MAL209636152E3

096 PLL-4TSI Vishay BCcomponents Aluminum Capacitors Power Long Life 4-Terminal Snap-In FEATURES • Polarized aluminum electrolytic capacitors, non-solid electrolyte • Large types, minimized dimensions, cylindrical aluminum case, insulated with a blue sleeve • Pressure relief on the side of the aluminum case • Very long useful life: 5000 hours at 85 °C • Temperature range up to 85 °C • Keyed polarity • Low ESR, high ripple current capability RoHS COMPLIANT Fig.1 Component outlines APPLICATIONS 095 longer life 096 QUICK REFERENCE DATA DESCRIPTION Nominal case size (D x L in mm) Rated capacitance range CR Tolerance on CR Rated voltage range, UR Category temperature range Endurance test at 85 °C Useful life at 85 °C Useful life at 40 °C, 1.4 x IR applied Shelf life at 0 V, 85 °C Based on sectional specification Climatic category IEC 60068 VALUE 35 x 50 to 45 x 100 390 to 2700 µF ± 20 % 350 to 500 V - 40 to + 85 °C 2000 hours 5000 hours 200 000 hours 1000 hours IEC 60384-4/EN130300 40/085/56 • • • • Telecommunication and industrial systems Smoothing and filtering applications Switched mode power supplies Renewable energy power converters • Energy storage in pulse systems • For excellent mounting stability MARKING The capacitors are marked (where possible) with the following information: • Rated capacitance (in µF) • Tolerance code on rated capacitance, code letter in accordance with IEC 60062 (M for ± 20 %) • Rated voltage (in V) • Date code (YYMM) • Name of manufacturer • Code for factory of origin • ‘−’ sign to identify the negative terminal, visible from the top and side of the capacitor • Code number • Climatic category in accordance with IEC 60068 SELECTION CHART FOR CR, UR AND RELEVANT NOMINAL CASE SIZES (Ø D x L in mm) CR (µF) 390 470 560 680 820 35 x 50 40 x 40 35 x 60 40 x 50 35 x 50 40 x 50 35 x 60 40 x 50 35 x 70 40 x 60 35 x 60 40 x 50 35 x 60 40 x 50 35 x 70 40 x 60 45 x 50 35 x 60 40 x 50 35 x 70 40 x 60 35 x 80 40 x 60 35 x 60 35 x 70 40 x 50 35 x 80 40 x 60 35 x 100 40 x 70 45 x 60 UR (V) 350 385 400 420 450 500 35 x 60 35 x 70 35 x 70 40 x 60 35 x 80 40 x 70 35 x 100 40 x 80 40 x 100 45 x 70 1000 Document Number: 28392 Revision: 08-Aug-08 For technical questions, contact: aluminumcaps2@vishay.com www.vishay.com 1 096 PLL-4TSI Vishay BCcomponents Aluminum Capacitors Power Long Life 4-Terminal Snap-In SELECTION CHART FOR CR, UR AND RELEVANT NOMINAL CASE SIZES (Ø D x L in mm) CR (µF) 1200 UR (V) 350 35 x 70 40 x 60 35 x 80 40 x 70 45 x 60 40 x 80 45 x 60 40 x 100 45 x 70 45 x 100 385 35 x 80 40 x 70 40 x 80 45 x 60 40 x 100 45 x 70 40 x 100 45 x 100 400 35 x 80 40 x 70 45 x 60 35 x 100 40 x 80 45 x 70 40 x 100 45 x 80 45 x 100 45 x 100 420 40 x 70 450 40 x 80 45 x 70 40 x 100 45 x 80 45 x 100 500 45 x 100 1500 40 x 100 45 x 70 40 x 100 45 x 80 45 x 100 45 x 100 1800 2200 2700 DIMENSIONS in millimeters AND AVAILABLE FORMS PRINTED WIRING 1 4 2 5 3 2.5 2.5 3 ØD + 1 max. 3 2 - 1 ØD + 1 max. 15 ± 0.1 L+ 5 max. 2 - 2 3 20 ± 0.1 1 L L+ 5 max. 4 1 L CCA976-1 4.9 ± 0.2 7.5 ± 0.1 17.5 ± 0.1 1.3 (4x) MGB267-1 10 ± 0.1 5.1 ± 0.1 17.5 ± 0.1 20 ± 0.1 1.3 (5x) Case Ø D = 35 mm Fig.2 Printed wiring pin version Case Ø D = 35 mm Fig.3 Mounting hole diagram viewed from component side Case Ø D = 40 mm Fig.4 Printed wiring pin version Case Ø D = 40 mm Fig.5 Mounting hole diagram viewed from component side FOUR TERMINAL SNAP-IN 60° 60° 60° B 60° C ØD dummy A dummy 22.5 ± 0.1 2 ± 0.1 (4x) 22.5 Bottom view Lmax. 6.3 ± 1 Dummy terminals (A and C) must be free from the electrical circuit Fig. 6 4-Terminal snap-in Fig. 7 Mounting hole diagram www.vishay.com 2 For technical questions, contact: aluminumcaps2@vishay.com Document Number: 28392 Revision: 08-Aug-08 096 PLL-4TSI Aluminum Capacitors Power Long Life 4-Terminal Snap-In Table 1 Vishay BCcomponents DIMENSIONS in millimeters, MASS AND PACKAGING QUANTITIES NOMINAL CASE SIZE ØDxL 35 x 50 35 x 60 35 x 70 35 x 80 35 x 100 40 x 40 40 x 50 40 x 60 40 x 70 40 x 80 40 x 100 45 x 40 45 x 50 45 x 60 45 x 70 45 x 80 45 x 100 Ø Dmax. 36 36 36 36 36 41 41 41 41 41 41 46 46 46 46 46 46 4T-SI Lmax. 52 62 72 82 102 42 52 62 72 82 102 42 52 62 72 82 102 PW L+5 55 65 75 85 105 45 55 65 75 85 105 MASS (g) 72 91 103 115 151 70 94 118 134 150 176 88 119 150 170 190 250 PACKAGING QUANTITIES (units per box) 50 50 50 25 25 50 50 25 25 25 25 36 36 36 36 36 36 CARDBOARD BOX DIMENSIONS LxWxH 390 x 198 x 60 390 x 198 x 70 390 x 198 x 80 TBD TBD 440 x 223 x 60 440 x 223 x 70 230 x 230 x 80 230 x 230 x 90 230 x 230 x 100 230 x 230 x 120 TBD TBD TBD TBD TBD TBD ELECTRICAL DATA SYMBOL CR IR IL5 ESR Z Note 1. Unless otherwise specified, all electrical values in Tables and apply at Tamb = 20 °C, P = 86 to 106 kPa, RH = 45 to 75 %. DESCRIPTION rated capacitance at 100 Hz rated RMS ripple current at 100 Hz and 85 °C max. leakage current after 5 minutes at UR max. equivalent series resistance at 100 Hz max. impedance at 10 kHz ORDERING EXAMPLE Electrolytic capacitor 096 series 820 µF/385 V; Printed Wiring: Ordering code: MAL2 096 68821 E3 Former 12NC: 2222 096 68821 4-Terminal Snap In: Ordering code: MAL2 096 18821 E3 Former 12NC: 2222 096 18821 ELECTRICAL DATA AND ORDERING INFORMATION UR (V) CR 100 Hz (µF) 820 820 1000 1000 1200 1200 1500 1500 1500 1800 1800 2200 2200 2700 NOMINAL CASE SIZE ØDxL (mm) 35 x 50 40 x 40 35 x 60 40 x 50 35 x 70 40 x 60 35 x 80 40 x 70 45 x 60 40 x 80 45 x 60 40 x 100 45 x 70 45 x 100 IR 100 Hz 85 °C (A) 4.0 3.8 4.7 4.8 5.3 5.4 6.0 6.2 6.3 6.9 6.6 8.2 7.4 9.2 IL(5) 5 min (µA) 578 578 704 704 844 844 1054 1054 1054 1264 1264 1544 1544 1894 ESR 100 Hz (mΩ) 126 134 104 108 87 90 71 73 76 62 68 51 57 44 Z max. 10 kHz (mΩ) 82 90 67 72 57 59 47 49 52 41 48 34 41 30 CATALOG NUMBER MAL2096....... 4T-SI 15821E3 25821E3 15102E3 25102E3 15122E3 25122E3 15152E3 25152E3 35152E3 25182E3 35182E3 25222E3 35222E3 35272E3 PW 65821E3 75821E3 65102E3 75102E3 65122E3 75122E3 65152E3 75152E3 75182E3 75222E3 www.vishay.com 3 350 Document Number: 28392 Revision: 08-Aug-08 For technical questions, contact: aluminumcaps2@vishay.com 096 PLL-4TSI Vishay BCcomponents Aluminum Capacitors Power Long Life 4-Terminal Snap-In ELECTRICAL DATA AND ORDERING INFORMATION UR (V) CR 100 Hz (µF) 680 680 820 820 1000 1000 385 1200 1200 1500 1500 1800 1800 2200 2700 680 680 820 820 1000 1000 1000 1200 400 1200 1200 1500 1500 1500 1800 1800 2200 2700 680 680 820 820 1000 420 1000 1200 1500 1500 1800 1800 2200 NOMINAL CASE SIZE ØDxL (mm) 35 x 50 40 x 50 35 x 60 40 x 50 35 x 70 40 x 60 35 x 80 40 x 70 40 x 80 45 x 60 40 x 100 45 x 70 40 x 100 45 x 100 35 x 60 40 x 50 35 x 60 40 x 50 35 x 70 40 x 60 45 x 50 35 x 80 40 x 70 45 x 60 35 x 100 40 x 80 45 x 70 40 x 100 45 x 80 45 x 100 45 x 100 35 x 60 40 x 50 35 x 70 40 x 60 35 x 80 40 x 60 40 x 70 40 x 100 45 x 70 40 x 100 45 x 80 45 x 100 IR 100 Hz 85 °C (A) 3.7 4.2 4.4 4.5 5.0 5.1 5.5 5.7 6.5 6.2 7.7 7.0 8.2 9.1 4.1 4.2 4.4 4.5 5.0 5.1 5.1 5.5 5.7 5.9 7.1 6.5 6.6 7.7 7.3 8.6 9.1 4.1 4.2 4.6 4.7 5.1 5.1 5.7 7.2 6.6 7.6 7.2 8.5 IL(5) 5 min (µA) 528 528 635 635 774 774 928 928 1159 1159 1390 1390 1698 2083 548 548 660 660 804 804 804 964 964 964 1204 1204 1204 1444 1444 1764 2164 575 575 693 693 844 844 1012 1264 1264 1516 1516 1852 ESR 100 Hz (mΩ) 140 140 116 120 96 99 81 83 68 74 56 62 49 43 134 138 114 119 94 97 103 80 82 85 64 67 69 56 59 48 42 137 141 114 117 95 100 84 66 71 57 60 49 Z max. 10 kHz (mΩ) 88 87 73 76 60 63 51 53 43 50 36 43 32 29 82 85 71 75 59 62 67 50 52 55 40 43 46 35 39 32 29 85 89 71 74 59 64 54 42 48 37 40 33 CATALOG NUMBER MAL2096....... 4T-SI 18681E3 28681E3 18821E3 28821E3 18102E3 28102E3 18122E3 28122E3 28152E3 38152E3 28182E3 38182E3 28222E3 38272E3 16681E3 26681E3 16821E3 26821E3 16102E3 26102E3 36102E3 16122E3 26122E3 36122E3 16152E3 26152E3 36152E3 26182E3 36182E3 36222E3 36272E3 14681E3 24681E3 14821E3 24821E3 14102E3 24102E3 24122E3 24152E3 34152E3 24182E3 34182E3 34222E3 PW 68681E3 78681E3 68821E3 78821E3 68102E3 78102E3 68122E3 78122E3 78152E3 78182E3 78222E3 66681E3 76681E3 66821E3 76821E3 66102E3 76102E3 66122E3 76122E3 66152E3 76152E3 76182E3 64681E3 74681E3 64821E3 74821E3 64102E3 74102E3 74122E3 74152E3 74182E3 - www.vishay.com 4 For technical questions, contact: aluminumcaps2@vishay.com Document Number: 28392 Revision: 08-Aug-08 096 PLL-4TSI Aluminum Capacitors Power Long Life 4-Terminal Snap-In ELECTRICAL DATA AND ORDERING INFORMATION UR (V) CR 100 Hz (µF) 560 680 680 820 820 1000 450 1000 1000 1200 1200 1500 1500 1800 390 470 560 560 680 500 680 820 820 1000 1000 1200 1500 NOMINAL CASE SIZE ØDxL (mm) 35 x 60 35 x 70 40 x 50 35 x 80 40 x 60 35 x 100 40 x 70 45 x 60 40 x 80 45 x 70 40 x 100 45 x 80 45 x 100 35 x 60 35 x 70 35 x 70 40 x 60 35 x 80 40 x 70 35 x 100 40 x 80 40 x 100 45 x 70 45 x 100 45 x 100 IR 100 Hz 85 °C (A) 3.8 4.2 4.2 4.8 4.7 6.0 5.3 5.5 6.0 6.1 7.2 6.8 8.0 2.9 3.3 3.6 3.7 4.1 4.2 5.1 4.7 5.6 5.3 6.4 7.0 IL(5) 5 min (µA) 508 616 616 742 742 904 904 904 1084 1084 1354 1354 1624 394 474 564 564 684 684 824 824 1004 1004 1204 1504 ESR 100 Hz (mΩ) 155 129 136 108 112 89 93 97 78 81 63 67 55 475 395 333 336 275 277 229 231 189 195 160 131 Z max. 10 kHz (mΩ) 94 78 85 66 70 54 58 62 49 52 39 43 35 421 350 296 299 245 247 203 206 169 176 144 118 CATALOG NUMBER MAL2096....... 4T-SI 17561E3 17681E3 27681E3 17821E3 27821E3 17102E3 27102E3 37102E3 27122E3 37122E3 27152E3 37152E3 37182E3 19391E3 19471E3 19561E3 29561E3 19681E3 29681E3 19821E3 29821E3 29102E3 39102E3 39122E3 39152E3 PW 67561E3 67681E3 77681E3 67821E3 77821E3 67102E3 77102E3 77122E3 77152E3 69391E3 69471E3 69561E3 79561E3 69681E3 79681E3 69821E3 79821E3 79102E3 - Vishay BCcomponents ADDITIONAL ELECTRICAL DATA PARAMETER Voltage Surge voltage Reverse voltage Current Leakage current After 1 minute at UR After 5 minutes at UR Inductance Equivalent series inductance (ESL) All case sizes ca. 20 nH IL1 ≤ 0.006 CR x UR + 4 µA IL5 ≤ 0.002 CR x UR + 4 µA ≥ 350 V versions Us = 1.1 x UR Urev ≤ 1 CONDITIONS VALUE Document Number: 28392 Revision: 08-Aug-08 For technical questions, contact: aluminumcaps2@vishay.com www.vishay.com 5 096 PLL-4TSI Vishay BCcomponents Aluminum Capacitors Power Long Life 4-Terminal Snap-In RIPPLE CURRENT AND USEFUL LIFE 2.6 2.4 2.2 IA 2.0 IR 1.8 1.6 1.4 1.2 IA = actual ripple current at 100 Hz. IR = rated ripple current at 100 Hz and 85 °C (1) Useful life at 85 °C and I applied: 5000 hours R CCC205-05 lifetime multiplier (1) 1. 2. 1.0 0.8 0.5 0.0 40 4. 3. 0 6. 20 40 30 10 5 0 0 0 1. 0 50 60 70 80 90 100 Tamb (°C) Fig.8 Table 2 Multiplier of useful life as a function of ambient temperature and ripple current load MULTIPLIER OF RIPPLE CURRENT (IR) AS A FUNCTION OF FREQUENCY FREQUENCY (Hz) 50 100 200 400 1000 10 000 Table 3 IR MULTIPLIER 0.9 1.0 1.2 1.3 1.4 1.5 TEST PROCEDURES AND REQUIREMENTS TEST NAME OF TEST Endurance REFERENCE IEC 60384-4/ EN130300 subclause 4.13 CECC 30301 subclause 4.13 PROCEDURE (quick reference) Tamb = 85 °C; UR applied 2000 hours REQUIREMENTS ΔC/C: ± 10 % ESR ≤ 1.3 x spec. limit Z ≤ 2 x spec. limit IL5 ≤ spec. limit ΔC/C: ± 30 % ESR ≤ 3 x spec. limit Z ≤ 3 x spec. limit IL5 ≤ spec. limit no short or open circuit, no visible damage total failure percentage: ≤ 3 % ΔC/C: ± 10 % ESR ≤ 1.2 x spec. limit IL5 ≤ 2 x spec. limit Useful life Tamb = 85 °C; UR and IR applied; 5000 hours Shelf life IEC 60384-4/ EN130300 subclause 4.17 Tamb = 85 °C; no voltage applied; 1000 hours After test: UR to be applied for 30 minutes 24 to 48 hours before measurement www.vishay.com 6 For technical questions, contact: aluminumcaps2@vishay.com Document Number: 28392 Revision: 08-Aug-08 Legal Disclaimer Notice Vishay Disclaimer All product specifications and data are subject to change without notice. Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively, “Vishay”), disclaim any and all liability for any errors, inaccuracies or incompleteness contained herein or in any other disclosure relating to any product. Vishay disclaims any and all liability arising out of the use or application of any product described herein or of any information provided herein to the maximum extent permitted by law. The product specifications do not expand or otherwise modify Vishay’s terms and conditions of purchase, including but not limited to the warranty expressed therein, which apply to these products. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document or by any conduct of Vishay. The products shown herein are not designed for use in medical, life-saving, or life-sustaining applications unless otherwise expressly indicated. Customers using or selling Vishay products not expressly indicated for use in such applications do so entirely at their own risk and agree to fully indemnify Vishay for any damages arising or resulting from such use or sale. Please contact authorized Vishay personnel to obtain written terms and conditions regarding products designed for such applications. Product names and markings noted herein may be trademarks of their respective owners. Document Number: 91000 Revision: 18-Jul-08 www.vishay.com 1