MAL250014102E3

500 PGP-ST Vishay BCcomponents Aluminum Capacitors Power General Purpose Screw Terminals FEATURES • Polarized aluminum non-solid electrolyte electrolytic capacitors, case, • Large types, cylindrical aluminum insulated with a blue sleeve • Pressure relief in the sealing disc • Efficient design ST STB RoHS COMPLIANT APPLICATIONS • UPS • Energy storage in medical or industrial pulse systems Fig.1 Component outline QUICK REFERENCE DATA DESCRIPTION Nominal case size (Ø D x L in mm) Rated capacitance range, CR Tolerance on CR Rated voltage range, UR Category temperature range Endurance test at 85 °C Useful life at 85 °C Shelf life at 0 V, 85 °C Based on sectional specification Climatic category IEC 60068 VALUE 500 50 x 80 to 90 x 220 1000 to 15 000 µF ± 20 % 400 to 450 V - 40 to + 85 °C 2000 hours 2000 hours 500 hours IEC 60384-4/EN 130300 40/085/56 MARKING The capacitors are marked with the following information: • Rated capacitance (in µF) • Tolerance on rated capacitance, code letter in accordance with IEC 60062 (M for ± 20 %) • Rated voltage (in V) • Date code • Name of manufacturer • Code for factory of origin • Code number SELECTION CHART FOR CR, UR AND RELEVANT NOMINAL CASE SIZES (Ø D x L in mm) CR (µF) 1000 1200 1500 1800 2200 2700 3300 3900 4700 5600 6800 8200 10 000 12 000 15 000 UR (V) 400 50 x 80 50 x 80 50 x 105 50 x 105 50 x 105 65 x 105 65 x 105 65 x 105 65 x 105 76 x 105 76 x 114 76 x 146 90 x 146 76 x 220 90 x 146 76 x 220 90 x 220 420 50 x 80 50 x 80 50 x 105 50 x 105 65 x 105 65 x 105 65 x 105 76 x 105 76 x 114 76 x 130 76 x 146 90 x 146 76 x 220 90 x 220 450 50 x 80 50 x 80 50 x 105 50 x 105 65 x 105 65 x 105 76 x 105 76 x 105 76 x 114 76 x 146 90 x 146 76 x 220 76 x 220 90 x 220 - www.vishay.com 164 For technical questions, contact: aluminumcaps2@vishay.com Document Number: 28390 Revision: 31-Oct-08 500 PGP-ST Aluminum Capacitors Power General Purpose Screw Terminals DIMENSIONS in millimeters AND AVAILABLE FORMS Lt Safety Vent Thread M x S d1 A P B H T Vishay BCcomponents L lb Mb D D Fig. 2A: Standard M5 disc: screw terminal (ST) and screw terminal bolt nut (STB) Lt Safety Vent Thread M x S d1 B P B H T D L lb D Mb Fig. 2B: High current M6 disc: screw terminal (ST) and screw terminal bolt nut (STB) Maximum permissible torque which may be applied to the termination screws: 2 Nm for M5; 2.5 Nm for M6 For accessories refer to datasheet “Mounting Accessories”. The capacitors are delivered with screws and washers. Table 1 DIMENSIONS in millimeters, MASS AND PACKAGING QUANTITIES DESIGN DRAWING L ± 1 Lt ± 1 D ± 1 P ± 0.3 T ± 0.2 H ± 0.3 B ± 0.3 d1 ± 0.1 82.8 104.8 104.8 104.8 105.8 105.8 115.8 115.8 145.8 145.8 219.8 219.8 150.1 218.1 88.8 110.8 110.7 109.2 111.7 110.2 121.7 120.2 151.7 150.2 225.7 224.2 155.4 223.4 51.0 51.0 65.0 65.0 76.4 76.4 76.4 76.4 76.4 76.4 76.4 76.4 89.4 89.4 22.2 22.2 28.5 28.5 31.8 31.8 31.8 31.8 31.8 31.8 31.8 31.8 31.8 31.8 7.1 7.1 7.0 5.5 7.0 5.5 7.0 5.5 7.0 5.5 7.0 5.5 7.9 7.9 4.8 4.8 4.6 3.5 4.6 3.5 4.6 3.5 4.6 3.5 4.6 3.5 0.0 0.0 11.0 11.0 11.9 18.0 11.7 18.3 11.7 18.3 11.7 18.3 11.7 18.3 13.0 13.0 7.9 7.9 7.9 13.0 7.9 13.0 7.9 13.0 7.9 13.0 7.9 13.0 13.0 13.0 M M5 M5 M5 M6 M5 M6 M5 M6 M5 M6 M5 M6 M6 M6 S-0 9.5 9.5 9.5 8.5 9.5 8.5 9.5 8.5 9.5 8.5 9.5 8.5 10.0 10.0 Mb M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 lb ± 0.1 MASS PACKING (g) QTY 16.0 200 25 16.0 300 25 16.0 480 16 16.0 480 16 16.0 700 12 16.0 700 12 16.0 800 12 16.0 800 12 16.0 1000 12 16.0 1000 12 16.0 1500 10 16.0 1500 10 16.0 1300 10 16.0 2000 10 50 x 80 2A 50 x 105 2A 65 x 105 2A 65 x 105 HC 2B 76 x 105 2A 76 x 105 HC 2B 76 x 114 2A 76 x 114 HC 2B 76 x 146 2A 76 x 146 HC 2B 76 x 220 2A 76 x 220 HC 2B 90 x 146 HC 2B 90 x 220 HC 2B Notes • For bolt version holds: 1. L = L standard - 0.5 mm 2. Lt = Lt standard - 0.5 mm ELECTRICAL DATA SYMBOL CR IR IL5 ESR Z DESCRIPTION rated capacitance at 100 Hz, tolerance ± 20 % rated RMS ripple current at 100 Hz, 85 °C max. leakage current after 5 minutes at UR max. equivalent series resistance at 100 Hz max. impedance at 10 kHz ORDERING EXAMPLE Electrolytic capacitor 500 series 4700 µF/400 V; ± 20 % Nominal case size: Ø 76 x 105 mm; STB version; high post M5 disc Ordering code: MAL2 500 56472 E3 Former 12NC: 2222 500 56472 Note • Unless otherwise specified, all electrical values in Tables 2 and 3 apply at Tamb = 20 °C, P = 86 to 106 kPa, RH = 45 to 75 % Document Number: 28390 Revision: 31-Oct-08 For technical questions, contact: aluminumcaps2@vishay.com www.vishay.com 165 500 PGP-ST Vishay BCcomponents Table 2 Aluminum Capacitors Power General Purpose Screw Terminals ELECTRICAL DATA AND ORDERING INFORMATION UR (V) CR 100 Hz (µF) 1000 1200 1500 1800 2200 2200 2700 3300 3900 4700 5600 6800 8200 10 000 10 000 12 000 15 000 1000 1200 1500 1800 2200 2700 3300 3900 4700 5600 6800 8200 10 000 15 000 1000 1200 1500 1800 2200 2700 3300 3900 4700 5600 6800 8200 10 000 12 000 NOMINAL IR CASE 120 Hz SIZE 85 °C ØDxL (A) (mm) 50 x 80 50 x 80 50 x 105 50 x 105 50 x 105 65 x 105 65 x 105 65 x 105 65 x 105 76 x 105 76 x 114 76 x 146 90 x 146 76 x 220 90 x 146 76 x 220 90 x 220 50 x 80 50 x 80 50 x 105 50 x 105 65 x 105 65 x 105 65 x 105 76 x 105 76 x 114 76 x 130 76 x 146 90 x 146 76 x 220 90 x 220 50 x 80 50 x 80 50 x 105 50 x 105 65 x 105 65 x 105 76 x 105 76 x 105 76 x 114 76 x 146 90 x 146 76 x 220 76 x 220 90 x 220 4.2 4.5 5.1 5.6 6.3 7.4 7.9 8.9 9.4 11.1 12.1 13.6 17.7 17.0 19.3 17.8 23.6 4.3 4.6 5.3 5.7 7.5 8.1 9.1 10.7 11.7 12.8 13.8 17.6 17.3 24.1 4.2 4.5 5.3 5.9 7.4 8.3 9.9 10.5 11.5 12.8 16.6 16.0 17.0 22.1 IR 120 Hz 40 °C (A) 11.2 12.0 14.1 15.1 17.1 19.9 21.5 24.0 25.5 30.0 32.6 36.6 47.7 45.8 52.2 48.1 63.7 11.5 12.4 14.4 15.3 20.4 21.9 24.6 28.8 31.5 34.6 37.2 47.6 46.6 65.0 11.3 12.1 14.2 15.9 20.0 22.5 26.8 28.4 31.0 34.6 44.8 43.3 45.8 59.5 IL5 5 min (mA) 0.80 0.96 1.20 1.44 1.76 1.76 2.16 2.64 3.12 3.76 4.48 5.44 6.56 8.00 8.00 9.60 12.00 0.84 1.01 1.26 1.52 1.85 2.27 2.78 3.28 3.95 4.71 5.72 6.89 8.40 12.60 0.90 1.08 1.35 1.62 1.98 2.43 2.97 3.51 4.23 5.04 6.12 7.38 9.00 10.80 ESR max. 120 Hz (mΩ) 125 107 86 73 58 58 49 39 34 30 26 21 16 15 13 13 9 105 90 72 62 49 42 33 29 25 21 18 14 13 8 126 100 79 64 54 43 37 32 28 23 17 16 14 10 Z max. 10 kHz (mΩ) 98 85 68 59 46 46 39 31 28 25 21 18 13 12 11 11 8 74 65 52 46 35 31 24 22 19 16 14 10 10 6 88 76 61 48 41 33 28 25 22 18 13 13 11 8 HIGH POST M5 DISC ORDERING ORDERING CODE ST CODE STB MAL2500....... MAL2500....... 26102E3 16122E3 16152E3 16182E3 16222E3 26222E3 16272E3 16332E3 16392E3 16472E3 16562E3 16682E3 16103E3 16123E3 14102E3 14122E3 14152E3 14182E3 14222E3 14272E3 14332E3 14392E3 14472E3 14562E3 14682E3 14103E3 17102E3 17122E3 17152E3 17182E3 17222E3 17272E3 17332E3 17392E3 17472E3 17562E3 17822E3 17103E3 66102E3 56122E3 56152E3 56182E3 56222E3 66222E3 56272E3 56332E3 56392E3 56472E3 56562E3 56682E3 56103E3 56123E3 54102E3 54122E3 54152E3 54182E3 54222E3 54272E3 54332E3 54392E3 54472E3 54562E3 54682E3 54103E3 57102E3 57122E3 57152E3 57182E3 57222E3 57272E3 57332E3 57392E3 57472E3 57562E3 57822E3 57103E3 HIGH CURRENT M6 DISC ORDERING CODE ST MAL2500....... 46222E3 36272E3 36332E3 36392E3 36472E3 36562E3 36682E3 36822E3 36103E3 46103E3 36123E3 36153E3 34222E3 34272E3 34332E3 34392E3 34472E3 34562E3 34682E3 34822E3 34103E3 34153E3 37222E3 37272E3 37332E3 37392E3 37472E3 37562E3 37682E3 37822E3 37103E3 37123E3 ORDERING CODE STB MAL2500....... 86222E3 76272E3 76332E3 76392E3 76472E3 76562E3 76682E3 76822E3 76103E3 86103E3 76123E3 76153E3 74222E3 74272E3 74332E3 74392E3 74472E3 74562E3 74682E3 74822E3 74103E3 74153E3 77222E3 77272E3 77332E3 77392E3 77472E3 77562E3 77682E3 77822E3 77103E3 77123E3 400 420 450 www.vishay.com 166 For technical questions, contact: aluminumcaps2@vishay.com Document Number: 28390 Revision: 31-Oct-08 500 PGP-ST Aluminum Capacitors Power General Purpose Screw Terminals ADDITIONAL ELECTRICAL DATA PARAMETER Voltage Surge voltage Reverse voltage Current Leakage current Inductance Case Ø D = 50 mm Equivalent series inductance (ESL) Case Ø D = 65 mm Case Ø D = 76 mm Case Ø D = 90 mm Table 3 typ. 16 nH typ. 19 nH typ. 20 nH typ. 20 nH After 1 minute at UR After 5 minutes at UR IL1 ≤ 0.006 CR x UR + 4 µA IL5 ≤ 0.002 CR x UR + 4 µA ≥ 400 V versions Us = 1.1 x UR Urev ≤ 1 V CONDITIONS VALUE Vishay BCcomponents MULTIPLIER OF RIPPLE CURRENT (IR) AS A FUNCTION OF FREQUENCY FREQUENCY (Hz) 60 100 120 500 1000 ≥ 10 000 Table 4 IR MULTIPLIER 500 0.70 0.95 1.00 1.20 1.30 1.40 MULTIPLIER OF RIPPLE CURRENT (IR) AS A FUNCTION OF TEMPERATURE TEMPERATURE (°C) 40 60 70 85 Table 5 IR MULTIPLIER 2.7 2.0 1.7 1.0 TEST PROCEDURES AND REQUIREMENTS TEST NAME OF TEST Endurance REFERENCE IEC 60384-4/ EN130300 subclause 4.13 CECC 30301 subclause 1.8.1 PROCEDURE (quick reference) Tamb = 85 °C; UR applied; 2000 hours REQUIREMENTS ΔC/C: ± 10 % ESR ≤ 1.3 x spec. limit Z ≤ 2 x spec. limit IL5 ≤ spec. limit ΔC/C: ± 30 % ESR ≤ 3 x spec. limit Z ≤ 3 x spec. limit IL5 ≤ spec. limit no short or open circuit, no visible damage total failure percentage: ≤ 3 % ΔC/C: ± 10 % ESR ≤ 1.2 x spec. limit IL5 ≤ 2 x spec. limit Useful life Tamb = 85 °C; UR and IR applied; 2000 hours Shelf life (storage at high temperature) IEC 60384-4/ EN130300 subclause 4.17 Tamb = 85 °C; no voltage applied; 500 hours After test: UR to be applied for 30 minutes, 24 to 48 hours before measurement Document Number: 28390 Revision: 31-Oct-08 For technical questions, contact: aluminumcaps2@vishay.com www.vishay.com 167 Legal Disclaimer Notice Vishay Disclaimer All product specifications and data are subject to change without notice. Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively, “Vishay”), disclaim any and all liability for any errors, inaccuracies or incompleteness contained herein or in any other disclosure relating to any product. Vishay disclaims any and all liability arising out of the use or application of any product described herein or of any information provided herein to the maximum extent permitted by law. The product specifications do not expand or otherwise modify Vishay’s terms and conditions of purchase, including but not limited to the warranty expressed therein, which apply to these products. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document or by any conduct of Vishay. The products shown herein are not designed for use in medical, life-saving, or life-sustaining applications unless otherwise expressly indicated. Customers using or selling Vishay products not expressly indicated for use in such applications do so entirely at their own risk and agree to fully indemnify Vishay for any damages arising or resulting from such use or sale. Please contact authorized Vishay personnel to obtain written terms and conditions regarding products designed for such applications. Product names and markings noted herein may be trademarks of their respective owners. Document Number: 91000 Revision: 18-Jul-08 www.vishay.com 1