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Enclosures and cable glands Catalogue 2013/2014 Let’s connect. Klippon® – enclosure system The World of Industrial Connectivity As experienced experts we support our customers and partners around the world with products, solutions and services in the industrial environment of power, signal and data. Immerse yourself in our world of Industrial Connectivity. Let’s connect. DATA Automation Device Signal or power electronics JACKPAC ® IP 68 PCB terminals Media converter Switches FrontCom ® Micro Service interface Power supplies IE-LINE plug-in connectors Active sensoractuator-interfaces PCB connectors IE-LINE Connection components Surge protection Terminal rail outlet Fieldbus distributors Electronics housings Signal converters Solid-state relays Passive sensor-actuatorinterfacesand cables Relay modules SIGNAL Modular Terminal Blocks POWER Cable glands Interface Units Surge protection for Instrumentation & Control equipment Stud terminals Cabinet FieldPower® Enclosures and accessories Heavy-duty connectors Tools and identification systems Cutting tools Stripping tools Crimping tools More tools Software Printer Markers Dear Customers, The PDF versions of our catalogues offer practical additional functions, helping you to find your way around our product range and simplifying the ordering process. In addition to the catalogue, the PDF also contains: • Internal page links • Links to the online catalogue Try it out for yourself. Click the order number to obtain more detailed information and close-up images via you web browser. The links in the PDF file also enable you to go directly to the next desired catalogue page. Further Weidmüller product catalogues can be accessed by clicking the following: 4.5 PLC-system cabling 6 Weidmüller Interface GmbH & Co. KG Klingenbergstraße 16 32758 Detmold, Germany T +49 5231 14-0 F +49 5231 14-292083 info@weidmueller.com www.weidmueller.com Order number: 1327330000/06/2012/SMDM PLC-system cabling Connectivity and electrical installation Weidmüller Interface GmbH & Co. KG Klingenbergstraße 16 32758 Detmold, Germany T +49 5231 14-0 F +49 5231 14-292083 info@weidmueller.com www.weidmueller.com Order number: 1327490000/11/2012/SMDM Power supply Switched-mode and uninterruptible power supplies, and electronic fuses Catalogue 2013 Let’s connect. Digital Signal Processing 7 Weidmüller Interface GmbH & Co. KG Klingenbergstraße 16 32758 Detmold, Germany T +49 5231 14-0 F +49 5231 14-292083 info@weidmueller.com www.weidmueller.com Order number: 1366860000/11/2012/SMDM Weidmüller – Partner in Industrial Connectivity 9 Industrial Ethernet Catalogue 2013 Let’s connect. As experienced experts we support our customers and partners around the world Markers, with printers, software products, solutions and services in the industrial environment of power, signal and data. We are at home in their industries and markets and know the Cataloguetechnological 2013/2014 challenges of tomorrow. We are therefore continuously developing innovative, sustainable and useful solutions for their individual needs. Together we Let’s connect. set standards in Industrial Connectivity. Order number: 1366810000/03/2013/SMDM Power supply Catalogue 2013 Weidmüller Interface GmbH & Co. KG Klingenbergstraße 16 32758 Detmold, Germany T +49 5231 14-0 F +49 5231 14-292083 info@weidmueller.com www.weidmueller.com Order number: 1327250000/04/2012/SMDM Weidmüller – Partner in Industrial Connectivity As experienced experts we support our customers and partners around the world Tools with products, solutions and services in the industrial environment of power, signal and data. We are at home in their industries and markets and know the Catalogue 2013 technological challenges of tomorrow. We are therefore continuously developing innovative, sustainable and useful solutions for their individual needs. Together we Let’s connect. set standards in Industrial Connectivity. Catalogue 2012/2013 Catalogue 2013 Surge protection Surge protection Weidmüller – Partner in Industrial Connectivity As experienced experts we support our customers and partners around the world PLC-interface units, with products, solutions front and servicesadapters in the industrial environment of power, signal and data. We are at home in their industries and markets and know the and prefabricated cables technological challenges of tomorrow. We are therefore continuously developing sustainable and useful solutions for their individual needs. Together we Cataloguesetinnovative, 2012/2013 standards in Industrial Connectivity. Let’s connect. Tools Weidmüller – Partner in Industrial Connectivity As experienced experts we support our customers and partners around the world Surge protection devices with products, solutions and services in the industrial environment of power, signal and data. We are at home in their industries and markets and know the Cataloguetechnological 2013challenges of tomorrow. We are therefore continuously developing innovative, sustainable and useful solutions for their individual needs. Together we Let’s connect. set standards in Industrial Connectivity. Weidmüller Interface GmbH & Co. KG Klingenbergstraße 16 32758 Detmold, Germany T +49 5231 14-0 F +49 5231 14-292083 info@weidmueller.com www.weidmueller.com Order number: 1327190000/07/2012/SMDM 4.3 Industrial Ethernet Weidmüller Interface GmbH & Co. KG Klingenbergstraße 16 32758 Detmold, Germany T +49 5231 14-0 F +49 5231 14-292083 info@weidmueller.com www.weidmueller.com Order number: 1381510000/01/2013/SMDM Catalogue 2013 4.4 ound the world t of power, nd know the sly developing eds. Together we Analogue signal conditioning Weidmüller – Partner in Industrial Connectivity As experienced experts we support our customers and partners around the world Relay Modules and Solid-State Relays with products, solutions and services in the industrial environment of power, signal and data. We are at home in their industries and markets and know the challenges of tomorrow. We are therefore continuously developing Cataloguetechnological 2012/2013 innovative, sustainable and useful solutions for their individual needs. Together we set standards in Industrial Connectivity. Let’s connect. Markers, printers, software Catalogue 2013 Weidmüller Interface GmbH & Co. KG Klingenbergstraße 16 32758 Detmold, Germany T +49 5231 14-0 F +49 5231 14-292083 info@weidmueller.com www.weidmueller.com 4.2 Catalogue 2012/2013 OMNIMATE – device connectivity Weidmüller – Partner in Industrial Connectivity As experienced experts we support our customers and partners around the world Signal converters, trip amplifiers and process meters with products, solutions and services in the industrial environment of power, signal and data. We are at home in their industries and markets and know the Cataloguetechnological 2012/2013 challenges of tomorrow. We are therefore continuously developing innovative, sustainable and useful solutions for their individual needs. Together we Let’s connect. set standards in Industrial Connectivity. Industrial marking system Catalogue 2013 OMNIMATE – device connectivity Modular terminal blocks Catalogue 2012/2013 Connectivity Order number: 1282250000/03/2012/SMDM Order number: 1366910000/11/2012/SMDM 4.1 Digital Signal Processing Weidmüller – Partner in Industrial Connectivity As experienced experts we support our customers and partners around the world PCB terminal blocks, with products, solutions andPCB services inconnectors, the industrial environmentpanel of power, signal and data. We are at home in their industries and markets and know the feedthrough terminal blocks and electronics technological challenges of tomorrow. We are therefore continuously developing housings sustainable and useful solutions for their individual needs. Together we Cataloguesetinnovative, 2013 standards in Industrial Connectivity. Let’s connect. Catalogue 2012/2013 2 Catalogue 2013/2014 Weidmüller – Partner in Industrial Connectivity As experienced experts we support our customers and partners around the world Modular terminal blocks with products, solutions and services in the industrial environment of power, signal and data. We are at home in their industries and markets and know the Catalogue technological 2012/2013 challenges of tomorrow. We are therefore continuously developing sustainable and useful solutions for their individual needs. Together we Let’s setinnovative, connect. standards in Industrial Connectivity. Analogue signal conditioning 1 he world ower, ow the veloping ogether we Weidmüller Interface GmbH & Co. KG Klingenbergstraße 16 32758 Detmold, Germany T +49 5231 14-0 F +49 5231 14-292083 info@weidmueller.com www.weidmueller.com Order number: 1381580000/11/2012/SMDM Industrial data communication Enclosures and Cable Glands Appendix Contents Enclosures and Cable Glands Catalogue 5 Introduction A Enclosures B Cable entries C Cable entry system D Tools E Weidmüller Solutions & Service V W Technical appendix Index 1420920000 – 2013/2014 X Search according to type or order number, Addresses worldwide I Product overview Enclosures and Cable Glands Enclosure overview, introduction Page B.2 Klippon® TB MH Page B.15 Klippon® TB QL Page B.41 Klippon® TB FS Page B.67 Klippon® TBi QL Page B.93 Klippon® TBi FS Page B.107 NEW II NEW NEW Klippon® STB Page B.120 Klippon® K Page B.130 Klippon® POK Page B.166 TBF Range Page B.194 MPC Range Page B.202 FPC Range Page B.209 1420920000 – 2013/2014 Product overview Standard cable glands - Plastic Page C.6 Standard cable glands - Brass Page C.9 Cable glands for HDC RockStar® Page C.14 EMC cable glands Page C.15 Cable glands - stainless steel Page C.17 Klippon® cable glands T Page C.30 Accessories - Lock nuts Page C.46 Accessories - IP washer Page C.51 Accessories - Shrouds Page C.57 Sealing plugs Page C.60 Adaptors Page C.67 Compensating elements Page C.69 1420920000 – 2013/2014 III Product overview Enclosures and Cable Glands Cable entry system - Cabtite Page D.2 IV Tools Page E.2 1420920000 – 2013/2014 Enclosures and Cable Glands Contents Enclosures and Cable Glands Enclosures and Cable Glands 1420920000 – 2013/2014 Introduction A A.2 A.1 Enclosures and Cable Glands Introduction Klippon® – Proven over the years The Klippon® brand has long stood for competence and quality in enclosures – in particular for industrial standard applications and for applications in explosive and harsh environments. Klippon® is a trademark of the Weidmüller Group, which operates worldwide in 70 countries through its sales offices, production facilities and sales agencies. A Weidmüller had already started producing enclosures in the 1960s. Weidmüller has demonstrated its reputation as a competent and reliable partner innumerable times. Weidmüller‘s name has stood for innovative products that can cope with even the most demanding market needs since then. Weidmüller meets these requirements with a range of steel enclosures from the Klippon® TB range, available in Multi-Hinge (MH), Quarter-Lock (QL) and Fixing-Screw (FS) versions, and from the new Klippon® TBi range, available in Quarter-Lock (QL) and Fixing-Screw (FS) versions, as well as the Klippon® STB range and the aluminium enclosures A.2 of the Klippon® K range. The portfolio is complimented by the polyester enclosures of the Klippon® POK range and polycarbonate enclosures. In addition, a wide range of different accessories are available including cable glands, sealing plugs, adaptors, pressure compensation elements, etc. Regardless of the application being designed, Weidmüller offers many customised enclosure and individually tailored services to its customers. These include turnkey enclosure solutions with customer specific configurations (such as mounting rails, drilled holes, cable glands, cut-outs, special coatings, etc.). Additional information can be found in Section W – Technical Appendix. 1420920000 – 2013/2014 Enclosures and Cable Glands Introduction Harmonisation – the key to market success! Weidmüller‘s products and services meet not only its own internal high standards, but also international quality and safety standards. The Klippon® TB enclosure range is one of the first products to be approved and certified as being compliant with IEC /EN 60079. This range of standards provides a harmonised approach to the development and manufacture of equipment for use in potentially explosive atmospheres. Weidmüller enclosures are specially tailored to meet the ever changing and extremely harsh environments of these industries. Certified in accordance with international standards, they also meet the new ATEX and IECEx regulations for potentially explosive atmospheres and have further certifications for use in standard industrial applications. You can find innovative solutions from Weidmüller everywhere; from power distribution or control and monitoring systems in boiler and turbine control systems, in fuel management and combustion control systems, or in transmission and distribution applications. Experts in EX for application-specific solutions A Weidmüller‘s Customer-specific Solutions division offers application-specific EX solutions. Our competent team is here to take care of each individual customer requirement. Special measures must be taken to guarantee employee health and safety in explosive hazard areas. This is regulated by the ATEX European Community directives 1999/92/EC and 94/9/EC, which classify the various areas of danger and associated selection of explosion-protected equipment into zones. Weidmüller‘s customer-specific production is monitored by a notified body in accordance with European regulations. It meets all the requirements of the IECEx scheme for equipment based on the standards of the International Electrotechnical Commission. More on this can be found in chapter W - Technical Appendix. \ " 1420920000 – 2013/2014 u A.3 Enclosures and Cable Glands Introduction When quality is the key Weidmüller‘s enclosures are often used in harsh environments. They remain reliable for many years thanks to the high quality levels, even when exposed to external influences like water, dust, hard impacts, shock, vibration, corrosion, and extreme temperature fluctuations. A All components used in potentially explosive atmospheres are subject to strict safety regulations and are checked to the finest detail in terms of their functionality as well as their resistance and resilience against the prevailing environmental conditions. As each enclosure is only as strong as its weakest point, Weidmüller consistently ensures that each individual component is of the highest quality and that it will not therefore cause a weak point in the enclosure. Evidence of this high quality and the functionality of the enclosure is provided by our own laboratory following intensive and careful testing to the international standards. IP protection class testing The most important function of an enclosure is to protect the internal components from external influences like moisture or dust. Enclosures are therefore classified in terms of IP (Ingress Protection) protection classes. To certify this, the enclosures are tested in line with DIN EN 60529 in an accredited Weidmüller laboratory. A.4 Further tests are carried out in our accredited laboratory: • Impact resistance testing (IK number) • Shock and vibration test • Salt spray test (proof of corrosion resistance) • Long-term testing in accordance with IECEx – Heat resistance – Cold resistance • Computer tomography (CT) 1420920000 – 2013/2014 Enclosures and Cable Glands Introduction Application specific solutions – your requirements are our motivation Each branch has its own specific requirements and increasingly need individual solutions in addition to our standard product range. Many applications are subject to high levels of mechanical stress, for example due to vibrations or direct forces. Extreme temperature conditions or use in potentially explosive atmospheres are additional factors which the enclosure must be designed to cope with. Weidmüller provides competent and goal-oriented support to assist in the choice of the optimum product for every application. A Be it individual product development, customer specific assembly or ready-made application-specific products, Weidmüller helps to optimise work sequences with the perfect product solution. This ensures cost effectiveness for our customers not just today, but also enduring into the future. Customer-specific assembly Product consulting, development and manufacture – all from a single source Weidmüller is a reliable partner; we tailor-make individual enclosure solutions intelligently which meet the needs of our customers. Customer costs are reduced, efficiency increased and the customer can concentrate fully on their core business. Weidmüller has the application knowledge and the capacity to provide these tailor-made solutions quickly, flexibly and economically. Weidmüller forms a partnership with its customers, providing advice and always being on-hand to deal with any questions. When it comes to designing the task, we do so together. In the larger process, Weidmüller can choose from its wide product range to provide the ideal components to allow the appropriate solution to be set up. 1420920000 – 2013/2014 A.5 Enclosures and Cable Glands Introduction Highest level manufacturing expertise Weidmüller is globally known for its high quality enclosures. To guarantee these high quality standards only the highest quality materials were used for the production of the new Klippon® TB range. Their production was done using state of the art techniques. A High quality Klippon® TB enclosures are manufactured in nine steps: • Fully automated laser cutting • Computer-aided bending • Process-safe welding • Innovative welding of the female threaded sockets • Surface treatment (electropolishing) • Sealing gasket cutting • Final assembly • In-process quality controls • Innovative packaging More information online at: www.klippontb.com A.6 1420920000 – 2013/2014 Contents Enclosures Enclosures Enclosures 1420920000 – 2013/2014 Introduction B.2 Klippon® TB MH - Multi Hinge - Steel enclosures B.12 Klippon® TB QL - Quarter Lock - Steel enclosures B.38 Klippon® TB FS - Fixing Screw - Steel enclosures B.64 Klippon® TBi QL - Quarter Lock - Steel enclosures B.90 Klippon® TBi FS - Fixing Screw - Steel enclosures B.104 Klippon® STB - Steel - enclosures B.118 Klippon® K - Aluminium enclosures B.128 Klippon® K - Distribution boxes Aluminium B.150 Klippon® POK - Polyester enclosures B.164 Klippon® POK - Distribution boxes Polyester B.184 TBF - Polyester enclosures B.192 MPC - Polycarbonate enclosures B.200 FPC - Polycarbonate enclosures B.208 B B.1 Introduction Enclosures Metal enclosures B Klippon® TB MH Klippon® TB QL Klippon® TB FS Klippon® TBi QL Stainless steel Stainless steel 1.4404 (316L) 1.50 mm very good very good x/x electropolished Stainless steel Stainless steel 1.4404 (316L), enclosure 1.50 mm very good very good x/x electropolished Stainless steel Stainless steel 1.4404 (316L), enclosure 1.50 mm very good very good x/x electropolished Stainless steel Stainless steel 1.4301 (304), enclosure 1.50 mm very good very good x/x electropolished Explosive hazard areas, offshore, oil and gas industry, chemical industry, process industry Explosive hazard areas, offshore, oil and gas industry, chemical industry, process industry Explosive hazard areas, offshore, oil and gas industry, chemical industry, process industry Machine construction, transport, power 229x152x133 987x740x200 3 standard depths 229x152x133 987x740x200 3 standard depths 229x152x133 987x740x200 3 standard depths 300x200x150 800x600x220 2 standard depths 0,1,2,3,4 Flat gasket Silicone 0,1,2,3,4 Flat gasket Silicone 0,1,2,3,4 Flat gasket Silicone 0,1 Flat gasket Neoprene Enclosure attachment 4 mounting feet with 11 mm hole size 4 mounting feet with 11 mm hole size 4 mounting feet with 11 mm hole size Installation mounting 4 or 6 mounting bolts with M6 threaded holes 4 or 6 mounting bolts with M6 threaded holes 4 or 6 mounting bolts with M6 threaded holes Direct mounting (11 mm mounting holes on rear wall) or via mounting feet (optionally available) Welded mounting bracket Temperature range -60 °C…+135 °C -60 °C…+135 °C -60 °C…+135 °C -40 °C…+85 °C Impact resistance 10 J Industrial applications 7 J ATEX applications IP 66, IP 67 / Nema 3, Nema 4x, Nema 12 10 J Industrial applications 7 J ATEX applications IP 66 / Nema 3, Nema 4x, Nema 12 10 J Industrial applications 7 J ATEX applications IP 66, IP 67 / Nema 3, Nema 4x, Nema 12 10 J Industrial applications x x x x x x x x x/–/x x x x/* * x x x x x x x x x/–/x x x –/* * x x x x x x x x x/–/x x x x/* * Lid hinges Removable lid Gland plates Welded mounting feet Fitting for a padlock Lid hinges Gland plates Welded mounting feet Quarter lock Removable lid Gland plates Welded mounting feet Material Material Specification Sea water resistance UV resistance Halogen free / cadmium free Surface finish Intended use Dimensions L x W x H (min.) in mm L x W x H (max) in mm Geometry Specific characteristics Gland plates Type of gasket Seal material IP - protection class NEMA protection class Flammability rating Surface resistance (in ohms) Approvals ATEX EN 60079-7 Increased safety EN 60079-11 Intrinsic safety EN 60079-31 Dust ignition protection IEC Ex IEC60079-7 Increased safety IEC60079-11 Intrinsic safety EN 60079-31 Dust ignition protection RMR / LR / GL GOST Ex cULus CCOE / INMETRO AEX Configuration T T T IP 66 / Nema 3, Nema 4x, Nema 5 –/–/x x Lid hinges Gland plates Direct mounting, Optional mounting feet Quarter lock * Approvals are pending B.2 1420920000 – 2013/2014 Enclosures Introduction Klippon® TBi FS Material Material Specification Sea water resistance UV resistance Halogen free / cadmium free Surface finish Intended use Dimensions L x W x H (min.) in mm L x W x H (max) in mm Geometry Specific characteristics Gland plates Type of gasket Seal material Enclosure attachment Installation mounting Stainless steel Stainless steel 1.4301 (304), enclosure 1.50 mm very good very good x/x electropolished Machine construction, transport, power 300x200x150 800x600x220 2 standard depths Klippon® STB T Stainless steel Stainless steel 1.4404 (316L) 1.50 mm very good very good x/x electropolished, Mirror-polish Ex areas, packing industry, railways, shipping, process industry T B Klippon® K Sheet steel Powder-coated steel sheet 1.0330 good insufficient x/x powder-coated Aluminium High quality aluminium alloy (Al-Si12) Packing industry, railways, shipping, process industry Ex-areas, process industry, transport, railways, shipping, port facilities, packaging, mechanical engineering 120x120x80 250x400x130 5 standard depths Ex-version Industrial version good very good x/x neutral, powder-coated 50x45x30 230x280x111 11 standard depths Ex-version Industrial version 0,1 Flat gasket Neoprene none Flat gasket Silicone none Flat gasket Silicone none Shaped gasket Silicone Direct mounting (11 mm mounting holes on rear wall) or via mounting feet (optionally available) Welded mounting bracket External holders with 8 mm holes External holders with 8 mm holes 4 holes for M4 to M6 screws none Shaped gasket Chloroprene, Silicone 4 holes for M4 to M6 screws 20 mm C-rail welded to the enclosure -60 °C…120 °C M4 to M6 threaded holes M4 to M6 threaded holes -50 °C…135 °C Temperature range -40 °C…+85 °C 20 mm C-rail welded to the enclosure -60 °C…100 °C Impact resistance 10 J Industrial applications 7J 10 J 7J -40 °C…+80 °C (CR); -50 °C…+135 °C (VMQ) 10 J IP - protection class NEMA protection class Flammability rating Surface resistance (in ohms) Approvals ATEX EN 60079-7 Increased safety EN 60079-11 Intrinsic safety EN 60079-31 Dust ignition protection IEC Ex IEC60079-7 Increased safety IEC60079-11 Intrinsic safety EN 60079-31 Dust ignition protection RMR / LR / GL GOST Ex cULus CCOE / INMETRO AEX Configuration IP 66 / Nema 3, Nema 4x, Nema 5 IP 66 IP 66 IP 66, IP 67 / Nema 4x IP 66, IP 67, IP 68 / Nema 4x –/–/x x Removable lid Gland plates Direct mounting, Optional mounting feet x x x x x x x x –/x/x x x –/* * –/x/– TAS 20 C-profile rail Welded mounting feet Earth studs in enclosure lid and base x x x x x x x x x/–/x x x/–/x x Internal earthing screw in the enclosure base an external earth stud internal earthing screw in the enclosure base * Approvals are pending 1420920000 – 2013/2014 B.3 Introduction Enclosures Plastic enclosures B Material Material Specification Sea water resistance UV resistance Halogen free / cadmium free Surface finish Intended use Dimensions L x W x H (min.) in mm L x W x H (min.) in mm Geometry Specific characteristics Gland plates Type of gasket Seal material Klippon® POK TBF MPC FPC Polyester Glass-fibre reinforced polyester in accordance with DIN 16913 very good good x/x Grey (industrial version), Black (Ex version) Ex-areas, energy production, transportation, process industries, port facilities Polyester Glass-fibre reinforced polyester, polycarbonate transparent cover very good good x/x grey Polycarbonate Polycarbonate very good good x/x grey very good good x/x grey Building installation, transportation, energy production, building sites, manufacturing industry, packaging industry Building installation, transportation, energy production, building sites, manufacturing industry, packaging industry Building installation, transportation, energy production, building sites, manufacturing industry, packaging industry 186x151x139 603x603x175/210 3 standard depths 125x75x75 250x175x150 4 standard depths 200x200x130 600x400x130 1 standard depth none O-ring Polyurethane none Foam seal Polyurethane none Foam seal Polyurethane T 75x80x55 250x400x160 6 standard depths Ex version Industrial version (Black) (grey) none none Sealing Sealing Silicone Chloroprene 4 holes for M4 to M6 screws M4 to M6 threaded holes 4 holes for M4 to M6 screws M4 to M6 threaded holes 4 holes or external mounting brackets (accessory) 4 or 6 clamping screws M4 4 holes or external mounting brackets (accessory) Self-tapping screws 4 holes or external mounting brackets (accessory) Self-tapping screws Temperature range -55 °C…+100 °C -40 °C…+100 °C -50 °C…+130 °C -50 °C…+130 °C Impact resistance 7J 7J 7J 7J IP - protection class IP 66 IP 66 IP 66, IP 67 IP 66, IP 67 Flammability rating UL94 V0 UL94 V0 V2 V2