CM10SS10MQ

Souriau CLIPPER series Cost-effective, reliable, easy to use industrial connectors Derived from MIL-C-5015 Souriau CLIPPER series Typical applications Off-road vehicles Railway Energy and power Utility Traffic monitoring Instrumentation Communication Robotic Building automation & control Infrastructure Machinery 2 CLIPPER SERIES CACLIPPER01—October 2021 Eaton.com/souriau Souriau CLIPPER series CLIPPER is a plastic, cost-effective and easy to use connector derived from MIL-C-5015 CLIPPER provides a durable, cost-effective solution for a variety of industrial applications. With its high sealing level (IP68), salt spray resistance (1,000 h when mated) and UL qualifications, CLIPPER series connectors are interchangeable with other connectors meeting the standard MIL-C-5015, without compromising the equipment design or the application requirements, even for harsh conditions. A quick mating system and safety CLIPPER has a quick, audible and lockable screw coupling system ensuring a safe, confirmed connection. The scoop proof design protects the contacts from damage, reducing labor time and installation cost. Additionally, there is no need for tooling when inserting or extracting the contacts for easy maintenance. Mono bloc thermoplastic connector Stamped and formed contacts available No extraction or insertion tools needed PG backshell adapter enables use of standard accessories CLIPPER CLIPPERSERIES SERIES CACLIPPER01—October CACLIPPER01—October2021 2021 Eaton.com/souriau Eaton.com/souriau 3 Souriau CLIPPER series 1 Overview 1 Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 05 2 Range overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 06 Retention plate principle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 08 3 Layouts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 08 4 2 Connectors & backshells Square flange receptacle and in-line receptacle without contacts. . . . . . . . . . . . . . 10 Plug without contacts and backnut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Electrical thread backshells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 IP68 configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 IP67 configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Mated plug dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Mated receptacle dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Dimensions receptacle, plug and panel cut out. . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 3 Contacts Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Contact plating selector guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Machined contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Stamped and formed contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Keying capabilities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 4 Technical information Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Stripping instructions for crimp contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Handle & interchangeable heads for crimp contacts . . . . . . . . . . . . . . . . . . . . . . . . 28 Assembly instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Protection provided by an enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 4 CLIPPER SERIES CACLIPPER01—October 2021 Eaton.com/souriau Overview Technical specifications 1 1 Technical features Materials • • • Monobloc shell and insulator in thermoplastic material Self-extinguishing according to UL 94 V0 Copper alloy contacts, machined or stamped and formed Electrical • • • Mechanical Environmental Withstand voltage: 1500 Vrms min or in accordance with DIN 57110b Contact resistance < 10 mW Current rating per contact: • Machined contacts # 20 (7 Amps) # 16 (13 Amps) • Stamped and formed contacts # 20 (5 Amps) # 16 (10 Amps) • • • • • • Working temperature: From - 40°C to +125°C (-40°F to +257°F) Salt spray: • 48 h min • > 1000 h (sealed mated connectors) Sealing: Up to IP68 Fluid resistance: • Oil • Petrol, fuel • Lubricants • For other fluids, please consult us Halogen free REACH and RoHS compliant COMPLIANT CLIPPER SERIES • • • • • • Durability: • Connector: 250 cycles mating/unmating • Retention plate: 50 cycles mating/unmating Retention force: • # 20 = 70 N • # 16 = 90 N Vibration: • Frequency range: 10-2000 Hz, 20 g • 10 cycles in accordance with CEI 68-2-6 180° screw coupling with positive audible safety latch Scoop proof Interchangeable with MIL -C-5015 connectors COMPLIANT CACLIPPER01—October 2021 Eaton.com/souriau 5 1 Overview Range overview 1 Backnuts Sealed grommet backnut Unsealed backnut Plugs Unsealed (without O-ring and mating seal) Backshells Unsealed straight backshell for flexible conduit Unsealed straight cable clamp Sealed (with O-ring and mating seal) Sealed elbow backshell with sealing gland Sealed straight backshell for flexible conduit Sealed anti-decoupling sealing gland 6 CLIPPER SERIES CACLIPPER01—October 2021 Eaton.com/souriau Overview Range overview 1 Receptacles 1 Unsealed (without O-ring) Backnuts Unsealed backnut Sealed grommet backnut Sealed (with O-ring for use with backshell) Backshells Unsealed straight cable clamp Unsealed straight backshell for flexible conduit Sealed straight backshell for flexible conduit Sealed elbow backshell with sealing gland Sealed (with O-ring and panel gasket) Inline unsealed for male contacts Sealed anti-decoupling sealing gland Inline sealed for male contacts CLIPPER SERIES CACLIPPER01—October 2021 Eaton.com/souriau 7 1 1 Overview Details Retention plate principle 1 4 8 1 7 2 9 3 Locked plate Unlocked plate Locked, the retention plate holds the contacts firmly in position. Unlocked, the retention plate allows. 1 The insertion or extraction of contacts without tooling. 3 2 6 5 4 1 9 8 5 5 1 1 4 8 7 2 3 1 Contacts 1 9 2 8 3 5 5 4 1 1 8 Shell size 2 4 2 3 (Ø 0.062" - 1.6mm) 1 8 7 2 7 9 9 2 6 9 8 5 Shell size 4 8 31 10 8 7 2 1 9 8 20 3 33 15 3 5 5 14 30 2 6 1 2 7 1 1 3 3 5 4 4 8 5 1 9 14 Shell size30 3 10 3 5 3 4 2 6 1 1 5 1 31 4 20 2 1 1 9 4 contacts, #16 4 5 Contact #20 10 1 8 1 10 1 4 8 7 5 2 2 3 14 2 6 3 5 6 31 3 5 5 5 7 1 3 1 14 10 1 8 20 3 33 30 15 20 2 5 26 contacts, #16 1 2 4 8 10 5 7 1 31 14 10 9 contacts, #20 1 2 20 7 8 10 15 3 31 14 8 31 contacts, #20 1 2 20 10 7 3 33 15 30 20 1 31 1 10 2 5 40 1 1 20 20 7 33 15 20 10 CLIPPER SERIES 40 40 contacts, #20 10 1 5 1 20 14 30 contacts, #20 8 5 8 5 40 33 1 10 10 18 contacts, #16 8 1 1 9 2 1 3 9 31 4 8 9 1 30 1 9 7 1 8 9 30 8 1 9 contacts, #16 3 (Ø 0.039" - 1.0mm) 14 15 20 CACLIPPER01—October 2021 33 10 5 40 40 10 Eaton.com/souriau 1 1 10 40 10 7 1 2 7 1 6 1 1 Contact #16 3 3 3 31 8 7 5 Shell size 1 4 4 1 2 8 30 3 5 4 14 10 2 6 9 Layouts face male contact 1 9 20 10 5 5 Overview Notes 1 1 CLIPPER SERIES CACLIPPER01—October 2021 Eaton.com/souriau 9 2 Connectors & backshells Receptacle types without contact Square flange receptacle and in-line receptacle - Version unsealed without O-ring and sealed with O-ring 2 Shell size Layout face male contact 1 1 4 8 1 7 2 3 9 4 8 6 9 6 5 3 45 9 10 2 3 3 9 1 4 3 3 5 7 1 9 9 3 5 4 10 5 1 5 8 CL1R2101 CL1M2102 CL1R2102 CL1C2100 CL1C2101 – CL1M2201 – CL1M2202 – CL1C2200 CL1C2201 CL1M3101 CL1R3101 CL1M3102 CL1R3102 CL1C3100 CL1C3101 – CL1M3202 – CL1C3200 CL1C3201 – CL1M4102 – CL1C4100 CL1C4101 CL1R4201 CL1M4202 CL1R4202 CL1C4200 CL1C4201 2 CL1M2200 1 7 1 5 14 2 30 7 8 33 15 31 31 40 1 2 7 15 3 20 10 20 CL1M3200 40 – 33 2 3 10 7 1 1 31 contacts, #201 31 2 7 4 10 20 1 33 CL1M4100 15 1 – 40 20 20 5 20 15 10 20 33 15 10 20 1 33 CL1M4101 5 40 5 40 10 10 1 5 40 20 30 CL1M3201 5 15 10 1 33 30 10 5 2 7 14 CL1R3100 3 1 8 20 8 3 CL1M3100 18 contacts, #16 31 14 CL1M2101 14 5 20 10 CL1R2100 2 5 30 1 8 CL1C1201 2 3 8 1 CL1C1200 1 20 1 – 31 1 10 5 CL1M1202 8 4 1 31 – 4 9 65 1 2 6 3 5 10 8 CL1M1201 9 6 2 1 9 5 30 – 8 6 1 14 8 33 9 5 2 4 8 2 CL1C1101 7 1 9 2 14 7contacts, #20 8 8 14 3 1 10 30 1 1 CL1C1100 1 7 7 17 8 CL1R1102 5 8 3 3 2 5 CL1M1102 8 1 3 CL1R1101 2 2 5 4 9 contacts, 1 2#16 31 CL1M1101 CL1M2100 1 30 1 CL1R1100 1 1 4 6 CL1M1100 31 95 8 14 4 10 Unsealed for Sealed for male contacts male contacts 5 14 8 4 3 59 1 Female contacts 3 1 8 Male contacts 5 30 7 Female contacts 1 9 1 1 Male contacts 6 3 1 9 contacts, #20 5 4 8 7 4 8 Female contacts 4 8 3 2 Male contacts CL1M1200 2 1 10 9 Inline receptacle 1 2 1 Sealed receptacle with panel gasket 3 5 1 7 2 Sealed receptacle for use with backshell 2 4 contacts, #16 1 1 Unsealed receptacle 10 1 20 1 20 15 40 5 CL1M4200 1 10 10 33 26 contacts, #16 20 CL1R4200 CL1M4201 33 15 5 40 10 10 40 contacts, #20 10 CLIPPER SERIES CACLIPPER01—October 2021 Eaton.com/souriau Connectors & backshells Plug without contacts and backnut 2 Plug and backnut - Version unsealed without O-ring and sealed with O-ring 2 Shell size Layout face male contact 1 1 4 8 1 7 2 3 9 4 8 6 3 9 9 4 5 5 9 1 10 2 3 4 6 3 9 1 1 4 7 1 9 65 1 2 6 9 3 5 4 10 5 4 1 CL1F2200 – CL1F2201 (IP67) CL1F2203 (IP68) – – CL1F3101 (IP67) CL1F3103 (IP68) CL113102 CL113101 CL1F3201 (IP67) CL1F3203 (IP68) CL113202 CL113201 CL1F4101 (IP67) CL1F4103 (IP68) CL114102 CL114101 CL1F4201 (IP67) CL1F4203 (IP68) CL114202 CL114201 – 1 4 2 7 1 5 14 2 30 1 14 8 CL1F3100 8 31 31 40 7 3 – 20 10 20 CL1F3200 33 40 40 10 1 10 20 – 15 1 20 1 CL1F4100 1 5 33 40 20 15 20 33 15 10 20 1 5 2 4 10 – 5 31 contacts, #201 7 1 33 15 7 CL113000 1 2 1 2 5 2 30 3 CL1P3101 33 15 3 20 30 31 20 8 3 CL1P3100 15 10 CL112000 5 18 contacts, #16 31 8 CL11201 7 5 10 14 CL11202 14 5 20 10 CL1F2101 (IP67) CL1F2103 (IP68) 2 3 1 7 1 8 CL1P2101 CL1P2100 1 8 1 CL1F2100 3 31 20 1 CL111201 8 10 5 CL111202 33 30 1 31 CL1F1201 (IP67) CL1F1203 (IP68) 9 9 5 10 8 – 2 3 5 1 9 5 30 CL1F1200 2 4 6 2 8 2 3 3 CL111000 1 14 8 95 1 9 2 147contacts, #20 8 8 14 3 1 CL111101 1 7 8 6 7 17 8 CL111102 7 30 1 2 5 10 3 3 CL1F1101 (IP67) CL1F1103 (IP68) 5 8 3 1 31 CL1P1101 2 2 5 4 9 contacts, 1 2 #16 1 CL1F1100 3 1 1 8 30 410 CL1P1100 8 1 14 Male and female contacts 31 95 8 Female contacts 5 14 8 4 1 7 Male contacts 1 30 1 Female contacts 5 9 1 5 Male contacts 6 3 1 9 contacts, #20 8 4 8 7 10 2 Female contacts – 4 9 Male contacts 4 8 3 2 1 Unsealed backnut 1 2 1 5 6 Sealed backnut 3 5 1 7 2 Sealed plug mating seal 2 4 contacts, #16 1 1 Unsealed plug mating seal 20 – 33 5 40 5 40 CL114000 10 10 10 1 20 1 20 15 40 CL1P4200 1 10 20 33 15 40 10 33 26 contacts, #16 5 10 5 CL1F4200 CL1P4201 10 40 contacts, #20 CLIPPER SERIES CACLIPPER01—October 2021 Eaton.com/souriau 11 2 Connectors & backshells Electrical thread backshells (PG) Straight backshell for flexible conduit - Unsealed (IP40) 2 Shell size Part number 1 (PG 13.5) CL101040 2 (PG 16) CL102040 3 (PG 21) CL 103040 4 (PG 29) CL124040 4 (PG 36) CL104040 Straight cable clamp - Unsealed (IP40) Shell size Part number 1 (PG 13.5) CL101030 2 (PG 16) CL102030 3 (PG 21) CL103030 4 (PG 29) CL124030 Elbow backshell with sealing gland - Sealed* Gasket Shell size Part number 1 (PG 13.5) CL101051 2 (PG 16) CL102051 3 (PG 21) CL103051 4 (PG 29) CL124051 Straight backshell for flexible conduit systems - Sealed* Gasket Shell size Part number 1 (PG 13.5) CL101041 2 (PG 16) CL102041 3 (PG 21) CL103041 4 (PG 29) CL124041 4 (PG 29) CL104041 Anti-decoupling sealing gland backshell - Sealed* Gasket Shell size Part number 1 (PG 13.5) CL101021 2 (PG 16) CL102021 3 (PG 21) CL103021 4 (PG 29) CL124021 4 (PG 36) CL104021 * Electrical thread backshells are always supplied complete with the adaptor. 12 CLIPPER SERIES CACLIPPER01—October 2021 Eaton.com/souriau Connectors & backshells Accessories 2 Panel gasket (for square flange receptacle) Shell size Part number 1 CL191001 2 CL192001 3 CL193001 4 CL194001 Shell size Part number 1 CL101000 2 CL102000 3 CL103000 4 CL104000 2 Straight adaptors 90° sealed adaptors for receptacles* Shell size Part number 1 CL131001 2 CL132001 3 CL133001 4 CL134001 * with panel gasket. IP67 Dust cap for receptacle Shell size Part number 1 CL141001 2 CL142001 3 CL143001 4 CL144001 * Electrical thread backshells are always supplied complete with the adaptor. CLIPPER SERIES CACLIPPER01—October 2021 Eaton.com/souriau 13 2 Connectors & backshells IP68 configuration Sealed version resisting water immersion up to 100 ft / 30 m 2 Plug Inline receptacle Wall mount receptacle O-ring O-ring Red mating seal Gasket Sealed anti decoupling sealing gland PG thread adaptor Anti-decouplig sealing gland backshell Gasket 14 CLIPPER SERIES CACLIPPER01—October 2021 Eaton.com/souriau O-ring Connectors & backshells IP68 configuration 2 Sealed version resisting water immersion up to 100 ft / 30 m - Sealed version with O-ring 2 Shell size Layout face male contact 1 1 4 8 1 7 2 3 9 4 8 6 3 9 9 4 5 8 5 9 10 2 3 4 6 3 9 1 1 4 65 5 4 7 1 9 1 2 6 9 3 5 4 10 31 30 8 CL1F3203 – CL1F4103 CL124021 (PG 29) CL1F4203 CL104021 (PG 36) 8 3 1 14 8 31 31 40 1 2 7 15 3 20 10 20 CL1M3202 40 33 10 1 31 contacts, #201 7 4 10 20 1 20 CL1M4102 33 1 15 5 40 20 20 15 10 20 33 15 10 20 1 5 40 2 7 1 2 CL1C3201 5 20 30 1 33 15 10 5 2 30 3 31 33 15 3 18 contacts, #16 31 14 2 20 CL1M3102 7 5 10 8 14 5 20 10 1 7 1 8 1 5 14 8 1 CL103021 (PG 21) 7 5 3 1 20 1 CL1F3103 2 1 8 10 5 CL1C3101 31 30 1 1 4 9 5 10 8 – CL1M2202 3 5 1 9 5 30 CL1F2203 2 33 2 4 6 2 8 2 3 3 CL1C2201 9 1 14 8 95 1 9 2 147contacts, #20 8 8 14 3 1 CL102021 (PG 16) CL1M2102 1 7 8 6 7 17 8 CL1F2103 3 7 30 1 2 5 10 3 3 CL1C2101 2 5 8 3 1 31 – 2 2 5 4 9 contacts, 1 2 #16 1 CL1F1203 3 1 1 8 30 410 CL1C1202 8 1 14 CL101021 (PG 13.5) 31 95 7 CL1F1103 5 14 8 4 1 1 CL1C1101 1 30 1 CL1M1102 5 9 1 5 Female contacts 6 3 1 9 contacts, #20 8 4 8 7 10 2 Male contacts CL1M1202 4 9 Male contacts 4 8 3 2 1 Sealed anti decoupling sealing gland 1 2 1 5 6 Sealed plug and mating seal 3 5 1 7 2 Sealed inline receptacle 2 4 contacts, #16 1 1 Sealed receptacle and panel gasket 1 33 CL1C4101 5 40 5 40 10 10 10 1 20 1 20 15 40 CL1M4202 1 10 10 33 26 contacts, #16 20 5 CL1C4201 33 15 40 5 10 10 40 contacts, #20 CLIPPER SERIES CACLIPPER01—October 2021 Eaton.com/souriau 15 2 Connectors & backshells IP67 configuration Tempory water tightness 2 Plug Inline receptacle Wall mount receptacle O-ring O-ring Grey mating seal O-ring Gasket Sealed backnut Thrust ring O-ring Grommet 16 CLIPPER SERIES Elbow backshell with sealing gland Straight backshell for flexible conduit Gasket CACLIPPER01—October 2021 Gasket Eaton.com/souriau Anti-decoupling sealing gland backshell Gasket Connectors & backshells IP67 configuration 2 Tempory water tightness - Sealed version with O-ring 2 Shell size Layout face male contact 1 1 4 8 1 7 2 3 9 4 8 6 3 9 9 4 5 5 9 1 10 2 3 4 6 3 9 1 1 4 7 1 9 65 1 2 6 9 3 5 4 10 5 4 1 – CL1F3201 CL1C3201 – CL1F4101 CL1F4101 CL1P4201 CL1F4201 CL1C4201 1 5 14 2 14 8 30 8 1 33 15 3 31 31 40 7 3 20 10 20 CL1M3202 40 – 5 33 15 40 10 7 1 31 contacts, #201 7 4 10 20 1 33 CL1M4102 15 1 –1 5 40 20 20 15 10 20 33 15 10 20 1 5 2 1 2 1 33 30 3 5 1 2 15 10 CL1R3102 2 20 30 31 20 8 3 CL1M3102 18 contacts, #16 31 8 CL1C3101 5 7 5 10 14 CL1F3101 7 14 5 20 10 CL1P3101 2 3 1 7 1 8 CL1C2201 1 8 1 CL1F2201 1 31 20 1 – CL1M2202 4 8 10 5 – 2 30 1 31 CL1C2101 33 9 5 10 8 CL1F2101 CL1M2102 9 3 5 1 9 5 30 CL1P2101 3 2 4 6 2 8 2 3 3 CL1R2102 2 1 14 8 95 1 9 2 14 7contacts, #20 8 8 14 3 1 CL1C1201 1 7 8 6 7 17 8 – 7 30 1 2 5 10 3 3 CL1F1201 5 8 3 1 31 – 2 2 5 4 9 contacts, 1 2 #16 1 CL1C1101 3 1 1 8 30 410 CL1F1101 8 1 14 CL1P1101 31 95 8 CL1R1102 5 14 8 4 1 7 CL1M1102 1 30 1 Male contacts 5 9 1 5 Female contacts 6 3 1 9 contacts, #20 8 4 8 7 10 2 Male contacts CL1M1202 4 9 Female contacts 4 8 3 2 1 Male contacts 1 2 1 5 6 Sealed inline receptacle 3 5 1 7 2 Sealed plug and mating seal 2 4 contacts, #16 1 1 Sealed receptacle and panel gasket 20 33 5 40 5 40 10 10 10 1 20 1 20 15 40 CL1M4202 1 10 10 33 26 contacts, #16 20 5 CL1R4202 33 15 40 5 10 10 40 contacts, #20 CLIPPER SERIES CACLIPPER01—October 2021 Eaton.com/souriau 17 2 Connectors & backshells IP67 configuration Tempory water tightness - Sealed version with O-ring 2 Shell size Layout face male contact 1 1 4 8 1 7 2 3 9 2 6 4 8 9 6 5 3 45 9 2 8 1 3 1 8 1 2 3 4 6 1 3 31 9 8 1 1 4 10 3 3 7 1 1 4 9 1 2 6 9 3 5 4 10 31 5 8 8 – – – CL103051 (PG 21) 5 CL103041 (PG 21) CL103021 (PG 21) – – – 33 15 31 40 2 31 1 2 1 8 CL113101 3 7 14 – 20 CL113102 8 3 18 contacts, #16 7 10 20 CL113201 33 5 40 15 10 2 3 10 7 1 30 1 1 31 contacts, #20 31 2 7 4 10 20 1 20 CL114102 CL114101 1 5 33 1 15 20 40 20 15 10 20 33 15 10 20 33 40 CL124051 (PG5 29) CL124041 (PG 29) CL104041 (PG 36) CL124021 (PG 29) 5 40 10 10 1 5 40 20 10 1 33 CL113202 15 3 20 30 31 14 30 5 20 10 8 2 7 1 CL102021 (PG 16) 1 5 14 8 1 CL102041 (PG 16) 7 14 20 1 CL102051 (PG 16) 5 3 1 10 5 CL112101 2 1 30 1 – 8 65 5 – 31 1 9 5 30 – 1 4 9 8 2 – 2 3 5 10 8 9 8 6 1 14 8 33 9 5 2 4 1 9 2 147 contacts, #208 8 14 3 1 CL111201 7 6 2 5 CL101021 (PG 13.5) 1 7 7 30 1 CL101041 (PG 13.5) 5 8 3 3 17 5 CL111202 CL112102 8 2 1 2 3 CL101051 (PG 13.5) 2 1 4 10 CL111101 3 1 1 5 4 9 contacts, 1 2 #16 30 CL111102 31 95 8 14 7 Male contacts 5 14 8 4 3 59 5 Female contacts 2 6 1 8 10 9 5 30 2 Male contacts 1 7 4 1 9 4 8 3 1 9 contacts, #20 10 Anti-decoupling sealing gland backshell 1 2 1 Straight backshell for flexible conduit 4 1 7 2 Elbow backshell with sealing gland 3 5 4 contacts, #16 1 1 Sealed plug and mating seal 10 1 20 1 20 15 40 5 CL114202 1 10 10 33 26 contacts, #16 20 CL114201 – – 33 15 5 40 10 10 40 contacts, #20 18 CLIPPER SERIES CACLIPPER01—October 2021 Eaton.com/souriau – – 2 Connectors & backshells Mated plug dimensions Plug with adaptor Plug with backnut L L 2 L inches mm Shell size L inches mm 1 2.01 51.0 1 1.81 46.0 2 2.09 53.2 2 1.85 47.0 1.85 47.0 Shell size 3 2.09 53.2 3 4 (PG 29) 2.17 55.2 4 (PG 29) – – 4 (PG 36) 2.17 55.2 4 (PG 36) 1.85 47.0.2 Plug with straight cable clamp Plug with straight backshell for flexible conduit L L C C Shell size L inches mm C (cable acceptance) inches mm 1 2.68 68.0 0.24/0.55 6.0/14.0 2 2.85 72.5 0.24/0.63 6.0/16.0 3 3.03 77.0 0.31/0.83 8.0/21.0 4 (PG 29) 3.41 86.5 0.39/1.10 10.0/28.0 4 (PG 36) – – – – L Shell size inches mm Plug with anti-decoupling sealing gland D C (cable acceptance) inches mm D (conduit Pmaflex) inches mm 1 3.41 86.5 0.63 16.0 0.67 17.0 2 3.50 89.0 0.63 16.0 0.67 17.0 3 3.62 92.0 0.85 21.5 0.91 23.1 4 (PG 29) 3.70 94.0 1.08 27.4 1.14 28.9 4 (PG 36) 4.25 108.0 1.42 36.0 1.42 36.0 Plug with elbow backshell with sealing gland L L C R C Shell size L inches mm C (cable acceptance) inches mm L Shell size inches mm R max inches mm C (cable acceptance) inches mm 1 3.15 80.0 0.24/0.47 6.0/12.0 1 3.31 2 3.27 83.0 0.39/0.55 10.0/14.0 2 3.46 84.0 2.24 57.0 0.24/0.47 6.0/12.0 88.0 2.34 59.5 0.39/0.55 3 3.35 85.0 0.51/0.71 13.0/18.0 3 10.0/14.0 3.77 96.0 2.87 73.0 0.51/0.71 13.0/18.0 4 (PG 29) 3.74 95.0 0.71/0.98 18.0/25.0 4 (PG 36) 4.02 102.0 0.87/1.26 22.0/32.0 4 (PG 29) 4.29 109.0 3.58 91.0 0.71/0.98 18.0/25.0 4 (PG 36) – – – – – – CLIPPER SERIES CACLIPPER01—October 2021 Eaton.com/souriau 19 2 Connectors & backshells Mated receptacle dimensions Receptacle with adaptor Receptacle with backnut L 2 L Shell size L inches mm Shell size L inches mm 1 2.29 58.2 1 2.09 53.0 2 2.33 59.2 2 2.09 53.0 3 2.33 59.2 3 2.09 53.0 4 (PG 29) 2.41 61.2 4 (PG 29) – – 4 (PG 36) 2.41 61.2 4 (PG 36) 2.09 53.0 Receptacle with straight backshell for flexible conduit Receptacle with straight cable clamp L L C C D Shell size L inches mm C (cable acceptance) inches mm 1 2.97 75.5 0.24/0.55 6.0/13.9 L R max Shell size inches mm inches mm 2 3.09 78.5 0.24/0.63 6.0/16.0 1 3.70 94.0 0.63 16.0 0.67 17.0 C (cable acceptance) inches mm 3 3.27 83.0 0.31/0.83 7.8/21.0 2 3.74 95.0 0.63 16.0 0.67 17.0 4 (PG 29) 3.60 91.5 0.39/1.10 9.9/27.9 3 3.86 98.0 0.85 21.5 0.91 23.1 4 (PG 36) – – – – 4 (PG 29) 3.94 100.0 1.08 27.4 1.14 28.9 4 (PG 36) 4.47 113.5 1.42 36.0 1.42 36.0 Receptacle with anti-decoupling sealing gland Receptacle with elbow backshell with sealing gland L L C R C Shell size L inches mm C (cable acceptance) inches mm L Shell size inches mm 1 3.43 87.0 0.24/0.47 6.0/11.9 1 3.58 2 3.50 89.0 0.39/0.55 9.9/13.9 2 3.70 3 3.58 91.0 0.51/0.71 12.9/18.0 3 4 (PG 29) 3.98 101.0 0.71/0.98 18.0/24.8 4 (PG 29) 4 (PG 36) 4.25 108.0 0.87/1.26 22.0/32.0 4 (PG 36) 20 CLIPPER SERIES CACLIPPER01—October 2021 Eaton.com/souriau R max inches mm C (cable acceptance) inches mm 91.0 2.24 56.8 0.24/0.47 6.0/11.9 94.0 2.34 59.4 0.39/0.55 9.9/13.9 4.01 102.0 2.87 72.8 0.51/0.71 12.9/18.0 4.52 115.0 3.58 90.9 0.71/0.98 18.0/24.8 - - - - - - 2 Connectors & backshells Dimensions Receptacle A D C ØB ØE Shell A max size inches mm ØB inches mm C inches mm D inches mm F inches mm ØE G inches mm 2 H inches mm 1 1.67 42.35 0.83 20.20 0.71 17.7 0.16 4.0 PG 13 1.17 29.24 0.84 21.4 0.13 3.2 2 1.67 42.35 0.96 23.56 0.71 17.7 0.16 4.0 M24x1.5 1.23 30.84 0.96 24.6 0.13 3.2 3 1.67 42.35 1.14 28.24 0.71 17.7 0.16 4.0 PG 21 1.42 35.59 1.11 28.6 0.15 3.8 4 1.67 42.35 1.59 39.66 0.71 17.7 0.16 4.0 M40x1.5 1.89 47.48 1.43 36.5 0.15 3.8 F G G F H Plug A C ØB ØD Shell size A inches mm ØB inches mm C inches mm ØD 1 1.52 38.45 1.154 29.30 0.80 20.0 PG 13 2 1.56 39.45 1.28 32.80 0.80 20.0 M24x1.5 3 1.56 39.45 1.46 37.00 0.80 20.0 PG 21 4 1.56 39.45 1.92 49.15 0.80 20.0 M40x1.5 ØB Panel cut out M3 or J* ØH Shell size I ØH inches mm I inches mm J inches mm 1 0.85 21.60 0.84 21.33 0.13 3.30 2 0.98 24.90 0.97 24.63 0.13 3.30 3 1.22 30.98 1.13 28.70 0.15 3.81 4 1.61 40.90 1.44 36.57 0.15 3.81 Note: *M3 is recommended for all shells but it is possible to use dimension J I 4mm max 0.157" max CLIPPER SERIES CACLIPPER01—October 2021 Eaton.com/souriau 21 3 Contacts Description The CLIPPER series is delivered without contacts (crimp version) and offers the unique possibility to use the same contact in any layout, as long as it receives the same active part size. This provides opportunity for standardization and subsequent inventory cost reductions, eliminates the need for added tooling and simplifies the assembly process. Souriau contacts are designed for simple snap-in installation, further eliminating the need for insertion tooling. 3 Machined contacts are generally chosen as a better solution for power applications or when lower quantities are needed. Stamped & Formed contacts offer the ability to be crimped automatically which makes them more suitable for high volume production applications. Use the graph below for recommendations based on application, mating cycles and current/voltage needs. Note: Do not mix different plating (i.e. tin plated pin contacts with gold plated socket contacts). Machined contacts Stamped & Formed contacts Contact plating selector guide Vibration Number of cycles 250 Gold flash 0.4μm of gold min Silver 100 Tin Current / Voltage 1Amp 5mV #20 Contact size 22 CLIPPER SERIES CACLIPPER01—October 2021 #12 #16 Eaton.com/souriau #8 Contacts Packaging 3 CLIPPER contacts are available in a wide variety of packaging, from very small quantities (small bulk packaging) to very large quantities (reeled parts). Stamped & Formed contacts Machined contacts Description Number Bulk package 100 pieces Reeled 5,000 pieces Description Number Bulk package 100 pieces Bulk package 200 pieces Bulk package 500 pieces CLIPPER SERIES CACLIPPER01—October 2021 3 Eaton.com/souriau 23 3 Contacts Machined contacts Crimp and solder version 3 Contact size Type Wire size AWG mm² Part number Male Female Max insulator Ø inches mm Available plating Packaging #20 Crimp Ø 0.039” Ø1mm Solder 24-18 0.21-0.93 CM10PC10MQ CM10SC10MQ 0.05-0.08 1.2-2.1 MQ* Bulk 18 max Up to 0.93 mm2 CM10PS10MQ CM10SS10MQ 0.05-0.08 1.2-2.1 MQ* Bulk 30-24 0.06-0.21 CM10PC20MQ CM10SC20MQ 0.05-0.08 1.2-2.1 MQ* Bulk CM16PC10MQ CM16SC10MQ 0.08-0.12 2-3 MQ* Bulk CM16PS10MQ CM16SS10MQ 0.08-0.12 2-3 MQ* Bulk CM16PC00LY CM16SC00LY 0.08-0.12 2-3 MQ* Bulk CM16PC20MQ CM16SC20MQ 0.08-0.12 2-3 MQ* Bulk Reducing sleeve #16 Ø 0.062” Ø1.6mm Crimp 18-14 0.93-1.91 Solder 14 max Up to 1.91 mm2 Crimp 18-13 0.93-2.60 Reducing sleeve 20 0.21-0.60 * Plating MQ: 0.4µ mm gold on active part (0.016µ inches) Extended ground contact-crimp (Length + .039 inch = +1 mm) Contact size Type Wire size AWG mm² #20 Ø 0.039”/Ø1mm Crimp 24-18 0.21-0.93 #16 Ø 0.062”/Ø1.6mm Crimp 18-14 0.93-1.91 Part number Male Max insulator Ø inches mm Packaging 8501 9641 0.05-0.08 1.2-2.1 Bulk 8501 9642 CL 0.08-0.12 2-3 Bulk PCT machined contact Contact size Part number Available plating Packaging #20 Ø 0.039”/Ø1mm CM10PT10LY LY* Bulk #16 Ø 0.062”/Ø1.6mm CM16PT10LY LY* Bulk * Plating LY: 0.4μm Gold (0.014µ inches) over 1μm Nickel mini (0.036µ inches) 24 CLIPPER SERIES CACLIPPER01—October 2021 Eaton.com/souriau 3 Contacts Stamped and formed contacts / Keying capabilities Crimp with strain relief version 3 Contact size #20 Ø 0.039” Ø1mm #16 Ø 0.062” Ø1.6mm Wire size AWG mm² Part number Male Female Max insulator Ø inches mm Available plating Packaging 22-20 0.35-0.6 CF10PC10RF CF10SC10RF 0.05-0.08 1.2-2.1 RF* Bulk 22-20 0.35-0.6 CF10PC18RF CF10SC18RF 0.05-0.08 1.2-2.1 RF* 5.000 pieces 18-16 0.7-1.5 CF16PC10RF CF16SC10RF 0.08-0.12 2-3 RF* Bulk 18-16 0.7-1.5 CF16PC18RF CF16SC18RF 0.08-0.12 2-3 RF* 5.000 pieces Plating RF: gold flash on active part for standard version Filler plug # 16 Description Part number For un-used contact cavities 8500 479 CL Description Part number For un-used contact cavities 8500 4144 Description Part number Instruction for polarizing connector - see page 33 CP16SW9700 Filler plug # 20 Polarization contact CLIPPER SERIES CACLIPPER01—October 2021 Eaton.com/souriau 25 3 Contacts Tooling Automatic crimping tools Contact Mecal for semi-automatic production tools. Mecal sales network: www.mecal.net 4 Min Applicator Presses Stripper Crimp tooling - Machined contact #20 & 16 Tooling Locator Description Part number For machined contact #20 & 16 8365 (M 22520/1-01) Description Part number For machined contact #20 & 16 8365-02 (M 22520/1-02) Crimp tooling - Stamped and formed contact #20 & 16 Tooling Crimp tooling Description Part number Handle (without head) Shandles Box containing handle and several crimp tooling Toolkit Description Part number Crimp tooling for contact #20 (without Shandles) S20CFSP (20) Crimp tooling for contact #16 (without Shandles) S16CFSP (16) Heads to be used with handle PN: SHANDLES = + Handle 26 CLIPPER SERIES CACLIPPER01—October 2021 Eaton.com/souriau Head Complete set Technical information Stripping instructions for crimp contacts 4 Stripping & cutting dimensions of outer jacket Use the upmost care when stripping: • • Use stripping pliers appropriate for the cable gauge In order to obtain a correct crimping and to maintain all of the connector sealing characteristics, the wires must have the dimensions described below protection on a length L as described. Jacketed cable stripping length • • Make a 90° cut at the cable end Carefully make an incision in order to remove the cable 4 M L Caution: This operation should be performed without deterioration of wire insulation. Then, follow the normal stripping instructions: • single wire with machined crimping contacts • single wire with stamped and formed crimping contacts Wire stripping length Stripping length M inches mm Contact size Machined contact #20 over insulation < 2 mm / 0.08" 0.20 5 Machined contact #20 over insulation > 2 mm / 0.08" 0.27 7 Machined contact #16 0.236 6 Stamped & formed #20 & #16 0.157 4 Cable stripping length Shell size Stripping length L inches mm 1 2.36 60 2 2.56 65 3 2.56 65 4 layout 26 3.15 80 4 layout 40 3.94 100 CLIPPER SERIES CACLIPPER01—October 2021 Eaton.com/souriau 27 4 Technical information Handle & interchangeable heads for crimp contacts Crimping with Souriau tooling 4 1) Fully close then release the tool, keep it open. Open the two pins. 2) Choose the adapter head (sold separately). Keep vertical and slide it into the handle until the mechanical stop. GOOD WRONG WRONG 3) Close the two pins simultaneously to maintain the head. 4) Strip the cable properly by checking the recommended size in the catalog on page 27. 5) Place conductors, with no deterioration, in the contact bucket. All strands to be located in the crimp bucket. 6) Position the contact in the bottom of the tool by checking its orientation. Maintain the wire in position. 7) Tighten the handles to the end of the mechanism (max 175 N). After handles are opened, extract the contact. 8) Control the quality of crimping. Note: Assembly operations mentioned above shall not interfere or to be in contradiction with IPC-WHMA-A-620B 28 CLIPPER SERIES CACLIPPER01—October 2021 Eaton.com/souriau Technical information Assembly instructions 4 Insertion of contacts Single wires Contact insertion and extraction is performed without a tool thanks to the retainer plate system. 4 1) With the thumb and index finger, squeeze the retainer plate flaps. 2) Pull backwards. The plate is then in the unlocked position. 3) Fully insert the wired contact in the cavity. 4) Repeat the same procedure for the other contacts. 5) Once again squeeze the retainer plate flaps and push forward. The plate is then locked and retains the contacts 6) The plate can only be pushed backed if the contacts are correctly engaged (backup security). 90 N of retention force for contacts of 1.6 mm diameter. CLIPPER SERIES CACLIPPER01—October 2021 Eaton.com/souriau 29 4 Technical information Assembly instructions Extraction of contacts Single wires Contact insertion and extraction is performed without a tool thanks to te retainer plate system. 4 1) With the thumb and index finger, squeeze the retainer plate flaps. 2) Pull backward. The plate is then in the unlocked position. 3) Pull the contact wire. The contact comes out of the cavity. 4) Repeat the same procedure for the other contacts. 30 CLIPPER SERIES CACLIPPER01—October 2021 Eaton.com/souriau Technical information Assembly instructions 4 Plug with anti-decoupling sealing gland assembly 4 1) Strip external cable jacket and wires (see page 27). 2) Locate the first contact and the corresponding cavity. Unlock the retainer plate as described page 32. Fully insert the wired contact in the cavity. 3) Respect the same procedure for the other contacts. Once again squeeze the retainer plate flaps and push forward. The plate is then locked. 4) Manually fully screw the backshell on the connector. Caution. In the sealed version, don’t forget the O-ring. Note: The plate can only be pushed back if the contacts are correctly engaged (backup-security). 5) Push the cable forwards into the backshell. 6) Fully screw on the backshell with a wrench while holding the adaptor with another wrench. CLIPPER SERIES CACLIPPER01—October 2021 Eaton.com/souriau 31 4 Technical information Assembly instructions Grommet backshell assembly ✗ 4 ✔ Backnut Trust ring Grommet O-ring 1) Position the O-ring at the bottom of the baknut. When inserting the gromet into the trust ring, make sure that the small cavity of the gromet is facing torwards the exterior. 2) Run the backnut around the cable. 3) Unlock the retainer plate. 4) Position the grommet in the thrust ring, resting against the retainer plate. 5) Insert the contacts through the grommet and the retainer plate. 6) Lock the retainer plate. 7) Screw the backshell. 32 CLIPPER SERIES CACLIPPER01—October 2021 Eaton.com/souriau Technical information Assembly instructions (continued) 4 Polarizing connector mounting When the insert is partially filled with contacts, place polarization contact (part number: CP16SW9700) into selected hole location in the FEMALE INSERT and push in until seated. Polarization contacts are used in the socket-cavities of standard plugs and reverse receptacles to provide keying capabilities for the CLIPPER series. 4 In order to lock the couple of chosen connectors, you have to let free the cavity in front of the polarization contact. To avoid connection with other connectors, you must insert a contact in the cavity in front of the polarization contact. Panel mounting Maximum wall thickness: 4mm, 0.157 inch. Front mounting Rear mounting Note: Respect the coupling torques indicated M3 (all shells): 0.70 N.m Max CLIPPER SERIES CACLIPPER01—October 2021 Eaton.com/souriau 33 4 Technical information Application Protection provided by an enclosure For safety reasons, electrical equipment needs to be protected against outside influences. The basis for the determination is the standard IEC 60529. IP is a coding system that provides information regarding the accessibility of live parts against ingress of water or other foreign bodies. First digit (foreign bodies protection) 4 Code letters (international Protection) 1st digit 0 1 2 3 4 5 6 Second digit (water protection) IP 6 8 2nd digit Degree of protection No protection against accidental contact. No protection against solid foreign bodies. Protection against contact with any large area by hand and against large solid foreign bodies with a diameter bigger than 48 mm. Protection against contact with the fingers. Protection against solid foreign bodies with a diameter bigger than 12 mm. Protection against tools, wires or similar objects with a diameter bigger than 2.5 mm. Protection against small solid bodies with a diameter bigger than 2.5 mm. Same as 3 however diameter is bigger than 1 mm. 0 No protection against water. 1 Drip-proof. Protection against vertical water drips. Drip-proof. Protection against water drips up to a 15° angle. Spray-proof. Protection against diagonal water drips up to a 60° angle. Full protection against contact. Protection against interior injurious dust deposits. Total protection against contact. Protection against penetration of dust. 5 Degree of protection CLIPPER offers high sealing: IP68 even in dynamic situations. 2 3 4 6 7 8 Splash-proof. Protection against splashed water from all directions. Hose-proof. Protection against water (out of a nozzle) from all directions. Protection against powerful water jets . Protection against temporary immersions. Protection against water pressure. Pressure and immersion time to be specified by supplier. In addition to the IEC 60529 we conjointly use the ISO 20653 for the implementation of IPx9K testing: 9K 34 CLIPPER SERIES CACLIPPER01—October 2021 Eaton.com/souriau High pressure hose-proof. Protection against high pressure water (out of a nozzle) from all directions. Eaton 1000 Eaton Boulevard Cleveland, OH 44122 United States Eaton.com Aerospace Group Souriau S.A.S 9, Rue de la Porte de Buc 78000 Versailles France Eaton.com For more informations: technical.emear@souriau.com (Europe-Asia-Africa) technical.americas@souriau.com (North America) © 2021 Eaton All Rights Reserved Document No. CACLIPPER01 October 2021 Eaton is a registered trademark. All other trademarks are property of their respective owners. Follow us on social media to get the latest product and support information.