Military and Space Established Reliability
Vishay Foil Resistors
Bulk Metal® Foil Technology RNC90Y and RNC90Z (Z-Foil) to MIL-PRF-55182/9
FEATURES
• QPL product with established reliability (ER): meets requirements of MIL-PRF-55182/9 • Load life stability: ± 0.005 % for 2000 h, 0.3 W at + 125 °C • Temperature coefficient of resistance (TCR): ± 2 ppm/°C max. (- 55 °C to + 175 °C) • Resistance tolerance: to ± 0.005 % • Thermal EMF: < 0.1 µV/°C • Qualified resistance range: 4.99 Ω to 121 kΩ (RNC90Y) 30.1 Ω to 121 kΩ (RNC90Z) • Specially conditioned non-QPL resistors available See data sheet “Improved Performance Tested” • Fast thermal stabilization • Rise time: 1 ns without ringing • Special coatings that provide a cushioning layer which isolates the resistive element from external stresses and moisture • Electrostatic discharge (ESD) above 25 000 V • Non inductive, non capacitive design • Current noise < - 42 dB • Prototype sample available from 72 h
INTRODUCTION
Vishay Military Established Reliability resistors are available in resistance values from 4.99 Ω through 121 kΩ and for tolerances from ± 0.005 % to ± 1.0 %. The same resistors are also available as a non-qualified product for customers desiring higher or lower resistance values and the same or better performance capabilities. (See table 2) Both the qualified and the non-qualified version are manufactured on the same production line facilities and are subjected to the same process, lot control, conditioning, and GRP A (100 %) screening. Qualified versions receive additional MIL Group B and C testing.
TABLE 1 - SPECIFICATIONS COMPARISON
SPECIFICATION RNC90Y (QUALIFIED) RNC90Z (QUALIFIED) S555 (NON-QUALIFIED) Z555 (NON-QUALIFIED) MIL-PRF-55182/9 MIL-PRF-55182/9 VISHAY PERFORMANCE VISHAY PERFORMANCE CHARACTERISTIC Y LIMITS CHARACTERISTIC Z LIMITS LIMITS LIMITS ± 5 ppm/°C ± 2 ppm/°C ± 5 ppm/°C ± 3 ppm/°C ± 2.5 ppm/°C ± 2 ppm/°C (- 55 °C to + 125 °C) (- 55 °C to + 175 °C) (- 55 °C to + 125 °C) ± 10 ppm/°C (- 55 °C to + 125 °C) (+ 125 °C to + 175 °C) 4.99 Ω to > 25 Ω to 4.99 Ω to 121 kΩ 30.1 Ω to 121 kΩ 1 Ω to 150 kΩ > 80 Ω 25 Ω 80 Ω Level R Level R Not specified Not specified
Temperature Coefficient of Resistance Resistance Range Failure Rate Load-Life Stability 0.3 W at + 125 °C at 2000 h at 10 000 h Current Noise High-Frequency Operation Rise Time Inductance3) (L) Capacitance (C) Voltage Coefficient Working Voltage4) Thermal EMF5)
± 0.05 % maximum ΔR ± 0.5 % maximum ΔR Not specified
± 0.05 % maximum ΔR ± 0.5 % maximum ΔR Not specified
± 0.015 % maximum ΔR2) ± 0.05 % maximum ΔR2) - 40 dB minimum 1.0 ns at 1 kΩ 0.1 µH maximum 0.08 µH typical 1.0 pF maximum 0.5 pF typical 0.0001 %/V 300 V maximum 0.1 µV/°C maximum 1 µV/W maximum
± 0.015 % maximum ΔR2) ± 0.05 % maximum ΔR2) - 40 dB minimum 1.0 ns at 1 kΩ 0.1 µH maximum 0.08 µH typical 1.0 pF maximum 0.5 pF typical 0.0001 %/V 300 V maximum 0.1 µV/°C maximum 1 µV/W maximum
Not specified Not specified Not specified 0.0005 %/V 300 V maximum Not specified
Not specified Not specified Not specified 0.0005 %/V 300 V maximum Not specified
Notes 1. Qualification and failure rate verification test data is maintained by Vishay Foil and is available upon request. Lot traceability and identification data is maintained by Vishay Foil for 7 years. 2. Load life ΔR Maximum can be reduced by 80 % through Enhanced Reliability Testing (ERT). Consult Vishay Applications Engineering for details. 3. Inductance (L) due mainly to the leads. 4. Not to exceed power rating of resistor. 5. µV/°C relates to EMF due to lead temperature differences and µV/W due to power applied to the resistor. 6. 0.200" (5.08 mm) lead spacing available - specify RNC90T for RNC90Y, and RNC90S for RNC90Z. Document Number: 63007 Revision: 03-Sep-08 For any questions, contact: foil@vishay.com www.vishay.com 1
Military and Space Established Reliability
Vishay Foil Resistors
Bulk Metal® Foil Technology RNC90Y and RNC90Z (Z-Foil) to MIL-PRF-55182/9
FIGURE 1 - COMPARISON OF RNC90Y TO RNC90Z TEMPERATURE COEFFICIENT OF RESISTANCE
+ 1000
RNC90Y
+ 1000
+ 1000
RNC90Z
+ 1000
+ 500 + 400
ΔR/R (ppm)
ΔR/R (ppm)
+ 160 0 - 160
+ 300 + 200
0
- 200 - 300
- 400
- 500
- 1000 - 55 25 Temperature (°C) 125
- 1000 175
- 1000 - 55 25 Temperature (°C) 125
- 1000 175
Specification ± 5 ppm/°C ± 10 ppm/°C
Specification ± 2 ppm/°C
FIGURE 2 - TRIMMING TO VALUES (Conceptual Illustration)
FIGURE 3 - POWER DERATING CURVE
+ 70 °C
Interloop Capacitance Reduction in Series
Current Path Before Trimming Current Path After Trimming Trimming Process Removes this Material from Shorting Strip Area Changing Current Path and Increasing Resistance
Percent of Rated Power
200 150 100 50 0 - 50 Rated Power
Mutual Inductance Reduction due to Change in Current Direction
- 25
0
+ 25 + 50 + 75 + 100 + 125 + 150 + 175 Ambient Temperature °C
Note: Foil shown in black, etched spaces in white
FIGURE 4 - IMPRINTING AND DIMENSIONS
RNC90Y and RNC90Z Military Approved Resistors Front View
L
VISHAY 1 8 612 XXXXX J
Side View
Manufacturers Identification Number W Resistance Tolerance Code Lead Material #22 AWG (0.025 Dia.) Solder Coated Copper
Rear View
Model Number
XXXXX 100R01 B R
H Mfr. Code 07 11
Resistance Value Code Failure Rate Code (Not Present If Non-Qualified) LL
ST Jan Designator (Non Present If Non-Qualified) SW
B
Factory Year Week
LS
1)
Note 1. 0.200" (5.08 mm) lead spacing available - specify RNC90T for RNC90Y, and RNC90S for RNC90Z
www.vishay.com 2
For any questions, contact: foil@vishay.com
Document Number: 63007 Revision: 03-Sep-08
Military and Space Established Reliability
Bulk Metal® Foil Technology Vishay Foil Resistors RNC90Y and RNC90Z (Z-Foil) to MIL-PRF-55182/9
TABLE 2 - MODEL SELECTION
STANDARD RESISTANCE TOLERANCE TIGHTEST LOOSEST % % 30.1 to 121K ± 0.005 ± 1.0 16.2 to 30.0 ± 0.05 ± 1.0 RNC90Y 4.99 to 16.0 ± 0.1 ± 1.0 RNC90Z 30.1 to 121K ± 0.005 ± 1.0 30.1 to 121K ± 0.005 ± 1.0 20 to < 30.1 ± 0.01 ± 1.0 5 to < 20 ± 0.05 ± 1.0 S555 (NON QPL) 2 to < 5 ± 0.1 ± 1.0 1 to < 2 ± 0.5 ± 1.0 > 121K to 150K ± 0.005 ± 1.0 30.1 to 121K ± 0.005 ± 1.0 Z555 20 to < 30.1 ± 0.01 ± 1.0 (NON QPL) 4.99 to < 20R ± 0.05 ± 1.0 Note MODEL NUMBER RESISTANCE RANGE (Ω) FAILURE RATE M, P, R (See Table 3) AVERAGE WEIGHT (g) at + 70 °C at + 125 ° C 0.6 W 0.6 W 0.3 W 0.3 W 0.6 0.6 W: 0.105 ± 0.010 L: 0.300 ± 0.010 H: 0.326 ± 0.010 ST: 0.015 ± 0.005 SW: 0.040 ± 0.005 LL: 1.000 ± 0.125 LS: 0.150 ± 0.005 2.67 ± 0.25 7.62 ± 0.25 8.28 ± 0.25 0.38 ± 0.13 1.02 ± 0.13 25.4 ± 3.18 3.81 ± 0.13 AMBIENT POWER RATING DIMENSIONS INCHES mm
-
0.6 W
0.3 W
0.6
-
0.4 W 0.6 W
0.2 W 0.3 W
0.6 0.6
• S555 and Z555 units are manufactured on the same production line facilities and are subjected to all the same process and lot control requirements imposed on RNC90Y (Z) version, as well as all of the special screening, environmental conditioning and documentation stipulations outlined in MIL-PRF 55182/9
TABLE 3 - GLOBAL PART NUMBER INFORMATION
NEW GLOBAL PART NUMBER: Y1189100R500AR0L (preferred part number format) DENOTES PRECISION Y VALUE R=Ω K = kΩ LIFE FAILURE RATE (LFR) R = ± 0.01 % P = ± 0.1 % M = ± 1.0 % AER* 0 = standard 1 - 999 = custom
Y
1
1
8
9
1
0
0
R
5
0
0
A
R
0
L
PRODUCT CODE 1189 = RNC90Z 0089 = RNC90Y 1508 = RNC90T 1506 = RNC90S 0088 = S555 1288 = Z555
RESISTANCE TOLERANCE V = ± 0.005 % T = ± 0.01 % A = ± 0.05 % B = ± 0.1 % D = ± 0.5 % F = ± 1.0 %
PACKAGING L = bulk pack R = tape and reel
FOR EXAMPLE: ABOVE GLOBAL ORDER Y1189 100R500 A R 0 L: TYPE: RNC90Z VALUE: 100.5 Ω ABSOLUTE TOLERANCE: ± 0.05 % LIFE FAILURE RATE (LFR): ± 0.01 % AER: standard PACKAGING: bulk pack HISTORICAL PART NUMBER: RNC90Z 100R50 A R B (will continue to be used) RNC90Z MODEL RNC90Z RNC90S RNC90Y RNC90T S555 Z555 Note * For non-standard requests, please contact application engineering. Document Number: 63007 Revision: 03-Sep-08 For any questions, contact: foil@vishay.com www.vishay.com 3 100R50 OHMIC VALUE 100.5 Ω A RESISTANCE TOLERANCE V = ± 0.005 % T = ± 0.01 % A = ± 0.05 % B = ± 0.1 % D = ± 0.5 % F = ± 1.0 % R LIFE FAILURE RATE (LFR) R = ± 0.01 % P = ± 0.1 % M = ± 1.0 % B PACKAGING B = bulk pack
Military and Space Established Reliability
Vishay Foil Resistors
Bulk Metal® Foil Technology RNC90Y and RNC90Z (Z-Foil) to MIL-PRF-55182/9
CAGE #18612
“Commercial and Government Entity” Formerly “FSCM”
The response of military and non military grade resistors to environmental stresses can be made better by “Improved Performance Testing” (IPT). The IPT part will see burn-in and cycling that removes the “knee” from the normal drift of non IPT parts. (See Table 4 for the improvement to expect in military parts when calling for Vishay recommended screening). Users should be aware that IPT testing renders the part non QPL and so a 3XXXXX part number will be assigned by Vishay. Consult Applications Engineering for details and ordering advice.
TABLE 4 - IMPROVED PERFORMANCE TESTING (NON-QPL APPROVED) VS. QPL
TEST GROUP I TEST Power Conditioning Thermal Shock and Overload Combined Resistance Temperature Characteristic Low Temperature Storage Low Temperature Operation Terminal Strength DWV Insulation Resistance Resistance to Soldering Heat Moisture Resistance Shock Vibration Load Life at + 125 °C; 2000 h Load Life at + 125 °C; 10 000 h + 85 °C Power Rating + 70 °C Power Rating + 25 °C Power Rating Storage Life High Temperature Exposure Max. Allowance Reactance Current Noise Voltage Coefficient Thermal EMF not done 4.8.2 4.8.3 4.8.9 RNC90Y MIL-PRF-55182/9 METHOD PARAGRAPH LIMITS ± 0.05 % ± 5 ppm/°C VISHAY IMPROVED PERFORMANCE TESTING (IPT) LIMITS ± 0.0025 % ± 0.0025 % ± 0.0025 % < ± 2 ppm/°C (- 55 °C to + 125 °C) (Can be sorted for tighter tracking) ± 0.0025 % ± 0.0025 % ± 0.001 % ± 0.001 % > 104 MΩ ± 0.001 % ± 0.015 % ± 0.0025 % ± 0.0025 % ± 0.005 % (50 ppm) ± 0.015 % (150 ppm) ± 0.005 % (50 ppm) ± 0.005 % (50 ppm) ± 0.005 % (50 ppm) ± 0.0025 % ± 0.005 %
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