PBR500PS48C

PBR500 Series AC-DC Power Supplies 500 Watts • 450-500W Forced Cooled • 350-400W Convection Cooled • ITE & Medical (BF) Safety Approvals • U-Channel 4” x 7” Package • 5V Standby & 12V Fan Supply • AC OK, Inhibit & Remote Sense • Class B Conducted & Radiated Emissions • 3 Year Warranty The PBR500 series of AC-DC switching power supplies, in a package of just 4 x 7 x 1.7 inches, deliver 450-500 watts of continuous power with forced air cooling or 350-400 watts with convection cooling. The units are constructed on a U-Channel for mechanical support and heat sinking. A cover and fan assembly can be added during manufacturing. They are designed for both ITE/Industrial and medical applications including those needing BF rated insulation with an operation altitude up to 5000 meters. Dimensions: PBR500: 7.0 x 4.00 x 1.70” (177.8 x 101.6 x 44.5 mm) Models & Ratings Output Voltage V1 Output Current V1 Convection Standby Supply V2 Forced 12 V 29.17 A 37.50 A 15 V 23.34 A 30.00 A Fan Supply V3 Output Power Ripple & Noise Convection Forced(2) 350 W 450 W Model Number(1) 120 mV PBR500PS12B 150 mV PBR500PS15B 18 V 22.23 A 27.78 A 180 mV PBR500PS18B 24 V 16.67 A 20.84 A 240 mV PBR500PS24B 28 V 14.29 A 17.86 A 36 V 11.12 A 13.89 A 48 V 8.34 A 10.42 A 480 mV PBR500PS48B 57 V 7.02 A 8.78 A 570 mV PBR500PS57B 5.0 V / 0.5 A 12.0 V / 0.3 A 400 W 500 W 280 mV PBR500PS28B 360 mV PBR500PS36B Notes 1. For covered version, replace B in the part number with C, e.g PBR500PS12C. V3 not available on covered version. 2. 350-400 W without moving air or 450-500 W with 30 CFM forced air provided by the user. 450-500 W for ‘-C’ version 3. Ripple and noise is the maximum peak-to-peak voltage value measured at the output with 20 MHz bandwidth, at rated line voltage and output load, and with a 10 µF tantalum capacitor in parallel with a 0.1 µF ceramic capacitor. 4. All models may be operated at no-load without damage. At no load, output voltage fluctuates beyond 5% due to burst-mode operation of the control IC for energy saving. Temperature Derating Curve 500 Output Power (W) 450 400 350 300 250 PBR500PSxxC PBR500PS12C PBR500PxxB PBR500P12B 200 150 100 50 0 0 10 20 30 40 50 Ambient Temperature (ºC) 1 www.xppower.com 60 70 PBR500 Series AC-DC Power Supplies Input Maximum Units Notes & Conditions Input Voltage 80 264 VAC Derate to 90% at 85 VAC & 80%at 80 VAC Input Frequency 47 63 Hz Characteristic Minimum Input Current - Full Load Typical 5.2/2.6 Earth Leakage Current A (rms) 200 250 µA Typical Maximum Units 57 VDC 115/230 VAC, 60/50 Hz 264 VAC, 63 Hz Output Characteristic Output Voltage (V1) Minimum 12 Notes & Conditions See Models and Ratings table Tolerance ±2 % Line and Load Regulation, 0.1% minimum load required to meet specification Transient Response 4 % Recovery within 1% in less than 500 µs for a 25% step load change 1 % pk-pk Overvoltage Protection Ripple & Noise 112 140 % Overcurrent Protection 115 140 % 20 MHz bandwidth, see model table notes Latching Trip & restart characteristic Protected for overtemperature conditions Thermal Shutdown Temperature Coefficient ±0.04 5 V Standby Supply (V2) 5 V At 500 mA Fan Supply (V3) 12 V At 300 mA 50 80 µA 264 VAC, 63 Hz Typical Patient Leakage Current %/°C Environmental Characteristic Maximum Units Operating Temperature -10 +70 °C Storage Temperature -40 +85 °C 5 95 %RH Non-condensing Maximum Units Notes & Conditions Humidity Minimum Notes & Conditions Derate Linearly from 100% load at +50 °C to 50% load at +70 °C General Characteristic Minimum Efficiency Isolation: Input to Output Input to Ground Output to Ground 90 4000 Inrush Current Mean Time Between Failure Weight % VAC 230 VAC, 100% load 2 x MOPP 1500 VAC 1 X MOPP 1500 VAC 1 X MOPP Switching Frequency Hold Up Time Typical 85 kHz 30/60 VAC 115 VAC/230 VAC at 25 °C, cold start 100,000 Hrs MIL-HDBK-217F, Full load at 25 °C GB 20 ms 2.23 (1011.5) 2.52 (1143.0) lb (g) www.xppower.com At 110 VAC & 500 W PBR500PSxx PBR500PSxx-C 2 PBR500 Series AC-DC Power Supplies Signals & Controls Characteristic Notes & Conditions Remote Sense Compensates for 0.5 V total voltage drop. Inhibit The inhibit high pin should be pulled below 0.4 V to switch V1 & Fan Supply (V3) off. Open circuit or 2-8 V maximum to switch the output on. AC OK TTL high for normal operation, low upon loss of input power, turn-on delay time 100-1000 ms, turn-off delay time 1 ms minimum EMC: Emissions Phenomenon Conducted Test Level Standard EN55011/EN55032 Class B Radiated EN55011/EN55032 Class B Harmonic Current EN61000-3-2 Class A Voltage Fluctuations EN61000-3-3 Notes & Conditions EMC: Immunity Test Level Criteria EN61000-4-2 4 A Radiated EN61000-4-3 10 V/m A EFT EN61000-4-4 ±2 kV A ESD Standard Surges EN61000-4-5 Installation class 3 A Conducted EN61000-4-6 10 rms A Magnetic Field EN61000-4-8 30 A/m A 400 W (100 VAC/60 Hz) 400 W (230 VAC/50 Hz) Dips and Interruptions 500 W (100 VAC/60 Hz) 500 W (230 VAC/60 Hz) Dip 30% (70 VAC), 500ms A Dip 60% (40 VAC), 100ms B Int >95% (0 VAC), 10ms A Int 100% (0 VAC), 20ms A Int 100% (0 VAC), 5000ms B Dip 30% (161 VAC), 500ms A Dip 60% (92 VAC), 100ms A Int >95% (0 VAC), 10ms A Int 100% (0 VAC), 20ms A Int 100% (0 VAC), 5000ms B Dip 30% (70 VAC), 500ms A Dip 60% (40 VAC), 100ms B Int >95% (0 VAC), 10ms A Int 100% (0 VAC), 20ms A Int 100% (0 VAC), 5000ms B Dip 30% (161 VAC), 500ms A Dip 60% (92 VAC), 100ms A Int >95% (0 VAC), 10ms A Int 100% (0 VAC), 20ms A Int 100% (0 VAC), 5000ms B Notes & Conditions ±8 kV contact, ±15 kV air ±1 kV differential/ ±2 kV common mode Safety Approvals Safety Agency CB Report UL TUV 3 Safety Standard Notes & Conditions IEC60950-1 Information Technology IEC62368-1 Information Technology IEC60601-1 Including Risk Management Medical ES60601-1, CSA C22.2 No.60601-1 Medical UL62368-1, CSA C22.2 No. 62368-1 Information Technology EN60601-1 Medical EN62368-1 Information Technology www.xppower.com 107332b030e017f60b100455c Phenomenon PBR500 Series AC-DC Power Supplies Mechanical Details PBR500PSxx A: Mounting holes, threaded insert for #6-32 screws (8 places) B: Mounting holes, threaded insert for M3*0.5 screws (8 places) 0.75 (19.05) 4.0 (101.6) A G L N 2.5 (63.5) A B B (1) (2) Input Connector - P1 (3) P1 P4 8 4 1 A B P2 P3 1.15 (29.2) 4.7 (119.4) 0.75 (19.05) 5.5 (139.7) 2 1 B A 5 1 0.85 (21.5) 5.85 (148.7) 6.25 (158.7) 7.0 (177.8) PBR500PSxx-C 4.0 (101.6) A G L N B B A Pin 2 +V1 Sense Pin 3 -V1 Sense Pin 4 AC OK Pin 5 Inhibit Pin 6 +5V Standby Pin 7 N/C Pin 8 N/C Pin 1 Common Return Pin 2 +V3 8 4 B B 1.15 (29.2) 4.7 (119.4) 0.75 (19.05) 5.5 (139.7) B A P3 A P4 Notes Common Return P4 P3 5 1 P CB A 0.85 (21.5) B 0.25 (6.4) Pin 1 (3) A 0.45 (11.5) V1 Return (2) P2 0.85 (21.5) V1+ Pin 2 (1) 2.5 P1 (63.5) 1.70 (43.2) Pin 1 Output Connector - P4 A: Mounting holes, threaded insert for #6-32 screws (8 places) B: Mounting holes, threaded insert for M3*0.5 screws (8 places) 0.75 (19.05) N Output Connector - P2 P CB A B 0.25 (6.4) L Pin 3 P3 0.85 (21.5) 0.45 (11.5) P4 G Pin 2 P3 A 2 B 1.68 (42.6) Pin 1 5.85 (148.7) 6.25 (158.7) 7.0 (177.8) 1. Dimensions shown in inches [mm] 6. Fan connector P4 is JST header S2B-ZR-3.4 or equivalent, mating with JST 2. Tolerance 0.02 [0.5] maximum housing ZHR-2 or equivalent. 3. Input connector P1 is Dinkle terminal P/N DT-35C-B01W-03, with nickel 7. Weight: 1.0 Kg (2.23 lbs.) approx. for U-bracket form, 1.14 Kgs. (2.52 lbs.) approx. plated M3 screws. for enclosed form 8. Maximum penetration of fixing screws is 4 mm from the outer surface of chassis. 4. Output connector P2 is M4x0.7 screw connections. 5. Connector P3 is Molex header 87833-08 or equivalent, mating with Molex housing 51110-0850 or equivalent. www.xppower.com 26 Feb 19