Hubbell's CIRCUIT-LOCK®
Manual Motor Controllers
"Suitable as Motor Disconnects"
Safety-First Priority
Enhance your safety and increase your
confidence with Hubbell’s Circuit-Lock
motor controllers and disconnects. Because
our Circuit-Lock motor controllers are also
disconnects, you get the maximum safety,
flexibility, compliance and productivity you
need for industrial applications and motor
controls.
Doubles as a Disconnect
The 2005 NEC requires each motor controller to have
a disconnect within line of sight (article 430.102). The
code also recognizes that a controller and disconnect
can be the same unit (article 430.109). Hubbell has
designed the operating performance of a controller
and disconnect into one switch. Every Circuit-Lock
motor controller is a UL 508 listed motor
controller “Suitable as Motor Disconnect”
to comply with both the controller and
disconnect requirements of the NEC.
Motor controllers activate motor loads
on and off and isolate equipment from
other loads as needed. Disconnects safely
terminate circuit power to equipment for
servicing, and they are tested to withstand
high fault short circuits to remain operational
following overloads.
Clear Choice for Performance
Hubbell’s innovative Circuit-Lock product line meets or
exceeds all industry requirements to ensure premium
performance. Available as a component switch or preassembled into a variety of NEMA-rated enclosures,
Circuit-Lock motor controllers/disconnects
provide both the size and fit for maximum
flexibility and efficiency.
So whether your goal is to add more
disconnects for NEC “line of sight”
requirements, or to implement controllers
with enhanced short-circuit performance,
the choice is clear with Hubbell’s
Circuit-Lock line of motor controllers/
disconnects – it’s a safety first priority.
1
Hubbell
Flexibility
Hubbell
Safety
Install one switch
at the controller
location and another
at the disconnect
location. Hubbell’s
disconnects are rated
to withstand 10,000amp high fault short
circuits for maximum
safety. Because every
Circuit-Lock® controller
is a disconnect, more
disconnect safety
locations can be added
across the factory floor.
Hubbell
Productivity
Electrical designs must
take into account the
disconnect location
to ensure line of sight
placement. Line of
sight can now be
easily achieved at the
equipment or on the wall
by installing a Hubbell
Circuit-Lock controller/
disconnect. Safe,
strategic disconnect
placement is more
flexible than ever with
smaller-sized switches
and a variety of NEMA
type enclosures.
No longer is the entire
circuit powered down to
repair just one piece of
equipment. By adding
Hubbell
Compliance
the disconnect rating to
NEC conformance is
the requirement
for industrial motor
applications as
inspected by OSHA.
Because one
Circuit-Lock motor
controller meets both
the disconnect and
controller specifications,
confusion is minimized
about where and how
each switch is used.
The switch is always a
disconnect, so it’s
the Circuit-Lock motor
controller, Hubbell lets
you safely terminate
power at any point in
the circuit. Maintenance
can now be done
on a motor without
the inconvenience of
shutting down the entire
line and sacrificing
productivity.
always compliant.
Each Controller that Hubbell Builds is also a Disconnect
Controllers/Disconnects
Disconnect
Motor Loads
2
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AC Manual Toggle Controllers/Disconnects
30, 40, 50, 60 and 85A 600V AC
Circuit-Lock® controllers are rated
"Suitable as Motor Disconnect".
No other manufacturer offers
controllers with top horsepower
and high amperage ratings in such
a compact device.
#10 Brass terminal screw.
Clamping plate for secure
back or side wiring.
SHARED FEATURES
Strong on/off action with quickmake, slow break operation.
Optional side guard.
For close wall applications
and finger safe
environments.
Provides long-life reliability.
10,000 Amp high fault short circuit
withstand rating.
Thermoset body.
Provides high resistance to electrical
arc tracking.
Withstands high temperatures.
Excellent dimensional stability.
Superior dielectric strength.
30A, 40A & 50A
Steel screws
and copper terminals.
Four large silver alloy contacts
per pole.
Recessed wiring wells.
Finger safe environments.
Excellent conductivity.
Maximum longevity.
100% Copper contact arm.
High heat management.
Reliability.
60A and 85A
Lubrication-free controller.
Continued on/off cycling even in harsh,
dust and high heat environments.
Safely Terminate Power at any Point in
the Circuit.
Flexible Disconnect Placement.
The Industry's Broadest Offering.
3
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AC Manual Toggle Controllers/Disconnects
30, 40, 50, 60 and 85A 600V AC
600V AC Manual Motor Controllers
Order Information
For use in any industrial environment. Ideal component switch for motor control and as a disconnect. Toggle controllers
can be built into equipment and enclosures for either box or panel-mount installation.
HP Rating
Toggle
Catalog
Amp Poles Type
Wire 120V AC 240V AC 480V AC 600V AC Numbers
30
2
Standard
—
2
5
30
2
Short
—
2
5
30
3
Standard
—
3
7.5
30
3
Short
—
3
7.5
40
2
Standard
—
2
5
40
3
Standard
—
3
7.5
50
2
Standard
—
2
5
50
3
Standard
—
3
7.5
60
2
Standard
—
—
10
60
3
Standard
—
—
10
60
2
Standard Front
—
10
60
3
Standard Front
—
10
85
2
Standard
—
—
10
85
3
Standard
—
—
10
Finger Guards (red) for use with 30, 40 and 50A switches
10
10
15
15
10
15
10
15
15
25
15
25
15
25
(set).
Specifications
HBL7832D
HBL7832DS
HBL7810D
HBL7810DS
HBL7842D
HBL7843D
HBL7852D
HBL7853D
HBL7862D
HBL7863D
HBL7862FWD
HBL7863FWD
HBL7882D
HBL7883D
HBLFG30
15
15
20
20
15
20
15
25
20
30
20
30
20
40
HBL7810D
HBL7853D
HBL7863D
HBLFG30
Dimensional Drawings
Electrical Performance
Dielectric Voltage
2,200V AC minimum for 1 minute
Electrical Life
6,000 Cycles at rated switch load
Max. Working Voltage 600V AC RMS
Switches 10,000 RMS
Short Circuit
30A & 40A 60A max. J fuses
Withstand Rating
50A
50A max. J fuses
as Motor Disconnect 60A & 85A 80A max. J fuses
Short Circuit
Withstand Rating
All Switches 125A max. RK5 fuses
as Motor Controller
Mechanical
Mechanical Life
10,000 minimum cycles
Amps
AWG Min.
AWG Max.
Terminal
30
#14
#10
Accommodations
40 & 50
#14
# 8
#14
# 4
60 & 85
Terminal Torque
30 - 50
20 inch pounds
60 - 85
25 inch pounds
Environmental
Flammability
UL94HB/VO
Operating Temp.
Max. continuous 30, 40 & 60A 60 °C
75 °C
Max. continuous 50 & 85A
Min. continuous w/out impact -40 °C
Listings
UL 508
Industrial Control Equipment File #E70402
CSA-C22.2 No.14
Industrial Control Equipment File # LR-46186
30, 40 and 50 Amp Toggles
2.25"
(57.2)
3.28"
(83.3)
3.78"
(96.0)
ON
2.43"
(62.0)
2.38"
(60.4)
1.53"
(38.9)
Front
Side
60 and 85 Amp Toggles
3.56"
(90.4)
3.78"
(96.0)
3.28"
(83.3)
ON
Front
2.83"
(71.9)
1.92"
(48.8)
2.38"
(60.4)
Side
4
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NEMA 1 Disconnect Switches
"Suitable as Motor Disconnects"
Thermoplastic cover
on a plated steel base.
Durable, non-conductive cover.
SHARED FEATURES
Wiring conduit knockouts.
1/2" and 3/4" NPT.
Top, bottom or back wire entry points.
Surface mount control.
HBL1389D
®
Circuit-Lock NEMA type 1 enclosures are
"Suitable as Disconnect" when used with the
30 Amp controller/disconnect.
All aluminum cover and base.
Base is pre-drilled for rear
surface mounting.
Extra wiring room facilitates termination.
Compact size allows for strategic placement.
HBL1379D
CIRCUIT-LOCK® NEMA 1 Enclosures with Switch
Order Information
Ideal for use in industrial environments, i.e. conveyer systems, industrial fans, etc.
HP Rating
Enclosure
Amp Poles Material
120V AC 240V AC 480V AC 600V AC
30
2
Thermoplastic
2
5
10
15
30
3
Thermoplastic
3
7.5
15
20
30
2
Aluminum
2
5
10
15
30
3
Aluminum
3
7.5
15
20
Note: For switch specifications refer to pages 3 and 4.
Catalog
Numbers
HBL1392D
HBL1389D
HBL1372D
HBL1379D
HBL1389D
HBL1379D
HBL1390
HBL1370
CIRCUIT-LOCK® NEMA 1 Enclosures without Switch
Order Information
For use with switches shown on pages 3 and 4.
Cover Material
Thermoplastic
Aluminum
Base Material
Steel
Aluminum
No. Equipment
Grounds
1
2
Catalog
Numbers
HBL1390
HBL1370
Dimensional Drawings
HBL1370, HBL1372D and HBL1379D
HBL1390, HBL1389D and HBL1392D
3.20"
(81.2)
3.15"
(80.0)
3.97"
(100.8)
3.43"
(87.1)
0.50" x 0.75"
KNOCKOUT
EACH END
2.41"
(61.3)
0.92"
(23.2)
Bottom
2 - 0.50" (12.7)
4.72"
(120.0)
2.65"
(67.3)
KNOCKOUTS
2.75"
(69.8)
2.44"
(61.9)
0.88"
(22.42)
Bottom
0.265" (6.7)
2 - HOLES
1.50"
(38.1)
Back
www. hubbell-wiring.com
2.76"
(70.1)
2.38"
(60.5)
4.52"
(114.8)
2.00"
(50.8)
5
Back
NEMA 3/3R Disconnect Switches
"Suitable as Motor Disconnects"
Heavy duty flip lid.
3-sided protection.
SHARED FEATURES
Rain tight enclosures.
Die cast aluminum enclosure.
Gray zinc powder coat finish.
Designed for surface mounting.
Three 1/2" NPT threaded outlets.
On top, bottom and back of enclosure.
HBL13R13D
®
VALOX enclosure.
Chemical and impact resistant.
External activation
lever switch.
Installer determined
wire entry.
No predrilled openings
or knockouts.
CIRCUIT-LOCK® NEMA type 3/3R
enclosures are "Suitable as Disconnect"
when used with the 30 amp controller/
disconnect.
Compact size allows for strategic
placement.
HBL13R23D
CIRCUIT-LOCK® NEMA 3/3R Enclosures with Switch
Order Information
Ideal for use on outdoor equipment.
Enclosure
HP Rating
Amp Poles Material
120V AC 240V AC 480V AC 600V AC
30
2
Thermoplastic
2
5
10
15
30
3
Thermoplastic
3
7.5
15
20
30
2
Aluminum
2
5
10
15
30
3
Aluminum
3
7.5
15
20
Note:
Catalog
Numbers
HBL13R22D*
HBL13R23D*
HBL13R12D†
HBL13R13D†
For switch specifications refer to page 4.
* Drill weephole to alter from NEMA 3 to NEMA 3R.
† Equipped with HBLFG30 sidewall insulation barriers.
HBL13R23D
HBL13R13D
Dimensional Drawings
HBL13R22D and HBL13R23D
HBL13R12D and HBL13R13D
2.93"
(74.4)
1.84"
(46.7)
2.99"
(75.9)
4.76"
(120.9)
5.42"
(137.7)
2.25"
(57.2)
3.94"
(100.1)
0.30" (7.6)
ON
PADLOCK HOLE
4.51"
(114.6)
3.24"
(82.3)
OFF
0.34" (8.6)
2.22"
(56.4)
Front
®
PADLOCK HOLE
2.99"
(75.9)
4.55"
(115.6)
Side
VALOX is a registered trademark of General Electric Company (GE).
Back
Front Inside
Cover
6
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NEMA 3R Disconnect Switches
"Suitable as Motor Disconnects"
SHARED FEATURES
All aluminum cover and base.
Base is pre-drilled for rear surface mounting.
Rain tight drip shield top.
Rolled seamless sides.
Wiring conduit knockouts.
1/2" NPT K.O. for 30A.
3/4" -1" NPT K.O. for 60A.
Top, bottom or back wire entry points.
®
CIRCUIT-LOCK NEMA Type 3R
enclosures are "Suitable as Disconnect"
when used with the 30 or 60 amp
controller/disconnect.
HBL13R89D
HBL16R93D
Front activated lever allows mounting in
tight spaces.
CIRCUIT-LOCK® NEMA 3R Enclosures with Switch
Order Information
Ideal for use in outdoor environments.
HP Rating
Amp
30
30
60
60
Poles
2
3
2
3
120V AC 240V AC
2
5
3
7.5
—
10
—
10
480V AC 600V AC
10
15
15
20
15
20
25
30
Catalog Numbers
HBL13R92D
HBL13R89D
HBL16R92D
HBL16R93D
HBL13R89D
Note: For switch specifications refer to pages 2 and 3.
HBL16R93D
CIRCUIT-LOCK®
NEMA 3R Enclosures without Switch
Order Information
For use with switches shown on pages 3 and 4.
Description
For use with 30A switch.
For use with 60A switch.
Catalog Numbers
HBL13R90
HBL16R90
4.40" (111.8)
Dimensional Drawings
HBL13R90, HBL13R89D and HBL13R92D
4.40"
(111.8)
2 - 3/4"
KNOCKOUTS
HBL16R90, HBL16R92D and HBL16R93D
3.30"
(83.3)
2 - 3/4" x 1"
2.75"
(69.9)
1.06" (26.9)
1.99"
(50.5)
KNOCKOUTS
3.30" 2.75"
(83.8) (69.9)
5.52"
(140.2)
1.52" (38.6)
10.11"
(256.8)
2.00"
(50.8)
0.31" (7.9)
Bottom
Bottom
PADLOCK HOLE
0.31" (7.9)
PADLOCK HOLE
4.28"
(108.7)
4.28" (108.7)
Front
www. hubbell-wiring.com
7
Front
NEMA 4X Disconnect Switches
"Suitable as Motor Disconnects"
Hinged cover with
removable continuous pin.
SHARED FEATURES
Undrilled case.
Allows custom placement of
wire entry.
304 stainless steel enclosure.
Chemical and corrosion resistant.
®
VALOX handle and collar.
Chemical and impact resistant.
Poured in closed cell
neoprene gasket.
Interlocking shaft
and handle.
Prevents cover removal
when switch is on.
HBL13S33D
®
CIRCUIT-LOCK NEMA Type 4X enclosures are
"Suitable as Disconnect" when used with the
30 or 60 amp controller/disconnect.
High impact, chemical and corrosion resistant.
Neutral and ground bus included for wiring
ease (60A product).
Up to two optional auxiliary contacts for PLC's
and external indicators.
Up to 2 optional
auxiliary contacts.
For PLCs and external indicators.
CIRCUIT-LOCK® NEMA 4X Enclosures with Switch and Accessories
Order Information
Ideal for use in environments where washdown is necessary, i.e. food processing, laboratories, etc.
HP Rating
Amp
Poles
120V AC 240V AC 480V AC 600V AC
30
3
3
7.5
15
20
60
3
—
10
25
30
Finger Guard option for 30A switch
NO/NC auxiliary contact, 10A 120/250 V AC
for 30 and 60 Amp switches
Catalog Numbers
HBL13S33D
HBL16S63D
HBLFG30
HBLAUX
HBL13S33D
Note: For switch specifications refer to page 4.
HBL16S63D
Dimensional Drawings
HBL13S33D
HBL16S63D
6.95"
(176.5)
6.96"
(176.8)
4.00"
(101.6)
6.10"
(154.9)
8.75"
(222.3)
6.00"
6.75" (152.4)
(171.5)
7.44"
(189.0)
Front
4.00"
(101.6)
Side
Front
®
6.10"
(154.9)
4.25"
(108.0)
VALOX is a registered trademark of General Electric Company (GE).
8.00"
(203.2)
9.44"
(239.8)
4.25"
(108.0)
Side
8
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NEMA 4X Disconnect Switches
"Suitable as Motor Disconnects"
SHARED FEATURES
Internal frame bonds all grounds.
For use with plastic or metallic conduit.
VALOX® enclosure.
For impact and chemical
resistance.
Identified drill locations.
Enables custom placement of
wire entry.
Front activated pistol handle grip.
Minimizes side space clearance.
Up to two optional auxiliary
contacts.
For PLCs and external indicators.
Interlocking shaft and handle.
Prevents cover removal in "ON" position.
Ample wiring room for drip
loops.
Adjustable external mounting
feet.
HBLDS3
Safety interlocked fuse access door.
Quick, easy access to fuses.
Compact fused disconnect switch.
Accepts Class "J" fuses.
Safety features.
Switch can only be turned "ON" with cover closed.
Fuses can only be accessed with switch in the off position.
Side activated highly visible red handle.
FDS30
Safely Terminate Power at any Point in the
Circuit.
Flexible Disconnect Placement.
9
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VALOX® is a registered trademark of General Electric Company (GE).
NEMA 4X Disconnect Switches
"Suitable as Motor Disconnects"
NEMA 4X Switched Enclosure, Unfused
Order Information
Used primarily in heavy wash-down and corrosive environments.
HP Rating
Catalog
Description
120V AC 240V AC 480V AC 600V AC Numbers
30A Disconnect switch
1
7.5
15
15
HBLDS3
30A Disconnect switch w/aux. contact
1
7.5
15
15
HBLDS3AC
60A Disconnect Switch
7.5
30
50
50
HBLDS6
60A Disconnect switch w/aux. contact
7.5
30
50
50
HBLDS6AC
100A Disconnect Switch
7.5
30
50
50
HBLDS10
100A Disconnect switch w/aux. contact
7.5
30
50
50
HBLDS10AC
Aux. contact, break after break
—
—
—
—
HBLAC1
Aux. contact, break before break
—
—
—
—
HBLAC2
—
—
—
HBL30RGB
Ground block (30A switch)
—
Ground block (60A and 100A switch)
—
—
—
—
HBL60100RGB
Neutral block (30A switch)
—
—
—
—
HBL30RNB
—
—
—
HBL60RNB
Neutral block (60A switch)
—
Neutral block (100A switch)
—
—
—
—
HBL100RNB
Replacement 30A switch
—
—
—
—
HBLDS3RS
Replacement 60A and 100A switch
—
—
—
—
HBLDS60100RS
HBLDS3
HBLAC1
NEMA 4X Switched Enclosure, Fused Disconnect
Order Information
Used primarily in heavy wash-down and corrosive environments.
HP Rating
Catalog
Description
120V AC 240V AC 480V AC 600V AC Numbers
30A Disconnect switch
2
7.5
15
20
FDS30
60A Disconnect switch
3
15
30
40
FDS60
Aux. contact, norm. open, A600 pilot duty —
—
—
—
ACFSNO
Aux. contact, norm. closed, A600 pilot duty —
—
—
—
ACFSNC
Specifications
Electrical Performance
Dielectric Voltage
3,000V AC minimum
Electrical Life
6,000 Cycles at rated switch parameters
Max Working Voltage 600V AC RMS
Short Circuit
Use on a circuit capable of delivering not
Withstand Rating
more than 10,000 symmetrical amperes
as Motor Disconnect (for HBL series 600V AC max) (for FDS
and ACFSN series - at a voltage rating
when protected by Class “J” fuses)
Mechanical
Mechanical Life
10,000 minimum cycles
Amps
AWG Min. AWG Max.
#14
#10
Terminal
30
Accommodations
60A
#14
# 4
100A
Terminal Torque
30A
20 inch pounds
25 inch pounds
60A
25 inch pounds
100A
Impact Resistance
UL746C
Environmental
Flammability
Operating Temp.
Listings
UL 508
CSA-C22.2 No.14
FDS30
Dimensional Drawings
UL94-5VA and V0 Classification
Max. continuous
75 °C
Min. continuous
-40 °C
7.27"
(184.7)
Fused
11.46"
(291.6)
15.03"
(381.8)
8.43"
(214.1)
Unfused
A
B
30A
60A/100A
Key inch (mm) inch (mm)
C
G
.87"
(22.1)
ON
OFF
D
E
F
A
6.00
152
7.75
197
B
5.12
130
6.87
175
C
4.12
105
4.75
121
D
6.62
168
8.00
203
E
7.62
194
9.95
253
F
8.50
216
11.00 279
G
4.12
105
5.94
151
Industrial Control Equipment File #E70402
Industrial Control Equipment
File # LR-46186
10
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Hubbell's CIRCUIT-LOCK®
Manual Motor Controllers "Suitable as Motor Disconnects"
QUICK REFERENCE
Toggle Switches
Catalog
Numbers
HBL7810D
HBL7853D
HBL7863D
Amps
HBL7832D
HBL7832DS
HBL7810D
HBL7810DS
HBL7842D
HBL7843D
HBL7852D
HBL7853D
HBLFG30
HBL7862D
HBL7863D
HBL7862FWD
HBL7863FWD
HBL7882D
HBL7883D
30
30
30
30
40
40
50
50
—
60
60
60
60
85
85
Description
Phase Poles
Toggle Switch
Short Toggle Switch
Toggle Switch
Short Toggle Switch
Toggle Switch
Toggle Switch
Toggle Switch
Toggle Switch
Finger guard (30-50A Switches)
Toggle Switch
Toggle Switch
Toggle Switch - Front Wire
Toggle Switch - Front Wire
Toggle Switch
Toggle Switch
120
240
HP
480
600
1
1
3
3
1
3
1
3
2
2
3
3
2
3
2
3
2
2
3
3
2
3
2
3
5
5
7.5
7.5
5
7.5
5
7.5
10
10
15
15
10
15
10
15
15
15
20
20
15
20
15
25
1
3
1
3
1
3
2
3
2
3
2
3
—
—
—
—
—
—
10
10
10
10
10
10
15
25
15
25
15
25
20
30
20
30
20
40
120
240
2
3
2
3
2
3
2
3
2
3
—
—
1
7.5
7.5
3
—
2
3
5
7.5
5
7.5
5
7.5
5
7.5
5
7.5
10
10
7.5
30
30
7.5
10
7.5
15
Toggle Switches in Enclosures
Catalog
Numbers
HBL1379D
HBL13R92D
HBL13S33D
HBLDS3
HBL1372D
HBL1379D
HBL1392D
HBL1389D
HBL13R22D
HBL13R23D
HBL13R12D
HBL13R13D
HBL13R92D
HBL13R89D
HBL16R92D
HBL16R93D
HBLDS3
HBLDS6
HBLDS10
HBL13S33D
HBL16S63D
FDS30
FDS60
Amps
30
30
30
30
30
30
30
30
30
30
60
60
30
60
100
30
60
30
60
Description
Phase Poles
NEMA 1 Aluminum
NEMA 1 Aluminum
NEMA 1 Plastic
NEMA 1 Plastic
NEMA 3/3R Plastic
NEMA 3/3R Plastic
NEMA 3R Die Cast Aluminum
NEMA 3R Die Cast Aluminum
NEMA 3R Aluminum
NEMA 3R Aluminum
NEMA 3R Aluminum
NEMA 3R Aluminum
NEMA 4X Non-Metallic
NEMA 4X Non-Metallic
NEMA 4X Non-Metallic
NEMA 4X Stainless Steel
NEMA 4X Stainless Steel
NEMA 4X Non-Metallic Fused Disconnect
NEMA 4X Non-Metallic Fused Disconnect
1
3
1
3
1
3
1
3
1
3
1
3
3
3
3
3
3
3
3
2
3
2
3
2
3
2
3
2
3
2
3
3
3
3
3
3
3
3
HP
480
10
15
10
15
10
15
10
15
10
15
15
25
15
50
50
15
25
15
30
600
15
20
15
20
15
20
15
20
15
20
20
30
15
50
50
20
30
20
40
FDS30
Printed In U.S.A. Specifications subject to change without notice.
® Registered trademark of Hubbell Incorporated. CIRCUIT-LOCK® is a Registered trademark of Hubbell Wiring Device-Kellems.
H5184
Hubbell Incorporated (Delaware) • 185 Plains Road • Milford, CT 06460-2420 • (203) 882-4800 • FAX (800) 255-1031
www. hubbell-wiring.com
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