL CAP.* 35V 35V
*Note: For input voltage higher than 20V, a 10µF capacitor (35V rating minimum) must be connected between points R0 and VL
ORDERING INFORMATION
FX FUNCTION SIZE CIRCUIT IDENTIFIER OUTPUT VOLTAGE - ADJ for adjustable version - self selectable output voltage. (see note below) PACKAGING - B1 = 10pcs in bulk; B5 = 50pcs in bulk; T1 = 1000pcs in 13” reel; T2 = 250pcs in 7” reel. For lead (Pb)-free solder please add E2 suffix. * Note: for fixed output current please contact FunctionPAK@vishay.com www.vishay.com 86 For technical questions, contact FunctionPAK@vishay.com For marketing questions, contact FunctionPAK.marketing@vishay.com Document Number: 10138 Revision: 22-Sep-04 4040 G7XX ADJ
FX4040G7XX
Vishay
DIMENSIONS in inches [millimeters]
L A B T Ball Diameter 0.40 ± 0.01 [10 ± 0.25] 0.1 ± 0.01 [2.54 ± 0.25] 0.05 ± 0.01 [1.19 ± 0.25] 0.11 max [2.8 max] 0.03 ± 0.001 [0.762 ± 0.025]
T L
L B
A
B A
BGA
CHANNEL 1
R0 1 2 Vin 6 R01 VL 3 8
CHANNEL 2
R02 4 Vin R0 2 VL 7
VIN
GND 1
LOAD
VIN
GND 9
LOAD
PIN CONFIGURATION
UPPER SIDE CONFIGURATION SINGLE COMPONENT PIN GND Vin VL R0* NC 1 2 3 6 4, 5, 7 - 9 DOUBLE COMPONENT CHANNEL 1 PIN 1 2 3 6 5 DOUBLE COMPONENT CHANNEL 2 PIN 9 8 7 4 5
7 4 1
8 5 2
9 6 3
* Note: R0 can be already built in on request.
RECOMMENDED PAD PATTERN in inches [millimeters]
D
A
D
9
A
0.1 ± 0.01 [2.54 ± 0.25]
0.03 ± 0.001 [0.8 ± 0.02]
A
Document Number: 10138 Revision: 22-Sep-04
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FX4040G7XX
Vishay
STANDARD ELECTRICAL SPECIFICATIONS
PARAMETER Input Voltage G711/G721 Insulation Test Voltage Resistance Leakage Current Output WD* = (Vin -VL) IL UNIT VDC VAC Ω nA W W W W W V VDC °C VDC °C A % gr. °C °C °C °C/WD* - 40 - 55 Tj θJA 150 82 60Hz 60sec VISO = 500 VDC VISO = 500 VDC for 1 component at 25°C ambient temperature for 1 component at 85°C ambient temperature for 2 components at 25°C ambient temperature for 2 components at 85°C ambient temperature at Vin - VL = 0.65V input and output voltage gap 17 above 25°C ambient temperature 17 above 25°C ambient temperature at 25°C ambient temperature - 10 % 750 1 x 1011 5 1.2 0.8 1.2 0.8 60 20 30 120 30 120 2 + 10 % 0.5 + 85 + 125 CONDITION MINIMUM TYPICAL 20 MAXIMUM 35
Power (VL x IL) Vin - VL Voltage G711 Temp at max. power Voltage G721 Temp. at max. power Current Current Tolerance General Package Weight Temperature Operation Storage Operating Junction Temp. Thermal Impedance *Note: WD = Power Dissipated
PIN DESCRIPTION
R0
C0
R0 Vin
VL
GND
PIN Vin GND R0
DESCRIPTION Input supply voltage Ground To be added externally for self selected output current.
V in - VL - 0.55 0.65 l out
RO =
VL
Output current. LED connection
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Document Number: 10138 Revision: 22-Sep-04
FX4040G7XX
Vishay
DEMONSTRATION BOARD TEST SET-UP AND OPERATION
1. Connect the DB according to the circuit drawing below without connecting the LED 2. Use DC power supply, with at least capability of 40V; 2A. 3. For applying up to 35V input voltage please add 10µF (at least 35V rating) between points R0 and VL. 4. Connect R0 resistor between points Vin and R0. 5. Adjust R0 to full CCW. 6. Connect the LED or equivalent resistor value according to the circuit drawing below. 7. Adjust power supply to a minimum of 1V above the LED voltage*. 8. Increase R0 value by adjusting it CW. See how the output current rises. *note: WD**= (Vin - VL) IL < 1.5W Vin - VL = < 20V **WD = Power Dissipation
0.64in (16.3 mm)
RECOMMENDED BOARD LAYOUT
0.1 in (2.54 mm)
8
VISHAY FX4040G7XX B0014
5
Ø Drill size 0.040 in (1.02 mm)
0.1 in (2.54 mm) 0.874 in (22.2 mm) Ø Pad Recommended 0.060 in
1
4
0.1 in (2.54 mm) 0.23in (5.84 mm) 0.31 in (7.9 mm)
Standard Strip 0.1" (2.54 mm) Centers, Double Row All Positions Filled
0.1 in (2.54 mm)
0.016 in (0.41 mm) x
0.031 in (0.79 mm)
Configuration
View from bottom side
PIn 1
Single Component Pin
Double Component Channel 1 Double Component Channel 2 Pin 6, 7 5 4 3 Pin 8 1 2
Channel 2
GND Vin VL R0
Channel 1
5 4 3
R0
C0
R0
C0
5 Vin
3 R0
4 VL A
8 Vin
2 R0
1 VL A
+ GND 6, 7 V
+ GND 6, 7 V
Document Number: 10138 Revision: 22-Sep-04
For technical questions, contact FunctionPAK@vishay.com For marketing questions, contact FunctionPAK.marketing@vishay.com
www.vishay.com 89
FX4040G7XX
Vishay
SOLDERING PROFILE
All of the components must be dried prior to assembly as follows: 1.Samples and package type B1 and B5, bulk components - the recommended drying process is to be done at 125°C for 48 hours. 2. For package type T5 - per JEDEC J-STD-033 level 5. For taped components the recommended drying process is to be done at maximum 70°C.
RECOMMENDED SOLDERING PROFILE
250 217°C/sec Max
200 0.5-1°C/sec Temperature (°C) Time above liquidus 30-90sec
2.5°C/sec Max
150 30-60sec Pre-Heating zone
100
0.5-2.5°C/sec
50
0
50
100
150 Time (sec)
200
250
300
RECOMMENDED LEAD (PB)-FREE SOLDERING PROFILE
240°C ± 5°C
250
200 0.5-1°C/sec Temperature (°C) Time above liquidus 30-90sec
2.5°C/sec Max
150 30-60sec Pre-Heating zone
100
0.5-2.5°C/sec
50
0
50
100
150
200 Time (sec)
250
300
350
400
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Document Number: 10138 Revision: 22-Sep-04
FX4040G7XX
Vishay
TAPE AND REEL INFORMATION PER STANDARD EIA-481-2-A (REVISION OF 481-2 AND INCLUSION OF EIA-481-3)
12.00 + 0.10 [0.472 ± 0.004]
4.00 + 0.10 [1.57 ± 0.004]
Ø 1.50 + 0.10 [0.059 ± 0.004]
2.00 + 0.10 [0.079 ± 0.004]
1.75 + 0.10 [0.069 ± 0.004]
11.50 + 0.10 [0.453 ± 0.004] 24.00 + 0.30 - 0.10 [0.945 + 0.12 - 0.004]
0.343 + 0.013
Ø 1.50 + 0.25 [0.059 ± 0.010]
10.85 + 0.10
6° MAX 3.05 + 0.10
10.74 + 0.10
4° MAX
Ao
Ko
Bo
W3
N1 N L M
W2
Q
W1
REEL DIMENSIONS in millimeters
DIMENSION L M N N1 Q W1 W2 W3 12.8 20.2 1.5 100 24.4 26.4 30.4 27.4 MIN MAX 330 13.2 DIMENSION L M N N1 Q W1 W2 W3 MIN 176 12.8 20.2 1.5 50 24.4 65 26.4 30.4 27.4 MAX 180 13.2
Document Number: 10138 Revision: 22-Sep-04
For technical questions, contact FunctionPAK@vishay.com For marketing questions, contact FunctionPAK.marketing@vishay.com
www.vishay.com 91
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