TSOP6230_08

TSOP62.. Vishay Semiconductors IR Receiver Modules for Remote Control Systems FEATURES • Photo detector and preamplifier in one package • Internal filter for PCM frequency • Continuous data transmission possible 3 4 16797 • TTL and CMOS compatibility • Output active low • Low power consumption • High immunity against ambient light • Low power consumption • Lead (Pb)-free component e3 1 2 MECHANICAL DATA Pinning 1 = GND, 2 = GND, 3 = VS, 4 = OUT • Component in accordance to RoHS 2002/95/EC and WEEE 2002/96/EC DESCRIPTION The TSOP62.. series are miniaturized SMD-IR receiver modules for infrared remote control systems. PIN diode and preamplifier are assembled on lead frame, the epoxy package is designed as IR filter. The demodulated output signal can be directly decoded by a microprocessor. TSOP62.. is the standard IR remote control SMD-receiver series, supporting all major transmission codes. This component has not been qualified according to automotive specifications. SPECIAL FEATURES • Improved immunity against ambient light • Suitable burst length ≥ 10 cycles/burst • Taping available for top view and side view assembly PARTS TABLE CARRIER FREQUENCY 30 kHz 33 kHz 36 kHz 36.7 kHz 38 kHz 40 kHz 56 kHz STANDARD APPLICATIONS (AGC2/AGC8) TSOP6230 TSOP6233 TSOP6236 TSOP6237 TSOP6238 TSOP6240 TSOP6256 BLOCK DIAGRAM 3 30 k Ω Demo dulator VS 4 Input AGC Band pass OUT APPLICATION CIRCUIT 16842 Circuit Transmitter with TSALxxxx TSOPxxxx VS R1 = 100 Ω C1 = 4.7 µF µC + VS OUT GND VO GND 1; 2 PIN 16839 Control circuit GND R1 and C1 recommended to suppress power supply disturbances. The output voltage should not be hold continuously at a voltage below VO = 3.3 V by the external circuit. www.vishay.com 200 Document Number: 82177 Rev. 1.7, 20-Aug-08 TSOP62.. IR Receiver Modules for Remote Control Systems ABSOLUTE MAXIMUM RATINGS (1) PARAMETER Supply voltage (pin 3) Supply current (pin 3) Output voltage (pin 4) Output current (pin 4) Junction temperature Storage temperature range Operating temperature range Power consumption Note (1) T amb = 25 °C, unless otherwise specified Tamb ≤ 85 °C TEST CONDITION SYMBOL VS IS VO IO Tj Tstg Tamb Ptot VALUE - 0.3 to + 6.0 5 - 0.3 to + 6.0 15 100 - 40 to + 100 - 25 to + 85 50 UNIT V mA V mA °C °C °C mW Vishay Semiconductors ELECTRICAL AND OPTICAL CHARACTERISTICS (1) PARAMETER Supply current Supply voltage Transmission distance Output voltage low (pin 4) Minimum irradiance (30 to 40 kHz) Minimum irradiance (56 kHz) Maximum irradiance Directivity (1) TEST CONDITION VS = 5 V, Ev = 0 VS = 5 V, Ev = 40 klx, sunlight Ev = 0, test signal see fig. 1, IR diode TSAL6200, IF = 400 mA IOSL = 0.5 mA, Ee = 0.7 test signal see fig. 1 mW/m2, SYMBOL ISD ISH VS d VOSL Ee min. Ee min. Ee max. ϕ1/2 MIN. 0.8 4.5 TYP. 1.1 1.4 MAX. 1.5 5.5 UNIT mA mA V m 35 250 0.35 0.4 30 ± 50 0.5 0.6 mV mW/m2 mW/m2 W/m2 deg Pulse width tolerance: tpi - 5/fo < tpo < tpi + 6/fo, test signal see fig. 1 Pulse width tolerance: tpi - 5/fo < tpo < tpi + 6/fo, test signal see fig. 1 tpi - 5/fo < tpo < tpi + 6/fo, test signal see fig. 1 Angle of half transmission distance Note Tamb = 25 °C, unless otherwise specified TYPICAL CHARACTERISTICS Tamb = 25 °C, unless otherwise specified Ee Optical Test Signal (IR diode TSAL6200, IF = 0.4 A, 30 pulses, f = f0, t = 10 ms) 1.0 0.9 Output Pulse t po - Output Pulse Width (ms) 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0.0 0.1 1 10 100 1000 10 000 = 950 nm, optical test signal, fig. 1 Input Burst Duration t tpi * * tpi VO VOH VOL td1 ) T 10/f0 is recommended for optimal function 16110 Output Signal 1) 2) 7/f0 < td < 15/f0 tpi - 5/f0 < tpo < tpi + 6/f 0 tpo2 ) t 16908 Ee - Irradiance (mW/m²) Fig. 1 - Output Function Fig. 2 - Pulse Length and Sensitivity in Dark Ambient Document Number: 82177 Rev. 1.7, 20-Aug-08 www.vishay.com 201 TSOP62.. Vishay Semiconductors IR Receiver Modules for Remote Control Systems Ee min. - Threshold Irradiance (mW/m2) Ee Optical Test Signal 4.0 3.5 3.0 2.5 2.0 1.5 1.0 0.5 0.0 0.01 0.1 1 10 100 Ambient, = 950 nm Correlation with ambient light sources: 10 W/m2 1.4 klx (Std.illum.A, T= 2855 K) 10 W/m2 8.2 klx (Daylight, T = 5900 K) 600 µs t = 60 ms Output Signal, (see fig. 4) 600 µs t 94 8134 VO VOH VOL t on t off t 16911 E - Ambient DC Irradiance (W/m 2) Fig. 3 - Output Function Fig. 6 - Sensitivity in Bright Ambient Ton ,Toff - Output Pulse Width (ms) 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0.0 0.1 1 10 100 1000 10 000 = 950 nm, optical test signal, fig. 3 Toff Ton Ee min. - Threshold Irradiance (mW/m²) 1.0 2.0 f = fo 1.5 f = 10 kHz 1.0 f = 1 kHz 0.5 f = 100 Hz 0.0 0.1 1 10 100 1000 16909 Ee - Irradiance (mW/m²) 16912 VsRMS - AC Voltage on DC Supply Voltage (mV) Fig. 4 - Output Pulse Diagram Fig. 7 - Sensitivity vs. Supply Voltage Disturbances 1.2 Ee min. - Threshold Irradiance (mW/m²) 2.0 E e min./Ee - Rel. Responsivity 1.0 0.8 0.6 0.4 0.2 0.0 0.7 0.9 1.1 1.3 f = f0 ± 5 % Δ f(3 dB) = f0/10 f(E) = f0 1.6 1.2 0.8 0.4 0.0 0.0 0.4 0.8 1.2 1.6 2.0 16925 f/f0 - Relative Frequency 94 8147 E - Field Strength of Disturbance (kV/m) Fig. 5 - Frequency Dependence of Responsivity Fig. 8 - Sensitivity vs. Electric Field Disturbances www.vishay.com 202 Document Number: 82177 Rev. 1.7, 20-Aug-08 TSOP62.. IR Receiver Modules for Remote Control Systems Vishay Semiconductors 0.8 0.7 Max. Envelope Duty Cycle 0.6 0° 10° 20° 30° 40° 0.5 0.4 0.3 0.2 0.1 0.0 0 f = 38 kHz, Ee = 2 mW/m2 1.0 0.9 0.8 50° 60° 70° 0.7 80° 16913 20 40 60 80 100 120 Burst Length (number of cycles/burst) 0.6 16801 0.4 0.2 0 0.2 0.4 0.6 d rel - Relative Transmission Distance Fig. 9 - Max. Envelope Duty Cycle vs. Burst Length Fig. 12 - Directivity Ee min. - Threshold Irradiance (mW/m²) 0.6 0.5 0.4 0.3 0.2 0.1 0.0 - 30 - 15 0 15 30 45 60 75 90 Sensitivity in dark ambient 16918 Tamb - Ambient Temperature (°C) Fig. 10 - Sensitivity vs. Ambient Temperature 1.2 S ( λ) rel - Relative Spectral Sensitivity 1.0 0.8 0.6 0.4 0.2 0.0 750 850 950 1050 1150 16919 λ - Wavelength (nm) Fig. 11 - Relative Spectral Sensitivity vs. Wavelength Document Number: 82177 Rev. 1.7, 20-Aug-08 www.vishay.com 203 TSOP62.. Vishay Semiconductors SUITABLE DATA FORMAT The circuit of the TSOP62.. is designed so that unexpected output pulses due to noise or disturbance signals are avoided. A bandpass filter, an integrator stage and an automatic gain control are used to suppress such disturbances. The distinguishing mark between data signal and disturbance signal are carrier frequency, burst length and duty cycle. The data signal should fulfill the following conditions: • Carrier frequency should be close to center frequency of the bandpass (e.g. 38 kHz) • Burst length should be 10 cycles/burst or longer • After each burst which is between 10 cycles and 70 cycles a gap time of at least 14 cycles is necessary • For each burst which is longer than 1.8 ms a corresponding gap time is necessary at some time in the data stream. This gap time should be at least 4 times longer than the burst • Up to 800 short bursts per second can be received continuously Some examples for suitable data format are: NEC code (repetitive pulse), NEC code (repetitive data), Toshiba Micom Format, Sharp code, RC5 Code, RC6 code, R-2000 code, Sony code. When a disturbance signal is applied to the TSOP62.. it can still receive the data signal. However the sensitivity is reduced to that level that no unexpected pulses will occur. Some examples for such disturbance signals which are suppressed by the TSOP62.. are: • DC light (e.g. from tungsten bulb or sunlight) • Continuous signal at 38 kHz or at any other frequency • Signals from fluorescent lamps with electronic ballast with high or low modulation (see figure 13 or 14) IR Signal 16920 IR Receiver Modules for Remote Control Systems IR Signal IR Signal from Fluorescent Lamp with Low Modulation 0 5 10 15 20 Time (ms) Fig. 13 - IR Signal from Fluorescent Lamp with Low Modulation IR Signal from Fluorescent Lamp with High Modulation 0 16921 10 10 15 20 Time (ms) Fig. 14 - IR Signal from Fluorescent Lamp with High Modulation www.vishay.com 204 Document Number: 82177 Rev. 1.7, 20-Aug-08 TSOP62.. IR Receiver Modules for Remote Control Systems PACKAGE DIMENSIONS in millimeters Vishay Semiconductors 16629 ASSEMBLY INSTRUCTIONS Reflow Soldering • Reflow soldering must be done within 72 h while stored under a max. temperature of 30 °C, 60 % RH after opening the dry pack envelope • Set the furnace temperatures for pre-heating and heating in accordance with the reflow temperature profile as shown in the diagram. Excercise extreme care to keep the maximum temperature below 260 °C. The temperature shown in the profile means the temperature at the device surface. Since there is a temperature difference between the component and the circuit board, it should be verified that the temperature of the device is accurately being measured • Handling after reflow should be done only after the work surface has been cooled off Manual Soldering • Use a soldering iron of 25 W or less. Adjust the temperature of the soldering iron below 300 °C • Finish soldering within 3 s • Handle products only after the temperature has cooled off Document Number: 82177 Rev. 1.7, 20-Aug-08 www.vishay.com 205 TSOP62.. Vishay Semiconductors IR Receiver Modules for Remote Control Systems VISHAY LEAD (Pb)-FREE REFLOW SOLDER PROFILE 300 250 200 T (°C) max. 20 s 150 max. 120 s 100 max. Ramp Up 3 °C/s 50 0 0 19800 255 °C 240 °C 217 °C max. 260 °C 245 °C max. 100 s max. Ramp Down 6 °C/s 50 100 150 t (s) 200 250 300 max. 2 cycles allowed TAPING VERSION TSOP..TT Dimensions in millimeters 16584 www.vishay.com 206 Document Number: 82177 Rev. 1.7, 20-Aug-08 TSOP62.. IR Receiver Modules for Remote Control Systems TAPING VERSION TSOP..TR Dimensions in millimeters Vishay Semiconductors 16585 Document Number: 82177 Rev. 1.7, 20-Aug-08 www.vishay.com 207 TSOP62.. Vishay Semiconductors REEL DIMENSIONS in millimeters IR Receiver Modules for Remote Control Systems 16734 LEADER AND TRAILER Dimensions in millimeters Trailer no devices devices Leader no devices End Start min. 200 min. 400 96 11818 COVER TAPE PEEL STRENGTH According to DIN EN 60286-3 0.1 to 1.3 N 300 ± 10 mm/min. 165° to 180° peel angle LABEL Standard bar code labels for finished goods The standard bar code labels are product labels and used for identification of goods. The finished goods are packed in final packing area. The standard packing units are labeled with standard bar code labels before transported as finished goods to warehouses. The labels are on each packing unit and contain Vishay Semiconductor GmbH specific data. www.vishay.com 208 Document Number: 82177 Rev. 1.7, 20-Aug-08 TSOP62.. IR Receiver Modules for Remote Control Systems Vishay Semiconductors VISHAY SEMICONDUCTOR GMBH STANDARD BAR CODE PRODUCT LABEL (Finished Goods) PLAIN WRITING Item-description Item-number Selection-code LOT-/serial-number Data-code Plant-code Quantity Accepted by Packed by Mixed code indicator Origin LONG BAR CODE TOP Item-number Plant-code Sequence-number Quantity Total length SHORT BAR CODE BOTTOM Selection-code Data-code Batch-number Filter Total length ABBREVIATION INO SEL BATCH COD PTC QTY ACC PCK MIXED CODE xxxxxxx+ TYPE N N X N TYPE X N X LENGTH 18 8 3 10 3 (YWW) 2 8 Company logo LENGTH 8 2 3 8 21 LENGTH 3 3 10 1 17 DRY PACKING The reel is packed in an anti-humidity bag to protect the devices from absorbing moisture during transportation and storage. Aluminum bag Label After more than 72 h under these conditions moisture content will be too high for reflow soldering. In case of moisture absorption, the devices will recover to the former condition by drying under the following condition: 192 h at 40 °C + 5 °C/- 0 °C and < 5 % RH (dry air/nitrogen) or 96 h at 60 °C + 5 °C and < 5 % RH for all device containers or 24 h at 125 °C + 5 °C not suitable for reel or tubes. An EIA JEDEC standard JESD22-A112 level 4 label is included on all dry bags. Reel 15973 FINAL PACKING The sealed reel is packed into a cardboard box. A secondary cardboard box is used for shipping purposes. RECOMMENDED METHOD OF STORAGE Dry box storage is recommended as soon as the aluminum bag has been opened to prevent moisture absorption. The following conditions should be observed, if dry boxes are not available: • Storage temperature 10 °C to 30 °C • Storage humidity ≤ 60 % RH max. Document Number: 82177 Rev. 1.7, 20-Aug-08 Example of JESD22-A112 level 4 label www.vishay.com 209 16943 TSOP62.. Vishay Semiconductors ESD PRECAUTION Proper storage and handling procedures should be followed to prevent ESD damage to the devices especially when they are removed from the antistatic shielding bag. Electro-static sensitive devices warning labels are on the packaging. IR Receiver Modules for Remote Control Systems VISHAY SEMICONDUCTORS STANDARD BAR CODE LABELS The Vishay Semiconductors standard bar code labels are printed at final packing areas. The labels are on each packing unit and contain Vishay Semiconductors specific data. 16962 www.vishay.com 210 Document Number: 82177 Rev. 1.7, 20-Aug-08 TSOP62.. IR Receiver Modules for Remote Control Systems OZONE DEPLETING SUBSTANCES POLICY STATEMENT It is the policy of Vishay Semiconductor GmbH to 1. Meet all present and future national and international statutory requirements. 2. Regularly and continuously improve the performance of our products, processes, distribution and operating systems with respect to their impact on the health and safety of our employees and the public, as well as their impact on the environment. It is particular concern to control or eliminate releases of those substances into the atmosphere which are known as ozone depleting substances (ODSs). The Montreal Protocol (1987) and its London Amendments (1990) intend to severely restrict the use of ODSs and forbid their use within the next ten years. Various national and international initiatives are pressing for an earlier ban on these substances. Vishay Semiconductor GmbH has been able to use its policy of continuous improvements to eliminate the use of ODSs listed in the following documents. 1. Annex A, B and list of transitional substances of the Montreal Protocol and the London Amendments respectively. 2. Class I and II ozone depleting substances in the Clean Air Act Amendments of 1990 by the Environmental Protection Agency (EPA) in the USA. 3. Council Decision 88/540/EEC and 91/690/EEC Annex A, B and C (transitional substances) respectively. Vishay Semiconductor GmbH can certify that our semiconductors are not manufactured with ozone depleting substances and do not contain such substances. Vishay Semiconductors We reserve the right to make changes to improve technical design and may do so without further notice. Parameters can vary in different applications. All operating parameters must be validated for each customer application by the customer. Should the buyer use Vishay Semiconductors products for any unintended or unauthorized application, the buyer shall indemnify Vishay Semiconductors against all claims, costs, damages, and expenses, arising out of, directly or indirectly, any claim of personal damage, injury or death associated with such unintended or unauthorized use. Vishay Semiconductor GmbH, P.O.B. 3535, D-74025 Heilbronn, Germany Document Number: 82177 Rev. 1.7, 20-Aug-08 www.vishay.com 211 Legal Disclaimer Notice Vishay Disclaimer All product specifications and data are subject to change without notice. Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively, “Vishay”), disclaim any and all liability for any errors, inaccuracies or incompleteness contained herein or in any other disclosure relating to any product. Vishay disclaims any and all liability arising out of the use or application of any product described herein or of any information provided herein to the maximum extent permitted by law. The product specifications do not expand or otherwise modify Vishay’s terms and conditions of purchase, including but not limited to the warranty expressed therein, which apply to these products. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document or by any conduct of Vishay. The products shown herein are not designed for use in medical, life-saving, or life-sustaining applications unless otherwise expressly indicated. Customers using or selling Vishay products not expressly indicated for use in such applications do so entirely at their own risk and agree to fully indemnify Vishay for any damages arising or resulting from such use or sale. Please contact authorized Vishay personnel to obtain written terms and conditions regarding products designed for such applications. Product names and markings noted herein may be trademarks of their respective owners. Document Number: 91000 Revision: 18-Jul-08 www.vishay.com 1