Reduced Voltage Motor Starters
Soft Start Controllers
1.1
Solid-State Controllers
Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DS7 Soft Start Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Type S701, Soft Start Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Type S701, Soft Start Controllers with Auxiliary Contact . . . . . . . . . . .
Type S701, Soft Start Controllers with Brake . . . . . . . . . . . . . . . . . . . .
Type S511, Semiconductor Reversing Contactors . . . . . . . . . . . . . . . .
1.2
DS7 Soft Starter Controller
V6-T1-2
V6-T1-3
V6-T1-26
V6-T1-32
V6-T1-35
V6-T1-38
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Solid-State Starters
Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Type S611, Soft Starters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Type S801+, Soft Starters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Type S811+, Soft Starters with DIM . . . . . . . . . . . . . . . . . . . . . . . . . .
V6-T1-42
V6-T1-43
V6-T1-59
V6-T1-75
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S611 Soft Starters
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S811+ Soft Starters
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Volume 6—Solid-State Motor Control
CA08100007E—February 2016
www.eaton.com
V6-T1-1
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Reduced Voltage Motor Starters
Solid-State Controllers
Contents
Soft Start Controllers
Description
1
Soft Start Controllers
DS7 Soft Start Controllers . . . . . . . . . . . . . . . .
Type S701, Soft Start Controllers . . . . . . . . . . .
Type S701, Soft Start Controllers
with Auxiliary Contact . . . . . . . . . . . . . . . . . .
Type S701, Soft Start Controllers
with Brake . . . . . . . . . . . . . . . . . . . . . . . . . . .
Type S511, Semiconductor
Reversing Contactors . . . . . . . . . . . . . . . . . .
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Product Overview
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DS7
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Eaton’s DS7 line of reduced
voltage solid-state soft start
controllers is very compact,
multi-functional, easy to
install and easy to commission.
Designed to control the
acceleration and deceleration
of three-phase motors with
the ability to adjust initial
torque, ramp up and down
time, the device is available
for current ranges from 4 to
32 A in four frame sizes.
Type S701
The S701 device is a reduced
voltage soft start controller
designed to control
acceleration and deceleration
of three-phase motors. The
S701 provides the user with
the ability to adjust initial
torque, ramp up and down
time, and also select kick
start for high inertial loads.
Type S701 with
Auxiliary Contact
The S701 device is a reduced
voltage soft start controller
designed to control
acceleration and deceleration
of three-phase motors. With
the auxiliary contact, it is
possible to control an external
bypass to reduce heating and
increase acceleration and
deceleration times.
The unit provides the user
with the ability to adjust initial
torque, ramp up and down
time and also select kick start
for high inertia loads.
Type S701 with Brake
The S701 soft start
controller with DC injection
brake is designed to control
acceleration and deceleration
of three-phase motors. Brake
current is adjustable from
0–50 A DC. The ramp-up
feature is adjustable from
0.5–10 seconds. Torque
adjustment is adjustable
with or without break loose
(kick start) function.
Type S511 Semiconductor
Reversing Contactor
The S511 device is a
semiconductor reversing
contactor designed to switch
three-phase motors forward
and reverse. Unicore
electronics and thermal
design ensures high
switching capacity and
long lifetime.
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Volume 6—Solid-State Motor Control CA08100007E—February 2016 www.eaton.com
Page
V6-T1-3
V6-T1-26
V6-T1-32
V6-T1-35
V6-T1-38
Reduced Voltage Motor Starters
Solid-State Controllers
1.1
Contents
DS7 Soft Start Controllers
Description
Page
DS7 Soft Start Controllers
Features and Benefits . . . . . . . . . . . . . . . . . . .
Standards and Certifications . . . . . . . . . . . . . .
Instructional Leaflets . . . . . . . . . . . . . . . . . . . .
Catalog Number Selection . . . . . . . . . . . . . . . .
Product Selection . . . . . . . . . . . . . . . . . . . . . . .
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data and Specifications . . . . . . . . . .
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . .
Type S701, Soft Start Controllers . . . . . . . . . . . . . .
Type S701, Soft Start Controllers with
Auxiliary Contact . . . . . . . . . . . . . . . . . . . . . . . . .
Type S701, Soft Start Controllers with Brake . . . .
Type S511, Semiconductor
Reversing Contactors . . . . . . . . . . . . . . . . . . . . .
V6-T1-5
V6-T1-5
V6-T1-5
V6-T1-6
V6-T1-7
V6-T1-15
V6-T1-16
V6-T1-24
V6-T1-26
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V6-T1-32
V6-T1-35
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V6-T1-38
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DS7 Soft Start Controllers
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Product Description
1
The DS7 is available in
standard and SmartWire-DT®
communications
configurations.
Standard (Non SmartWire-DT)
Eaton’s DS7 line of reduced
voltage solid-state soft start
controllers is very compact,
multi-functional, easy to install
and easy to commission.
Designed to control the
acceleration and deceleration
of three-phase motors, the
device is available for current
ranges from 4 to 200 FLA
in four frame sizes. It is
available with 24 Vdc, 24 Vdc/
24 Vac, or 110/230 Vac
control voltage options. A
low temperature version is
available with 24 Vac/Vdc
control voltage with operation
ambient temperature
minimum of –40 °C.
SmartWire-DT
Our SmartWire-DT interface
completely eliminates the
need for conventional control
wiring. This has several
advantages:
●
No incorrect wiring
●
Faster wiring
●
Cost saving
The interface can be used to
send control commands to
the DS7 SmartWire-DT and
change and diagnose its
parameter configuration;
in addition, the control
electronics can be powered
via the SmartWire-DT cable.
The device is controlled with
one of the selectable profiles:
●
A “start/stop” profile
●
An 8 bit-wide profile for
the soft starter, which is
provided the same way
for the variable frequency
drive and features more
options
Regardless of the profile
chosen, the DS7 SmartWire-DT’s
parameters can be read and
written to at any time by
using acyclic communications
services.
DS7 SmartWire-DT makes it
possible to read and write to
all device parameters. It is
also possible to overwrite
the potentiometer settings
on the DS7 SmartWire-DT,
which can come in handy,
for instance, when a change
made to the machine needs
to be performed remotely.
The DS7 SmartWire-DT comes
with a detailed diagnostic
system with options that
extend far beyond those of
wired devices. In addition to
having an error log, the DS7
SmartWire-DT can detect and
report nine different device
faults. A warning parameter
reports any present warning
messages. Moreover, the
response to each individual
fault can be customized.
Finally, there are 35 additional
messages for communication
errors. Using the DS7
SmartWire-DT in connection
with the PKE series motor
protective circuit breakers
opens up new functionalities
that were previously thought
impossible to implement with
a low-cost soft starter and
that were reserved to
significantly more expensive
devices. Combining a PKE
unit and a DS7 SmartWire-DT
makes it possible to
completely protect the DS7
SmartWire-DT device against
overloads. In addition, it
provides a current limiting
function and can report
thermal capacity utilization
levels to higher level
controllers.
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Volume 6—Solid-State Motor Control CA08100007E—February 2016 www.eaton.com
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Solid-State Controllers
Application Description
Operation
With its small size, it can
easily fit in place of existing
soft starters, wye-delta
starters, or across-the-line
NEMA® and IEC starters. This
feature allows easy upgrades
to existing systems. The
product is designed to be
wired in the three-phase line
feeding the three motor input
leads as is done for normal
across-the-line starting. The
starter uses silicon controlled
rectifiers (SCRs) to ramp the
voltage to the motor, providing
smooth acceleration and
deceleration of the load.
After the motor is started,
the internal run bypass relay
closes, resulting in the motor
running directly across-theline. Internal run bypass
significantly reduces the
heat generated as compared
to non-bypass starters. The
soft stop option allows for a
ramp stop time that may be
longer than the coast-to-stop
time. An external overload
protection relay or circuit
breaker is needed.
Voltage Ramp Start
This start method provides a
voltage ramp to the motor,
resulting in a constant torque
increase. This most
commonly used form of soft
start mode allows you to set
the initial voltage value and
the duration of the ramp to
full voltage conditions.
●
Adjustable initial voltage
30–92% of full voltage
(120/230 Vac control
voltage)
●
Adjustable initial voltage
30–100% of full voltage (24
Vac/Vdc control voltage)
●
Adjustable initial voltage
30–92% of full voltage
(24 Vdc control voltage—
SmartWire-DT)
●
Adjustable ramp time
1–30 seconds
●
Bypass relays close at the
end the ramp time (TOR)
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Soft Stop
Allows for a controlled
stopping of load. Used when
a stop-time that is greater
than the coast-to-stop time is
desired. Often used with high
friction loads where a sudden
stop may cause system or
product damage. Setting the
soft stop time to a value of
0 turns off this feature.
●
Soft stop time =
0–30 seconds
Start Ramp
Bypass
100%
Speed
1
Reduced Voltage Motor Starters
Start
Run
Time (Seconds)
Stop Ramp
100%
1
Speed
1.1
2
Run
Soft Stop
Time (Seconds)
1 = Coast to Stop (Speed)
2 = Soft Stop Ramp (Voltage)
3 = Soft Stop Time
Auxiliary Contacts
Auxiliary contacts are
provided to indicate soft
start controller status.
Frame Size 1 (4A to 12A)—
One Relay
The auxiliary relay indicates
when the soft starter is at
Top-of-Ramp (TOR).
Frame Size 2, 3 and 4 (16A
to 200A)—Two Relays
One auxiliary relay indicates
when the soft starter is at
Top-of-Ramp (TOR).
One auxiliary relay indicates
that a RUN command is
present, including start ramp,
bypass, and stop ramp times.
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V6-T1-4
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Volume 6—Solid-State Motor Control CA08100007E—February 2016 www.eaton.com
Reduced Voltage Motor Starters
Solid-State Controllers
1.1
Features and Benefits
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●
●
●
Run bypass mode greatly
reduces internal heating
created by the power
dissipation across the
SCRs. The bypass relay
directly connects the
motor to the line and
improves system efficiency
by reducing internal power
losses
Less heat minimizes
enclosure size and cooling
requirements, and
maximizes the life of all
devices in the enclosure
LED displays device status
and provides fault
indication
Variable ramp times and
voltage control (torque
control) settings provide
unlimited starting
configurations, allowing
for maximum application
flexibility
Single-Phase Applications
All DS7 frame sizes can be
configured for single-phase
operation at 200–480 Vac
main voltages in accordance
to the single-phase application
note AP039006EN.
●
●
●
●
Soft stop control suits
applications where an
abrupt stop of the load
is not acceptable. Soft
acceleration and
deceleration reduces
wear on belts, gears,
chains, clutches, shafts,
and bearings
Minimizes the peak inrush
current’s stress on the
power system. Peak
starting torque can be
managed to diminish
mechanical system wear
and damage.
24 Vac/Vdc control voltage
enhances personnel and
equipment safety.
110/230 Vac control voltage
is also available
Auxiliary relays indicate
status of the soft start
controllers
●
The TOR relay is active
until motor stop
command is received
and/or the soft start
controller detects a
fault condition
●
RUN relay is active
during the start ramp,
bypass, and stop ramp
1
Protective Features
●
●
●
●
Mains connection—The
mains connection is
monitored for a phase loss
and/or undervoltage during
ramp up
Motor connection—The
motor connection is
monitored for an open
condition during the ramp
SCR faults—SCR
performance is monitored
during the ramp cycle for
proper operation
Heat sink over/under
temperature—High ambient
temperatures, extended
ramp times, and high duty
cycle conditions may cause
the DS7 to exceed its
thermal rating. When
temperature goes under
–5 °C (–40 °C for low
temperature units), unit
will trip as well. The DS7 is
equipped with sensors that
monitor the temperature of
the device as well. The soft
starter will trip in over/
under temperature
conditions, preventing
device failure
●
●
Warning is indicated for an
over temperature condition
for the next start
Bypass relay
●
The DS7 can detect if
the bypass relay fails to
close after the ramp
start or opens while the
motor is running
●
The DS7 will also detect
a condition whereas the
bypass relay is closed
when the RUN
command is given
●
The DS7 will trip on a
bypass dropout fault if
either of these
conditions occur
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Standards and Certifications
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IEC 60947-4-2
EN 60947-4-2
UL® listed
CSA certified
CE marked
C-Tick
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Instructional Leaflets
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Instruction Leaflet IL03901001E
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Volume 6—Solid-State Motor Control CA08100007E—February 2016 www.eaton.com
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Reduced Voltage Motor Starters
Solid-State Controllers
Catalog Number Selection
DS7 Soft Start Controllers
DS7 - 3 4 0 SX 004 N 0 - N
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Device Series
DS7 = Generation 7
Options
N = No option
D = SmartWire-DT
L = Low temperature
Number of Phases
3 = Three-phase mains
supply voltage
Protection Type
0 = IP20
Voltage Class
4 = 400 V
(380 V –15% to 480 V
+10%)
Control Voltage Supply
0 = 24 Vac/Vdc
2 = 110/230 Vac
D = 24 Vdc SmartWire-DT
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Radio Interference
Suppression Filters
4 = No internal radio interference
suppression filters
Device Version
SX = Standard soft starters
with internal bypass
Rated Operational Current
004 = 4A
•=
•=
•=
200 = 200A
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V6-T1-6
Volume 6—Solid-State Motor Control CA08100007E—February 2016 www.eaton.com
1.1
Reduced Voltage Motor Starters
Solid-State Controllers
Product Selection
1
DS7 Soft Start Horsepower Ratings
1
Please refer to Application Note AP039004EN for additional information on proper size selection.
DS7 Soft Start
Controller—
Frames 1 and 2
1
DS7 Soft Start Controllers—Horsepower Ratings—
10 Second Ramp, One Start per Hour, 300% Current Limit at 40 °C 1
Motor
Power (hp)
Maximum
Rated
Allowable
Current
Breaker
200 V 230 V 480 V Size
(A)
Maximum
Allowable
Fuse
Size
3.7
15A
Class RK5
0.75 0.75 2
HFD3015
1
Recommended
XTOB
Recommended
Overload
XTOE
(Direct
PKE MMP
Overload 2
Connect) 2
MMP 2
XTOB004BC1
XTPR004BC1 XTPAXTPCB
XTOE005BCS
XTPE012BCS
Connection
Kit to MMP
1
Catalog Number
DS7-340SX004N0-N 45
DS7-342SX004N0-N 6
DS7-34DSX004N0-D 7
6.9
1.5
2
3
HFD3015
15A
Class RK5
XTOB006BC1 3 XTOE020BCS
XTPE012BCS
XTPR6P3BC1 XTPAXTPCB
DS7-340SX007N0-N 45
DS7-342SX007N0-N 6
DS7-34DSX007N0-D 7
7.8
2
2
5
HFD3020
20A
Class RK5
XTOB010BC1
XTOE020BCS
XTPE012BCS
XTPR010BC1 XTPAXTPCB
DS7-340SX009N0-N 45
DS7-342SX009N0-N 6
DS7-34DSX009N0-D 7
11
3
3
7.5
HFD3030
20A
Class RK5
XTOB012BC1
XTOE020BCS
XTPE032BCS
XTPR012BC1 XTPAXTPCB
DS7-340SX012N0-N 45
DS7-342SX012N0-N 6
DS7-34DSX012N0-D
15.2
3
5
10
HFD3035
25A
Class RK5
XTOB016CC1
XTOE020CCS
XTPE032BCS
XTPR016BC1 XTPAXTPCC
7
DS7-340SX016N0-N 45
DS7-342SX016N0-N 6
DS7-34DSX016N0-D 7
22
5
7.5
15
HFD3060
40A
Class RK5
XTOB024CC1
XTOE045CCS
XTPE032BCS
XTPR025BC1 XTPAXTPCC
DS7-340SX024N0-N 45
DS7-342SX024N0-N 6
DS7-34DSX024N0-D 7
32
7.5
10
20
HFD3070
50A
Class RK5
XTOB032CC1
XTOE045CCS
XTPE032BCS
XTPR032BC1 XTPAXTPCC
DS7-340SX032N0-N
45
DS7-342SX032N0-N 6
DS7-34DSX032N0-D 7
Notes
1 Actual motor FLAs vary. Verify these devices cover the motor specific FLA.
2 Selections are based on motor FLA value at 480 V.
3 Not to be used with 230 V.
4 24 Vac/Vdc device.
5 –40 °C rated low temperature version available in 24 Vac/Vdc, change to “N0-L.”
6 110/230 Vac device.
7 24 Vdc for SmartWire-DT device.
100–240 V input and 24 Vdc output
PSG60E
400–500 V input and 24 Vdc output
PSG60F24RM
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Power Supply Selection
ELC-PS01
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Eaton’s PSG and ELC power supplies are recommended as a compact and low-cost
source for 24 Vdc power. The lightweight, DIN rail mounted devices have a wide input
voltage range, and robust screw terminals make these power supplies easy to install
and use. These power supplies are available in 1A and 2A models.
Catalog Number
1
1
Power Supply
85–264 V input and 24 Vdc output
1
1
Either XTOB, C306 or C440 series or equivalent overload protection devices may be selected.
Contactor is optional for normal applications. It is recommended for mains isolation.
Description
1
1
Considerations
1.
2.
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Volume 6—Solid-State Motor Control CA08100007E—February 2016 www.eaton.com
V6-T1-7
1.1
1
1
Reduced Voltage Motor Starters
Solid-State Controllers
Please refer to Application Note AP039004EN for additional information on proper size selection.
DS7 Soft Start
Controller—
Frames 3 and 4
DS7 Soft Start Controllers—Horsepower Ratings—
10 Second Ramp, One Start per Hour, 300% Current Limit at 40 °C
460 V
Maximum
Allowable
Breaker Size 1
Maximum
Allowable
Fuse Size 1
Recommended
XTOB Overload
Recommended
C440 Overload
Catalog Number
30
HFD3150L
150A Class RK5
XTOB040DC1 2
C440A1A045SAX
DS7-340SX041N0-N 56
Motor Power (hp)
1
Rated
Current (A)
200 V
230 V
1
40
10
10
DS7-342SX041N0-N 7
1
DS7-34DSX041N0-D 8
52
15
20
40
HFD3200L
200A Class RK5
XTOB057DC1 2
DS7-340SX055N0-N 56
C440B1A100SAX
1
DS7-342SX055N0-N 7
DS7-34DSX055N0-D 8
1
65
20
25
50
HJD3250
200A Class RK5
XTOB065DC1 2
DS7-340SX070N0-N 56
C440B1A100SAX
DS7-342SX070N0-N 7
1
DS7-34DSX070N0-D 8
77
1
25
30
60
HKD3300
300A Class RK5
XTOB100GC1S
DS7-340SX081N0-N 56
C440B1A100SAX
DS7-342SX081N0-N 7
DS7-34DSX081N0-D 8
1
96
30
30
75
HKD3350
350A Class RK5
XTOB100GC1S
DS7-340SX100N0-N 56
C440B1A100SAX
DS7-342SX100N0-N 7
1
DS7-34DSX100N0-D 8
124
1
40
50
100
HKD3400
500A Class RK5
XTOB125GC1S
C440A1A005SAX 4
DS7-340SX135N0-N 56
DS7-342SX135N0-N 7
1
DS7-34DSX135N0-D 8
156
50
60
125
HLD3450
500A Class RK5
XTOB160LC1 3
C440A1A005SAX
4
1
DS7-340SX160N0-N 56
DS7-342SX160N0-N 7
DS7-34DSX160N0-D 8
1
180
60
75
150
HLD3500
500A Class RK5
XTOB220LC1 3
C440A1A005SAX 4
DS7-340SX200N0-N 56
DS7-342SX200N0-N 7
1
DS7-34DSX200N0-D 8
Notes
1 Maximum values may be higher than allowed per NEC® 430.52 and UL 508A 31.1.
2 XTOBXDIND Panel Mounting Adapter must be used with this overload.
3 XTOBXTLL line and load lugs must be used with this overload.
4 ZEB-XCT300 current transformer must be used with this overload.
5 24 Vac/Vdc device.
6 –40 °C rated low temperature version available in 24 Vac/Vdc, change to “N0-L.”
7 110/230 Vac device.
8 24 Vdc for SmartWire-DT device.
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1
Considerations
1.
2.
1
Either XTOB, C306 or C440 series or equivalent overload protection devices may be selected.
Contactor is optional for normal applications. It is recommended for mains isolation.
Power Supply
1
Eaton’s PSG and ELC power supplies are recommended as a compact and low-cost
source for 24 Vdc power. The lightweight, DIN rail mounted devices have a wide input
voltage range, and robust screw terminals make these power supplies easy to install
and use. These power supplies are available in 1A and 2A models.
1
1
Power Supply Selection
Description
Catalog Number
1
85–264 V input and 24 Vdc output
ELC-PS01
100–240 V input and 24 Vdc output
PSG60E
400–500 V input and 24 Vdc output
PSG60F24RM
1
1
1
1
V6-T1-8
Volume 6—Solid-State Motor Control CA08100007E—February 2016 www.eaton.com
1.1
Reduced Voltage Motor Starters
Solid-State Controllers
Please refer to Application Note AP039004EN for additional information on proper size selection.
DS7 Soft Start
Controller—
Frames 1 and 2
1
DS7 Soft Start Controllers—Horsepower Ratings—
10 Second Ramp, One Start per Hour, 400% Current Limit at 40 °C 1
Motor
Power (hp)
Maximum
Rated
Allowable
Current
Breaker
200 V 230 V 480 V Size
(A)
Maximum
Allowable
Fuse
Size
3
15A
Class RK5
0.5
0.5
1.5
HFD3015
1
Recommended
XTOB
Recommended
Overload
XTOE
(Direct
2
PKE MMP
Overload 2
Connect)
MMP 2
XTOB004BC1
XTPR004BC1 XTPAXTPCB
XTOE005BCS
XTPE012BCS
1
Connection
Kit to MMP
DS7-342SX004N0-N 5
DS7-34DSX004N0-D
4.8
1
1
3
HFD3015
15A
Class RK5
1
Catalog Number
DS7-340SX004N0-N 45
XTOB006BC1 3 XTOE020BCS
XTPE012BCS
XTPR6P3BC1 XTPAXTPCB
6
DS7-340SX007N0-N 45
DS7-342SX007N0-N 5
DS7-34DSX007N0-D 6
6.9
1.5
2
3
HFD3020
20A
Class RK5
XTOB006BC1
XTOE020BCS
XTPE012BCS
XTPR6P3BC1 XTPAXTPCB
DS7-340SX009N0-N 45
DS7-342SX009N0-N 5
DS7-34DSX009N0-D 6
9
2
2
5
HFD3030
20A
Class RK5
XTOB010BC1
XTOE020BCS
XTPE032BCS
XTPR010BC1 XTPAXTPCB
DS7-340SX012N0-N 45
DS7-342SX012N0-N 5
DS7-34DSX012N0-D 6
11
3
3
7.5
HFD3035
25A
Class RK5
XTOB016CC1
40A
Class RK5
XTOB016CC1
XTOE020CCS
XTPE032BCS
XTPR016BC1 XTPAXTPCC
DS7-340SX016N0-N 45
DS7-342SX016N0-N 5
DS7-34DSX016N0-D 6
17.5
5
5
10
HFD3060
XTOE045CCS
XTPE032BCS
XTPR016BC1 XTPAXTPCC
DS7-340SX024N0-N 45
DS7-342SX024N0-N 5
DS7-34DSX024N0-D 6
22
5
7.5
15
HFD3070
50A
Class RK5
XTOB024CC1
XTOE045CCS
XTPE032BCS
XTPR025BC1 XTPAXTPCC
DS7-340SX032N0-N 45
DS7-342SX032N0-N 5
DS7-34DSX032N0-D 6
1
1
1
1
1
1
1
1
1
1
1
1
Notes
1 Actual motor FLAs vary. Verify these devices cover the motor specific FLA.
2 Selections are based on motor FLA value at 480 V.
3 Not to be used with 230 V.
4 24 Vac/Vdc device.
5 –40 °C rated low temperature version available in 24 Vac/Vdc, change to “N0-L.”
6 110/230 Vac device.
7 24 Vdc for SmartWire-DT device.
1
Considerations
1
1.
2.
1
1
1
Either XTOB, C306 or C440 series or equivalent overload protection devices may be selected.
Contactor is optional for normal applications. It is recommended for mains isolation.
1
Power Supply
Eaton’s PSG and ELC power supplies are recommended as a compact and low-cost
source for 24 Vdc power. The lightweight, DIN rail mounted devices have a wide input
voltage range, and robust screw terminals make these power supplies easy to install
and use. These power supplies are available in 1A and 2A models.
1
1
Power Supply Selection
Description
Catalog Number
85–264 V input and 24 Vdc output
ELC-PS01
100–240 V input and 24 Vdc output
PSG60E
400–500 V input and 24 Vdc output
PSG60F24RM
1
1
1
1
1
1
Volume 6—Solid-State Motor Control CA08100007E—February 2016 www.eaton.com
V6-T1-9
1.1
1
1
Reduced Voltage Motor Starters
Solid-State Controllers
Please refer to Application Note AP039004EN for additional information on proper size selection.
DS7 Soft Start
Controller—
Frames 3 and 4
DS7 Soft Start Controllers—Horsepower Ratings—
10 Second Ramp, One Start per Hour, 400% Current Limit at 40 °C
460 V
Maximum
Allowable
Breaker Size 1
Maximum
Allowable
Fuse Size 1
Recommended
XTOB Overload
Recommended
C440 Overload
Catalog Number
20
HFD3150L
150A Class RK5
XTOB040DC1
C440A1A045SAX
DS7-340SX041N0-N 45
Motor Power (hp)
1
Rated
Current (A)
200 V
230 V
1
27
7.5
10
DS7-342SX041N0-N 6
1
DS7-34DSX041N0-D 7
34
1
10
10
30
HFD3200L
200A Class RK5
XTOB040DC1
C440A1A045SAX
DS7-340SX055N0-N 45
DS7-342SX055N0-N 6
DS7-34DSX055N0-D 7
1
40
15
15
30
HJD3250
200A Class RK5
XTOB057DC1 2
C440A1A045SAX
1
DS7-340SX070N0-N 45
DS7-342SX070N0-N 6
DS7-34DSX070N0-D 7
1
52
15
20
40
HKD3300
300A Class RK5
XTOB057DC1 2
C440B1A100SAX
DS7-340SX081N0-N 45
DS7-342SX081N0-N 6
1
DS7-34DSX081N0-D 7
1
65
20
25
50
HKD3350
350A Class RK5
XTOB100GC1S
C440B1A100SAX
DS7-340SX100N0-N 45
DS7-342SX100N0-N 6
1
DS7-34DSX100N0-D 7
80
1
30
30
75
HKD3350
500A Class RK5
XTOB100GC1S
C440B1A100SAX
DS7-340SX135N0-N 45
DS7-342SX135N0-N 6
DS7-34DSX135N0-D 7
1
96
30
40
75
HLD3450
500A Class RK5
XTOB100GC1S
C440B1A100SAX
1
DS7-340SX160N0-N 45
DS7-342SX160N0-N 6
DS7-34DSX160N0-D 7
1
124
40
50
100
HLD3500
500A Class RK5
XTOB150GC1S
C440A1A005SAX 3
DS7-340SX200N0-N 45
DS7-342SX200N0-N 6
1
DS7-34DSX200N0-D 7
1
Notes
1 Maximum values may be higher than allowed per NEC® 430.52 and UL 508A 31.1.
2 XTOBXDIND Panel Mounting Adapter must be used with this overload.
3 ZEB-XCT300 current transformer must be used with this overload.
4 24 Vac/Vdc device.
5 –40 °C rated low temperature version available in 24 Vac/Vdc, change to “N0-L.”
6 110/230 Vac device.
7 24 Vdc for SmartWire-DT device.
1
1
1
Considerations
1
1.
2.
1
Either XTOB, C306 or C440 series or equivalent overload protection devices may be selected.
Contactor is optional for normal applications. It is recommended for mains isolation.
Power Supply
Eaton’s PSG and ELC power supplies are recommended as a compact and low-cost
source for 24 Vdc power. The lightweight, DIN rail mounted devices have a wide input
voltage range, and robust screw terminals make these power supplies easy to install
and use. These power supplies are available in 1A and 2A models.
1
1
Power Supply Selection
1
Description
Catalog Number
1
85–264 V input and 24 Vdc output
ELC-PS01
100–240 V input and 24 Vdc output
PSG60E
1
400–500 V input and 24 Vdc output
PSG60F24RM
1
1
V6-T1-10
Volume 6—Solid-State Motor Control CA08100007E—February 2016 www.eaton.com
1.1
Reduced Voltage Motor Starters
Solid-State Controllers
DS7 Soft Start kW Ratings
1
Please refer to Application Note AP039004EN for additional information on proper size selection.
DS7 Soft Start
Controller—
Frames 1 and 2
1
DS7 Soft Start Controllers—kW Ratings According to IEC 60947-4-2—
10 Second Ramp, One Start per Hour, 300% Current Limit at 40 °C 1
Motor
Power (kW) Maximum
Rated
Allowable
Current
Breaker
230 V 400 V Size
(A)
3.8
0.75
1.5
HFD3015
Maximum
Allowable
Fuse
Size
15A
Class RK5
1
Recommended
XTOB
Overload
(Direct
Connect) 2
Recommended
XTOE
PKE MMP
Overload 2
MMP 2
XTOB004BC1
XTOE005BCS
XTPR004BC1 XTPAXTPCB
XTPE012BCS
Connection
Kit to MMP
1
Catalog Number
DS7-340SX004N0-N 45
DS7-342SX004N0-N 6
DS7-34DSX004N0-D 7
7
1.5
3
HFD3015
15A
Class RK5
XTOB006BC1 3
XTOE020BCS
XTPE012BCS
XTPR6P3BC1 XTPAXTPCB
DS7-340SX007N0-N 45
DS7-342SX007N0-N 6
DS7-34DSX007N0-D 7
9
2.2
4
HFD3020
20A
Class RK5
XTOB010BC1
XTOE020BCS
XTPE012BCS
XTPR010BC1 XTPAXTPCB
DS7-340SX009N0-N 45
DS7-342SX009N0-N 6
DS7-34DSX009N0-D 7
12
3
5.5
HFD3030
20A
Class RK5
XTOB012BC1
25A
Class RK5
XTOB016CC1
XTOE020BCS
XTPE032BCS
XTPR012BC1 XTPAXTPCB
DS7-340SX012N0-N 45
DS7-342SX012N0-N 6
DS7-34DSX012N0-D 7
16
4
7.5
HFD3035
XTOE020CCS
XTPE032BCS
XTPR016BC1 XTPAXTPCC
DS7-340SX016N0-N 45
DS7-342SX016N0-N 6
DS7-34DSX016N0-D 7
24
5.5
11
HFD3060
40A
Class RK5
XTOB024CC1
XTOE045CCS
XTPE032BCS
XTPR025BC1 XTPAXTPCC
DS7-340SX024N0-N 45
DS7-342SX024N0-N
6
DS7-34DSX024N0-D 7
32
7.5
15
HFD3070
50A
Class RK5
XTOB032CC1
XTOE045CCS
XTPE032BCS
XTPR032BC1 XTPAXTPCC
DS7-340SX032N0-N
45
DS7-342SX032N0-N 6
DS7-34DSX032N0-D 7
Notes
1 Actual motor FLAs vary. Verify these devices cover the motor specific FLA.
2 Selections are based on motor FLA value at 480 V.
3 Not to be used with 230 V.
4 24 Vac/Vdc device.
5 –40 °C rated low temperature version available in 24 Vac/Vdc, change to “N0-L.”
6 110/230 Vac device.
7 24 Vdc for SmartWire-DT device.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Considerations
1.
2.
1
1
Either XTOB, C306 or C440 series or equivalent overload protection devices may be selected.
Contactor is optional for normal applications. It is recommended for mains isolation.
Power Supply
1
Eaton’s PSG and ELC power supplies are recommended as a compact and low-cost
source for 24 Vdc power. The lightweight, DIN rail mounted devices have a wide input
voltage range, and robust screw terminals make these power supplies easy to install
and use. These power supplies are available in 1A and 2A models.
1
1
Power Supply Selection
Description
Catalog Number
85–264 V input and 24 Vdc output
ELC-PS01
100–240 V input and 24 Vdc output
PSG60E
400–500 V input and 24 Vdc output
PSG60F24RM
1
1
1
1
1
Volume 6—Solid-State Motor Control CA08100007E—February 2016 www.eaton.com
V6-T1-11
1.1
1
1
Reduced Voltage Motor Starters
Solid-State Controllers
Please refer to Application Note AP039004EN for additional information on proper size selection.
DS7 Soft Start
Controller—
Frames 3 and 4
DS7 Soft Start Controllers—kW Ratings According to IEC 60947-4-2—
10 Second Ramp, One Start per Hour, 300% Current Limit at 40 °C
400 V
Maximum
Allowable
Breaker Size 1
Maximum
Allowable
Fuse Size 1
Recommended
XTOB Overload
Recommended
C440 Overload
Catalog Number
22
HFD3150L
150A Class RK5
XTOB057DC1 2
C440A1A045SAX
DS7-340SX041N0-N 56
Motor Power (kW)
1
Rated
Current (A)
230 V
1
41
11
DS7-342SX041N0-N 7
1
DS7-34DSX041N0-D 8
55
15
30
HFD3200L
200A Class RK5
XTOB057DC1 2
DS7-340SX055N0-N 56
C440B1A100SAX
1
DS7-342SX055N0-N 7
DS7-34DSX055N0-D 8
1
68
15
37
HJD3250
200A Class RK5
XTOB070GC1 2
DS7-340SX070N0-N 56
C440B1A100SAX
DS7-342SX070N0-N 7
1
DS7-34DSX070N0-D 8
81
1
22
45
HKD3300
300A Class RK5
XTOB100GC1S
DS7-340SX081N0-N 56
C440B1A100SAX
DS7-342SX081N0-N 7
DS7-34DSX081N0-D 8
1
99
30
55
HKD3350
350A Class RK5
XTOB100GC1S
DS7-340SX100N0-N 56
C440B1A100SAX
DS7-342SX100N0-N 7
1
DS7-34DSX041N0-D 8
134
1
30
75
HKD3400
500A Class RK5
XTOB150GC1S
C440A1A005SAX 4
DS7-340SX135N0-N 56
DS7-342SX135N0-N 7
1
DS7-34DSX135N0-D 8
160
45
90
HLD3450
500A Class RK5
XTOB160LC1 3
C440A1A005SAX
4
1
DS7-340SX160N0-N 56
DS7-342SX160N0-N 7
DS7-34DSX160N0-D 8
1
196
55
110
HLD3500
500A Class RK5
XTOB220LC1 3
C440A1A005SAX 4
DS7-340SX200N0-N 56
DS7-342SX200N0-N 7
1
DS7-34DSX200N0-D 8
Notes
1 Maximum values may be higher than allowed per NEC 430.52 and UL 508A 31.1.
2 XTOBXDIND Panel Mounting Adapter must be used with this overload.
3 XTOBXTLL line and load lugs must be used with this overload.
4 ZEB-XCT300 current transformer must be used with this overload.
5 24 Vac/Vdc device.
6 –40 °C rated low temperature version available in 24 Vac/Vdc, change to “N0-L.”
7 110/230 Vac device.
8 24 Vdc for SmartWire-DT device.
1
1
1
1
1
Considerations
1.
2.
1
Either XTOB, C306 or C440 series or equivalent overload protection devices may be selected.
Contactor is optional for normal applications. It is recommended for mains isolation.
Power Supply
1
Eaton’s PSG and ELC power supplies are recommended as a compact and low-cost
source for 24 Vdc power. The lightweight, DIN rail mounted devices have a wide input
voltage range, and robust screw terminals make these power supplies easy to install
and use. These power supplies are available in 1A and 2A models.
1
1
Power Supply Selection
Description
Catalog Number
1
85–264 V input and 24 Vdc output
ELC-PS01
100–240 V input and 24 Vdc output
PSG60E
400–500 V input and 24 Vdc output
PSG60F24RM
1
1
1
1
V6-T1-12
Volume 6—Solid-State Motor Control CA08100007E—February 2016 www.eaton.com
1.1
Reduced Voltage Motor Starters
Solid-State Controllers
Please refer to Application Note AP039004EN for additional information on proper size selection.
DS7 Soft Start
Controller—
Frames 1 and 2
1
DS7 Soft Start Controllers—kW Ratings According to IEC 60947-4-2—
10 Second Ramp, One Start per Hour, 400% Current Limit at 40 °C 1
Motor Power
(kW)
Maximum
Rated
Allowable
Current
Breaker
230 V 400 V Size
(A)
2.5
0.33
1
HFD3015
Maximum
Allowable
Fuse
Size
15A
Class RK5
1
Recommended
XTOB
Overload
(Direct
Connect) 2
Recommended
XTOE
PKE MMP
Overload 2
MMP 2
XTOB004BC1
XTOE005BCS
XTPR004BC1 XTPAXTPCB
XTPE012BCS
1
Connection
Kit to MMP
DS7-342SX004N0-N 6
DS7-34DSX004N0-D
3.8
0.75
1.5
HFD3015
15A
Class RK5
1
Catalog Number
DS7-340SX004N0-N 45
XTOB006BC1 3
XTOE020BCS
XTPE012BCS
XTPR6P3BC1 XTPAXTPCB
7
DS7-340SX007N0-N 45
DS7-342SX007N0-N 6
DS7-34DSX007N0-D 7
7
1.5
3
HFD3020
20A
Class RK5
XTOB006BC1
XTOE020BCS
XTPE012BCS
XTPR6P3BC1 XTPAXTPCB
DS7-340SX009N0-N 45
DS7-342SX009N0-N 6
DS7-34DSX009N0-D 7
9
2.2
4
HFD3030
20A
Class RK5
XTOB010BC1
XTOE020BCS
XTPE032BCS
XTPR010BC1 XTPAXTPCB
DS7-340SX012N0-N 45
DS7-342SX012N0-N 6
DS7-34DSX012N0-D 7
12
3
5.5
HFD3035
25A
Class RK5
XTOB016CC1
40A
Class RK5
XTOB016CC1
XTOE020CCS
XTPE032BCS
XTPR016BC1 XTPAXTPCC
DS7-340SX016N0-N 45
DS7-342SX016N0-N 6
DS7-34DSX016N0-D 7
16
4
7.5
HFD3060
XTOE045CCS
XTPE032BCS
XTPR016BC1 XTPAXTPCC
DS7-340SX024N0-N 45
DS7-342SX024N0-N 6
DS7-34DSX016N0-D 7
24
5.5
11
HFD3070
50A
Class RK5
XTOB024CC1
XTOE045CCS
XTPE032BCS
XTPR025BC1 XTPAXTPCC
DS7-340SX032N0-N 45
DS7-342SX032N0-N 6
DS7-34DSX032N0-D 7
1
1
1
1
1
1
1
1
1
1
1
1
Notes
1 Actual motor FLAs vary. Verify these devices cover the motor specific FLA.
2 Selections are based on motor FLA value at 480 V.
3 Not to be used with 230 V.
4 24 Vac/Vdc device.
5 –40 °C rated low temperature version available in 24 Vac/Vdc, change to “N0-L.”
6 110/230 Vac device.
7 24 Vdc for SmartWire-DT device.
1
Considerations
1
1.
2.
1
1
1
Either XTOB, C306 or C440 series or equivalent overload protection devices may be selected.
Contactor is optional for normal applications. It is recommended for mains isolation.
1
Power Supply
Eaton’s PSG and ELC power supplies are recommended as a compact and low-cost
source for 24 Vdc power. The lightweight, DIN rail mounted devices have a wide input
voltage range, and robust screw terminals make these power supplies easy to install
and use. These power supplies are available in 1A and 2A models.
1
1
Power Supply Selection
Description
Catalog Number
85–264 V input and 24 Vdc output
ELC-PS01
100–240 V input and 24 Vdc output
PSG60E
400–500 V input and 24 Vdc output
PSG60F24RM
1
1
1
1
1
1
Volume 6—Solid-State Motor Control CA08100007E—February 2016 www.eaton.com
V6-T1-13
1.1
1
1
Reduced Voltage Motor Starters
Solid-State Controllers
Please refer to Application Note AP039004EN for additional information on proper size selection.
DS7 Soft Start
Controller—
Frames 3 and 4
DS7 Soft Start Controllers—kW Ratings According to IEC 60947-4-2—
10 Second Ramp, One Start per Hour, 400% Current Limit at 40 °C
400 V
Maximum
Allowable
Breaker Size 1
Maximum
Allowable
Fuse Size 1
Recommended
XTOB Overload
Recommended
C440 Overload
Catalog Number
11
HFD3150L
150A Class RK5
XTOB040DC1
C440A1A045SAX
DS7-340SX041N0-N 56
Motor Power (kW)
1
Rated
Current (A)
230 V
1
28.8
7.5
DS7-342SX041N0-N 7
1
DS7-34DSX041N0-D 8
37.5
1
11
18.5
HFD3200L
200A Class RK5
XTOB040DC1
DS7-340SX055N0-N 56
C440A1A045SAX
DS7-342SX055N0-N 7
DS7-34DSX055N0-D 8
1
46
11
22
HJD3250
200A Class RK5
XTOB057DC1 2
DS7-340SX070N0-N 56
C440B1A100SAX
1
DS7-342SX070N0-N 7
DS7-34DSX070N0-D 8
1
56
15
30
HKD3300
300A Class RK5
XTOB065DC1 2
DS7-340SX081N0-N 56
C440B1A100SAX
DS7-342SX081N0-N 7
1
DS7-34DSX081N0-D 8
1
68
18.5
37
HKD3350
350A Class RK5
XTOB100GC1S
DS7-340SX100N0-N 56
C440B1A100SAX
DS7-342SX100N0-N 7
1
DS7-34DSX100N0-D 8
90
1
22
45
HKD3350
500A Class RK5
XTOB100GC1S
DS7-340SX135N0-N 56
C440B1A100SAX
DS7-342SX135N0-N 7
DS7-34DSX135N0-D 8
1
106
30
55
HLD3450
500A Class RK5
XTOB160LC1 3
C440A1A005SAX
4
1
DS7-340SX160N0-N 56
DS7-342SX160N0-N 7
DS7-34DSX160N0-D 8
1
134
37
75
HLD3500
500A Class RK5
XTOB160LC1 3
C440A1A005SAX 4
DS7-340SX200N0-N 56
DS7-342SX200N0-N 7
1
DS7-34DSX200N0-D 8
1
1
Notes
1 Maximum values may be higher than allowed per NEC 430.52 and UL 508A 31.1.
2 XTOBXDIND Panel Mounting Adapter must be used with this overload.
3 XTOBXTLL line and load lugs must be used with this overload.
4 ZEB-XCT300 current transformer must be used with this overload.
5 24 Vac/Vdc device.
6 –40 °C rated low temperature version available in 24 Vac/Vdc, change to “N0-L.”
7 110/230 Vac device.
8 24 Vdc for SmartWire-DT device.
1
Considerations
1
1
1.
2.
1
Either XTOB, C306 or C440 series or equivalent overload protection devices may be selected.
Contactor is optional for normal applications. It is recommended for mains isolation.
Power Supply
1
Eaton’s PSG and ELC power supplies are recommended as a compact and low-cost
source for 24 Vdc power. The lightweight, DIN rail mounted devices have a wide input
voltage range, and robust screw terminals make these power supplies easy to install
and use. These power supplies are available in 1A and 2A models.
1
1
Power Supply Selection
Description
Catalog Number
1
85–264 V input and 24 Vdc output
ELC-PS01
100–240 V input and 24 Vdc output
PSG60E
400–500 V input and 24 Vdc output
PSG60F24RM
1
1
1
V6-T1-14
Volume 6—Solid-State Motor Control CA08100007E—February 2016 www.eaton.com
Reduced Voltage Motor Starters
Solid-State Controllers
1.1
Accessories
1
Device Fans
DS7-FAN-032
Description
For Use With …
Std. Pack
Catalog Number
Device fan for increasing the load cycle (more
starts per hour higher or longer ramp times
exceeding 10 seconds.
DS7-34…SX004…
DS7-34…SX007…
DS7-34…SX009…
DS7-34…SX012…
DS7-34…SX016…
DS7-34…SX024…
DS7-34…SX032…
1 off
DS7-FAN-032 1
1
1
1
1
1
Note
1 NA Certification. Request filed for UL and CSA.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Volume 6—Solid-State Motor Control CA08100007E—February 2016 www.eaton.com
V6-T1-15
1.1
1
1
1
1
1
1
1
Reduced Voltage Motor Starters
Solid-State Controllers
Technical Data and Specifications
DS7 Soft Start Controllers
Rated Control Circuit
Voltage 24 Vac/Vdc
Voltage 110/230 Vac
Voltage 24 Vdc
Unit
Standards
Certifications/marking
Ambient temperature
(operation)
°C
1
1
1
1
DS7-340SX009N0-N
DS7-342SX009N0-N
DS7-34DSX009N0-D
DS7-340SX012N0-N
DS7-342SX012N0-N
DS7-34DSX012N0-D
IEC/EN 60947-4-2; GB14048.6;
UL508; CSA-C22.2 No 0-M91;
CSA-C22.2 No 14-05 CE marking
IEC/EN 60947-4-2; GB14048.6;
UL508; CSA-C22.2 No 0-M91;
CSA-C22.2 No 14-05 CE marking
IEC/EN 60947-4-2; GB14048.6;
UL508; CSA-C22.2 No 0-M91;
CSA-C22.2 No 14-05 CE marking
IEC/EN 60947-4-2; GB14048.6;
UL508; CSA-C22.2 No 0-M91;
CSA-C22.2 No 14-05 CE marking
UL/CE/CSA/C-Tick
UL/CE/CSA/C-Tick
UL/CE/CSA/C-Tick
UL/CE/CSA/C-Tick
0 to 40 °C, above 40 °C de-rate
linearly by 1% of rated current
per Celsius to 60 °C
–40 to +40 °C for low
temperature version
0 to 40 °C, above 40 °C de-rate
linearly by 1% of rated current
per Celsius to 60 °C
–40 to +40 °C for low
temperature version
0 to 40 °C, above 40 °C de-rate
linearly by 1% of rated current
per Celsius to 60 °C
–40 to +40 °C for low
temperature version
0 to 40 °C, above 40 °C de-rate
linearly by 1% of rated current
per Celsius to 60 °C
–40 to +40 °C for low
temperature version
Ambient temperature (storage) °C
–25 to 55 °C
–25 to 55 °C
–25 to 55 °C
–25 to 55 °C
Altitude
0–1000m, above 1000m de-rate
linearly by 2.5% of rated current
per 100m to a maximum of 2000m
0–1000m, above 1000m de-rate
linearly by 2.5% of rated current
per 100m to a maximum of 2000m
0–1000m, above 1000m de-rate
linearly by 2.5% of rated current
per 100m to a maximum of 2000m
0–1000m, above 1000m de-rate
linearly by 2.5% of rated current
per 100m to a maximum of 2000m
Installation
Vertical
Vertical
Vertical
Vertical
Protection class
IP20
IP20
IP20
IP20
Protection class applies to the
front and operator control and
display elements. Protection
type from all sides is IP00.
With optional covers from the NZM With optional covers from the NZM With optional covers from the NZM With optional covers from the NZM
range, protection type IP40 from all range, protection type IP40 from all range, protection type IP40 from all range, protection type IP40 from all
sides can be achieved
sides can be achieved
sides can be achieved
sides can be achieved
Busbar tag shroud
Back of hand and finger-proof
(from front face)
Back of hand and finger-proof
(from front face)
Back of hand and finger-proof
(from front face)
Back of hand and finger-proof
(from front face)
Overvoltage category/
pollution degree
II/2
II/2
II/2
II/2
1
1
DS7-340SX007N0-N
DS7-342SX007N0-N
DS7-34DSX007N0-D
General
1
1
DS7-340SX004N0-N
DS7-342SX004N0-N
DS7-34DSX004N0-D
Shock resistance
8g/11ms
8g/11ms
8g/11ms
8g/11ms
1
Vibration resistance according
to EN 60721-3-2
2M2
2M2
2M2
2M2
1
Mean heat dissipation at
rated duty cycle
0.2
0.35
0.35
0.6
1
Radio interference
B
B
B
B
1
1
W
Dimensions (W x H x D)
DS7-340… and DS7-342…
in (mm)
1.77 x 5.12 x 3.74 (45 x 130 x 95)
1.77 x 5.12 x 3.74 (45 x 130 x 95)
1.77 x 5.12 x 3.74 (45 x 130 x 95)
1.77 x 5.12 x 3.74 (45 x 130 x 95)
DS7-34D…
in (mm)
1.77 x 5.31 x 3.74 (45 x 135 x 95)
1.77 x 5.31 x 3.74 (45 x 135 x 95)
1.77 x 5.31 x 3.74 (45 x 135 x 95)
1.77 x 5.31 x 3.74 (45 x 135 x 95)
Weight
1
DS7-340…
lb (kg)
0.77 (0.35)
0.77 (0.35)
0.77 (0.35)
0.77 (0.35)
DS7-342…
lb (kg)
0.88 (0.40)
0.88 (0.40)
0.88 (0.40)
0.88 (0.40)
1
DS7-34D…
lb (kg)
0.90 (0.41)
0.90 (0.41)
0.90 (0.41)
0.90 (0.41)
Rated operational voltage
V
230–460 Vac
230–460 Vac
230–460 Vac
230–460 Vac
Mains frequency
Hz
50/60 Hz
50/60 Hz
50/60 Hz
50/60 Hz
Rated operation current AC 53
Ie
4
7
9
12
1
1
Main Circuit
1
Motor Power Ratings
200 V
hp
0.75
1.5
2
3
1
230 V
hp
0.75
2
2
5
480 V
hp
2
3
5
10
1
230 V
kW
0.75
1.5
2.2
3
400 V
kW
1.5
3
4
5.5
4A: AC53a; 3-5; 75-10
7A: AC53a; 3-5; 75-10
9A: AC53a; 3-5; 75-10
12A: AC53a; 3-5; 75-10
1
1
Overload cycle according to
EN 60947-4-2
1
V6-T1-16
Volume 6—Solid-State Motor Control CA08100007E—February 2016 www.eaton.com
1.1
Reduced Voltage Motor Starters
Solid-State Controllers
DS7 Soft Start Controllers, continued
1
Rated Control Circuit
Voltage 24 Vac/Vdc
Voltage 110/230 Vac
Voltage 24 Vdc
DS7-340SX004N0-N
DS7-342SX004N0-N
DS7-34DSX004N0-D
Unit
DS7-340SX007N0-N
DS7-342SX007N0-N
DS7-34DSX007N0-D
DS7-340SX009N0-N
DS7-342SX009N0-N
DS7-34DSX009N0-D
DS7-340SX012N0-N
DS7-342SX012N0-N
DS7-34DSX012N0-D
1
Wire Specifications
Power terminals
Single conductor—solid or stranded
AWG
18–10
18–10
18–10
18–10
Terminal torque
lb-in
11
11
11
11
1
1
Control signals
Single conductor—solid or stranded
Terminal torque
1
AWG
18–10
18–10
18–10
18–10
lb-in
11
11
11
11
Uimp
1.2/ 50 s
4 kV
4 kV
4 kV
4 kV
1
500
500
500
500
1
1
1
Power Section
Rated impulse withstand voltage
1
Rated insulation voltage
Control Commands—Vac/Vdc
Supply voltage control board Us nominal
Vac/Vdc
20.4–26.4
20.4–26.4
20.4–26.4
20.4–26.4
Current consumption at 24 Vac/Vdc
mA
1.6
1.6
1.6
1.6
Pick-up voltage
+17.3–+27
+17.3–+27
+17.3–+27
+17.3–+27
Drop-out voltage
+3–0
+3–0
+3–0
+3–0
1
1
Relay Outputs
Number of relays
1 (TOR)
1 (TOR)
1 (TOR)
1 (TOR)
Maximum voltage
Vac
250
250
250
250
Maximum current
A
1A
1A
1A
1A
Start ramp
s
1–30
1–30
1–30
1–30
Stop ramp
s
0–30
0–30
0–30
0–30
1
30–92%
30–92%
30–92%
30–92%
1
1
1
Soft Start Functions
1
Ramp times
Initial voltage % line voltage
DS7-342…
DS7-340…
30–100%
30–100%
30–100%
30–100%
DS7-34D…
30–92%
30–92%
30–92%
30–92%
1
1
Control Commands—Vac
Supply voltage control board Us nominal
Vac
102–253
102–253
102–253
102–253
Current consumption at 24 Vac/Vdc
mA
4
4
4
4
Pick-up voltage
Vac
102–230
102–230
102–230
102–230
Drop-out voltage
Vac
0–28
0–28
0–28
0–28
1 (TOR)
1 (TOR)
1 (TOR)
1 (TOR)
1
1
1
Relay Outputs
Number of relays
Maximum voltage
Vac
250
250
250
250
Maximum current
A
3A
3A
3A
3A
Start ramp
s
1–30
1–30
1–30
1–30
Stop ramp
s
1
1
Soft Start Functions
1
Ramp times
Initial voltage % line voltage
0–30
0–30
0–30
0–30
30–92%
30–92%
30–92%
30–92%
1
1
1
1
1
Volume 6—Solid-State Motor Control CA08100007E—February 2016 www.eaton.com
V6-T1-17
1.1
1
1
1
1
1
1
1
1
1
1
1
1
1
Reduced Voltage Motor Starters
Solid-State Controllers
DS7 Soft Start Controllers, continued
Rated Control Circuit
DS7-340SX016N0-N
DS7-342SX016N0-N
DS7-34DSX016N0-D
DS7-340SX024N0-N
DS7-342SX024N0-N
DS7-34DSX024N0-D
DS7-340SX032N0-N
DS7-342SX032N0-N
DS7-34DSX032N0-D
Standards
IEC/EN 60947-4-2; GB14048.6; UL508;
CSA-C22.2 No 0-M91; CSA-C22.2 No 14-05
CE marking
IEC/EN 60947-4-2; GB14048.6; UL508;
CSA-C22.2 No 0-M91; CSA-C22.2 No 14-05
CE marking
IEC/EN 60947-4-2; GB14048.6; UL508;
CSA-C22.2 No 0-M91; CSA-C22.2 No 14-05
CE marking
Certifications/marking
UL/CE/CSA/C-Tick
UL/CE/CSA/C-Tick
UL/CE/CSA/C-Tick
Voltage 24 Vac/Vdc
Voltage 110/230 Vac
Voltage 24 Vdc
Unit
General
Ambient temperature (operation)
°C
0 to 40 °C, above 40 °C de-rate linearly by 1% of 0 to 40 °C, above 40 °C de-rate linearly by 1% of 0 to 40 °C, above 40 °C de-rate linearly by 1% of
rated current per Celsius to 60 °C
rated current per Celsius to 60 °C
rated current per Celsius to 60 °C
–40 to +40 °C for low temperature version
–40 to +40 °C for low temperature version
–40 to +40 °C for low temperature version
Ambient temperature (storage)
°C
–25 to 55 °C
–25 to 55 °C
–25 to 55 °C
Altitude
0–1000m, above 1000m de-rate linearly by
0–1000m, above 1000m de-rate linearly by
0–1000m, above 1000m de-rate linearly by
2.5% of rated current per 100m to a maximum of 2.5% of rated current per 100m to a maximum of 2.5% of rated current per 100m to a maximum of
2000m
2000m
2000m
Installation
Vertical
Vertical
Vertical
Protection class
IP20
IP20
IP20
Protection class applies to the front
and operator control and display
elements. Protection type from all
sides is IP00.
With optional covers from the NZM range,
protection type IP40 from all sides can be
achieved
With optional covers from the NZM range,
protection type IP40 from all sides can be
achieved
With optional covers from the NZM range,
protection type IP40 from all sides can be
achieved
Busbar tag shroud
Back of hand and finger-proof (from front face)
Back of hand and finger-proof (from front face)
Back of hand and finger-proof (from front face)
Overvoltage category/
pollution degree
II/2
II/2
II/2
Shock resistance
8g/11ms
8g/11ms
8g/11ms
1
Vibration resistance according to
EN 60721-3-2
2M2
2M2
2M2
1
Mean heat dissipation at
rated duty cycle
0.8
1.1
1.5
1
Radio interference
B
B
B
1
1
1
1
1
1
W
Dimensions (W x H x D)
DS7-340… and DS7-342…
in (mm)
1.77 x 5.91 x 4.65 (45 x 150 x 118)
1.77 x 5.91 x 4.65 (45 x 150 x 118)
1.77 x 5.91 x 4.65 (45 x 150 x 118)
DS7-34D…
in (mm)
1.77 x 5.91 x 4.65 (45 x 150 x 118)
1.77 x 5.91 x 4.65 (45 x 150 x 118)
1.77 x 5.91 x 4.65 (45 x 150 x 118)
DS7-340…
lb (kg)
0.88 (0.40)
0.88 (0.40)
0.88 (0.40)
DS7-342…
lb (kg)
0.99 (0.45)
0.99 (0.45)
0.99 (0.45)
DS7-34D…
lb (kg)
0.90 (0.41)
0.90 (0.41)
0.90 (0.41)
Weight
Main Circuit
Rated operational voltage
V
230–460 Vac
230–460 Vac
230–460 Vac
Mains frequency
Hz
50/60 Hz
50/60 Hz
50/60 Hz
Rated operation current AC 53
Ie
16
24
32
1
Motor Power Ratings
200 V
hp
3
5
10
1
230 V
hp
5
7.5
10
1
1
1
480 V
hp
10
15
25
230 V
kW
4
5.5
7.5
400 V
kW
7.5
11
15
16A: AC53a; 3-5; 75-10
24A: AC53a; 3-5; 75-10
32A: AC53a; 3-5; 75-10
Overload cycle according to
EN 60947-4-2
1
1
1
V6-T1-18
Volume 6—Solid-State Motor Control CA08100007E—February 2016 www.eaton.com
Reduced Voltage Motor Starters
Solid-State Controllers
1.1
DS7 Soft Start Controllers, continued
1
Rated Control Circuit
Voltage 24 Vac/Vdc
Voltage 110/230 Vac
Voltage 24 Vdc
DS7-340SX016N0-N
DS7-342SX016N0-N
DS7-34DSX016N0-D
Unit
DS7-340SX024N0-N
DS7-342SX024N0-N
DS7-34DSX024N0-D
DS7-340SX032N0-N
DS7-342SX032N0-N
DS7-34DSX032N0-D
1
1
Wire Specifications
Power terminals
Single conductor—solid or
stranded
AWG
18–6
18–6
18–6
1
Terminal torque
lb-in
11
11
11
1
AWG
18–10
18–10
18–10
1
lb-in
11
11
11
1
Uimp
1.2/ 50 s
4 kV
4 kV
4 kV
500
500
500
Control Signals
Single conductor—solid or
stranded
Terminal torque
1
Power Section
Rated impulse withstand voltage
Rated insulation voltage
1
1
Control Commands—Vac/Vdc
Supply voltage control board Us nominal
Vac/Vdc
20.4–26.4
20.4–26.4
20.4–26.4
Current consumption at 24 Vac/Vdc
mA
1.6
1.6
1.6
Pick-up voltage
+17.3–+27
+17.3–+27
+17.3–+27
Drop-out voltage
+3–0
+3–0
+3–0
2 (TOR, Ready)
2 (TOR, Ready)
2 (TOR, Ready)
1
1
1
Relay Outputs
Number of relays
1
Maximum voltage
Vac
250
250
250
Maximum current
A
1A
1A
1A
Start ramp
s
1–30
1–30
1–30
Stop ramp
s
0–30
0–30
0–30
1
DS7-342…
30–92%
30–92%
30–92%
1
DS7-340…
30–100%
30–100%
30–100%
DS7-34D…
30–92%
30–92%
30–92%
102–253
102–253
102–253
1
Soft Start Functions
Ramp times
1
Initial voltage % line voltage
1
1
Control Commands—Vac
Supply voltage control board Us nominal
Vac
1
Current consumption at 102–253 Vac
mA
4
4
4
Pick-up voltage
Vac
102–230
102–230
102–230
Drop-out voltage
Vac
0–28
0–28
0–28
1
2 (TOR, Run)
2 (TOR, Run)
2 (TOR, Run)
1
Relay Outputs
Number of relays
Maximum voltage
Vac
250
250
250
Maximum current
A
3A
3A
3A
1
1
Soft Start Functions
Ramp times
Start ramp
s
Stop ramp
s
Initial voltage % line voltage
1–30
1–30
1–30
0–30
0–30
0–30
30–92%
30–92%
30–92%
1
1
1
1
1
Volume 6—Solid-State Motor Control CA08100007E—February 2016 www.eaton.com
V6-T1-19
1.1
1
1
1
1
1
1
Reduced Voltage Motor Starters
Solid-State Controllers
DS7 Soft Start Controllers, continued
Rated Control Circuit
DS7-340SX041N0-N
DS7-342SX041N0-N
DS7-34DSX041N0-D
DS7-340SX055N0-N
DS7-342SX055N0-N
DS7-34DSX055N0-D
DS7-340SX070N0-N
DS7-342SX070N0-N
DS7-34DSX070N0-D
DS7-340SX081N0-N
DS7-342SX081N0-N
DS7-34DSX081N0-D
Standards
IEC/EN 60947-4-2; GB14048.6;
UL508; CSA-C22.2 No 0-M91;
CSA-C22.2 No 14-05 CE marking
IEC/EN 60947-4-2; GB14048.6;
UL508; CSA-C22.2 No 0-M91;
CSA-C22.2 No 14-05 CE marking
IEC/EN 60947-4-2; GB14048.6;
UL508; CSA-C22.2 No 0-M91;
CSA-C22.2 No 14-05 CE marking
IEC/EN 60947-4-2; GB14048.6;
UL508; CSA-C22.2 No 0-M91;
CSA-C22.2 No 14-05 CE marking
Certifications/marking
UL/CE/CSA/C-Tick
UL/CE/CSA/C-Tick
UL/CE/CSA/C-Tick
UL/CE/CSA/C-Tick
0 to 40 °C, above 40 °C de-rate
linearly by 1% of rated current
per Celsius to 60 °C
–40 to +40 °C for low
temperature version
0 to 40 °C, above 40 °C de-rate
linearly by 1% of rated current
per Celsius to 60 °C
–40 to +40 °C for low
temperature version
0 to 40 °C, above 40 °C de-rate
linearly by 1% of rated current
per Celsius to 60 °C
–40 to +40 °C for low
temperature version
0 to 40 °C, above 40 °C de-rate
linearly by 1% of rated current
per Celsius to 60 °C
–40 to +40 °C for low
temperature version
Voltage 24 Vac/Vdc
Voltage 110/230 Vac
Voltage 24 Vdc
Unit
General
Ambient temperature
(operation)
°C
1
1
Ambient temperature (storage) °C
–25 to 55 °C
–25 to 55 °C
–25 to 55 °C
–25 to 55 °C
Altitude
0–1000m, above 1000m de-rate
linearly by 2.5% of rated current
per 100m to a maximum of 2000m
0–1000m, above 1000m de-rate
linearly by 2.5% of rated current
per 100m to a maximum of 2000m
0–1000m, above 1000m de-rate
linearly by 2.5% of rated current
per 100m to a maximum of 2000m
0–1000m, above 1000m de-rate
linearly by 2.5% of rated current
per 100m to a maximum of 2000m
Installation
Vertical
Vertical
Vertical
Vertical
Protection class
IP20
IP20
IP20
IP20
Protection class applies to the
front and operator control and
display elements. Protection
type from all sides is IP00.
With optional covers from the NZM With optional covers from the NZM With optional covers from the NZM With optional covers from the NZM
range, protection type IP40 from all range, protection type IP40 from all range, protection type IP40 from all range, protection type IP40 from all
sides can be achieved
sides can be achieved
sides can be achieved
sides can be achieved
Busbar tag shroud
Back of hand and finger-proof
(from front face)
Back of hand and finger-proof
(from front face)
Back of hand and finger-proof
(from front face)
Back of hand and finger-proof
(from front face)
Overvoltage category/
pollution degree
II/2
II/2
II/2
II/2
1
1
1
1
1
1
Shock resistance
8g/11ms
8g/11ms
8g/11ms
8g/11ms
1
Vibration resistance according
to EN 60721-3-2
2M2
2M2
2M2
2M2
1
Mean heat dissipation at
rated duty cycle
7
10
13
18
1
Radio interference
B
B
B
B
in (mm)
3.66 x 6.89 x 5.47 (93 x 175 x 139)
3.66 x 6.89 x 5.47 (93 x 175 x 139)
3.66 x 6.89 x 5.47 (93 x 175 x 139)
3.66 x 6.89 x 5.47 (93 x 175 x 139)
lb (kg)
3.97 (1.8)
3.97 (1.8)
3.97 (1.8)
3.97 (1.8)
Rated operational voltage
V
230–460 Vac
230–460 Vac
230–460 Vac
230–460 Vac
Mains frequency
Hz
50/60 Hz
50/60 Hz
50/60 Hz
50/60 Hz
Rated operation current AC 53
Ie
41
55
70
81
1
1
1
1
1
W
Dimensions (W x H x D)
DS7-340…, DS7-342…
and DS7-34D…
Weight
DS7-340…, DS7-342…
and DS7-34D…
Main Circuit
1
Motor Power Ratings
200 V
hp
10
15
20
25
1
230 V
hp
10
20
25
30
480 V
hp
30
40
50
60
230 V
kW
11
15
15
22
400 V
kW
22
30
37
45
41A: AC53a; 3-5; 75-10
55A: AC53a; 3-5; 75-10
70A: AC53a; 3-5; 75-10
81A: AC53a; 3-5; 75-10
1
1
1
Overload cycle according to
EN 60947-4-2
1
1
1
V6-T1-20
Volume 6—Solid-State Motor Control CA08100007E—February 2016 www.eaton.com
1.1
Reduced Voltage Motor Starters
Solid-State Controllers
DS7 Soft Start Controllers, continued
1
Rated Control Circuit
Voltage 24 Vac/Vdc
Voltage 110/230 Vac
Voltage 24 Vdc
DS7-340SX041N0-N
DS7-342SX041N0-N
DS7-34DSX041N0-D
Unit
DS7-340SX055N0-N
DS7-342SX055N0-N
DS7-34DSX055N0-D
DS7-340SX070N0-N
DS7-342SX070N0-N
DS7-34DSX070N0-D
DS7-340SX081N0-N
DS7-342SX081N0-N
DS7-34DSX081N0-D
1
Wire Specifications
Power terminals
Single conductor—solid or stranded
AWG
12–2/0
12–2/0
12–2/0
12–2/0
Terminal torque
lb-in
53–80
53–80
53–80
53–80
1
1
Control signals
Single conductor—solid or stranded
Terminal torque
1
AWG
18–10
18–10
18–10
18–10
lb-in
11
11
11
11
Uimp
1.2/ 50 s
4 kV
4 kV
4 kV
4 kV
1
500
500
500
500
1
1
1
Power Section
Rated impulse withstand voltage
1
Rated insulation voltage
Control Commands—24 Vac/Vdc
Supply voltage control board Us nominal
Vac/Vdc
20.4–26.4
20.4–26.4
20.4–26.4
20.4–26.4
Current consumption at 24 Vac/Vdc
mA
65
65
65
65
Pick-up voltage
+17.3–+27
+17.3–+27
+17.3–+27
+17.3–+27
Drop-out voltage
+3–0
+3–0
+3–0
+3–0
1
1
Relay Outputs
Number of relays
2 (TOR)
2 (TOR)
2 (TOR)
2 (TOR)
Maximum voltage
Vac
250
250
250
250
Maximum current
A
1A
1A
1A
1A
Start ramp
s
1–30
1–30
1–30
1–30
Stop ramp
s
0–30
0–30
0–30
0–30
1
30–92%
30–92%
30–92%
30–92%
1
1
1
Soft Start Functions
1
Ramp times
Initial voltage % line voltage
DS7-342…
DS7-340…
30–100%
30–100%
30–100%
30–100%
DS7-34D…
30–92%
30–92%
30–92%
30–92%
1
1
Control Commands—110–230 Vac
Supply voltage control board Us nominal
Vac
102–253
102–253
102–253
102–253
Current consumption at 24 Vac/Vdc
mA
14
14
14
14
Pick-up voltage
Vac
102–230
102–230
102–230
102–230
Drop-out voltage
Vac
0–28
0–28
0–28
0–28
2 (TOR)
2 (TOR)
2 (TOR)
2 (TOR)
1
1
1
Relay Outputs
Number of relays
Maximum voltage
Vac
250
250
250
250
Maximum current
A
3A
3A
3A
3A
Start ramp
s
1–30
1–30
1–30
1–30
Stop ramp
s
1
1
Soft Start Functions
1
Ramp times
Initial voltage % line voltage
0–30
0–30
0–30
0–30
30–92%
30–92%
30–92%
30–92%
1
1
1
1
1
Volume 6—Solid-State Motor Control CA08100007E—February 2016 www.eaton.com
V6-T1-21
1.1
1
1
1
1
1
1
Reduced Voltage Motor Starters
Solid-State Controllers
DS7 Soft Start Controllers, continued
Rated Control Circuit
DS7-340SX100N0-N
DS7-342SX100N0-N
DS7-34DSX100N0-D
DS7-340SX135N0-N
DS7-342SX135N0-N
DS7-34DSX135N0-D
DS7-340SX160N0-N
DS7-342SX160N0-N
DS7-34DSX160N0-D
DS7-340SX200N0-N
DS7-342SX200N0-N
DS7-34DSX200N0-D
Standards
IEC/EN 60947-4-2; GB14048.6;
UL508; CSA-C22.2 No 0-M91;
CSA-C22.2 No 14-05 CE marking
IEC/EN 60947-4-2; GB14048.6;
UL508; CSA-C22.2 No 0-M91;
CSA-C22.2 No 14-05 CE marking
IEC/EN 60947-4-2; GB14048.6;
UL508; CSA-C22.2 No 0-M91;
CSA-C22.2 No 14-05 CE marking
IEC/EN 60947-4-2; GB14048.6;
UL508; CSA-C22.2 No 0-M91;
CSA-C22.2 No 14-05 CE marking
Certifications/marking
UL/CE/CSA/C-Tick
UL/CE/CSA/C-Tick
UL/CE/CSA/C-Tick
UL/CE/CSA/C-Tick
0 to 40 °C, above 40 °C de-rate
linearly by 1% of rated current
per Celsius to 60 °C
–40 to +40 °C for low
temperature version
0 to 40 °C, above 40 °C de-rate
linearly by 1% of rated current
per Celsius to 60 °C
–40 to +40 °C for low
temperature version
0 to 40 °C, above 40 °C de-rate
linearly by 1% of rated current
per Celsius to 60 °C
–40 to +40 °C for low
temperature version
0 to 40 °C, above 40 °C de-rate
linearly by 1% of rated current
per Celsius to 60 °C
–40 to +40 °C for low
temperature version
Voltage 24 Vac/Vdc
Voltage 110/230 Vac
Voltage 24 Vdc
Unit
General
Ambient temperature
(operation)
°C
1
1
Ambient temperature (storage) °C
–25 to 55 °C
–25 to 55 °C
–25 to 55 °C
–25 to 55 °C
Altitude
0–1000m, above 1000m de-rate
linearly by 2.5% of rated current
per 100m to a maximum of 2000m
0–1000m, above 1000m de-rate
linearly by 2.5% of rated current
per 100m to a maximum of 2000m
0–1000m, above 1000m de-rate
linearly by 2.5% of rated current
per 100m to a maximum of 2000m
0–1000m, above 1000m de-rate
linearly by 2.5% of rated current
per 100m to a maximum of 2000m
Installation
Vertical
Vertical
Vertical
Vertical
Protection class
IP20
IP20
IP20
IP20
Protection class applies to the
front and operator control and
display elements. Protection
type from all sides is IP00.
With optional covers from the NZM With optional covers from the NZM With optional covers from the NZM With optional covers from the NZM
range, protection type IP40 from all range, protection type IP40 from all range, protection type IP40 from all range, protection type IP40 from all
sides can be achieved
sides can be achieved
sides can be achieved
sides can be achieved
Busbar tag shroud
Back of hand and finger-proof
(from front face)
Back of hand and finger-proof
(from front face)
Back of hand and finger-proof
(from front face)
Back of hand and finger-proof
(from front face)
Overvoltage category/
pollution degree
II/2
II/2
II/2
II/2
1
1
1
1
1
1
Shock resistance
8g/11ms
8g/11ms
8g/11ms
8g/11ms
1
Vibration resistance according
to EN 60721-3-2
2M2
2M2
2M2
2M2
1
Mean heat dissipation at
rated duty cycle
25
24
30
42
1
Radio interference
B
B
B
B
in (mm)
3.66 x 6.89 x 5.47 (93 x 175 x 139)
4.25 x 8.46 x 7.01 (108 x 215 x 178)
4.25 x 8.46 x 7.01 (108 x 215 x 178)
4.25 x 8.46 x 7.01 (108 x 215 x 178)
lb (kg)
3.97 (1.8)
8.16 (3.7)
8.16 (3.7)
8.16 (3.7)
Rated operational voltage
V
230–460 Vac
230–460 Vac
230–460 Vac
230–460 Vac
Mains frequency
Hz
50/60 Hz
50/60 Hz
50/60 Hz
50/60 Hz
Rated operation current AC 53
Ie
100
135
160
200
1
1
1
1
1
W
Dimensions (W x H x D)
DS7-340…, DS7-342…
and DS7-34D…
Weight
DS7-340…, DS7-342…
and DS7-34D…
Main Circuit
1
Motor Power Ratings
200 V
hp
30
40
50
60
1
230 V
hp
30
50
60
75
480 V
hp
75
100
125
150
230 V
kW
30
30
45
55
400 V
kW
55
75
90
110
100A: AC53a; 3-5; 75-10
135A: AC53a; 3-5; 75-10
160A: AC53a; 3-5; 75-10
200A: AC53a; 3-5; 75-10
1
1
1
Overload cycle according to
EN 60947-4-2
1
1
1
V6-T1-22
Volume 6—Solid-State Motor Control CA08100007E—February 2016 www.eaton.com
1.1
Reduced Voltage Motor Starters
Solid-State Controllers
DS7 Soft Start Controllers, continued
1
Rated Control Circuit
Voltage 24 Vac/Vdc
Voltage 110/230 Vac
Voltage 24 Vdc
DS7-340SX100N0-N
DS7-342SX100N0-N
DS7-34DSX100N0-D
Unit
DS7-340SX135N0-N
DS7-342SX135N0-N
DS7-34DSX135N0-D
DS7-340SX160N0-N
DS7-342SX160N0-N
DS7-34DSX160N0-D
DS7-340SX200N0-N
DS7-342SX200N0-N
DS7-34DSX200N0-D
1
Wire Specifications
Power terminals
Single conductor—solid or stranded
AWG
12–2/0
12–350 kcmil
12–350 kcmil
12–350 kcmil
Terminal torque
lb-in
53–80
44–123
44–123
44–123
1
1
Control signals
Single conductor—solid or stranded
Terminal torque
1
AWG
18–10
18–10
18–10
18–10
lb-in
11
11
11
11
Uimp
1.2/ 50 s
4 kV
4 kV
4 kV
4 kV
1
500
500
500
500
1
1
1
Power Section
Rated impulse withstand voltage
1
Rated insulation voltage
Control Commands—24 Vac/Vdc
Supply voltage control board Us nominal
Vac/Vdc
20.4–26.4
20.4–26.4
20.4–26.4
20.4–26.4
Current consumption at 24 Vac/Vdc
mA
65
65
65
65
Pick-up voltage
+17.3–+27
+17.3–+27
+17.3–+27
+17.3–+27
Drop-out voltage
+3–0
+3–0
+3–0
+3–0
1
1
Relay Outputs
Number of relays
2 (TOR)
2 (TOR)
2 (TOR)
2 (TOR)
Maximum voltage
Vac
250
250
250
250
Maximum current
A
1A
1A
1A
1A
Start ramp
s
1–30
1–30
1–30
1–30
Stop ramp
s
0–30
0–30
0–30
0–30
1
30–92%
30–92%
30–92%
30–92%
1
1
1
Soft Start Functions
1
Ramp times
Initial voltage % line voltage
DS7-342…
DS7-340…
30–100%
30–100%
30–100%
30–100%
DS7-34D…
30–92%
30–92%
30–92%
30–92%
1
1
Control Commands—110–230 Vac
Supply voltage control board Us nominal
Vac
102–253
102–253
102–253
102–253
Current consumption at 24 Vac/Vdc
mA
14
14
14
14
Pick-up voltage
Vac
102–230
102–230
102–230
102–230
Drop-out voltage
Vac
0–28
0–28
0–28
0–28
2 (TOR)
2 (TOR)
2 (TOR)
2 (TOR)
1
1
1
Relay Outputs
Number of relays
Maximum voltage
Vac
250
250
250
250
Maximum current
A
3A
3A
3A
3A
Start ramp
s
1–30
1–30
1–30
1–30
Stop ramp
s
1
1
Soft Start Functions
1
Ramp times
Initial voltage % line voltage
0–30
0–30
0–30
0–30
30–92%
30–92%
30–92%
30–92%
1
1
1
1
1
Volume 6—Solid-State Motor Control CA08100007E—February 2016 www.eaton.com
V6-T1-23
1.1
1
1
Reduced Voltage Motor Starters
Solid-State Controllers
Dimensions
Approximate Dimensions in Inches (mm)
Frame 1
Frame 2
1
1
5.12
(130.0)
1
4.80
(122.0)
5.90
(150.0)
4.92
(125.0)
5.51
(140.0)
1
1
1
1
4 x M4
1.38
(35.0)
4 x M4
3.74
(95.0)
1.38
(35.0)
1.77
(45.0)
Catalog Numbers
4.65 (118.0)
1.77
(45.0)
Catalog Numbers
1
DS7-340SX004N0-N
DS7-342SX004N0-N
DS7-340SX016N0-N
DS7-342SX016N0-N
DS7-340SX007N0-N
DS7-342SX007N0-N
DS7-340SX024N0-N
DS7-342SX024N0-N
1
DS7-340SX009N0-N
DS7-342SX009N0-N
DS7-340SX032N0-N
DS7-342SX032N0-N
DS7-340SX012N0-N
DS7-342SX012N0-N
1
1
Frame 2—SmartWire-DT
Frame 1—SmartWire-DT
1
1
5.12
(130.0)
1
1
4.80
(122.0)
4 x M4
1
3.74 (95.0)
5.60
(150.0)
2 x M4
1.38
(35.0)
1
Catalog Numbers
1.77
(45.0)
4.96 (126.0)
1.38
(35.0)
1.77
(45.0)
Catalog Numbers
DS7-34DSX004N0-D
DS7-34DSX009N0-D
DS7-34DSX016N0-D
DS7-34DSX007N0-D
DS7-34DSX012N0-D
DS7-34DSX024N0-D
DS7-34DSX032N0-D
1
1
1
1
1
1
1
1
1
V6-T1-24
5.51
(140.0)
4.65 (118.0)
4.05 (103.0)
1
1
4.92
(125.0)
Volume 6—Solid-State Motor Control CA08100007E—February 2016 www.eaton.com
Reduced Voltage Motor Starters
Solid-State Controllers
1.1
Frame 3—SmartWire-DT and Standard (Non SmartWire-DT)
1
1.18
(30.0)
1.18
(30.0)
1
6.14 (156.0)
1.58
(40.0)
PE
1
0.89
(22.5)
1
1
6.89
(175.0)
6.34
(161.0)
1
5.08
(129.0)
1
1
1
PE
3.66 (93.0)
0.89
(22.5)
1.38 (35.0)
1
5.47 (139.0)
DS7-…-D
1
Catalog Numbers
DS7-340SX041N0-N
DS7-342SX041N0-N
DS7-34DSX041N0-D
DS7-340SX055N0-N
DS7-342SX055N0-N
DS7-34DSX055N0-D
DS7-340SX070N0-N
DS7-342SX070N0-N
DS7-34DSX070N0-D
DS7-340SX081N0-N
DS7-342SX081N0-N
DS7-34DSX081N0-D
DS7-340SX100N0-N
DS7-342SX100N0-N
DS7-34DSX100N0-D
1
1
1
1
Frame 4—SmartWire-DT and Standard (Non SmartWire-DT)
1.18
(30.0)
1
1.18
(30.0)
1
PE
0.89
(22.5)
1.58
(40.0)
7.68 (195.0)
1
1
1
8.46
(215.0)
1
7.87
(200.0)
1
6.22
(158.0)
1
1
1
PE
4.25 (108.0)
0.59
(15.0)
1
7.01 (178.0)
2.07 (52.5)
1
DS7-…-D
1
Catalog Numbers
DS7-342SX135N0-N
DS7-340SX135N0-N
DS7-34DSX135N0-D
DS7-342SX160N0-N
DS7-340SX160N0-N
DS7-34DSX160N0-D
DS7-342SX200N0-N
DS7-340SX200N0-N
DS7-34DSX200N0-D
Volume 6—Solid-State Motor Control CA08100007E—February 2016 www.eaton.com
1
1
V6-T1-25
1.1
1
Reduced Voltage Motor Starters
Solid-State Controllers
Contents
Type S701, Soft Start Controllers
Description
1
Page
DS7 Soft Start Controllers . . . . . . . . . . . . . . . . . . .
Type S701, Soft Start Controllers
Standards and Certifications . . . . . . . . . . . . . .
Catalog Number Selection . . . . . . . . . . . . . . . .
Product Selection . . . . . . . . . . . . . . . . . . . . . . .
Technical Data and Specifications . . . . . . . . . .
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . .
Type S701, Soft Start Controllers with
Auxiliary Contact . . . . . . . . . . . . . . . . . . . . . . . . .
Type S701, Soft Start Controllers with Brake . . . .
Type S511, Semiconductor
Reversing Contactors . . . . . . . . . . . . . . . . . . . . .
1
1
1
1
1
1
V6-T1-3
V6-T1-27
V6-T1-27
V6-T1-27
V6-T1-28
V6-T1-31
V6-T1-32
V6-T1-35
V6-T1-38
1
1
1
Type S701, Soft Start Controllers
1
Product Description
Application Description
Features
The S701 device is a reduced
voltage soft start controller
designed to control
acceleration and deceleration
of three-phase motors. The
S701 provides the user with
the ability to adjust initial
torque, ramp up and down
time, and also select kick
start for high inertial loads.
The S701 line of soft start
controllers is specifically
designed to be a low cost
option for soft starting small
(15 hp and down) three-phase
motors. The S701 unit
controls current on two of
three motor phases to control
the torque being applied to the
motor, allowing for smooth
starting of a motor. The S701
is designed to be used with
a manual motor starter or a
full voltage starter. These
devices provide the necessary
overload protection for the
motor and also provide line
isolation for the motor. Shortcircuit protection can be
provided by fuses or circuit
breakers.
●
1
1
1
1
1
1
1
1
1
●
●
●
●
●
●
●
●
Rated operational voltage
up to 600 Vac
Control voltage range from
24–480 Vac/Vdc
Adjustable ramp times
(0.5–10 seconds)
Adjustable initial torque
control (0–85%)
Kick start feature
Soft stop (0.5–10 seconds)
Unlimited number of
START/STOP operations
per hour
IP20 finger protection
Fractional to 15 hp motors
at 480 V (20 hp at 600 V)
1
1
1
1
1
1
1
1
1
V6-T1-26
Volume 6—Solid-State Motor Control CA08100007E—February 2016 www.eaton.com
Benefits
●
●
●
●
Reduced wear on belts,
gears, chains, clutches,
shafts and bearings
Allows for controlling the
inrush current to the motor
Reduced water-hammer in
pumping applications
Less shock to product on
conveyor lines and material
handling gear
1.1
Reduced Voltage Motor Starters
Solid-State Controllers
Standards and Certifications
●
●
●
●
●
●
1
IEC 947 compliant
EN 60947-4-2
CE marked
CSA certified
UL listed (E108212)
cUL listed
1
1
1
1
1
Catalog Number Selection
1
S701 Soft Starters
1
1
S701 C 15 N 3 S
Soft Start Controller
Line Voltage
C = 208–240 Vac
D = 380–415 Vac
E = 380–480 Vac
G = 550–600 Vac
Options
N = No special options
B = Braking
Ampere Rating
03 = 3.5A
15 = 15A
25 = 25A
1
Control Options
S = Standard
BP = Auxiliary contact
1
1
Number of Poles
3 = (Only three at this time)
1
1
Product Selection
S701E15N3S
1
Soft Start Controllers
1
Three-Phase Motor
S701E25N3S
Rated
Current
Line
Voltage
Control
Voltage
(Vac/Vdc)
3.5
208–240
3.5
380–415
3.5
kW Rating (50 Hz)
hp Rating (60 Hz)
200 V
230 V
460 V
575 V
230 V
380–400 V
440 V
1.0 SF
1.15 SF
1.0 SF
1.15 SF
1.0 SF
1.15 SF
1.0 SF
1.15 SF
Catalog
Number
24–230
7.5
N/A
N/A
1
1
1
1
N/A
N/A
N/A
N/A
S701C03N3S
24–415
N/A
1.1
N/A
N/A
N/A
N/A
N/A
1-1/2
1-1/2
N/A
N/A
S701D03N3S
440–480
24–480
N/A
N/A
1.5
N/A
N/A
N/A
N/A
2
2
N/A
N/A
S701E03N3S
3.5
500–600
24–480
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
2
2
S701G03N3S
15
208–240
24–230
4
N/A
N/A
3
3
3
3
N/A
N/A
N/A
N/A
S701C15N3S
15
380–480
24–480
N/A
5.5
7.5
N/A
N/A
N/A
N/A
10
7-1/2
N/A
N/A
S701E15N3S
15
500–600
24–480
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
10
10
S701G15N3S
25
208–240
24–230
7.5
N/A
N/A
5
5
7-1/2
5
N/A
N/A
N/A
N/A
S701C25N3S
25
380–480
24–480
N/A
11
12.5
N/A
N/A
N/A
N/A
15
15
N/A
N/A
S701E25N3S
25
500–600
24–480
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
20
20
S701G25N3S
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Volume 6—Solid-State Motor Control CA08100007E—February 2016 www.eaton.com
V6-T1-27
1.1
1
1
1
1
1
1
Reduced Voltage Motor Starters
Solid-State Controllers
Technical Data and Specifications
Soft Starters—S701…03N3S
Description
S701C03N3S
S701D03N3S
S701E03N3S
S701G03N3S
Maximum current capacity
3.5
3.5
3.5
3.5
Trip Class
10A
3.5
3.5
3.5
3.5
10
3.5
3.5
3.5
3.5
20
2.8
2.8
2.8
2.8
30
2.1
2.1
2.1
2.1
Electrical Characteristics
1
Line voltage (Vac)
208–240
380–415
440–480
500–600
Operating frequency (Hz)
50/60
50/60
50/60
50/60
1
Leakage current
5 mA AC max.
5 mA AC max.
5 mA AC max.
5 mA AC max.
Minimum operational current
50 mA
50 mA
50 mA
50 mA
1
Control voltage (Vac/Vdc)
24–230
24–415
24–480
24–480
Pickup voltage max.
20.4 Vac/Vdc
20.4 Vac/Vdc
20.4 Vac/Vdc
20.4 Vac/Vdc
Dropout voltage min.
5 Vac/Vdc
5 Vac/Vdc
5 Vac/Vdc
5 Vac/Vdc
1
Max. control current for no operation
1 mA
1 mA
1 mA
1 mA
Response time max.
70 ms
70 ms
70 ms
70 ms
1
Control Characteristics
Ramp time (secs)
0.5–10
0.5–10
0.5–10
0.5–10
Ramp settings (% LRT)
85%
85%
85%
85%
1
Kick start settings (% LRT)
85%
85%
85%
85%
Soft stop (secs)
0.5–10
0.5–10
0.5–10
0.5–10
1
Environment Characteristics
Temperature–operating (no derating)
–30 ° to 40 °C
–30 ° to 40 °C
–30 ° to 40 °C
–30 ° to 40 °C
Current rating 50 °C
N/A
N/A
N/A
N/A
Limited duty cycle 50 °C
N/A
N/A
N/A
N/A
Current rating 60 °C
N/A
N/A
N/A
N/A
1
Limited duty cycle 60 °C
N/A
N/A
N/A
N/A
Temperature–storage
–30 ° to 80 °C
–30 ° to 80 °C
–30 ° to 80 °C
–30 ° to 80 °C
1
Altitude (meters)–no derating
2000
2000
2000
2000
Humidity
95% noncondensing
95% noncondensing
95% noncondensing
95% noncondensing
1
Operating position (no derating)
Vertical ±30 °
Vertical ±30 °
Vertical ±30 °
Vertical ±30 °
Impulse withstand voltage IEC 947-4-1
4000 V
4000 V
4000 V
4000 V
Rated insulation voltage (Ui)
660 V
660 V
660 V
660 V
1
Installation category
III
III
III
III
Vibration
IEC 68-2-6 5g 10–150 Hz
IEC 68-2-6 5g 10–150 Hz
IEC 68-2-6 5g 10–150 Hz
IEC 68-2-6 5g 10–150 Hz
1
Power dissipation for intermittent operation
4 W/A x duty cycle
4 W/A x duty cycle
4 W/A x duty cycle
4 W/A x duty cycle
Power dissipation for continuous operation
4 W/A x duty cycle
4 W/A x duty cycle
4 W/A x duty cycle
4 W/A x duty cycle
Natural convection
1
1
1
1
1
1
Cooling method
Natural convection
Natural convection
Natural convection
1
Degree of protection
IP20
IP20
IP20
IP20
Pollution degree
3
3
3
3
1
Agency approvals
UL, cUL, CE
UL, cUL, CE
UL, cUL, CE
UL, cUL, CE
1
1
1
1
V6-T1-28
Volume 6—Solid-State Motor Control CA08100007E—February 2016 www.eaton.com
Reduced Voltage Motor Starters
Solid-State Controllers
1.1
Soft Starters—S701…15N3S
1
Description
S701C15N3S
S701E15N3S
S701G15N3S
Maximum current capacity
15
15
15
1
1
Trip Class
10A
15
15
15
10
15
15
15
20
12
12
12
30
10
10
10
1
1
1
Electrical Characteristics
Line voltage (Vac)
208–240
380–480
500–600
Operating frequency (Hz)
50/60
50/60
50/60
Leakage current
5 mA AC max.
5 mA AC max.
5 mA AC max.
Minimum operational current
50 mA
50 mA
50 mA
Control voltage (Vac/Vdc)
24–230
24–480
24–480
Pickup voltage max.
20.4 Vac/Vdc
20.4 Vac/Vdc
20.4 Vac/Vdc
Dropout voltage min.
5 Vac/Vdc
5 Vac/Vdc
5 Vac/Vdc
Max. control current for no operation
1 mA
1 mA
1 mA
Response time max.
70 ms
70 ms
70 ms
Ramp time (secs)
0.5–10
0.5–10
0.5–10
Ramp settings (% LRT)
85%
85%
85%
1
1
1
1
1
Control Characteristics
Kick start settings (% LRT)
85%
85%
85%
Soft stop (secs)
0.5–10
0.5–10
0.5–10
–30 ° to 40 °C
–30 ° to 40 °C
–30 ° to 40 °C
1
1
1
Environment Characteristics
Temperature–operating (no derating)
Current rating 50 °C
12.5A
12.5A
12.5A
Limited duty cycle 50 °C
15A on-time max.
15 min. duty cycle max. 0.8
15A on-time max.
15 min. duty cycle max. 0.8
15A on-time max.
15 min. duty cycle max. 0.8
Current rating 60 °C
10A
10A
10A
Limited duty cycle 60 °C
15A on-time max.
15 min. duty cycle max. 0.65
15A on-time max.
15 min. duty cycle max. 0.65
15A on-time max.
15 min. duty cycle max. 0.65
Temperature–storage
–30 ° to 80 °C
–30 ° to 80 °C
–30 ° to 80 °C
Altitude (meters)–no derating
2000
2000
2000
Humidity
95% noncondensing
95% noncondensing
95% noncondensing
Operating position (no derating)
Vertical ±30 °
Vertical ±30 °
Vertical ±30 °
Impulse withstand voltage IEC 947-4-1
4000 V
4000 V
4000 V
Rated insulation voltage (Ui)
660 V
660 V
660 V
Installation category
III
III
III
Vibration
IEC 68-2-6 5g 10–150 Hz
IEC 68-2-6 5g 10–150 Hz
IEC 68-2-6 5g 10–150 Hz
Power dissipation for intermittent operation
2 W/A x duty cycle
2 W/A x duty cycle
2 W/A x duty cycle
Power dissipation for continuous operation
2 W/A
2 W/A
2 W/A
Cooling method
Natural convection
Natural convection
Natural convection
Degree of protection
IP20
IP20
IP20
Pollution degree
3
3
3
Agency approvals
UL, CSA, CE
UL, CSA, CE
UL, CSA, CE
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Volume 6—Solid-State Motor Control CA08100007E—February 2016 www.eaton.com
V6-T1-29
1.1
1
1
1
1
1
1
1
1
Reduced Voltage Motor Starters
Solid-State Controllers
Soft Starters—S701…25N3S
Description
S701C25N3S
S701E25N3S
S701G25N3S
Maximum current capacity
25
25
25
Trip Class
10A
25
25
25
10
25
25
25
20
20
20
20
30
15
15
15
Electrical Characteristics
Line voltage (Vac)
208–240
380–480
500–600
Operating frequency (Hz)
50/60
50/60
50/60
Leakage current
5 mA AC max.
5 mA AC max.
5 mA AC max.
Minimum operational current
50 mA
50 mA
50 mA
Control voltage (Vac/Vdc)
24–230
24–480
24–480
1
Pickup voltage max.
20.4 Vac/Vdc
20.4 Vac/Vdc
20.4 Vac/Vdc
Dropout voltage min.
5 Vac/Vdc
5 Vac/Vdc
5 Vac/Vdc
1
Max. control current for no operation
1 mA
1 mA
1 mA
Response time max.
70 ms
70 ms
70 ms
1
Control Characteristics
Ramp time (secs)
0.5–10
0.5–10
0.5–10
Ramp settings (% LRT)
85%
85%
85%
1
Kick start settings (% LRT)
85%
85%
85%
Soft stop (secs)
0.5–10
0.5–10
0.5–10
1
Environment Characteristics
1
1
1
1
1
Temperature–operating (no derating)
–30 ° to 40 °C
–30 ° to 40 °C
–30 ° to 40 °C
Current rating 50 °C
20A
20A
20A
Limited duty cycle 50 °C
25A on-time max.
15 min. duty cycle max. 0.8
25A on-time max.
15 min. duty cycle max. 0.8
25A on-time max.
15 min. duty cycle max. 0.8
Current rating 60 °C
17A
17A
17A
Limited duty cycle 60 °C
25A on-time max.
15 min. duty cycle max. 0.65
25A on-time max.
15 min. duty cycle max. 0.65
25A on-time max.
15 min. duty cycle max. 0.65
Temperature–storage
–30 ° to 80 °C
–30 ° to 80 °C
–30 ° to 80 °C
1
Altitude (meters)–no derating
2000
2000
2000
Humidity
95% noncondensing
95% noncondensing
95% noncondensing
1
Operating position (no derating)
Vertical ±30 °
Vertical ±30 °
Vertical ±30 °
Impulse withstand voltage IEC 947-4-1
4000 V
4000 V
4000 V
1
Rated insulation voltage (Ui)
660 V
660 V
660 V
Installation category
III
III
III
Vibration
IEC 68-2-6 5g 10–150 Hz
IEC 68-2-6 5g 10–150 Hz
IEC 68-2-6 5g 10–150 Hz
1
Power dissipation for intermittent operation
2 W/A x duty cycle
2 W/A x duty cycle
2 W/A x duty cycle
Power dissipation for continuous operation
2 W/A
2 W/A
2 W/A
1
Cooling method
Natural convection
Natural convection
Natural convection
Degree of protection
IP20
IP20
IP20
Pollution degree
3
3
3
Agency approvals
UL, CSA, CE
UL, CSA, CE
UL, CSA, CE
1
1
1
1
1
1
1
V6-T1-30
Volume 6—Solid-State Motor Control CA08100007E—February 2016 www.eaton.com
Reduced Voltage Motor Starters
Solid-State Controllers
1.1
Dimensions
Approximate Dimensions in Inches (mm)
1
Soft Starters—S701…N3S
1
Catalog Number
W
H
D
Weight
in Lbs (kg)
1
S701C03N3S
0.89 (22.5)
3.94 (100)
5.01 (127)
0.6 (270)
S701D03N3S
0.89 (22.5)
3.94 (100)
5.01 (127)
0.6 (270)
1
S701E03N3S
0.89 (22.5)
3.94 (100)
5.01 (127)
0.6 (270)
S701G03N3S
0.89 (22.5)
3.94 (100)
5.01 (127)
0.6 (270)
S701C15N3S
1.77 (45)
3.94 (100)
5.04 (128)
1.52 (690)
S701E15N3S
1.77 (45)
3.94 (100)
5.04 (128)
1.52 (690)
S701G15N3S
1.77 (45)
3.94 (100)
5.04 (128)
1.52 (690)
S701C25N3S
3.54 (90)
3.94 (100)
5.04 (128)
2.53 (1150)
S701E25N3S
3.54 (90)
3.94 (100)
5.04 (128)
2.53 (1150)
S701G25N3S
3.54 (90)
3.94 (100)
5.04 (128.
2.53 (1150)
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Volume 6—Solid-State Motor Control CA08100007E—February 2016 www.eaton.com
V6-T1-31
1.1
1
Reduced Voltage Motor Starters
Solid-State Controllers
Type S701, Soft Start Controllers with Auxiliary Contact
Contents
Description
1
Page
DS7 Soft Start Controllers . . . . . . . . . . . . . . . . . . .
Type S701, Soft Start Controllers . . . . . . . . . . . . .
Type S701, Soft Start Controllers with
Auxiliary Contact
Product Selection . . . . . . . . . . . . . . . . . . . . . . .
Technical Data and Specifications . . . . . . . . . .
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . .
Type S701, Soft Start Controllers with Brake . . . .
Type S511, Semiconductor
Reversing Contactors . . . . . . . . . . . . . . . . . . . . .
1
1
1
1
1
V6-T1-3
V6-T1-26
V6-T1-33
V6-T1-33
V6-T1-34
V6-T1-35
V6-T1-38
1
1
1
1
Type S701, Soft Start Controllers with Auxiliary Contact
1
Product Description
Application Description
Features
The S701 device is a reduced
voltage soft start controller
designed to control
acceleration and deceleration
of three-phase motors. With
the auxiliary contact, it is
possible to control an external
bypass to reduce heating and
increase acceleration and
deceleration times.
The S701 line of soft start
controllers is specifically
designed to be a low cost
option for soft starting small
(15 hp and down) three-phase
motors. The auxiliary contact
is designed to work in
conjunction with an acrossthe-line contactor. The
purpose of the contactor is
to provide a parallel current
path once the soft starter
has brought the motor up to
speed. Once the soft start
controller reaches end of
ramp, the auxiliary contact will
close and send a signal to
close the bypass contactor,
thus providing a low
impedance path for the
current to the motor. The
S701 unit controls current
on two of three motor phases
to control the torque being
applied to the motor, allowing
for smooth starting of a motor.
The S701 is designed to be
used with a manual motor
protector or a full voltage
starter. These devices provide
the necessary overload
protection for the motor and
also provide line isolation for
the motor. Short-circuit
protection can be provided by
fuses or circuit breakers.
●
1
1
1
1
1
1
1
The unit provides the user
with the ability to adjust initial
torque, ramp up and down
time and also select kick start
for high inertia loads.
1
1
1
1
1
1
1
1
1
1
●
●
●
●
●
●
●
●
●
Rated operational voltage
up to 600 Vac
Control voltage range
from 24–300 Vac/Vdc
Adjustable ramp times
(0.5–20 seconds)
Adjustable initial torque
control (0–85%)
Kick start feature
(0–85% adjustment)
Kick start for 200 ms
Soft stop (0.5–20 seconds)
IP20 finger protection
Available up to 30A
(with Bypass installed)
Auxiliary contact for
up-to-speed indication
Benefits
●
●
●
●
●
●
Reduced wear on belts,
gears, chains, clutches,
shafts and bearings
Bypass option allows for
greater current capacity in
the unit
Bypass option helps to
reduce heat in the
enclosure
Allows for controlling the
inrush current to the motor
Reduced water-hammer in
pumping applications
Less shock to product on
conveyor lines and material
handling gear
1
V6-T1-32
Volume 6—Solid-State Motor Control CA08100007E—February 2016 www.eaton.com
Standards and Certifications
●
●
●
●
●
IEC 947 compliant
EN 60947-4-2
CE marked
UL listed (E108212)
cUL listed
1.1
Reduced Voltage Motor Starters
Solid-State Controllers
Product Selection
1
For S701 catalog number selection, see Page V6-T1-27.
S701
1
Soft Start Controllers with Auxiliary Contact
Three-Phase Motor
Rated
Current
Line
Voltage
Control
Voltage
(Vac/Vdc)
kW Rating (50 Hz)
1
hp Rating
200 V
230 V
460 V
575 V
230 V 380–400 V
440 V
1.0 SF
1.15 SF
1.0 SF 1.15 SF
1.0 SF 1.15 SF
1.0 SF 1.15 SF
Catalog
Number
1
5.5
N/A
5
5
7-1/2
5
N/A
N/A
N/A
N/A
S701C25N3BP
1
Ratings without Bypass
25
208–240
24–230
N/A
25
380–480
24–480
N/A
12.5
12.5
N/A
N/A
N/A
N/A
15
15
N/A
N/A
S701E25N3BP
25
500–600
24–480
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
20
20
S701G25N3BP
1
1
Ratings with Bypass
30
208–240
24–230
7.5
N/A
N/A
7-1/2
7-1/2
10
7-1/2
N/A
N/A
N/A
N/A
S701C25N3BP
30
380–480
24–480
N/A
15
15
N/A
N/A
N/A
N/A
20
15
N/A
N/A
S701E25N3BP
30
500–600
24–480
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
25
20
S701G25N3BP
1
1
1
Technical Data and Specifications
1
Soft Starters with Auxiliary Contact—S701…25N3BP
1
Description
S701C25N3BP
S701E25N3BP
S701G25N3BP
Maximum current capacity with bypass (without bypass)
30 (25)
30 (25)
30 (25)
1
1
Trip Class
10A
30 (25)
30 (25)
30 (25)
10
30 (25)
30 (25)
30 (25)
20
24 (20)
24 (20)
24 (20)
30
19.5 (15)
19.5 (15)
19.5 (15)
1
1
1
Electrical Characteristics
Line voltage (Vac)
208–240
380–480
500–600
Operating frequency (Hz)
50/60
50/60
50/60
Leakage current
5 mA AC max.
5 mA AC max.
5 mA AC max.
Minimum operational current
50 mA
50 mA
50 mA
Control voltage (Vac/Vdc)
24–230
24–480
24–480
Pickup voltage max.
20.4 Vac/Vdc
20.4 Vac/Vdc
20.4 Vac/Vdc
Dropout voltage min.
5 Vac/Vdc
5 Vac/Vdc
5 Vac/Vdc
Max. control current for no operation
1 mA
1 mA
1 mA
Response time max.
70 ms
70 ms
70 ms
1
1
1
1
1
1
1
1
1
1
1
1
1
Volume 6—Solid-State Motor Control CA08100007E—February 2016 www.eaton.com
V6-T1-33
1.1
1
Reduced Voltage Motor Starters
Solid-State Controllers
Soft Starters with Auxiliary Contact—S701…25N3BP, continued
Description
S701C25N3BP
S701E25N3BP
S701G25N3BP
1
Control Characteristics
Ramp time (secs)
0.5–20
0.5–20
0.5–20
1
Ramp settings (% LRT)
85%
85%
85%
Kick start settings (% LRT)
85%
85%
85%
Soft stop (secs)
0.5–20
0.5–20
0.5–20
1
1
Environmental Characteristics
Temperature—operating (no derating)
–30 ° to 40 °C
–30 ° to 40 °C
–30 ° to 40 °C
1
Current rating 50 °C
20A
20A
20A
Limited duty cycle 50 °C
25A on-time max.
15 min. duty cycle max. 0.8
25A on-time max.
15 min. duty cycle max. 0.8
25A on-time max.
15 min. duty cycle max. 0.8
1
Current rating 60 °C
17A
17A
17A
1
Limited duty cycle 60 °C
25A on-time max.
15 min. duty cycle max. 0.65
25A on-time max.
15 min. duty cycle max. 0.65
25A on-time max.
15 min. duty cycle max. 0.65
1
Temperature—storage
–30 ° to 80 °C
–30 ° to 80 °C
–30 ° to 80 °C
Altitude (meters)—no derating
2000
2000
2000
Humidity
95% noncondensing
95% noncondensing
95% noncondensing
1
Operating position (no derating)
Vertical ±30 °
Vertical ±30 °
Vertical ±30 °
Impulse withstand voltage IEC 947-4-1
4000 V
4000 V
4000 V
1
Rated insulation voltage (Ui)
660 V
660 V
660 V
Installation category
III
III
III
1
Vibration
IEC 68-2-6 5g 10–150 Hz
IEC 68-2-6 5g 10–150 Hz
IEC 68-2-6 5g 10–150 Hz
Power dissipation for continuous operation
2 W/A without bypass
2 W/A without bypass
2 W/A without bypass
Power dissipation with semiconductor bypassed
5 W/A max. with bypass
5 W/A max. with bypass
5 W/A max. with bypass
1
Cooling method
Natural convection
Natural convection
Natural convection
Degree of protection
IP20
IP20
IP20
1
Pollution degree
3
3
3
Agency approvals
UL, cUL, CE
UL, cUL, CE
UL, cUL, CE
1
1
1
1
1
1
1
1
Dimensions
Approximate Dimensions in Inches (mm)
Soft Starters with Auxiliary Contact—S701…25N3BP
Catalog Number
W
H
D
Weight
in Lbs (kg)
S701C25N3BP
3.54 (89.9)
3.94 (100.1)
5.04 (128.0)
2.53 (1150)
S701E25N3BP
3.54 (89.9)
3.94 (100.1)
5.04 (128.0)
2.53 (1150)
S701G25N3BP
3.54 (89.9)
3.94 (100.1)
5.04 (128.0)
2.53 (1150)
1
1
1
1
1
1
1
1
V6-T1-34
Volume 6—Solid-State Motor Control CA08100007E—February 2016 www.eaton.com
Reduced Voltage Motor Starters
Solid-State Controllers
1.1
Contents
Type S701, Soft Start Controllers with Brake
Description
Page
DS7 Soft Start Controllers . . . . . . . . . . . . . . . . . . .
Type S701, Soft Start Controllers . . . . . . . . . . . . . .
Type S701, Soft Start Controllers with
Auxiliary Contact . . . . . . . . . . . . . . . . . . . . . . . . .
Type S701, Soft Start Controllers with Brake
Product Selection . . . . . . . . . . . . . . . . . . . . . . .
Technical Data and Specifications . . . . . . . . . .
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . .
Type S511, Semiconductor
Reversing Contactors . . . . . . . . . . . . . . . . . . . . .
V6-T1-3
V6-T1-26
V6-T1-32
1
1
1
1
V6-T1-36
V6-T1-36
V6-T1-37
V6-T1-38
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Type S701, Soft Start Controllers with Brake
Product Description
Application Description
Features
The S701 soft start
controller with DC injection
brake is designed to control
acceleration and deceleration
of three-phase motors. Brake
current is adjustable from
0–50A DC. The ramp-up
feature is adjustable from
0.5–10 seconds. Torque
adjustment is adjustable
with or without break loose
(kick start) function.
The S701 line of soft start
controllers is specifically
designed to be a low cost
option for soft starting small
(15 hp and down) three-phase
motors. The braking option
is a DC injection system,
allowing for fast stopping of a
three-phase motor. The S701
unit controls current on two
of the three phases to control
the torque being applied to
the motor, allowing for
smooth starting of a motor.
The S701 is designed to be
used with a manual motor
starter or a full voltage
starter. These devices
provide the necessary
overload protection for the
motor and also provide line
isolation for the motor.
Short-circuit protection can
be provided by fuses or
circuit breakers.
●
●
●
●
●
●
●
●
●
Rated operational voltage
up to 480 Vac
Control voltage range
from 24–300 Vac/Vdc
Adjustable ramp times
(0.5–20 seconds)
Adjustable initial torque
control (0–85%)
Kick start feature
(0–85% adjustment)
Kick start for 200 ms
IP20 finger protection
Braking control adjustable
from 0–50A DC
Slow speed: 7.5% or 10%
of nominal speed
Standards and Certifications
●
●
●
●
●
IEC 947 compliant
EN 60947-4-2
CE marked
UL listed (E108212)
cUL listed
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Benefits
●
●
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●
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Reduced wear on bolts,
gears, chains, clutches,
shafts and bearings
Braking option allows for
quick stopping of loads
Brake control can help
eliminate expensive
mechanical brakes
Allows for controlling the
inrush current to the motor
Reduced water-hammer in
pumping applications
Less shock to product on
conveyor lines and material
handling gear
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Volume 6—Solid-State Motor Control CA08100007E—February 2016 www.eaton.com
V6-T1-35
1.1
1
1
Reduced Voltage Motor Starters
Solid-State Controllers
Product Selection
For S701 catalog number selection, see Page V6-T1-27.
Soft Start Controllers with Brake
S701E25B3S
1
Three-Phase Motor
Control
Voltage
(Vac/Vdc)
kW Rating (50 Hz)
hp Rating
200 V
1
Rated
Current
1
25
208–240
24–230
5.5
N/A
N/A
25
380–480
24–480
N/A
12.5
12.5
Line
Voltage
230 V
380–400 V
440 V
230 V
1.0 SF
1.15 SF
1.0 SF
1.15 SF
Catalog
Number
5
5
7-1/2
5
N/A
N/A
S701C25B3S
N/A
N/A
N/A
N/A
15
15
S701E25B3S
1
1
Technical Data and Specifications
1
Soft Starters with Brake—S701…25B3S
Description
S701C25B3S
S701E25B3S
1
Maximum current capacity
25
25
10A
25
25
1
10
25
25
20
20
20
1
30
15
15
1
1
Trip Class
Electrical Characteristics
Line voltage (Vac)
208–240
380–480
Operating frequency (Hz)
50/60
50/60
Leakage current
5 mA AC max.
5 mA AC max.
1
Minimum operational current
1A
1A
Control voltage (Vac/Vdc)
24–230
24–480
1
Pickup voltage max.
20.4 Vac/Vdc
20.4 Vac/Vdc
Dropout voltage min.
5 Vac/Vdc
5 Vac/Vdc
1
1
Max. control current for no operation
1 mA
1 mA
1
Response time max.
100 ms
100 ms
1
Ramp time (secs)
0.5–10
0.5–10
Ramp settings (% LRT)
85%
85%
Kick start settings (% LRT)
85%
85%
1
1
Control Characteristics
Soft stop (secs)
0.5–10
0.5–10
Brake current
0–50 Vdc
0–50 Vdc
1
1
1
1
1
1
1
1
1
V6-T1-36
460 V
1.15 SF
1.0 SF
Volume 6—Solid-State Motor Control CA08100007E—February 2016 www.eaton.com
Reduced Voltage Motor Starters
Solid-State Controllers
1.1
Soft Starters with Brake—S701…25B3S, continued
Description
1
S701C25B3S
S701E25B3S
Temperature—operating
–30 ° to 40 °C
–30 ° to 40 °C
Current rating 50 °C
20A
20A
Limited duty cycle 50 °C
25A on-time max.
15 min. duty cycle max. 0.8
25A on-time max.
15 min. duty cycle max. 0.8
Current rating 60 °C
17A
17A
Limited duty cycle 60 °C
25A on-time max.
15 min. duty cycle max. 0.65
25A on-time max.
15 min. duty cycle max. 0.65
Temperature—storage
–30 ° to 80 °C
–30 ° to 80 °C
Altitude (meters)—no derating
2000
2000
Humidity
95% noncondensing
95% noncondensing
Operating position
Vertical ± 0 °
Vertical ± 0 °
Impulse withstand voltage IEC 947-4-1
4000 V
4000 V
1
Environmental Characteristics
1
1
660 V
660 V
III
III
Vibration
IEC 68-2-6 5g 10–150 Hz
IEC 68-2-6 5g 10–150 Hz
Power dissipation for intermittent operation
2 W/A x duty cycle
2 W/A x duty cycle
Power dissipation for continuous operation
2 W/A
2 W/A
Cooling method
Natural convection
Natural convection
Degree of protection
IP20
IP20
3
3
UL, cUL, CE
UL, cUL, CE
1
1
Installation category
Agency approvals
1
1
Rated insulation voltage (Ui)
Pollution degree
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1
1
1
1
1
Dimensions
Approximate Dimensions in Inches (mm)
1
Soft Starters with Brake—S701…25B3S
Catalog Number
W
H
D
Weight
in Lbs (kg)
S701C25B3S
3.54 (89.9)
3.94 (100.1)
5.04 (128.0)
2.53 (1150)
S701E25B3S
3.54 (89.9)
3.94 (100.1)
5.04 (128.0)
2.53 (1150)
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Volume 6—Solid-State Motor Control CA08100007E—February 2016 www.eaton.com
V6-T1-37
1.1
Reduced Voltage Motor Starters
Solid-State Controllers
1
Contents
1
DS7 Soft Start Controllers . . . . . . . . . . . . . . . . . . .
Type S701, Soft Start Controllers . . . . . . . . . . . . .
Type S701, Soft Start Controllers with
Auxiliary Contact . . . . . . . . . . . . . . . . . . . . . . . . .
Type S701, Soft Start Controllers with Brake . . . .
Type S511, Semiconductor
Reversing Contactors
Product Selection . . . . . . . . . . . . . . . . . . . . . . .
Technical Data and Specifications . . . . . . . . . .
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . .
Description
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Page
V6-T1-3
V6-T1-26
V6-T1-32
V6-T1-35
V6-T1-39
V6-T1-39
V6-T1-40
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Type S511, Semiconductor Reversing Contactors
1
Product Description
Application Description
Features
The S511 device is a
semiconductor reversing
contactor designed to switch
three-phase motors forward
and reverse. Unicore
electronics and thermal
design ensures high
switching capacity and
long lifetime.
The S511 line of solid-state
reversing contactors is
specifically designed for high
speed operations or when
long contactor life is required.
The reversing contactors are
intended for small motor
applications (5 hp and below).
The S511 unit can be used
in a variety of applications
including fans, pumps,
conveyors, doors, hoists,
cranes, etc. It is designed
to be used with a manual
motor starter or a full voltage
starter. These devices provide
the necessary overload
protection for the motor
and also provide line isolation
for the motor. Short-circuit
protection can be provided by
fuses or circuit breakers.
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Rated operational voltage
up to 480 Vac
Control voltage ranges
of 5–24 Vdc and
24–240 Vac/Vdc
Unlimited number of
START/STOP operations
per hour
IP20 finger protection
AC-3 current rating of 10A
AC-4 current rating of 8A
Benefits
●
●
●
Extremely high switching
rates possible
Very long life expectancy
and no contacts or
movable parts to replace
Compact design (45 mm
wide) leads to significant
panel savings
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V6-T1-38
Volume 6—Solid-State Motor Control CA08100007E—February 2016 www.eaton.com
Standards and Certifications
●
●
●
●
●
IEC 947 compliant
EN 60947-4-2
CE marked
CSA certified
UL listed
Reduced Voltage Motor Starters
Solid-State Controllers
1.1
Product Selection
1
Reversing Solid-State Contactors
1
Three-Phase Motor
kW Rating (50 Hz)
hp Rating
200 V
230 V
460 V
1
Rated
Current
Line
Voltage
Control
Voltage
230 V
380–400 V
440 V
1.0 SF
1.15 SF
1.0 SF
1.15 SF
1.0 SF
1.15 SF
Catalog
Number
10
208–480
5–24 Vdc
2.2
4
4
2
2
3
2
5
5
S511E10N3D
10
208–480
24–240 Vac/Vdc
2.2
4
4
2
2
3
2
5
5
S511E10N3S
1
1
1
Technical Data and Specifications
1
Semiconductor Reversing Contactors—S511E10N3…
1
Description
S511E10N3D
S511E10N3S
Maximum current capacity
10
10
1
1
Trip Class
10A
10
10
10
10
10
20
8
8
30
6.5
6.5
1
1
Electrical Characteristics
Line Voltage (Vac)
208–480
208–480
Operating frequency (Hz)
50/60
50/60
Control voltage
5–24 Vdc
24–240 Vac/Vdc
Pickup voltage max.
4.25 Vdc
20.4 Vac/Vdc
Dropout voltage min.
1.5 Vdc
7.2 Vac/Vdc
Max. control voltage
26.4 Vdc
253 Vac/Vdc
Response time max.
1/2 cycle
1 cycle
Interlock time max.
80 ms
150 ms
1
Operation current AC-3
10
10
Operation current AC-4
8
8
1
1
1
1
1
Control Characteristics
1
Duty cycle
Continuous operation
Continuous operation
Leakage current
1 mA AC max.
1 mA AC max.
Minimum operation current
10 mA AC
10 mA AC
1
Temperature—operating
0 ° to 60 °C
0 ° to 60 °C
1
Temperature—storage
–20 ° to 80 °C
–20 ° to 80 °C
Altitude (meters)
2000
2000
Humidity
95% noncondensing
95% noncondensing
Operating position
Vertical ±30 °
Vertical ±30 °
Impulse withstand voltage IEC 947-4-1
4000 V
4000 V
Environmental Characteristics
Rated insulation voltage (Ui)
660 V
660 V
Installation category
III
III
Vibration
IEC 68-2-6 5g 10–150 Hz
IEC 68-2-6 5g 10–150 Hz
Power dissipation for intermittent operation
2.2 W/A x duty cycle
2.2 W/A x duty cycle
Power dissipation for continuous operation
2.2 W/A
2.2 W/A
Cooling method
Natural convection
Natural convection
Degree of protection
IP20
IP20
Pollution degree
3
3
Agency approvals
UL, CSA, CE
UL, CSA, CE
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Volume 6—Solid-State Motor Control CA08100007E—February 2016 www.eaton.com
V6-T1-39
1.1
1
1
1
Reduced Voltage Motor Starters
Solid-State Controllers
Mounting Instructions
IMPORTANT: The controller is designed for vertical mounting in free air. If the controller is
mounted horizontally, the load current must be reduced to 50% of rated current.
Recommended Mounting Distances
Requires
50% Rating
Reduction
Requires
50% Rating
Reduction
1
1
1
3.15 (80) min.
3.15 (80) min.
1
1
1.18 (30) min.
1.18 (30) min.
1.18 (30) min.
1.18 (30) min.
1
1
1
1
1
Dimensions
Approximate Dimensions in Inches (mm)
1
Semiconductor Reversing Contactors—S511E10N3…
1
Catalog Number
W
H
D
Weight
in Lbs (kg)
1
S511E10N3D
1.77 (45.0)
3.94 (100.1)
5.04 (128.0)
1.52 (690)
S511E10N3S
1.77 (45.0)
3.94 (100.1)
5.04 (128.0)
1.52 (690)
1
Also refer to dimension drawings on Page V6-T1-41.
1
Cable Requirements and Sizing
1
1
75 °C
1
1
1
1
1
1
1
1
AWG (mm2)
AWG (mm2)
18–12
(0.75–4)
20–16
(0.5–1.5)
2–18
(2 x 1)
2 x 20–18
(2 x 0.5–0.75)
18–10
(0.75–4)
20–16
(0.5–1.5)
2 x 18–14
(2 x 0.75–2.5)
2 x 20–16
(2 x 0.5–1.5)
18–10
(0.75–4)
20–16
(0.5–1.5)
2 x 18–16
(0.75–6)
2 x 20–16
(2 x 0.5–1.5)
Posidrive 1
4.4 in-lb. max.
0.5 Nm max.)
N/A
4 mm
4.4 in-lb max.
(0.5 Nm max.)
3 mm
3.5 in-lb max.
(0.4 Nm max.)
1
1
V6-T1-40
Volume 6—Solid-State Motor Control CA08100007E—February 2016 www.eaton.com
1.1
Reduced Voltage Motor Starters
Solid-State Controllers
Approximate Dimensions in Inches (mm)
1
22.5 mm Frame
90 mm Frame
S511E10N3D, S511E10N3S
S511E10N3D, S511E10N3S
1
1
1
1
0.10
(4.5)
Dia.
0.17
(4.3)
4.33
(110)
3.94
(100)
1.18 1.18
(30) (30)
4.72
(120)
3.70
(94)
2.17
(55)
0.89
(22.5)
5.01
(127.3)
0.10
(4.5)
Dia.
1
0.17
(4.3)
4.72
(120)
1
1
4.33
(110)
3.94
(100)
3.54
(89.9)
3.70
(94)
1
1
5.04
(128.0)
1
45 mm Frame
1
S511E10N3D, S511E10N3S
0.33
(8.5)
1
1
1
1
1.18
(30)
0.10
(4.5)
Dia.
0.17
(4.3)
4.72
(120)
4.33
(110)
3.94
(100)
1.77
(45)
1
0.15
(3.8)
1
1
3.70
(94)
1
1
5.04
(128.1)
1
1
1
1
1
1
1
1
1
Volume 6—Solid-State Motor Control CA08100007E—February 2016 www.eaton.com
V6-T1-41
1.2
1
Reduced Voltage Motor Starters
Solid-State Starters
Contents
Solid-State Starters
Description
1
Page
Solid-State Starters
Type S611, Soft Starters . . . . . . . . . . . . . . . . . .
Type S801+, Soft Starters . . . . . . . . . . . . . . . .
Type S811+, Soft Starters with DIM . . . . . . . .
1
1
V6-T1-43
V6-T1-59
V6-T1-75
1
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Product Overview
1
Type S611
Type S801+
Type S811+
The S611 soft starter is a
powerful combination of
performance capability,
application flexibility, and the
industry’s best user interface
experience.
Eaton’s S801+ line of reduced
voltage soft starters is very
compact, multi-functional,
easy to install and easy to
program. Designed to control
acceleration and deceleration
of three-phase motors, the
line is available for current
ranges from 11A to 1000A
applications, and is suitable
for mounting in motor control
centers or in enclosed control
(NEMA Type 1, 4, 4X and 12)
applications.
Eaton’s S811+ offers all
the popular features of the
S801+ and adds enhanced
functionality with the new
DIM (Digital Interface
Module), communications,
metering, monitoring and
diagnostics capabilities.
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1
1
1
Designed to control
acceleration and deceleration
of three-phase motors, the
line is available for current
ranges from 26A through
414A applications.
The S611 has integrated
bypass and overload
protection. The S611 is
available as a component for
panel mounting or in
enclosed control—NEMA
Type 1, 12, 3R, 4, 4X.
Eaton’s line of S811+
reduced voltage soft starters
is very compact, multifunctional, easy to install and
easy to set operating
parameters. Designed to
control the acceleration and
deceleration of three-phase
motors up to 690 V, the line is
available from 11A to 1000A.
1
1
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1
1
1
1
1
1
V6-T1-42
Volume 6—Solid-State Motor Control CA08100007E—February 2016 www.eaton.com
The S811+ is designed to
be a complete package,
combining the silicon
controlled rectifiers (SCRs),
bypass contactor and
overload in one, very compact
unit. The S811+ is available
as a component for panel
mounting, in motor control
centers or in enclosed control
(NEMA Type 1, 3R, 4, 4X, 7/9
and 12).
Reduced Voltage Motor Starters
Solid-State Starters
1.2
Contents
Type S611, Soft Starter
Description
Type S611, Soft Starters
Features and Benefits . . . . . . . . . . . . . . . . . . . .
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Catalog Number Selection . . . . . . . . . . . . . . . .
Product Selection . . . . . . . . . . . . . . . . . . . . . . .
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacement Parts . . . . . . . . . . . . . . . . . . . . . .
Technical Data and Specifications . . . . . . . . . . .
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Type S801+, Soft Starters . . . . . . . . . . . . . . . . . . .
Type S811+, Soft Starters with DIM . . . . . . . . . . .
Page
V6-T1-44
V6-T1-47
V6-T1-50
V6-T1-51
V6-T1-52
V6-T1-53
V6-T1-54
V6-T1-57
V6-T1-59
V6-T1-75
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Type S611, Soft Starters
Product Description
Application Description
Eaton revolutionized the
reduced voltage control
marketplace with its
advanced feature set and
user-friendly user interface
module to enhance system
performance and reduce
commissioning times. The
S611 adds enhanced
functionality with network
communications, metering,
monitoring and diagnostics
capabilities.
Designed to control the
acceleration and deceleration
of three-phase motors, the
S611 soft starter uses Silicon
Controlled Rectifiers (SCRs)
to control the voltage to soft
start and soft stop the motor.
After the motor is started,
internal run bypass
contactors close, resulting in
the motor running directly
across-the-line. The built-in
solid-state overload protects
the motor from overload
conditions with sophisticated
algorithms that model true
motor heating, resulting in
better motor protection and
fewer nuisance trips.
Advanced protective and
diagnostic features reduce
downtime.
The Eaton line of S611
reduced voltage soft starters
is multi-functional, easy to
install and easy to program.
Designed to control the
acceleration and deceleration
of three-phase motors up to
600 V, the line is available
from 26 amps through
414 amps.
The S611 is designed to be a
complete package combining
the SCRs, bypass contactor
and overload in one unit.
A voltage ramp start or
current limit start is available.
Kick start is available in either
starting mode. The soft stop
option allows for a ramp stop
time that is longer than the
coast to stop time. The pump
control option provides a
smooth transition for starting
and stopping a motor and
eliminating the “waterhammer” effect that can
damage pipes, valves and
pumps.
The S611 offers an impressive
array of advanced protective
features. Not only are the
protective features selectable,
but many offer variable settings
allowing the user to fine
tune the soft starter to meet
specific system requirements.
The S611 has an easy to use
User Interface Module (UI)
that allows the user to
configure the device and to
read system parameters and
values. The UI includes an
LED display and keypad to
scroll through the various
parameters. The UI allows
the user to modify control
parameters, enable or
disable protections, set
communication variables,
monitor system values such
as line voltages and currents,
and access the fault queue.
User Interface Module (UI)
1
1
1
1
1
1
The UI can be removed from
the S611 and remote
mounted. Kits are available to
door mount the UI, enabling
users to safely configure,
commission, monitor and
troubleshoot the system at
the electrical panel without
opening the enclosure door.
This will help eliminate the
possibility of an arc flash
incident.
1
1
1
1
1
1
Standards and Certifications
●
●
●
IEC 60947-4-2
UL listed
CSA certified (3211 06)
1
1
1
1
1
1
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Volume 6—Solid-State Motor Control CA08100007E—February 2016 www.eaton.com
V6-T1-43
1.2
1
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1
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1
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Solid-State Starters
Features and Benefits
1
1
Reduced Voltage Motor Starters
●
The User Interface Module
(UI) provides an intuitive,
easy-to-use human
interface with powerful
configuration capabilities to
maximize system
performance
Door or device mounted UI
enables users to safely
configure, commission,
monitor and troubleshoot
the system at the electrical
panel without opening the
enclosure door, eliminating
the possibility of an arc
flash incident
System operating
parameters can be
monitored enterprise-wide
through a communications
network. Increase uptime
by providing data for
process management and
preventive diagnostics
Run bypass mode greatly
reduces internal heating
created by the greater
power dissipation in the
SCRs. Bypass contactors
directly connect the motor
to the line and improves
system efficiency by
reducing internal power
losses
●
●
●
Internal solid-state
overload protection
provides accurate current
measurement and trip
settings. Sophisticated
algorithms solve a series of
differential equations that
model true motor heating
and cooling, resulting in
superior motor overload
protection while
minimizing nuisance trips.
Advanced selectable
protective features
safeguard the motor and
system against a variety of
system faults
Internal run bypass
contactors and overload
protection eliminate the
need for additional devices,
reducing enclosure sizes
minimizing installation and
wiring time and reducing
overall assembly size and
cost
Wide range of overload
FLA settings (50–100% of
rated frame current) and a
selectable trip class (5–30)
offers users the flexibility
to fine tune the starter to
match specific application
requirements
●
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Variable ramp times and
torque control settings
provide unlimited starting
configurations, allowing for
maximum application
flexibility
Kick-start feature enables
soft starting of high friction
loads
Soft stop control for
applications where an
abrupt stop of the load is
not acceptable
Pump control option with
sophisticated pump
algorithms on both starting
and stopping that minimize
the pressure surges that
cause water hammer. The
pump control option will
maximize the life of the
pump and piping systems
while minimizing the
downtime caused by
system failure
Six SCRs control all three
motor phases, providing
smooth acceleration and
deceleration performance
Soft acceleration and
deceleration reduces wear
on belts, gears, chains,
clutches, shafts and
bearings
●
●
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Reduce the peak inrush
current's stress on the
power system
Minimize peak starting
torque to diminish
mechanical system wear
and damage
120 Vac control voltage
enhances ease of
connections
The S611 lends itself to
serviceability. The printed
circuit boards (PCBs) and
contactors can be replaced
in the field
The S611 has built-in
communication capabilities
through two communications
ports to connect the soft
starter to a variety of
networks, including
Modbus (resident),
DeviceNet™, PROFIBUS®,
and Ethernet
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Protective Features
All protective features can be configured, enabled or disabled with the UI or through the
communications network.
Motor Overload
The S611 includes electronic
overload protection as
standard. The overload meets
applicable requirements for a
motor overload protective
device. The overload protects
the motor from over heat
conditions with the use of
sophisticated algorithms that
model true motor heating,
resulting in superior motor
protection and fewer
nuisance trips.
The S611 calculates a thermal
memory value. A 100% value
represents the maximum
safe temperature of the
motor. When the thermal
memory value reaches 100%,
an overload trip will occur
removing power to the motor.
Upon trip, the S611 stores
the calculated motor heating
value and will not allow a
motor re-start until the motor
has cooled. This feature
ensures the motor will not
be damaged by repeated
overload trip, reset and
re-start cycles.
The thermal memory value
can be monitored through the
UI or the communications
network. The thermal
memory value can be of great
use in determining an
impending overload trip
condition. Alarms can be
implemented in the process
monitoring system warning
of an impending trip before a
trip occurs halting the
process. Costly system
downtime can be avoided.
The trip current is adjusted to
match the specific application
requirements by entering the
motor nameplate full load
current rating and trip class.
The FLA adjustment includes
a 2 to 1 adjustment range.
The overload trip class is
adjustable from class 5
through class 30. The
overload is ambient
temperature compensated meaning its trip
characteristics will not vary
with changes in ambient
temperature. The overload
protection can be enabled,
disabled, or disabled on start.
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Short Circuit
The use of a short circuit
protective device in
coordination with the S611 is
required in branch motor
circuits by most electrical
codes. Short circuit
coordination ratings with both
fuses and Eaton molded case
circuit breakers are available
providing customers with
design flexibility. The S611
has short circuit coordination
ratings as an open
component, an enclosed
starter, and in a motor control
center. The short circuit
ratings can go up to 100 kA
depending on application
configuration.
Reduced Voltage Motor Starters
Solid-State Starters
Jam
Excessive current and torque
up to locked rotor levels can
occur in a jam condition. The
condition can result in stress
and damage to the motor,
load, mechanical system, and
the electrical distribution
system. Jam protection
prevents the stress and
damage from a jam during
normal run. After the motor is
started, a current greater than
300% FLA setting will cause
the starter to trip on a jam
fault.
Stall
Excessive current and torque
up to locked rotor levels can
occur in a stall condition. The
condition can lead to an
overload trip and result in
stress and damage to the
motor, load, mechanical
system, and the electrical
distribution system. Stall
protection prevents stress
and damage to a motor that
has not come up to speed, or
stalled after the soft start
time. The S611 will trip to
protect the system in the
event that the motor did not
get to the rated speed in the
defined soft start period. A
current greater than 200%
FLA at the end of the soft
start period will cause the
starter to trip on a stall fault.
Pole Over Temperature
High ambient temperatures,
extended ramp times and
high duty cycle conditions
may cause the S611 power
pole conductors to reach a
temperature that exceeds
their thermal rating. The S611
is equipped with sensors that
monitor the temperature of
the power poles. Over
temperature protection
occurs if the device's thermal
capacity is exceeded. The
soft starter will trip in over
temperature conditions,
preventing device failure.
The device pole temperature
value can be monitored
through the UI or the
communications network.
This feature can be of use in
determining an impending
over temperature trip
condition. Alarms can be
implemented in the process
monitoring system warning
of an impending trip before a
trip occurs, halting the
process. Costly system
shutdown can be avoided.
Phase Loss
Loss of a phase can cause a
significant increase in the
current drawn in the
remaining two phases. Phase
loss can lead to motor
damage before an eventual
overload trip occurs. Phase
loss is typically an indication
of a failure in the electrical
distribution system. The S611
will detect a phase loss and
trip if any phase current drops
below a preset value. The
phase loss trip level is
adjustable from 0% to 100%
of the average of the other
two phase levels with an
adjustable trip delay of 0.1 to
60 seconds.
Phase Imbalance
Phase current or voltage
imbalance can cause a
significant increase in the
current drawn in the
remaining two phases. Phase
imbalance can lead to motor
damage before an eventual
overload trip. Phase
imbalance is typically an
indication of a failure in the
electrical distribution system
or the motor. The S611 will
detect both current and
voltage phase imbalances
and trip if any phase becomes
imbalanced as compared to
the average of the other two
phases.
The phase current imbalance
trip level is adjustable from
0% to 100% of the average
of the current in the other
two phases with an adjustable
trip delay of 0.1 to 60 seconds.
The phase voltage imbalance
trip level is adjustable from
0% to 100% of the average
of the voltage in the other
two phases with an adjustable
trip delay of 0.1 to 60 seconds.
Reset Mode
The S611 can be set up for
automatic or manual reset on
trip. The manual reset mode
requires the operator to
physically press the RESET
button located on the soft
starter. The overload can be
manually reset through the UI
or through the communications
network.
The automatic reset mode
allows the soft starter to be
automatically reset as soon
as the trip condition is no
longer present. With the
automatic reset mode, after
the fault is no longer present,
the motor will be restarted as
soon as a valid start signal is
present.
Phase Reversal
The S611 can determine if
the proper line phase
sequence is present by
default. The device will trip if
the line phase sequence is
something other than A-B-C.
The S611 can be configured
to operate under reversed
phase conditions (A-C-B).
Shorted SCR Detection
The S611 monitors the
operation of the power poles
and will trip under a shorted
SCR condition.
1.2
Low Current
Low current conditions can
be a result of a loss of load or
a failure in the mechanical
system. The S611 has low
current protection that will
trip if the average RMS current
falls below a preset value.
The low current protection
can be programmed as a
percent of motor FLA from
0% to 100%.
Low Voltage
Low voltage conditions can
result from disturbances
in the electrical power
distribution system. Low
voltage conditions can cause
a malfunction and damage to
electrical equipment. The
S611 has low voltage
protection that will trip if the
average RMS voltage falls
below a preset value. The low
voltage protection can be
programmed as a percent of
nominal voltage from 1% to
99% with a trip delay of 0.1
to 60 seconds.
High Voltage
High voltage conditions can
result from disturbances in
the electrical power
distribution system. High
voltage conditions can cause
malfunctions or failures of
electrical equipment. The
S611 has high voltage
protection that will trip if the
average RMS voltage is
greater than a preset value.
The high voltage protection
can be programmed as a
percent of nominal voltage
from 101% to 120% with a
trip delay of 0.1 to 60 seconds.
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Open SCR Detection
The S611 monitors the
operation of the power poles
and will trip under an open
SCR condition.
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Reduced Voltage Motor Starters
Solid-State Starters
Monitoring Capabilities
The S611 has an impressive
array of system monitoring
capabilities that allow users
to access real time process
and diagnostic data. This data
can be viewed at the device
with the UI or through a
communications network.
Data over a communications
network can provide valuable
insight into the condition
of the equipment and
processes. Maintenance and
production personnel can
monitor critical operational
and maintenance data from
a central control station that
can be located far away
from the production facility.
Process data can be monitored
to determine system anomalies
that may indicate a need for
preventive maintenance or an
Impeding failure.
Adjustments made through
the communications network
can reduce costs by minimizing
the time traveling to the
location where the motor
controls are located. When
faults do occur, real time fault
data can assist maintenance in
troubleshooting and planning
repair resources. Remote
reset signals can be given to
tripped devices without the
need for manual intervention
by maintenance personnel.
1
Average Line Current
Provides the average of the
three phase RMS line
currents in amps, accurate
to within 2%. Current data
can be used to indicate a
need for maintenance.
Increased currents in a
fixed load application can
indicate a reduction in
system efficiencies and
performance, signifying
system maintenance is due.
Average Pole Current
Provides the average of the
three phase RMS pole
currents in amps, accurate to
within 2%. The pole current
is the current through the soft
starter. The line and pole
current will be identical in
in-line applications, and will
differ in inside-the-delta
applications.
Average Line Current
as a % FLA
Provides the average RMS
line current as a percentage
of the S611 FLA setting.
Three-Phase Line Currents
Provides three RMS phase
line currents in amps,
accurate to within 2%.
Imbalances or changes in
the relative phase current
to one another can indicate
anomalies in the motor or
electrical distribution system.
Three-Phase Pole Currents
Provides three RMS phase
pole currents in amps,
accurate to within 2%. The
pole current is the current
through the soft starter. The
line and pole current will be
identical in in-line applications.
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Percent Thermal Memory
Provides the real time
calculated thermal memory
value. The S611 calculates
thermal memory value. A
100% value represents the
maximum safe temperature
of the motor. When the
thermal memory value
reaches 100%, an overload
trip will occur, removing
power to the motor.
The thermal memory value
can be of great use in
determining an impending
overload trip Condition.
Alarms can be implemented
in the process monitoring
system warning of an
Impending trip before a trip
occurs, halting the process.
Costly system downtime can
be avoided.
Pole Temperature
Increases in pole temperature
are caused by increases in
ambient temperature, start/
stop times and start duty
cycles. Changes in pole
temperatures represent a
change in system operating
conditions. Identifying
unexpected operating
conditions or changes can
prompt maintenance and aid
in process evaluation
activities.
Power Monitoring
S611 can monitor power and
it can be displayed on the UI.
Start Count
Number of starts are stored
in the device and can be
displayed using field bus.
Three-Phase Line Voltages
Provides the individual RMS
three phase line voltages.
Imbalances or changes in the
relative phase voltage to one
another can indicate
anomalies in the motor or
electrical distribution system.
Voltage can be used to
monitor electrical distribution
system performance.
Warnings, alarms and
system actions to low or
high voltage conditions can
be implemented.
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Diagnostics
Fault Queue
Current fault and a fault
queue containing the last nine
system faults can be read
through the UI or
communications network.
Fault identification can
minimize troubleshooting
time and cost and prevent arc
flash incidents. The fault
queue can be remotely
accessed through a
communications network to
assist in planning
maintenance resources.
30 different faults can be
identified by the S611.
Control Status
The S611 provides data that
represents system conditions
that can be read through the
UI or the communications
network. This data identifies
the status of the system and
the control commands the
system is requesting of the
S611. This can be used for
advanced Troubleshooting
and system integration
activities.
Field Serviceability
In the case of maintenance,
the S611 provides easy
access and replacement of
key components including
control board and internal
bypass contactors—
significantly increasing its
service life. If a component
ever needs to be replaced,
this straightforward operation
can be completed by an enduser without the need to call
in an outside service
technician or engineer. These
components are stocked and
available for order and quick
fulfillment—ensuring your
operation continues with
minimal downtime.
Reduced Voltage Motor Starters
Solid-State Starters
1.2
Operation
1
Instructional Leaflets
●
Instruction Manual: MN03902011E
●
Quick Start Guide: MN03901003E
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1
Starting and Stopping Modes
1
The S611 has a variety of starting and stopping methods to provide superior performance in the
most demanding applications. The motor can be started in either Voltage Ramp Start or Current
Limit Start mode. Kick Start and Soft Stop are available within both starting modes.
1
1
Voltage Ramp Start
Provides a voltage ramp to
the motor resulting in a
constant torque increase. The
most commonly used form of
soft start, this start mode
allows you to set the initial
torque value and the duration
of the ramp to full voltage
conditions. Bypass contactors
close after ramp time.
Adjustable initial torque
0–85% of locked rotor
torque
Adjustable start ramp
time 0.5–180 seconds
(can be extended with
factory modification)
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Starting Characteristics—Ramp Start
1
Bypass
Kick
Start
Torq
Initial
Torque
Rated
Voltage
100%
1
100%
1
1
Speed
Torque
Voltage
Ramp
Bypass
1
1
Soft Start Time
tr
Kick Start Time
Start
Run
Time (Seconds)
Start
1
Run
1
Time (Seconds)
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1.2
Reduced Voltage Motor Starters
Solid-State Starters
1
Current Limit Start
Limits the maximum current
available to the motor during
the start phase. This mode of
soft starting is used when it
becomes necessary to limit
the maximum starting current
due to long start times or to
protect the motor. This start
1
Starting Characteristics—Current Limit Start
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Maximum current of
0–85% locked rotor current
Adjustable start ramp time
0.5–180 seconds (can be
extended with factory
modification)
Bypass
1
Initial
Torque
Current
1
Kick
Start
Torq
1
mode allows you to set the
maximum starting current as
a percentage of locked rotor
current and the duration of
the current limit. Bypass
contactors close after current
limit time.
Bypass
100%
Speed
1
100%
1
Soft Start Time
1
Kick Start Time
Start
Run
Time (Seconds)
1
Start
Run
Time (Seconds)
1
1
Kick Start
1
1
Selectable feature in both
Voltage Ramp Start and
Current Limit Start modes.
Provides a current and torque
“kick” for 0 to 2.0 seconds.
This provides greater initial
current to develop additional
torque to breakaway a high
friction load.
1
Starting Characteristics—Kick Start
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0–85% of locked rotor
torque
0–2.0 seconds duration
100%
Locked Rotor Torque
1
●
Run
1
Kick
Start
1
Ramp
Time (Seconds)
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Reduced Voltage Motor Starters
Solid-State Starters
1.2
Soft Stop
Allows for a controlled
stopping of a load. Used
when a stop-time that is
greater than the coast-to-stop
time is desired. Often used
with high friction loads where
a sudden stop may cause
system or load damage.
●
1
Stop time = 0–60 seconds
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Starting Characteristics—Soft Stop
1
Coast to Stop
(Speed)
100%
1
1
Speed
Soft Stop Ramp
(Voltage)
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1
Soft
StopTime
Run
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Soft Stop
Time (Seconds)
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Pump Control Option
This option is intended to
reduce the potential for water
hammer in a centrifugal pump
system by using a starting
and stopping algorithm
developed for pump control.
Upon a start command, the
speed of the motor is
increased, under the control
of the S611 soft starter
microprocessor, to achieve a
gentle start. After the speed
has reached its nominal
value, the bypass contactors
close and the pump operates
as with any other starter.
1
Upon a stop command, the
bypass contactors are
opened and the motor speed
is decreased in a tapered
manner, to gradually slow the
flow until the motor is
brought to a stop.
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Pump Control Option
1
Coast to Stop
1
Speed
100%
1
tr
Start
1
ts
Run
1
Soft Pump Stop
1
Time (Seconds)
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Reduced Voltage Motor Starters
Solid-State Starters
Edge and Level Sensing Control
Edge or Level Sensing is selected with the Start Control parameter in the Advanced Configuration
Menu. Factory default is Level Sensing.
Edge Sensing
Level Sensing
Edge sensing requires 120 Vac
power be momentarily
applied to the Start terminal
(with the Permissive terminal
120 Vac) to initiate a start
under all conditions. After a
stop or fault occurs, the
120 Vac must be reapplied to
the start terminal before
another start can occur. This
control configuration should
be used when restarting of
the motor after a fault or stop
must be supervised manually
or as a part of a control
scheme. The cycling of
120 Vac power to the
Permissive terminal before
starting is required regardless
of the position of the auto
reset parameter.
Level sensing will enable a
motor to restart after a fault is
cleared without cycling 120 V
AC to the Permissive terminal
as long as:
1
●
●
●
Note: If the auto reset feature is
used, CAUTION must be
exercised to assure that any
restart occurs in a safe manner.
Permissive terminal is
supplied with 120 Vac
The auto reset parameter
is set to enabled
All faults have cleared or
have been reset
This control configuration
should be used where it is
desirable to restart a motor
after a fault without additional
manual or automatic control.
An example of this condition
would be on a remote
pumping station where it is
desirable to automatically
restart a pump after a power
outage without operator
intervention.
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Catalog Number Selection
1
S611 Soft Starters
S 611 B 125 N 3 S
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S = Soft Starter
S = Standard soft starter
Number of Poles
3 = Three-pole device
611 = Non-combination soft starter
1
A
B
C
D
E
F
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Frame Size
= 52–77 Amps
= 99–125 Amps
= 156–180 Amps
= 242 Amps
= 302–361 Amps
= 414 Amps
Options
N = No options
P = Pump control
052 = 52A
065 = 65A
077 = 77A
099 = 99A
125 = 125A
156 = 156A
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Ampere Rating
180 = 180A
242 = 242A
302 = 302A
361 = 361A
414 = 414A
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Reduced Voltage Motor Starters
Solid-State Starters
1.2
Product Selection
Motor applications and
customer needs come in
many different varieties. With
the standard and severe duty
rating tables, we have
attempted to provide
guidelines on what the soft
starter is capable of. If the
application falls under these
categories, you can use these
charts. For other applications,
or when a question arises,
1
consult with your local Eaton
Representative or call the
Eaton Technical Resource
Center.
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Pump Control Option
For pump control option, change the 8th digit in the Catalog Number to P,
as in S611XXXP3S.
1
Horsepower Ratings
1
Note: Always refer to motor plate FLA and ensure that the motor plate FLA is equal to or lower than the
maximum current value in the tables.
1
S611
1
Standard Duty—300% Current for 15 Seconds, 115% Continuous
Rated
Current (Amps)
Horsepower Rating
208V
240 V
480 V
600 V
Catalog Number
52
15
15
40
50
S611A052N3S
65
20
20
50
60
S611A065N3S
77
25
25
60
75
S611A077N3S
99
30
30
75
100
S611B099N3S
125
40
40
100
125
S611B125N3S
156
50
60
125
150
S611C156N3S
180
60
60
150
150
S611C180N3S
242
75
75
200
250
S611D242N3S
302
100
100
250
300
S611E302N3S
361
125
150
300
350
S611E361N3S
414
150
150
350
450
S611F414N3S
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Standard Duty Plus—350% FLA for 30 Seconds, 115% Continuous
Rated
Current (Amps)
Horsepower Rating
208V
240 V
480 V
600 V
Catalog Number
52
15
15
40
50
S611A052N3S
65
20
20
50
60
S611A065N3S
71
20
25
60
75
S611A077N3S
99
30
30
75
100
S611B099N3S
119
40
40
100
125
S611B125N3S
156
50
60
125
150
S611C156N3S
180
60
60
150
150
S611C180N3S
242
75
75
200
250
S611D242N3S
302
100
100
250
300
S611E302N3S
361
125
150
300
350
S611E361N3S
407
150
150
350
400
S611F414N3S
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Reduced Voltage Motor Starters
Solid-State Starters
Note: Always refer to motor plate FLA and ensure that the motor plate FLA is equal to or lower than the
maximum current value in the tables.
S611
1
1
Heavy Duty—500% FLA for 30 Seconds, 125% Continuous
Rated
Current (Amps)
Horsepower Rating
208V
240 V
480 V
600 V
Catalog Number
49
15
40
50
S611A052N3S
15
83
25
30
60
75
S611B099N3S
1
142
40
60
125
150
S611C156N3S
225
75
75
200
200
S611D242N3S
1
256
75
100
200
250
S611E361N3S
285
100
125
250
300
S611F414N3S
1
Severe Duty—600% FLA for 30 Seconds, 125% Continuous
1
1
Rated
Current (Amps)
Horsepower Rating
208V
240 V
480 V
600 V
Catalog Number
41
10
30
40
S611A052N3S
15
1
69
20
30
60
60
S611B099N3S
117
30
50
100
125
S611C180N3S
1
187
60
75
150
200
S611D242N3S
213
75
75
150
200
S611E361N3S
1
238
75
100
200
250
S611F414N3S
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Accessories
Optional Accessory Kits
1
S611 Current
Rating
Accessory Kit
Part Number
User interface remote mounting kit —3.28 ft (1 m)
52–414A
S611-RMK-100
User interface remote mounting kit—6.56 ft (2 m)
52–414A
S611-RMK-200
User interface remote mounting kit—9.84 ft (3 m)
52–414A
S611-RMK-300
1
User interface communication cable—3.28 ft (1 m)
52–414A
D77E-QPIP100
User interface communication cable—6.56 ft (2 m)
52–414A
D77E-QPIP200
1
User interface communication cable—9.84 ft (3 m)
52–414A
D77E-QPIP300
Lug kit—mechanical
52–77A
S611-LUG-M01
99–125A
S611-LUG-M02
156–242A
S611-LUG-M03
302–414A
S611-LUG-M04
Description
1
1
1
1
1
1
1
1
1
1
1
1
1
V6-T1-52
Volume 6—Solid-State Motor Control CA08100007E—February 2016 www.eaton.com
1.2
Reduced Voltage Motor Starters
Solid-State Starters
Communications
The S611 is equipped with
native Modbus RTU
communication capabilities
and may be connected to a
variety of networks, including
DeviceNet, Modbus TCP,
EtherNet/IP and PROFIBUS
using the C441 series
communication modules for
easy integration into any
PLC or DCS system.
The modules come standard
with four inputs and two relay
outputs. C441 communication
modules can also be used
independently for standalone
I/O applications.
C441 Communication Card Options
Designed for use with soft starters …
1
1
1
Protocol
Catalog
Number
Input
Signal Type
Modbus RTU
C441NS
C441PS
DeviceNet
PROFIBUS
Modbus TCP,
EtherNet/IP
S611
General
Purpose I/O 1
Mounting Options
120 Vac
■
■
Standalone—DIN rail/panel mount
24 Vdc
■
■
Standalone—DIN rail/panel mount
C441KS
120 Vac
■
■
Standalone—DIN rail/panel mount
C441LS
24 Vdc
■
■
Standalone—DIN rail/panel mount
C441SS
120 Vac
■
■
Standalone—DIN rail/panel mount
C441QS
24 Vdc
■
■
Standalone—DIN rail/panel mount
C441U
120 Vac
■
■
Standalone—DIN rail/panel mount
C441V
24 Vdc
■
■
Standalone—DIN rail/panel mount
1
1
1
1
1
Note: Refer to Volume 5—Motor Control and Protection, CA08100006E, tab 5.4 for additional details and
BR042002EN brochure for C441 communication module accessories for overload relays and soft starters.
Recommended Power Supply
Catalog Number
85–264 Vac single-phase input, 24 Vdc output
PSG240E24RM
360–575 Vac three-phase input, 24 Vdc output
PSG240F24RM
1
1
1
1
1
1
Replacement Parts
1
S611 Replacement Components
Description
Part Number
User interface
S611-KEYPAD
Control board assembly—77A pump
S611-PCB-077P
User interface communication cable—0.25m (0.82 ft)
D77E-QPIP25
Control board assembly—99A pump
S611-PCB-099P
Control board assembly—52A standard
S611-PCB-052S
Control board assembly—125A pump
S611-PCB-125P
Control board assembly—65A standard
S611-PCB-065S
Control board assembly—156A pump
S611-PCB-156P
Control board assembly—77A standard
S611-PCB-077S
Control board assembly—180A pump
S611-PCB-180P
Control board assembly—99A standard
S611-PCB-099S
Control board assembly—242A pump
S611-PCB-242P
Control board assembly—125A standard
S611-PCB-125S
Control board assembly—302A pump
S611-PCB-302P
Control board assembly—156A standard
S611-PCB-156S
Control board assembly—361A pump
S611-PCB-361P
Control board assembly—180A standard
S611-PCB-180S
Control board assembly—414A pump
S611-PCB-414P
Control board assembly—242A standard
S611-PCB-242S
Frame A/B CT
S611-CT-AB
Control board assembly—302A standard
S611-PCB-302S
Frame C/D CT
S611-CT-CD
Control board assembly—361A standard
S611-PCB-361S
Frame E/F CT
S611-CT-EF
Control board assembly—414A standard
S611-PCB-414S
Contactor assembly—52–180A
C25DNY172
Control board assembly—52A pump
S611-PCB-052P
Contactor assembly—242–414A
C25DNY173
Control board assembly—65A pump
S611-PCB-065P
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Volume 6—Solid-State Motor Control CA08100007E—February 2016 www.eaton.com
V6-T1-53
1.2
Reduced Voltage Motor Starters
Solid-State Starters
1
Technical Data and Specifications
1
Soft Starters—S611
1
Description
S611 Soft Starter (Partial Catalog Number)
S611A052…
S611A065…
S611A072…
S611B099…
Max. current capacity
A
52
65
77
99
FLA range
A
26–52
32.5–65
38.5–77
48–99
Width
inch (mm)
11.58 (294)
11.58 (294)
11.58 (294)
11.58 (294)
1
Height
inch (mm)
19.45 (494)
19.45 (494)
19.45 (494)
19.45 (494)
Depth
inch (mm)
7.46 (189)
7.46 (189)
7.46 (189)
7.46 (189)
1
Weight
lb (kg)
24 (11)
24 (11)
24 (11)
24 (11)
1
Bypass mechanical lifespan
10M
10M
10M
10M
V
660
660
660
660
1
1
1
Dimensions
General Information
Insulating voltage
Ramp time range
Seconds
0.5–180
0.5–180
0.5–180
0.5–180
1
Vibration resistance—non-operating
g
3g up to 242A units, 2g on
302A to 414A units
3g up to 242A units, 2g on
302A to 414A units
3g up to 242A units, 2g on
302A to 414A units
3g up to 242A units, 2g on
302A to 414A units
1
Vibration resistance—operating
g
1
1
1
1
Shock resistance
g
15g up to 242A units, 5g on
302A to 414A units
15g up to 242A units, 5g on
302A to 414A units
15g up to 242A units, 5g on
302A to 414A units
15g up to 242A units, 5g on
302A to 414A units
Operating voltage
V
130–600
130–600
130–600
130–600
Operating frequency
Hertz
47–63
47–63
47–63
47–63
Overload setting (frame)
% FLA
50–100
50–100
50–100
50–100
5, 10, 20, 30
5, 10, 20, 30
5, 10, 20, 30
5, 10, 20, 30
1
1
1
1
14–2/0
14–2/0
14–2/0
14–2/0
Lug
Lug
Lug
Lug
22–12
22–12
22–12
22–12
2 (or one 12–14 AWG)
2 (or one 12–14 AWG)
2 (or one 12–14 AWG)
2 (or one 12–14 AWG)
1
1
1
1
Electrical Information
Trip class
Cabling Capacity (IEC 947)
1
Number of conductors
1
Type of connectors
1
Wire sizes
1
Wire sizes
AWG
Control Wiring
AWG
Number of conductors
Torque requirements
lb-in
3.5
3.5
3.5
3.5
1
Maximum size
AWG
12
12
12
12
1
Voltage range (120 V ±10%)
V
108–132
108–132
108–132
108–132
Control Power Requirements
Steady state current
A
0.375
0.375
0.375
0.375
Inrush current
A
0.5
0.5
0.5
0.5
1
Ripple
%
1
1
1
1
1
Voltage AC—maximum
V
120
120
120
120
Voltage DC—maximum
V
24
24
24
24
Amps—maximum
A
3
3
3
3
1
1
1
1
1
1
1
Relays (1) Class A and C
Environment
Temperature—operating
°C
–20° to 50°C
–20° to 50°C
–20° to 50°C
–20° to 50°C
Temperature—storage
°C
–40° to 85°C
–40° to 85°C
–40° to 85°C
–40° to 85°C
Altitude
Meters
2000m
2000m
2000m
2000m
Humidity
%
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