Datasheet
HDC RockStar®
HighPower Series
2 5 0 / 5 50A
NEW
Weidmuller’s new line of HDC RockStar HighPower
Connectors is an innovative and maintenance-free
pluggable solution for power transmission. The
modular design creates a flexible construction
process that allows multiple contact and shielding
options to be produced for a wide range of
power applications.
• Modular design offers application flexibility in one platform
• 1, 2, 3 and 4 pole configurable options
• Plug connector meets DIN EN 61373 Cat 2 requirement
• Electrical Rating: 4000V/3 -4/0AWG/250A & 550A
• Stainless Steel mounting hardware with screw-down
locking mechanism
• 100% Submersible
Weidmuller, Canada
Weidmuller, Mexico
Weidmuller, United States
10 Spy Court
Markham, Ontario L3R 5H6
Telephone: (800) 268-4080
Facsimile: (877) 300-5635
Email: info1@weidmuller.ca
Website: www.weidmuller.ca
Blvd. Hermanos Serdán 698
Col. San Rafael Oriente
Puebla, Puebla, Mexico
C.P. 72029
Telephone: 01 222 2686267
Facsimile: 01 222 2686219
Email: clientes@weidmuller.com.mx
Website: www.weidmuller.com.mx
821 Southlake Blvd.
Richmond, Virginia 23236
Telephone: (800) 849-9343
Facsimile: (804) 379-2593
Email: info@weidmuller.com
Website: www.weidmuller.com
T h e N e w R o c k S t a r ®
Technical data
Standards
Series HighPower 250A
HighPower - Series
Series HighPower 550A
Mounting frame
No. of Poles
1-, 2-, 3-, 4- poles
1-, 2-, 3- poles
Crimp
250A
Crimp
550A
4000V (4800V)*
3000V
4000V (4800V)*
3000V
4000V (4800V)*
3000V
4000V (4800V)*
3000V
25 kV
15 kV
OV 3
PD 2 (PD 3)*1
25 kV
15 kV
OV 3
PD 2 (PD 3)*1
Isolation material
PA66 glass
fiber-reinforced
PA66 glass
fiber-reinforced
Copper alloy
Copper alloy,
passivated silver
Copper alloy,
passivated silver
V-0
I3 F2
V-0
1010 Ω
-50º C … +120º C
V-0
I3 F2
V-0
1010 Ω
-50º C … +120º C
Rated insulation voltage
(Maximum operating voltage)
Flammability
to UL94
to NFF 16-101 / NFF 16-102
DIN 5010 Part 2
Insulation resistance
Temperature
Note:
* 4800V depending on the application
*1 in the HDC housing the contacts are protected for additional pollution and condensation,
the entire connector can be used with degree of PD 3
2
Accessories
Material
DIN EN 50124-1
based DIN EN 61984
DIN EN 50155
DIN EN 61373 KAT 2
Wire connection
Rated Current
AC Conductor - Conductor
AC Conductor - grounded housing
DC Conductor - Conductor
DC Conductor - grounded housing
Rated impulse voltage
Conductor - Conductor
Conductor - grounded housing
Overvoltage category
pollution degree
Material
Technical data
Shield lever
Finger safe protection
Surface
Mounting frame
Shield lever
Finger safe protection
Technical data
Stainless Steel
Steel, zinc
PA66
Natural
Natural
red
Housings
Safety category DIN EN 60529
IP68 in the locked housing
Color
RAL 9005 (black)
Surface Treatment
Locking element
powder - Surtec
Screw
Material
Tightening Torque
Gasket
Temperature
Material
Housing
Surface mounting frame
Technical data
M8
Stainless Steel
11 Nm
silicon rubber
-50º C … +120º C
Aluminum die casting, corrosion resistant
Stainless Steel
Cable glands
Material
Cable glands
Sealing
Temperature
Protection class
nickel-plated brass or stainless steel
TPE
-40ºC … +130ºC
IP68
T h e N e w R o c k S t a r ®
HighPower - Series
Crimp - contact (250A)
Male
Crimp - contact (550A)
Male
Clamping range
Designation
Part No.
Clamping range
Designation
Part No.
25²
HDC HP 250 M 25
1079690000
50²
HDC HP 550 M 50
1157800000
35²
50²
50² (Contact Isolation)
HDC HP 250 M 35
HDC HP 250 M 50
HDC HP 250 M 50 PE
1079680000
1119080000
1220850000
95²
120²
150²
HDC HP 550 M 95
HDC HP 550 M 120
HDC HP 550 M 150
1079790000
1079780000
1191100000
70²
HDC HP 250 M 70
1119090000
185²
HDC HP 550 M 185
1120580000
95²
HDC HP 250 M 95
1119100000
240²
HDC HP 550 M 240
1125900000
Female
Female
Clamping range
Designation
Part No.
Clamping range
Designation
Part No.
25²
HDC HP 250 F 25
1079720000
50²
HDC HP 550 F 50
1177100000
35²
50²
50² (Contact Isolation)
HDC HP 250 F 35
HDC HP 250 F 50
HDC HP 250 F 50 PE
1079730000
1079740000
1220840000
95²
120²
150²
HDC HP 550 F 95
HDC HP 550 F 120
HDC HP 550 F 150
1079610000
1079620000
1079630000
70²
HDC HP 250 F 70
1079750000
185²
HDC HP 550 F 185
1079640000
95²
HDC HP 250 F 95
1079770000
240²
HDC HP 550 F 240
1120600000
Note: In the version described here, the crimp contacts can be used for crimp connections with flexible, stranded and finely insulated copper wires (according to DIN 48201 Part 1 and DIN57 2905
VDE 0295) or with crimping inserts (according to DIN 48063 Part 1, 3 and 4). We would be glad to customize the crimp contact to fit your requirements.
Housings (250A and 550A)
Base housing
Plug hood
Bulkhead
Type
Designation
Part No.
Plug hood housing
HDC IP68 HP 24B TO
1079930000
Base housing
Bulkhead housing
HDC IP68 HP 24B AS S
HDC IP68 HP 24B A
1079920000
1120040000
End plate without thread
HDC IP68 HP 24B MD
1119950000
End plate 3 threads M40
End plate 3 threads M32
End plate 3 threads M25
End plate 4 threads M25*
End plate 2 threads M40
End plate 2 threads M32
End plate 2 threads M25
End plate 4 threads M25*
HDC IP68 HP 24B MD 3M40
HDC IP68 HP 24B MD 3M32
HDC IP68 HP 24B MD 3M25
HDC IP68 24B MD 4M25 T1
HDC IP68 HP 24B MD 2M40
HDC IP68 HP 24B MD 2M32
HDC IP68 HP 24B MD 2M25
HDC IP68 24B MD 4M25 T2
1119970000
1119980000
1079910000
1160450000
1119990000
1120000000
1120010000
1220860000
Type
Designation
Part No.
Mounting frame BG 3 for 1 HP250 Female
HDC 06B HP250 MPL1 TYP1
1103680000
Mounting frame BG 3 for 1 HP250 Male
HDC 06B HP250 MPL1 TYP2
1103730000
Mounting frame BG 8 for 2 HP250 Female
HDC 24B HP250 MPL2 TYP1
1103690000
Mounting frame BG 8 for 2 HP250 Male
Mounting frame BG 8 for 3 HP250 Female
Mounting frame BG 8 for 3 HP250 Male
Mounting frame BG 8 for 3 HP250 Female + PE
Mounting frame BG 8 for 3 HP250 Male + PE
Mounting frame BG 8 for 4 HP250 Female
Mounting frame BG 8 for 4 HP250 Male
HDC 24B HP250 MPL2 TYP2
HDC 24B HP250 MPL3 TYP1
HDC 24B HP250 MPL3 TYP2
HDC 24B HP250 MPL4PE T1
HDC 24B HP250 MPL4PE T2
HDC 24B HP250 MPL4 TYP1
HDC 24B HP250 MPL4 TYP2
1103740000
1079640000
1103750000
1212890000
1212910000
1160430000
1160440000
Shield Lever Size 8 for 2 x 25²
Shield Lever Size 8 for 3 x 25²
Shield Lever Size 8 for 4 X 25²
Shield Lever Size 8 for 4 X 25²
Shield Lever Size 8 for 2 X 35²
Shield Lever Size 8 for 3 X 35²
Shield Lever Size 8 for 4 X 35²
Shield Lever Size 8 for 4 X 35²
Shield Lever Size 8 for 2 x 50²
Shield Lever Size 8 for 3 x 50²
Shield Lever Size 8 for 4 X 50²
Shield Lever Size 8 for 4 X 50²
Shield Lever Size 8 for 2 X 70²
Shield Lever Size 8 for 3 x 70²
Shield Lever Size 8 for 4 X 70²
Shield Lever Size 8 for 4 x 70²
Shield Lever Size 8 for 2 X 95²
Shield Lever Size 8 for 3 x 95²
Shield Lever Size 8 for 4 X 95²
Shield Lever Size 8 for 4 X 95²
HDC 24B SL 2X25
HDC 24B SL 3X25
HDC 24B SL 4X25 T1
HDC 24B SL 4X25 T2
HDC 24B SL 2X35
HDC 24B SL 3X35
HDC 24B SL 4X35 T1
HDC 24B SL 4X35 T2
HDC 24B SL 2X50
HDC 24B SL 3X50
HDC 24B SL 4X50 T1
HDC 24B SL 4X50 T2
HDC 24B SL 2X70
HDC 24B SL 3X70
HDC 24B SL 4X70 T1
HDC 24B SL 4X70 T2
HDC 24B SL 2X95
HDC 24B SL 3X95
HDC 24B SL 4X95 T1
HDC 24B SL 4X95 T2
1160410000
1160390000
1220770000
1220820000
1232740000
1232720000
1232770000
1232790000
1160420000
1160400000
1220760000
1220810000
1232750000
1232730000
1232760000
1232780000
1119900000
1079650000
1220750000
1220790000
* Can only be used with 250A contacts
Accessories (250A)
End plate
Mounting frame
Shield lever
WSM - Metal Cable Tie tool Part No. 774470000
3
T h e N e w R o c k S t a r ®
Mounting frame
Shield lever
HighPower - Series
Accessories (550A)
Type
Mounting frame BG 8 for 2 HP 550 Female
Mounting frame BG 8 for 2 HP 550 Male
Mounting frame BG 8 for 3 HP 550 Female
Mounting frame BG 8 for 3 HP 550 Male
Designation
HDC 24B HP550 MPL2 TYP1
HDC 24B HP550 MPL2 TYP2
HDC 24B HP550 MPL3 TYP1
HDC 24B HP550 MPL3 TYP2
Part No.
1130710000
1130770000
1130720000
1130780000
Shield Lever Size 8 for 3 x 952
Shield Lever Size 8 for 3 x 1202
Shield Lever Size 8 for 3 x 1502
Shield Lever Size 8 for 3 x 1852
Shield Lever Size 8 for 3 x 2402
Shield Lever Size 8 for 2 x 952
Shield Lever Size 8 for 2 x 1202
Shield Lever Size 8 for 2 x 1502
Shield Lever Size 8 for 2 x 1852
Shield Lever Size 8 for 2 x 2402
HDC HP 24B SL 3X95
HDC HP 24B SL 3X120
HDC 24B SL 3X150
HDC 24B SL 3X185
HDC 24B SL 3X240
HDC 24B SL 2X95
HDC 24B SL 2X150
HDC 24B SL 2X150
HDC 24B SL 2X185
HDC 24B SL 2X240
1079650000
1079650000
1119880000
1119880000
1119890000
1119900000
1119900000
1119910000
1119910000
1119920000
Type
finger protection set HP 250
finger protection set HP 550
Designation
HDC HP 250 SHOCKPROTEC
HDC HP 550 SHOCKPROTEC
Part No.
1120130000
1120140000
Cable Gland M25, Stainless Steel, clamping range 11-20
Cable Gland M32, Stainless Steel, clamping range 15-25
Cable Gland M40, Stainless Steel, clamping range 20-32
VGM25-SS68 11-20 BG
VGM32-SS68 15-25 BG
VGM40-SS68 20-32 BG
1193570000
1193580000
1193590000
Cable Gland M25, Brass, nickel - plated, clamping range 11-20
Cable Gland M32, Brass, nickel - plated, clamping range 15-25
Cable Gland M40, Brass, nickel - plated, clamping range 20-32
VGM25-MS68 11-20 BG
VGM25-MS68 11-20 BG
VGM40-MS68 20-32 BG
1193600000
1193610000
1193620000
WSM - Metal Cable Tie tool Part No. 774470000
Accessories (250A & 550A)
Finger protection
Cable gland
Crimping Tool
MTR 160
MTR 300
Type
Designation
Part No.
Crimping tool 10 … 240mm²
MTR 160
9017250000
Crimp 25², Crimp width 7.0 mm
MTR 160 25HEX
9020920000
Crimp 35², Crimp width 7.0 mm
MTR 160 35HEX, Die Set*
9020930000
Crimp 50², Crimp width 7.0 mm
Crimp 70², Crimp width 7.0 mm
Crimp 95², Crimp width 7.0 mm
Crimp 120², Crimp width 7.0 mm
Crimp 150², Crimp width 7.0 mm
Crimp 120², Crimp width 7.0 mm
Crimp 120², Crimp width 7.0 mm
Crimping tool 10 … 300 mm²
Crimp 25², Crimp width 7.0 mm
Crimp 35², Crimp width 7.0 mm
Crimp 50², Crimp width 7.0 mm
Crimp 70², Crimp width 7.0 mm
Crimp 95², Crimp width 7.0 mm
Crimp 120², Crimp width 7.0 mm
Crimp 150², Crimp width 7.0 mm
Crimp 120², Crimp width 7.0 mm
Crimp 120², Crimp width 7.0 mm
MTR 160 50HEX
MTR 160 70HEX
MTR 160 95HEX
MTR 160 120HEX
MTR 160 120HEX
MTR 160 120HEX
MTR 160 120HEX
MTR 300
MTR 300 25HEX
MTR 300 35HEX, Die Set*
MTR 300 50HEX
MTR 300 70HEX
MTR 300 95HEX
MTR 300 120HEX
MTR 300 120HEX
MTR 300 120HEX
MTR 300 120HEX
9020940000
9020950000
9020960000
9020970000
9020980000
9020990000
9021000000
9021390000
9021450000
9021460000
9021470000
9021480000
9022290000
9022300000
9022310000
9022320000
9022330000
* Die Sets designed for copper tube cable lugs and connectors to DIN 46235.
4
Subject to technical changes • 01/12-1M-LIT1112