9102100000

Datasheet Electronic Circuit Protection ESX10-T selected in fixed values from 0.5 A...12 A. Failure and status indication are provided by a multicolour LED and an integral short-circuit-proof status output or a relay signal contact. Remote operation is possible by means of a remote reset signal or a remote ON/OFF control signal. The manual ON/OFF button allows separate actuation and reset of individual load circuits. Upon detection of overload or short circuit in the load circuit, the MOSFET of the load output will be blocked to interrupt the current flow. The load circuit can be re-activated via the remote electronic reset input, control input or manually by means of the ON/OFF button. C US Zone 2 Electronic circuit protection type ESX10-T is designed to ensure selective disconnection of 24VDC load systems. 24VDC power supplies, which are widely used in industry today, will shut down the output in the event of an overload with the result that one faulty load in the system can lead to complete disconnection of all loads. Through selective disconnection the ESX10-T responds much faster to overload or short circuit conditions than the switch-mode power supply. This is achieved by active current limitation. The ESX10-T limits the highest possible current to 1.3 to 1.8 times the selected rated current of the circuit protector. Thus it is possible to switch on capacitive loads of up to 20,000 µF, but they are disconnected only in the event of an overload or short circuit. For optimal alignment with the characteristics of the application the current rating of the ESX10-T can be Features • Selective load protection, electronic trip characteristics • Active current limitation for safe connection of capacitive loads up to 20,000 µF and on overload/short circuit • Current ratings 0.5 A...12 A • Reliable overload disconnection with 1.1 x In plus, even with long load lines or small cable cross sections (see table 4) • Manual ON/OFF button (S1) • Control input IN+ for remote ON/OFF signal (option) • Electronic reset input RE (option) • Clear status and failure indication through LED, status output SF or Si contact F • Integral fail-safe element adjusted to current rating • Width per unit only 12.5 mm • Rail mounting • Ease of wiring through busbar LINE+ and 0 V as well as signal bars and bridges • Hazardous area approved– Class 1 Div 2, Zone 2, ATEX Zone 2 Canada Mexico United States Weidmuller, Canada 10 Spy Court Markham, Ontario L3R 5H6 Telephone: (800) 268-4080 Facsimile: (905) 475-2798 Email: info1@weidmuller.ca Website: www.weidmuller.ca Weidmuller, Mexico Blvd. Hermanos Serdán 698 Col. San Rafael Oriente Puebla, Puebla, Mexico C.P. 72029 Telephone: 01 222 2686267 Facsimile: 01 222 2686219 Email: clientes@weidmuller.com.mx Website: www.weidmuller.com.mx Weidmuller 821 Southlake Blvd. Richmond, Virginia 23236 Telephone: (800) 849-9343 Facsimile: (804) 379-2593 Email: info@weidmuller.com Website: www.weidmuller.com Electronic Circuit Protection ESX10-T Technical data Approvals Authority UL2367 (E306740) UL1604 (E322549) (class 1, div. 2, group A, B, C, D) UL508/ cUL 508 CSA file 165971 (LR16186): CSA C22.2 No: 213 (class I, div. 2) Groups A, B, C, D, T5 CSA C22.2 No: 14 Class 2 Meets requirements for Class 2 current limitation (ESX10-T... 0.5 A / 1 A / 2 A / 3 A Voltage rating 24VDC 24VDC Current ratings 0.5...12 A 0.5...12 A Status output SF Electrical data (Tambient = 40°C, operating voltage Ub = 24VDC) ESX10-TB-114/-124/ plus-switching signal output, nominal data: 24VDC / max. 0.2 A (short circuit proof) status output is internally connected to GND with a 10 kOhm resistor 24VDC 0.5...12 A 24VDC 0.5...12 A at Ub = +24 V +24 V = S1 is ON, load output connected through 24VDC 0.5...12 A 0V = S1 is ON, load output blocked and/or switch S1 is OFF Status OUT OFF condition ESX10-TB-114/-124 (signal status OUT), ESX10-TB127 reverse red LED lit 0 V level at status output when: • switch S1 is in ON position, but device is Technical data Operating data Operating voltage Ub Current rating In Closed current I0 Status indication by means of (Tambient = 40°C, operating voltage Ub = 24VDC) 24VDC (18...32 V) fixed current ratings: 0.5, 1 A, 2 A, 3 A, 4 A, 6 A, 8 A, 10 A, 12 A ON condition: typically 20...30 mA depending on signal output • multicolour LED: GREEN: unit is ON, power-MOSFET is switched on - status output SF ON, supplies + 24VDC ORANGE: in the event of overload or short circuit until electronic disconnection RED: - unit electronically disconnected - load circuit/Power-MOSFET OFF OFF: - manually switched off (S1 = OFF) or device is dead - undervoltage (Ub < 8 V) - after switch-on till the end of the delay period • status output SF (option) • potential-free signal contact F (option) • ON/OFF/ condition of switch S1 Signal output F Electrical data ON condition LED green OFF condition LED off Fault condition LED orange Fault condition LED red ESX10-TB-101 ESX10-TB-102 Fault Reset input RE Electrical data Load circuit Load output Overload disconnection Short-circuit current IK Trip time for electronic disconnection Temperature disconnection Low voltage monitoring load output Power-MOSFET switching output (high side switch) typically 1.1 x In (1.05...1.35 x In) active current limitation (see table 1) see time/current characteristics typically 3 s at ILoad > 1.1 x In typically 3 s...100 ms at ILoad > 1.8 x In (or 1.5 x In/1.3 x In) internal temperature monitoring with electronic disconnection with hysteresis, no reset required load “OFF” at Ub < 8 V Starting delay tstart typically 0.5 sec after every switch-on and after applying Ub Disconnection of load circuit electronic disconnection Free-wheeling circuit external free-wheeling diode recommended with inductive load Several load outputs must not be connected in parallel 2 Reset signal RE (terminal 22) Control input IN+ Electrical data Control signal IN+ (terminal 21) Switch S1 ON/OFF still in switch-on delay • switch S1 is OFF, or control signal OFF, device is switched off • no operating voltage Ub ESX10-TB-101/-102 potential-free signal contact max. 30VDC/0.5 A, min. 10 V/10 mA voltage Ub applied, switch S1 is in ON position no overload, no short circuit • device switched off (switch S1 is in OFF position) • no voltage Ub applied overload condition > 1.1 x In up to electronic disconnection electronic disconnection upon overload or short circuit device switched off with control signal (switch S1 is in ON position) single signal, make contact contact SC/SO-SI open single signal, break contact contact SC/SO-SI closed signal output fault conditions: • no operating voltage Ub • ON/OFF switch S1 is in OFF position • red LED lighted (electronic disconnection) ESX10-TB-124/-127 voltage: max. +32VDC high > 8VDC ≤ 32VDC low ≤ 3VDC > 0 V power consumption typically 2.6 mA (+24VDC) min. pulse duration typically 10 ms The electronically blocked ESX10-TB-124 may remotely be reset via an external momentary switch due to the falling edge of a +24 V pulse. A common reset signal can be applied to several devices simultaneously. Switched on devices remain unaffected. ESX10-TB-114 see reset input RE +24V level (HIGH): device will be switched on by a remote ON/OFF signal 0 V level (LOW): device will be switched off by a remote ON/OFF signal unit can only be switched on with S1 if a HIGH level is applied to IN+ ESX10-T Electronic Circuit Protection Technical data (Tambient = 40°C, operating voltage Ub = 24VDC) General data Fail-safe element: Mounting Ambient temperature Storage temperature Humidity backup fuse for ESX10-T not required because of the integral redundant fail-safe element LINE+ / LOAD+ / 0V Terminals screw terminals max. cable cross section flexible with wire end ferrule w/wo plastic sleeve multi-lead connection (2 identical cables) rigid/flexible flexible with wire end ferrule without plastic sleeve flexible with TWIN wire end ferrule with plastic sleeve wire stripping length tightening torque (EN 60934) aux. contacts Terminals screw terminals max. cable cross section flexible with wire end ferrule w/wo plastic sleeve wire stripping length tightening torque (EN 60934) Housing material moulded M4 Vibration Degree of protection 20-6 AWG (0.5 - 10 mm2) 20-11 AWG (0.5 - 4 mm2) 20-13 AWG (0.5 - 2.5 mm2) 20-9 AWG (0.5 - 6 mm2) 10 mm 1.2 Nm EMC (EMC directive, CE logo) Insulation co-ordination (IEC 60934) dielectric strength Insulation resistance (OFF condition) Approvals n/a, only electronic disconnection UL2367, File E306740, Solid State Overcurrent Protectors UL1604 (class I, div. 2, zone 2), UL508, CE logo CSA C22.2 No. 142 - file 165971, C22.2 No. 213 - file 165971, C1D2 Groups A, B, C, D, Temp Code T5; Ambient 0°-40°C 12.5 x 80 x 83 mm approx. 65 g M3 23-13 AWG (0.25 – 2.5 mm2) 8 mm 0.5 Nm Dimensions (W x H x D) Mass Table 1: voltage drop, current limitation, max. load current Table 2: Specifications current rating In 0.5 A 1A 2A 3A 4A 6A 8A 10 A 12 A Protection typically voltage drop active current Uon at In limitation (typically) 70 mV 1.8 x In 80 mV 1.8 x In 130 mV 1.8 x In 80 mV 1.8 x In 100 mV 1.8 x In 130 mV 1.8 x In 120 mV 1.5 x In 150 mV 1.5 x In 180 mV 1.3 x In symmetrical rail to EN 50022-35x7.5 0...+50 °C (without condensation, see EN 60204-1) -20...+70 °C 96 hrs/95 % RH/40 °C to IEC 60068-2-78-Cab climate class 3K3 to EN 60721 3 g, test to IEC 68-2-6 test Fc housing: IP20 DIN 40050 terminals: IP20 DIN 40050 emission: EN 61000-6-3 susceptibility: EN 61000-6-2 0.5 kV/2 pollution degree 2 re-inforced insulation in operating area max. 32VDC (load circuit) max. load current at 100% ON duty Tu = 40 °C Tu = 50 °C 0.5 A 0.5 A 1A 1A 2A 2A 3A 3A 4A 4A 5A 6A 8A 7A 9A 10 A 12 A 10.8 A to EN6052 housing IP30, terminals IP00 to 2004/108/EG and 94/9/EG UL2367, File No E306740 UL508, File No E322549 UL 1604, File No E320024 CSA C22.2 No 14, File No 165971 (LR16186) CSA C22.2 No 142, File No 165971 (LR16186) CSA C22.2 No 213, File No 165971 (LR16186) IEC/EN60079-0 /-14/-15 II 3G Ex nA II B T4 Gc X CE logo UL CSA ATEX Attention: when mounted side-by-side without convection the ESX10-T should not carry more than 80% of its rated load with 100% ON duty due to thermal effects. Please note: • The user should ensure that the cable cross sections of the relevant load circuit are suitable for the current rating of the ESX10-T used. • Automatic start-up of machinery after shut down must be prevented (Machinery Directive 98/37/EG and EN 60204-1). In the event of a short circuit or overload the load circuit will be disconnected electronically by the ESX10-T. • Refer to UL/CSA file for proper wiring and installation techniques. Table 3: ESX10-T - Ordering Information Version Signal input without Signal Input ESX10-TA-100 x ESX10-TB-101 x ESX10-TB-102 x Control input ON/OFF Reset Signal output Remote Reset without Signal Output Signal contact single signal single signal N/O N/C (normally open NO) (normally closed NC) without Signal Output x x x x x x ESX10-TB-124 x x ESX10-TB-127 x x ESX10-TA-100 ESX10-TB-101 ESX10-TB-102 x x ESX10-TB-114* ESX10-TB-124** Current Rating (amps) Circuit Protection Part Number Current Rating (amps) N/O Contact Part Number Current Rating (amps) N/C Contact Part Number Current Rating (amps) Control Input Part Number Current Rating (amps) 0.5 6720005305 0.5 6720005320 0.5 6720005340 0.5 6720005360 1 6720005301 1 6720005321 1 6720005341 1 6720005361 2 6720005302 2 6720005322 2 6720005342 2 3 6720005303 3 6720005323 3 6720005343 4 6720005304 4 6720005324 4 6 6720005306 6 6720005326 8 6720005308 8 10 6720005310 12 6720005312 * Control force input on/off Status OUT ØV = OK x x ESX10-TB-114 Status output Status OUT Positive 24V = OK ESX10-TB-127 Reset Input Part Number Current Rating (amps) Reset Input Part Number 0.5 6720005380 0.5 6720005309 1 6720005381 1 6720005319 6720005362 2 6720005382 2 6720005329 3 6720005363 3 6720005383 3 6720005339 6720005344 4 6720005364 4 6720005384 4 6720005349 6 6720005346 6 6720005366 6 6720005386 6 6720005369 6720005328 8 6720005348 8 6720005368 8 6720005388 8 6720005389 10 6720005330 10 6720005350 10 6720005370 10 6720005390 10 6720005399 12 6720005332 12 6720005352 12 6720005372 12 6720005392 12 6720005313 ** Reset input only to reset under fault conditions 3 Electronic Circuit Protection ESX10-T ESX10-T Signal inputs / outputs (wiring diagram) ESX10-TA-100 without signal input/output LINE+ 2 ESX10-TB-101 without signal input with signal output F (single signal, N/O) 1 LINE+ LINE+ LINE+ LINE+ 1 12 SF 23 13 11 IN 21 2 LOAD+ 2 0V 3 ESX10-TB-124 with reset input RE (+24VDC ↓) with status output SF (+24 V = load output ON) 1 14 LOAD+ 0V ESX10-TB-114 with control input IN+ (+24VDC) with status output SF (+24 V = load output ON) ESX10-TB-102 without signal input with signal output F (single signal, N/C) 3 LOAD+ 0V 2 operating condition: 13-14 closed fault condition: 13-14 open operating condition: 11-12 open fault condition: 11-12 closed ESX10-TB-127 with reset input RE (+24VDC ↓) with inverse status output SF (0 V = load output ON) Dimensions 1 LINE+ SF 23 RE 22 RE 22 83 3.27 3 operating condition: SF +24 V = OK fault condition: SF 0 V 12.5 .492 80 3.15 SF 23 1 LOAD+ 0V 3 1 2 2 LOAD+ 0V 3 operating condition: SF +24 V = OK fault condition: SF 0 V LOAD+ 0V 80 3.15 3 operating condition: SF 0 V = OK fault condition: SF +24 V label snap-on socket for symmetrical rail EN 50022-35x7.5 mm This is a metric design and millimeter dimensions take precedence ( inch ) 4 ESX10-T Electronic Circuit Protection Time/Current characteristic curve (Ta = 25 °C) • The trip time is typically 3 s in the range between 1.1 and 1.8 x In*1). disconnection typically 1.1 x In 1.8 x In *1) 10000 1000 • Electronic current limitation occurs at typically 1.8 x In*1) which means that under all overload conditions (independent of the power supply and the resistance of the load circuit) the max. overload before disconnection will not exceed 1.8 x In*1) times the current rating. Trip time is between 100 ms and 3 sec (depending on overload or at short circuit). trip time in seconds 100 current limitation *1) typically 1.8 x In 10 5 1 0.1 0.01 0 1 2 3 • Without this current limitation a considerably higher overload current would flow in the event of an overload or short circuit. 5 IK 4 ...times rated current *1) current limitation typically 1.8 x In times rated current at In = 0.5 A...6 A current limitation typically 1.5 x In times rated current at In = 8 A or 10 A current limitation typically 1.3 x In times rated current at In = 12 A Table 4: Reliable trip of ESX10-T Reliable trip of ESX10-T with different cable lengths and cross sections Resistivity of copper ρ0 = Ub = DC 19.2 V (= 80 % of 24 V) 0.0178 (Ohm x mm2) / m voltage drop of ESX10-T and tolerance of trip point (typically 1.1 x In = 1.05 ... 1.35 x In) have been taken into account. ESX10-T-selected rating In (in A) 3 6 e. g. trip current Iab = 1.25 x In (in A) 3.75 7.5 Rmax in Ohm = (Ub / Iab) - 0.050 5.07 2.51 ESX10-T trips after 3 s The ESX10-T reliably trips from 0 Ohm to max. circuitry resistance Rmax Cable cross section A in mm2 cable length L in meter (= single length) 0.14 0.25 0.34 0.5 0.75 1 1.5 cable resistance in Ohm = (R0 x 2 x L) / A 5 1.27 0.71 0.52 0.36 0.24 0.18 0.12 10 2.54 1.42 1.05 0.71 0.47 0.36 0.24 15 3.81 2.14 1.57 1.07 0.71 0.53 0.36 20 5.09 2.85 2.09 1.42 0.95 0.71 0.47 25 6.36 3.56 2.62 1.78 1.19 0.89 0.59 30 7.63 4.27 3.14 2.14 1.42 1.07 0.71 35 8.90 4.98 3.66 2.49 1.66 1.25 0.83 40 10.17 5.70 4.19 2.85 1.90 1.42 0.95 45 11.44 6.41 4.71 3.20 2.14 1.60 1.07 50 12.71 7.12 5.24 3.56 2.37 1.78 1.19 75 19.07 10.68 7.85 5.34 3.56 2.67 1.78 100 25.34 14.24 10.47 7.12 4.75 3.56 2.37 125 31.79 17.80 13.09 8.90 5.93 4.45 2.97 150 38.14 21.36 15.71 10.68 7.12 5.34 3.56 175 44.50 24.92 18.32 12.46 8.31 6.23 4.15 200 50.86 28.48 20.94 14.24 9.49 7.12 4.75 225 57.21 32.04 23.56 16.02 10.68 8.01 5.34 250 63.57 35.60 26.18 17.80 11.87 8.90 5.93 Example 1: max. length at 1.5 mm2 and 3 A 214 m Example 2: max. length at 1.5 mm2 and 6 A 106 m Example 3: mixed wiring: (Control cabinet – sensor/actuator level) R1 = 40 m in 1.5 mm2 and R2 = 5 m in 0.25 mm2: R1 = 0.95 Ohm, R2 = 0.71 Ohm Total (R1 + R2) = 1.66 Ohm 5 Electronic Circuit Protection ESX10-T Mounting examples for ESX10-T The ESX10-T features an integral power distribution system. LINE+ busbar 6720005315 (12.5 x n)-3 = length of busbars ± 0.5 e. g. (12.5 x 5)-3 = 59.5 ± 0.5 continuous busbar 500 mm length, cut signal bar 6720005316 or jumper 6720005317 remove protection against brush contact from bottom side insert protection against brush contact 0V busbar 6720005315 12.5 x n = width of protector block e. g. 12.5 x 5 = 62.5 insert busbars and protection slides to be flush with housing sides insert signal bars to be flush with housing and place them centrally over the contacts 5 ESX10-TB with busbars and jumpers Mounting procedure: Before wiring insert busbars into protection block. 6 5 ESX10-TA with busbars ESX10-T Electronic Circuit Protection Connection diagrams and application examples ESX10-T Signal contacts are shown in OFF or fault condition. ESX10-TA-100 ESX10-TB-101 group signaling (series connection) terminals for busbars screw terminals + line entry for the SI + line entry + line entry LINE+ busbar 1 LINE+ 1 LINE+ +24V 1 LINE+ LINE + busbar 1 LINE+ +24V 14 13 1 LINE+ 1 LINE+ 14 13 14 13 group signalling by means of an LED power supply DC 24 V ESX10-TA-100 ESX10-TA-100 ESX10-TA-100 power supply DC 24 V 0V 2 LOAD+ 2 LOAD+ jumpers are staggered 3 0V 3 0V 3 0V 0V ESX10-TB-101 ESX10-TB-101 ESX10-TB-101 2 LOAD+ 2 LOAD+ 2 LOAD+ 2 LOAD+ 3 0V 3 0V 3 0V 0 V busbar 0 V busbar - line entry - line entry + load - + - + load load - + - + load ESX10-TB-102 ESX10-TB-124 Single signaling with common line entry Single signaling with common reset + - load reset button single signalling per way by means of an LED + line entry for the SI - load single signalling per way by means of an LED + line entry + line entry LINE+ busbar LINE+ busbar 1 LINE+ 1 LINE+ +24V 12 11 1 LINE+ 12 11 12 11 power supply DC 24 V 22 signal busbar for common line entry ESX10-TB-102 0V ESX10-TB-102 2 LOAD+ 2 LOAD+ 2 LOAD+ 3 0V 3 0V RE SF 23 22 RE SF 1 LINE+ 23 22 RE SF 23 power supply DC 24 V ESX10-TB-124 ESX10-TB-102 3 0V 1 LINE+ 1 LINE+ +24V 0V ESX10-TB-124 ESX10-TB-124 2 LOAD+ 2 LOAD+ 2 LOAD+ 3 0V 3 0V 3 0V signal busbar for common reset 0 V busbar 0 V busbar - line entry - line entry + load - + load - + load - + load - + load - + - load 7 Electronic Circuit Protection ESX10-T Accessories for ESX10-T Busbars for LINE+ and 0 V max. load with one line entry (recommended: centre line entry) max. load with two line entries grey insulation, length: 500 mm 6720005315 Description The ESX10-T features an integral power distribution system. The following wiring modes are possible with various pluggable current and signal busbars: • LINE +(24VDC) • 0V Caution: The electronic devices ESX10-T require a 0 V connection • signal contacts • reset inputs Busbars for LINE+ and 0 V grey insulation max. number of plug-on operations 10: 6720005335, (3-unit-block ESX10-T), length: 34.5 mm 6720005336, (4-unit-block ESX10-T), length: 47 mm 6720005337, (5-unit-block ESX10-T), length: 59.5 mm packing unit: 10 pcs Description Busbars for LINE+ and 0 V Part No. 6720005315 max. load with one line entry (recommended: centre line entry) Imax 50 A max. load with two line entries Imax 63 A length: 500 mm 6720005474, (8-unit-block ESX10-T), length: 97 mm 6720005475, (10-unit-block ESX10-T), length: 122 mm packing unit: 4 pcs Signal busbars for signal contacts and reset inputs 6720005316 max. load with one line entry Imax 1A with one series connection of signal contacts Imax 0.5 A length: 500 mm Jumpers for signal contacts 6720005317 length: 21 mm packing unit: 10 pcs TS32 rail adapter 9102100000 ø2.5 .099 50 pin lugs to DIN 46230 tinned copper ~70 ~2.76 Connector bus link – K10 suitable for auxiliary contacts (series connection) 6720005476 (1.5 mm2, brown) Supply module for LINE+ and 0 V suitable for ESX10-T... versions ampacity Imax 50 A AD-TX-EM01 Imax 50A (Remove protection walls/barriers before using adapter.) For detailed installation instructions and approvals contact Weidmuller at 1-800-849-9343 or go to www.weidmuller.com AD-TXEM01 All dimensions without tolerances are for reference only. In the interest of improved design, performance and cost effectiveness the right to make changes in these specifications without notice is reserved. Product markings may not be exactly as the ordering codes. Errors and omissions excepted. 8 4/12-LIT0806E