OB2530APAP-H

OB2530Ax High Precision CC/CV Primary-Side Power Switch FEATURES OB2530Ax is a high performance offline PSR power switch for low power AC/DC charger and adapter applications. It operates in primary-side sensing and regulation. Consequently, opto-coupler and TL431 could be eliminated. Proprietary Constant Voltage (CV) and Constant Current (CC) control is integrated as shown in the figure below. In CC control, the current and output power setting can be adjusted externally by the sense resistor Rs at CS pin. In CV control, multi-mode operations are utilized to achieve high performance and high efficiency. In addition, good load regulation is achieved by the built-in cable drop compensation. Device operates in PFM in CC mode at large load condition and it operates in PWM with frequency reduction at light/medium load. The chip consumes very low operation current. It achieves less than 75mW standby power to meet strict standby power standard. OB2530Ax offers comprehensive protection coverage with auto-recovery feature including Cycle-by-Cycle current limiting, VDD over voltage protection, feedback loop open protection, short circuit protection, built-in leading edge blanking, VDD under voltage lockout (UVLO), OTP etc. OB2530Ax is offered in DIP8 packages.  Primary-side sensing and regulation without TL431 and opto-coupler  High precision constant voltage and current regulation at universal AC input  Multi-mode PWM/PFM operation for efficiency improving  Integrated 2A 650V MOSFET  Good dynamic response  Programmable CV and CC regulation  Built-in primary winding inductance compensation  Programmable cable drop compensation  No need for control loop compensation  Audio noise free operation  Built-in leading edge blanking (LEB)  Ultra low start-up current and low operating current  Support capacitance loading  Comprehensive protection coverage with auto-recovery  VDD over voltage protection  VDD under voltage lockout with hysteresis (UVLO)  Cycle-by-Cycle current limiting  Feedback loop open protection  Output short circuit protection  On-chip OTP on f id en t ia lt o 吉 密 GENERAL DESCRIPTION APPLICATIONS ig h tc Low Power AC/DC offline SMPS for  Cell Phone Charger  Digital Cameras Charger  Small Power Adapter  Auxiliary Power for PC, TV etc.  Linear Regulator/RCC Replacement Figure.1. Typical CC/CV Curve O n- Br TYPICAL APPLICATION ©On-Bright Electronics Confidential -1- Preliminary Datasheet OB_DOC_DS_2530Ax02 OB2530Ax High Precision CC/CV Primary-Side Power Switch GENERAL INFORMATION Absolute Maximum Ratings Parameter Drain Voltage (off state) VDD Voltage INV Input Voltage CS Input Voltage Min/Max Operating Junction Temperature TJ Operating Ambient Temperature TA Min/Max Storage Temperature Tstg Lead Temperature (Soldering, 10secs) 1 8 GND NC 2 7 GND 6 3 DRAIN o INV -40 to 150 ℃ -20 to 85 ℃ 吉 VDD Value -0.3V to Bvdss -0.3 to 28V -0.3 to 7V -0.3 to 7V 密 Pin Configuration The pin map is shown as below for DIP8. -55 to 150 ℃ 260 ℃ Package Dissipation Rating Package RθJA (℃/W) DIP8 75 Output Power Table Part Number 90Vac~264Vac OB2530APAP 12W ia DRAIN id en t 5 4 lt Ordering Information Part Number Description OB2530APAP-H DIP8, Haloger-free, Tube Note: Stresses beyond those listed under “absolute maximum ratings” may cause permanent damage to the device. These are stress ratings only, functional operation of the device at these or any other conditions beyond those indicated under “recommended operating conditions” is not implied. Exposure to absolute maximum-rated conditions for extended periods may affect device reliability. CS O n- Br ig h tc on f Recommended Operating Condition Symbol Parameter Range VDD VDD Supply Voltage 8 to 25V ©On-Bright Electronics Confidential -2- Preliminary Datasheet OB_DOC_DS_2530Ax02 OB2530Ax High Precision CC/CV Primary-Side Power Switch TERMINAL ASSIGNMENTS id en t ia lt o 吉 密 Marking Information Pin Num. Pin Name I/O 1 VDD P 2 NC 3 INV 4 CS I Power MOSFET source 5/6 Drain O Drain of internal power MOSFET GND P Ground on f Power Supply The voltage feedback from auxiliary winding. Connected to resistor divider from auxiliary winding reflecting output voltage. ig h tc I O n- Br 7/8 Description ©On-Bright Electronics Confidential -3- Preliminary Datasheet OB_DOC_DS_2530Ax02 OB2530Ax High Precision CC/CV Primary-Side Power Switch id en t ia lt o 吉 密 BLOCK DIAGRAM O n- Br ig h tc on f EA ©On-Bright Electronics Confidential -4- Preliminary Datasheet OB_DOC_DS_2530Ax02 OB2530Ax High Precision CC/CV Primary-Side Power Switch ELECTRICAL CHARACTERISTICS I static Test Conditions Min VDD=UVLO_OFF-1V o lt tc on f id en t ia 485 ig h uA 1.0 mA 16.5 8.3 27.0 17.5 9.3 28.5 V V V 25 V 515 ns mV mV 300 500 590 2.475 2.500 2.525 V 2.0 445 490 us Hz KHz 40 45 50 uA 2.85 3.0 3.15 V 400 72 Rds,on(Ω) On resistance Min Typ. 4.4 Max O n- Br Unit 0.85 吉 15.5 7.3 26.0 Power MOSFET Section BVdss(V) Parameter MOSFET Drain-Source Breakdown Voltage Product Min Typ. Max OB2530APAP 650 Max 5 Static current UVLO(OFF) VDD under voltage lockout exit UVLO(ON) VDD under voltage lockout enter VDD_OVP VDD over voltage protection Max. Operating Voltage Current Sense Input Section TLEB LEB time Vth_ocp_min Minimum over current threshold Vth_ocp_max Maximum over current threshold INV Input Section Reference voltage for feedback Vref_INV threshold Tpause_min Minimum Toff F_min Minimum frequency F_max Maximum frequency Maximum cable compensation Icomp_cable current Output Over Voltage Protection V_OVP Output Over voltage threshold Typ. 密 (TA = 25℃, VDD=15V, if not otherwise noted) Symbol Parameter Supply Voltage (VDD) Section I start-up Start up current ©On-Bright Electronics Confidential -5- Preliminary Datasheet OB_DOC_DS_2530Ax02 OB2530Ax High Precision CC/CV Primary-Side Power Switch CHARACTERIZATION PLOTS Ivdd_startup(uA) vs Tem perature Ivdd(uA) 800 600 400 200 10.00 8.00 6.00 4.00 2.00 0.00 0 7 9 11 13 15 17 密 Ivdd_startup(uA) 1000 吉 Vdd(V) vs Ivdd(uA) -40 19 -10 110 140 o lt 19.00 18.20 17.40 16.60 15.80 15.00 ia UVLO(OFF)(V) 9.00 8.80 8.60 8.40 8.20 8.00 -40 -10 20 50 80 110 140 -40 on f Temperature(℃) Vref(V) vs Tem perature Vocp(V) 2.300 n- Br -40 -10 20 50 80 -10 20 50 80 110 140 Temperature(℃) Vocp(V) vs Tem perature tc 2.600 2.540 2.480 2.420 2.360 ig h Vref(V) 80 UVLO(OFF)(V) vs Tem perature id en t UVLO(ON)(V) UVLO(ON)(V) vs Tem perature Icable(uA) 50 Temperature(℃) VDD(V) O 20 0.600 0.560 0.520 0.480 0.440 0.400 -40 110 140 -10 20 50 80 110 140 Temperature(℃) Temperature(℃) Icable(uA) vs Tem perature 46.00 44.80 43.60 42.40 41.20 40.00 -40 -10 20 50 80 110 140 Temperature(℃) ©On-Bright Electronics Confidential -6- Preliminary Datasheet OB_DOC_DS_2530Ax02 OB2530Ax High Precision CC/CV Primary-Side Power Switch OPERATION DESCRIPTION IS  OB2530Ax is a cost effective PSR power switch optimized for off-line low power AC/DC applications including battery chargers. It operates in primary side sensing and regulation, thus opto-coupler and TL431 are not required. Proprietary built-in CV and CC control can achieve high precision CC/CV control meeting most charger application requirements. NP  IP NS The auxiliary voltage reflects the output voltage as shown in Figure.2 and it is given by V AUX  N AUX  (VO  V ) NS (2) 密 Where V indicates the voltage drop of the output Diode. Startup Current and Start up Control Startup current of OB2530Ax is designed to be very low so that VDD could be charged up above UVLO threshold level and device starts up quickly. A large value startup resistor can therefore be used to minimize the power loss yet achieve a reliable startup in application. VAUX o 吉 Sampling Instance lt PWM Off id en t ia Operating Current and Capacitance Loading Startup The operating current of OB2530Ax is as low as 850uA (typical). Good efficiency and les than 75mW standby power is achieved with the low operating current. OB2530Ax increase the minimum frequency up to 10KHz at startup to support system capacitance loading startup, when FB sampled voltage is higher than 1.55V or system enter CV operation mode, the minimum frequency resume the normal F_min(typical 445Hz). TDemag TON PWM On Figure.2. Auxiliary voltage waveform on f Via a resistor divider connected between the auxiliary winding and INV (pin 2), the auxiliary voltage is sampled at the middle of the de-magnetization and it is hold until the next sampling. The sampled voltage is compared with reference voltage Vref (typical 2.5V) and the difference is amplified. The error amplifier output reflects the load condition and controls the switching off time to regulate the output voltage, thus constant output voltage can be achieved. When the sampled voltage is below Vref and the error amplifier output reaches its minimum, the switching frequency is controlled by the sampled voltage to regulate the output current, thus the constant output current can be achieved. Br ig h tc CC/CV Operation OB2530Ax is designed to produce good CC/CV control characteristic as shown in the Figure. 1. In charger applications, a discharged battery charging starts in the CC portion of the curve until it is nearly full charged and smoothly switches to operate in CV portion of the curve. The CC portion provides output current limiting. In CV operation, the output voltage is regulated through the primary side control. In CC operation mode, OB2530Ax will regulate the output current constant regardless of the output voltage drop. n- Adjustable CC Point and Output Power In OB2530Ax series, the CC point and maximum output power can be externally adjusted by external current sense resistor Rs at CS pin as illustrated in the typical application diagram. The larger Rs, the smaller CC point is, and the smaller output power becomes, and vice versa as shown in Figure.3. O Principle of Operation To support OB2530Ax series proprietary CC/CV control, system needs to be designed in DCM mode for flyback system (Refer to Typical Application Diagram in page1). In the DCM flyback converter, the output voltage can be sensed via the auxiliary winding. During MOSFET turn-on time, the load current is supplied from the output filter capacitor, Co, and the current in the primary winding ramps up. When MOSFET turns off, the energy stored in the primary winding is transferred to the secondary side and the current in the secondary winding is ©On-Bright Electronics (1) Confidential -7- Preliminary Datasheet OB_DOC_DS_2530Ax02 OB2530Ax 密 High Precision CC/CV Primary-Side Power Switch 吉 Figure.3. Adjustable output power by changing Rs Operation Switching Frequency The switching frequency of OB2530Ax is adaptively controlled according to the load conditions and the operation modes. For flyback operating in DCM, the maximum output power is given by o lt 1 LP FSW I p2 2 Programmable Cable Drop Compensation In OB2530Ax, cable drop compensation is implemented to achieve good load regulation. An offset voltage is generated at INV pin by an internal current flowing into the resister divider. The current is proportional to the switching off time, as a result, it is inversely proportional to the output load current, and the drop due to the cable loss can be compensated. As the load current decreases from full-load to no-load, the offset voltage at INV will increase. It can also be programmed by adjusting the resistance of the divider to compensate the drop for various cable lines used. The percentage of maximum compensation is Icomp _ cable  ( R1 // R 2) 10 6 V  100% 2.5 Vout V is load compensation voltage and Vout is output voltage; For example: R1//R2=6.2Kohm, the percentage of maximum compensation is ia Po MAX  Figure.4. On time OCP compensation (3) 1 2TDemag tc FSW  on f id en t Where Lp indicate the inductance of primary winding and Ip is the peak current of primary winding. Refer to the equation 3, the change of the primary winding inductance results in the change of the maximum output power and the constant output current in CC mode. To compensate the change from variations of primary winding inductance, the switching frequency is locked by an internal loop and the switching frequency is (4) ig h Since TDemag is inversely proportional to the inductance, as a result, the product Lp and fsw is constant, thus the maximum output power and constant current in CC mode will not change as primary winding inductance changes. Up to ±7% variation of the primary winding inductance can be compensated. Br V 45  6200  10 6   100%  11.16% Vout 2.5 O n- On Time OCP Compensation The variation of max output current in CC mode can be rather large if no compensation is provided. The OCP threshold value is self adjusted higher at higher AC voltage. This OCP threshold slope adjustment helps to compensate the increased output current limit at higher AC voltage. In OB2530Ax, a proprietary OCP compensation block is integrated and no external components are needed. The OCP threshold in OB2530Ax series is a function of the switching ON time. For the ON time between 1.6us to 6.4us (typical), the OCP threshold changes linearly from 500mV to 590mV. For the ON time larger than 6.4us, the OCP threshold is clamped to 590mV, as shown in Figure 4. ©On-Bright Electronics Current Sensing and Leading Edge Blanking Cycle-by-Cycle current limiting is offered in OB2530Ax. The switch current is detected by a sense resistor into the CS pin. An internal leading edge blanking circuit chops off the sensed voltage spike at initial power MOSFET on state so that the external RC filtering on sense input is no longer needed. Confidential -8- Preliminary Datasheet OB_DOC_DS_2530Ax02 OB2530Ax High Precision CC/CV Primary-Side Power Switch Gate Driver The GATE pin is connected to the gate of an external power switch. An internal 11V (typical) clamp is added for MOSFET gate protection at high VCC voltage. When VCC voltage drops below UVLO(ON), the GATE pin is internally pull low to maintain the off state. with its rich protection features including precise on-chip OTP, cycle-by-cycle current limiting (OCP), output over voltage protection, VDD over voltage protection, short circuit protection, under voltage lockout on VDD (UVLO). VDD is supplied by transformer auxiliary winding output. The output of OB2530Ax is shut down when VDD drops below UVLO (ON) and the power converter enters power on start-up sequence thereafter. O n- Br ig h tc on f id en t ia lt o 吉 密 Protection Control Good power supply system reliability is achieved ©On-Bright Electronics Confidential -9- Preliminary Datasheet OB_DOC_DS_2530Ax02 OB2530Ax High Precision CC/CV Primary-Side Power Switch Br ig h tc on f id en t ia lt o 吉 密 PACKAGE MECHANICAL DATA Symbol O n- A A1 A2 B B1 C D E E1 e L E2 Dimensions In Millimeters Min Max 3.710 5.334 0.381 2.921 4.953 0.350 0.650 1.524 (BSC) 0.200 0.360 9.000 10.160 6.096 7.112 7.320 8.255 2.540 (BSC) 2.921 3.810 7.620 10.920 ©On-Bright Electronics Confidential - 10 - Dimensions In Inches Min Max 0.146 0.210 0.015 0.115 0.195 0.014 0.026 0.06 (BSC) 0.008 0.014 0.354 0.400 0.240 0.280 0.288 0.325 0.1 (BSC) 0.115 0.150 0.300 0.430 Preliminary Datasheet OB_DOC_DS_2530Ax02 OB2530Ax High Precision CC/CV Primary-Side Power Switch IMPORTANT NOTICE 密 RIGHT TO MAKE CHANGES On-Bright Electronics Corp. reserves the right to make corrections, modifications, enhancements, improvements and other changes to its products and services at any time and to discontinue any product or service without notice. Customers should obtain the latest relevant information before placing orders and should verify that such information is current and complete. lt o 吉 WARRANTY INFORMATION On-Bright Electronics Corp. warrants performance of its hardware products to the specifications applicable at the time of sale in accordance with its standard warranty. Testing and other quality control techniques are used to the extent it deems necessary to support this warranty. Except where mandated by government requirements, testing of all parameters of each product is not necessarily performed. On-Bright Electronics Corp. assumes no liability for application assistance or customer product design. Customers are responsible for their products and applications using On-Bright’s components, data sheet and application notes. To minimize the risks associated with customer products and applications, customers should provide adequate design and operating safeguards. id en t ia LIFE SUPPORT On-Bright Electronics Corp.’s products are not designed to be used as components in devices intended to support or sustain human life. On-bright Electronics Corp. will not be held liable for any damages or claims resulting from the use of its products in medical applications. O n- Br ig h tc on f MILITARY On-Bright Electronics Corp.’s products are not designed for use in military applications. On-Bright Electronics Corp. will not be held liable for any damages or claims resulting from the use of its products in military applications. ©On-Bright Electronics Confidential - 11 - Preliminary Datasheet OB_DOC_DS_2530Ax02