NEMA Contactors and Starters
NEMA AN16DN0AB
NEMA Size 1 Starter
NEMA Size 1 Contactor
2.1
Freedom Series
Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Features, Benefits and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standards and Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Catalog Number Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contactors—Non-Reversing and Reversing . . . . . . . . . . . . . . . . . . . . .
Starters—Three-Phase Non-Reversing and Reversing,
Full Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starters—Single-Phase Non-Reversing, Full Voltage,
Bi-Metallic Overload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Renewal Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Relays—Thermal Overload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C440/XT Electronic Overload Relay . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2
2.3
2
2
2
V5-T2-4
2
V5-T2-10
2
V5-T2-15
2
V5-T2-21
V5-T2-30
V5-T2-35
V5-T2-39
V5-T2-48
2
2
2
2
V5-T2-63
V5-T2-64
2
V5-T2-71
2
V5-T2-78
2
V5-T2-81
V5-T2-85
V5-T2-97
V5-T2-103
V5-T2-124
V5-T2-126
V5-T2-129
V5-T2-132
V5-T2-135
V5-T2-137
2
2
2
2
2
2
2
2
V5-T2-140
V5-T2-141
V5-T2-142
Shoe Brakes—AC and DC Magnetic
Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6
V5-T2-3
Solenoids—Alternating Current
Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5
V5-T2-3
A200 Series
Contactors—Non-Reversing and Reversing . . . . . . . . . . . . . . . . . . . . .
Starters—Non-Reversing and Reversing . . . . . . . . . . . . . . . . . . . . . . .
Relays—Thermal and Fast Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Thermal Type B, Class 20, Manual Reset . . . . . . . . . . . . . . . . . . . . . . .
Thermal Type A, Class 20, Auto/Manual Reset. . . . . . . . . . . . . . . . . . .
Type FT Fast Trip, Class 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Heater Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Relays—Current Sensing Protective . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4
V5-T2-2
Space-Savings Series
Contactors and Starters
Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . .
XTOE/XT Electronic Overload Relay
Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . .
NEMA Space-Savings
Size 1C Contactor
V5-T2-2
V5-T2-143
V5-T2-144
V5-T2-146
Reference Data
IEC Utilization Categories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Annex A (informative) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Motor Ratings Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
V5-T2-148
V5-T2-149
V5-T2-151
2
2
2
2
2
2
2
2
Drawings
Online
Volume 5—Motor Control and Protection
2
CA08100006E—February 2019
www.eaton.com
V5-T2-1
Revision notes
Volume 5—Motor Control and Protection, CA08100006E
Tab 2—NEMA Contactors and Starters
Revision date
Section
Change page(s)
Description
02/15/2018
2.3
V5-T2-121
Content edits
2.1
2
NEMA Contactors and Starters
Freedom Series
Contents
Freedom Series
Description
2
Page
Freedom Series
Standards and Certifications . . . . . . . . . . . . . . .
Catalog Number Selection . . . . . . . . . . . . . . . .
Contactors—Non-Reversing and Reversing . . .
Starters—Three-Phase Non-Reversing and
Reversing, Full Voltage . . . . . . . . . . . . . . . . . .
Starters—Single-Phase Non-Reversing,
Full Voltage, Bi-Metallic Overload . . . . . . . . . .
Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Renewal Parts . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data and Specifications . . . . . . . . . . .
Relays—Thermal Overload . . . . . . . . . . . . . . . .
C440/XT Electronic Overload Relay . . . . . . . . .
2
2
2
2
2
2
2
2
2
2
2
2
2
Product Overview
Features, Benefits and Functions
Freedom Series starters and
contactors feature a compact,
space-saving design, using
state-of-the-art technology
and the latest in high
strength, impact and
temperature resistant
insulating materials.
Freedom NEMA
●
2
2
2
●
2
2
●
2
2
●
2
2
●
2
●
2
2
2
Adjustable bimetallic
ambient compensated
overload relays with
interchangeable heater
packs—available in three
basic sizes, covering
applications up to
900 hp—reducing the
number of different
contactor/overload relay
combinations that have to
be stocked. Fixed heater
overloads are optional
Electronic overload relay
(C440) available as a standalone unit and assembled
with Freedom Contactor
A full line of snap-on
accessories— top and side
mounted auxiliary contacts,
solid-state and pneumatic
timers, and so on
Straight-through wiring—
line lugs at top, load lugs
at bottom
Horizontal or vertical
mounting on upright panel
for application freedom
Screw type power
terminals have captive,
backed-out self-lifting
pressure plates with
± screws—reduced
wiring time
●
●
●
●
●
●
●
Accessible terminals for
easy wiring. Optional
fingerproof shields
available to prevent
electrical shock
Top located coil terminals
convenient and readily
accessible. 45 mm
contactor magnet coils
have three terminals,
permitting either top or
diagonal wiring—easy to
replace European or U.S.
style starters or contactors
without changing wiring
layout
Designed to meet or
exceed NEMA, UL, CSA,
VDE, BS and other
international standards
and listings
American engineering—
built by Eaton, using the
latest in statistical process
control methods to
produce high quality,
reliable products
Sized based on standard
NEMA classifications
Easy coil change and
inspectable/replaceable
contacts
Available in open and
NEMA Type 1, 3R, 4/4X
and 12 enclosures
2
2
V5-T2-2
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
V5-T2-3
V5-T2-3
V5-T2-4
V5-T2-10
V5-T2-15
V5-T2-21
V5-T2-30
V5-T2-35
V5-T2-39
V5-T2-48
NEMA Contactors and Starters
Freedom Series
2.1
Standards and Certifications
●
●
●
Standard: designed to
meet or exceed UL,
NEMA, IEC, CSA, VDE
and BS
UL listed: UL File #E1491,
Guide #NLDX—Open and
NEMA 1, 4, 12 Enclosed
CSA Certified: CSA File
#LR353, Class #321104
Open and NEMA 1
Enclosed
ISO 9000 Certification
Short Circuit Protection
When you turn to Eaton’s
products, you turn to quality.
The International Standards
Organization (ISO) has
established a series of
standards acknowledged
by 91 industrialized nations
to bring harmony to the
international quest for quality.
The ISO certification process
covers 20 quality system
elements in design,
production and installation
that must conform to
achieve registration. This
commitment to quality will
result in increased product
reliability and total customer
satisfaction.
Fuses and Inverse-Time
Circuit Breakers may be
selected per Article 430,
Part D of the National
Electrical Code to protect
motor branch circuits from
fault conditions. If higher
ratings or settings are required
to start the motor, do not
exceed the maximum as listed
in Exception No. 2, Article
430-52.
2
2
2
2
2
2
2
2
2
2
2
2
Catalog Number Selection
2
Freedom Series
A N 1 9 A N 0 A 5E 005
Device Type
A = Starter
C = Contactor
Device Assembly
Configuration
70 = Multi-speed
1 = Non-reversing
5 = Reversing
C440 OLR Designation
(FVNR and FVR only)
5E = Standard feature set
SEL Reset, SEL Class (10A, 10, 20, 30)
5G = Ground fault feature set
SEL Reset, SEL Class (10, 20)
Standard
E = IEC
N = NEMA
5
6
9
OLR Type
= Contactor only—no overload relay
= Starter w/C306 bi-metal OLR
= Starter w/C440 electronic
overload
Contactor Frame Size 1
NEMA
Continuous
Size
Amperes
A=
00
9
B=
0
18
D=
1
27
G=
2
45
K=
3
90
N= 4
135
S=
5
270
T=
6
540
U=
7
810
V=
8
1215
2
NEMA Enclosure
N = Open
For Starters
Starter
Mounting Option
0 = Horizontal
V = Vertical 2
For Contactors Only
2 = Two-pole
3 = Three-pole
4 = Four-pole
5 = Five-pole
Suffix
A
B
C
D
E
H
J
K
L
N
T
U
V
W
Y
AC Coil Suffix
Coil Volts and Hertz
= 120/60 or 110/50
= 240/60 or 220/50
= 480/60 or 440/50
= 600/60 or 550/50
= 208/60
= 277/60
= 208 – 240/60 3
= 240/50
= 380 – 415/50
= 550/50
= 24/60, 24/50 4
= 24/50
= 32/50
= 48/60
= 48/50
C440 FLA Range
(FVNR and FVR only)
NEMA Size 00
1P6 = 0.33–1.65A
005 = 1–5A
020 = 4–20A
NEMA Size 0
1P6 = 0.33–1.65A
005 = 1–5A
020 = 4–20A
NEMA Size 1
1P6 = 0.33–1.65A
005 = 1–5A
020 = 4–20A
045 = 9–45A
NEMA Size 2
005 = 1–5A
020 = 4–20A
045 = 9–45A
NEMA Size 3
100 = 20–100A
NEMA Size 4
140 = 28–140A
NEMA Size 5 5
300 = 60–300A
2
2
2
2
2
2
2
2
2
2
2
2
Notes
1 For contactor only orders, add B to end of catalog number if NEMA Size 00–2, 6.
2 Only available on AN56 reversing starters.
3 NEMA Sizes 00 and 0 only.
4 NEMA Sizes 00 and 0 only. Sizes 1–8 are 24/60 only.
5 NEMA Size 5 requires the use of CTs with 1-5A OL relay.
2
2
2
2
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
V5-T2-3
2.1
2
NEMA Contactors and Starters
Freedom Series
Contents
Non-Reversing and Reversing Contactors
Description
2
Page
Contactors—Non-Reversing and Reversing
Product Selection . . . . . . . . . . . . . . . . . . . . . . .
Kits and Accessories. . . . . . . . . . . . . . . . . . . . .
Renewal Parts Publication Numbers . . . . . . . . .
Technical Data and Specifications . . . . . . . . . . .
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starters—Three-Phase Non-Reversing and
Reversing, Full Voltage . . . . . . . . . . . . . . . . . . . .
Starters—Single-Phase Non-Reversing,
Full Voltage, Bi-Metallic Overload . . . . . . . . . . . .
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Renewal Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data and Specifications . . . . . . . . . . . . .
Relays—Thermal Overload. . . . . . . . . . . . . . . . . . .
2
2
2
2
2
2
2
V5-T2-5
V5-T2-6
V5-T2-6
V5-T2-7
V5-T2-8
V5-T2-10
V5-T2-15
V5-T2-21
V5-T2-30
V5-T2-35
V5-T2-39
2
2
Contactors—Non-Reversing and Reversing
2
Product Description
2
2
2
2
2
2
2
Non-Reversing
Contactors are most
commonly used to switch
motor loads in applications
where running overcurrent
protection is either not
required or is provided
separately. Contactors consist
of a magnetically actuated
switch which can be remotely
operated by a pushbutton
station or pilot device such
as a proximity switch, limit
switch, float switch, auxiliary
contacts, and so on.
Features, Benefits and Functions
Reversing
Reversing contactors are
used primarily for reversing
single- or three-phase motors
in applications where running
overcurrent protection is
either not required or is
provided separately. They
consist of two contactors
mechanically and electrically
interlocked to prevent line
shorts and energization of
both contactors
simultaneously.
2
●
●
●
●
2
Designed specifically for
use in applications
requiring NEMA ratings.
Contactors meet or
exceed NEMA standards
ICS 2-1993
Long life twin break,
silver cadmium oxide
contacts—provide
excellent conductivity and
superior resistance to
welding and arc erosion
Designed to 3,000,000
electrical operations at
maximum hp ratings up
through 25 hp at 600V
Steel mounting plate
standard on all open
type contactors
2
Non-Reversing
Holding circuit contact(s)
supplied as standard:
●
Sizes 00–3 have NO
auxiliary contact block
mounted on right hand
side (on Size 00, contact
occupies 4th power pole
position—no increase
in width)
●
Sizes 4–5 have a
NO contact block
mounted on left side
●
Sizes 6–7 have a
2NO/2NC contact
block on top left
●
Size 8 has a NO/NC
contact block on top left
back and a NO contact
block on top right back
●
Reversing
●
One NO-NC side mounted
interlock supplied as
standard on each
contactor for Sizes 00–8
2
2
2
2
2
2
2
2
V5-T2-4
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
NEMA Contactors and Starters
Freedom Series
2.1
Product Selection
2
Three-Pole Contactors
2
Type CN15/CN55 NEMA Contactors—Non-Reversing and Reversing
NEMA Size 00
CN55AN3AB
2
Maximum UL Horsepower 1
NEMA Size 0
CN15BN3AB
NEMA Size 3
CN15KN3A
NEMA
Size
Continuous
Ampere Rating
Single-Phase
Three-Phase
Non-Reversing
Reversing
115V
230V
208V
240V
480V
00
9
1/3
1
1-1/2
1-1/2
2
600V
Catalog Number
Catalog Number
2
CN15AN3_B
CN55AN3_B
0
18
1
2
3
3
1
27
2
3
7-1/2
7-1/2
5
5
CN15BN3_B
CN55BN3_B
10
10
CN15DN3_B
CN55DN3_B
2
45
3
7-1/2
10
15
25
25
CN15GN3_B
CN55GN3_B
3
90
25
30
50
50
CN15KN3_
CN55KN3_
4
135
40
50
100
100
CN15NN3_
CN55NN3_
5
270
75
100
200
200
CN15SN3_
CN55SN3_
6
540
150
200
400
400
CN15TN3_B
CN55TN3_B
7
810
200
300
600
600
CN15UN3_
CN55UN3_
82
1215
400
450
900
900
CN15VN3_
CN55VN3_
2
2
2
2
2
2
2
2
2
2
2
Magnet Coils—AC and DC
Contactor coils listed in this
section also have a 50 Hz
rating as shown in the
adjacent table. Select
required contactor by
catalog number and replace
the magnet coil alpha
designation in the catalog
number (_) with the proper
code suffix from the table.
For Sizes 00–2, the magnet
coil alpha designation will be
the next to the last digit of
the listed catalog number.
EXAMPLE: For a 380V, 50 Hz
coil, change CN15AN3_B
to CN15AN3LB. For all
other sizes, the magnet
coil alpha designation will
be the last digit of the listed
catalog number.
For DC Magnet Coils,
see Accessories, Pages
V5-T2-28 and V5-T2-29.
2
2
Coil Volts and Hertz
Code Suffix
Coil Volts and Hertz
Code Suffix
120/60 or 110/50
A
380–415/50
L
240/60 or 220/50
B
550/50
N
480/60 or 440/50
C
24/60, 24/50 4
T
600/60 or 550/50
D
24/50
U
208/60
E
32/50
V
277/60
H
48/60
W
208–240/60 3
J
48/50
Y
240/50
K
2
2
2
2
2
2
Notes
1 Maximum horsepower rating of starters for 380V 50 Hz applications:
2
3
4
00
0
Horsepower
1-1/2 5
2
2
AC Suffix
NEMA Size
2
1
2
3
4
5
6
7
8
10
25
50
75
150
300
600
900
2
2
Common control. For separate 120V control, insert letter D in 7th position of listed catalog number.
Example:CN15VND3C.
NEMA Sizes 00 and 0 only.
NEMA Sizes 00 and 0 only. Sizes 1–8 are 24/60 only.
2
2
2
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
V5-T2-5
2.1
NEMA Contactors and Starters
Freedom Series
2
Two-, Four- and Five-Pole Contactors
2
NEMA Size 2
Five-Pole Contactor
CN15GN5AB
2
Type CN15 NEMA Contactors—Non-Reversing
NEMA
Size
2
Continuous
Ampere
Rating
Maximum UL Horsepower
Two-Pole
Non-Reversing
Four-Pole
Non-Reversing
Five-Pole
Non-Reversing
Single-Phase (Two-Pole)
Three-Phase
115V
208V
240V
480V
600V
Catalog
Number
Catalog
Number
Catalog
Number
—
230V
00
9
1/3
1
1-1/2
1-1/2
2
2
CN15AN2_B
CN15AN4_B
2
0
18
1
2
2
3
5
5
CN15BN2_B
—
—
1
27
2
3
7-1/2
7-1/2
10
10
CN15DN2_B
CN15DN4_B
CN15DN5_B
2
2
45
3
7-1/2
10
15
25
25
CN15GN2_B
CN15GN4_B
CN15GN5_B
2
3
90
25
30
50
50
CN15KN2_
—
—
4
135
40
50
100
100
CN15NN2_
—
—
5
270
75
100
200
200
CN15SN2_
—
—
6
540
150
200
400
400
CN15TN2_B
—
—
2
2
2
2
2
2
2
2
2
2
2
2
2
2
Magnet Coils—AC and DC
Select required starter by
catalog number and replace
the magnet coil alpha
designation in the catalog
number (_) with the proper
code suffix from the table.
2
2
2
2
2
to CN15BN3LB. For all
other sizes, the magnet
coil alpha designation will
be the last digit of the listed
catalog number.
For DC Magnet Coils,
see Accessories, Pages
V5-T2-28 and V5-T2-29.
AC Suffix
Coil Volts and Hertz
Code Suffix
Coil Volts and Hertz
Code Suffix
120/60 or 110/50
A
380–415/50
L
240/60 or 220/50
B
550/50
480/60 or 440/50
C
24/60, 24/50
600/60 or 550/50
D
24/50
N
T
2
U
208/60
E
32/50
V
277/60
H
48/60
W
208–240/60 1
J
48/50
Y
240/50
K
Kits and Accessories
●
2
2
For Sizes 00–2, the magnet
coil alpha designation will be
the next to the last digit of
the listed catalog number.
EXAMPLE: For a 380V, 50 Hz
coil, change CN15BN3_B
●
●
Auxiliary contacts,
contactor mounted—
Pages V5-T2-25 to
V5-T2-27
Transient suppressor, for
magnet coil—Page
V5-T2-24
Timers—solid-state and
pneumatic, mount on
contactor—Page
V5-T2-22
Publication Numbers
See Page V5-T2-30
●
Renewal Parts
Notes
1 NEMA Sizes 00 and 0 only.
2 NEMA Sizes 00 and 0 only. Sizes 1–8 are 24/60 only.
2
2
V5-T2-6
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
NEMA Contactors and Starters
Freedom Series
2.1
Technical Data and Specifications
2
Wire (75°C) Sizes—AWG or kcmil—Open and Enclosed
Power Terminals Line or Load
Control Terminals Cu Only
2
00
12–16 stranded; 12–14 solid Cu
0
8–16 stranded; 10–14 solid Cu
12–16 stranded
12–14 solid
2
1
8–14 stranded or solid Cu
2
3–14 (upper) and/or 6–14 (lower) stranded or solid 1 Cu
NEMA Size
3
1/0–14 Cu/Al
4
250 mcm–6
5
750 kcmil–2, or (2) 250 kcmil–3/0 Cu/Al
6
(2) 750 kcmil–3/0 Cu/Al
7
(3) 750 kcmil–3/0 Cu/Al
8
(4) 750 kcmil–4/0 Cu/Al
2
2
2
2
2
2
Plugging and Jogging Service Horsepower Ratings 2
NEMA Size
200V
230V
460V
575V
00
—
1/2
1/2
1/2
0
1-1/2
1-1/2
2
2
1
3
3
5
5
2
7-1/2
10
15
15
3
15
20
30
30
4
25
30
60
60
5
60
75
150
150
6
125
150
300
300
2
2
2
2
2
2
Notes
1 Two compartment box lug.
2 Maximum horsepower where operation is interrupted more than 5 times per minute or more than 10 times in a 10 minute period.
NEMA standard ICS 2-1993 table 2-4-3.
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
V5-T2-7
2.1
2
2
NEMA Contactors and Starters
Freedom Series
Dimensions
Approximate Dimensions in Inches (mm)
Non-Reversing Contactors—Open Type
2
G
A
G
F
2
A
U
X
2
Top
Mtd.
Aux.
A
U E
X
Top
Mtd.
Aux.
G
A
G
F
C
Side
Mtd.
Aux.
A
U
X
B
Top
Mtd.
Aux.
G
Top Side
Mtd. Mtd.
Aux. Aux.
A
U E
X
A
G
F
C
B
Top
Mtd.
Aux.
A
U
X
A
U E
X
Top
Mtd.
Aux.
C
Side
Mtd.
Aux.
B
2
Auxiliary
Contacts
Mtg. Holes for
#10-32 Screws
Sizes 0–2, Two- and Three-Pole
Auxiliary
Contacts
Mtg. Holes for
#10-32 Screws
Sizes 00, Two- to Four-Pole
2
D
2
2
G
A
G
Auxiliary
Contacts
Mtg. Holes for
#10-32 Screws
Sizes 0–2, Two- and Three-Pole
D
F
A
D
A
C
C
C
2
A
U
X
2
Top
Mtd.
Aux.
A
U E
X
Top
Mtd.
Aux.
Side
Mtd.
Aux.
B
Side
Mtd.
Aux.
E
2
2
D
2
Auxiliary
Contacts
Mtg. Holes for
#10-32 Screws
Sizes 1–2, Five-Pole
D
2
E
D
2
Mtg. Slots for (2)
5/16-18 Screws
Size 6
2
2
Mtg. Holes for
(3) Screws
Sizes 4–5
B
2
2
B
C
Mtg. Holes for (2)
5/16-18 Screws
2
D
Mtg. Holes for (3)
1/4-20 Screws
Size 3
A
2
E
B
Dimensions and Shipping Weights
NEMA
Size
Number
of Poles
Wide
A
High
B
Deep
C
Mounting
D
Mounting
E
F
G
Shipping Weight
Lbs (kg)
00
2–4
1.75 (44.5)
3.88 (98.6)
3.49 (88.6)
1.50 (38.1) 1
3.38 (85.9)
4.62 (117.3)
0.54 (13.7)
1.7 (0.7)
0
2–3
1.75 (44.5)
3.88 (98.6)
1–2
2–3
2.56 (65.0)
5.05 (128.3)
3.49 (88.6)
1.50 (38.1)
3.38 (85.9)
4.62 (117.3)
0.54 (13.7)
1.8 (0.8)
4.44 (112.8)
2.00 (50.8) 1
4.50 (114.3)
5.80 (147.3)
0.54 (13.7)
3.1 (1.4)
2
1–2
4
3.44 (87.4)
5.05 (128.3)
4.44 (112.8)
2.00 (50.8) 1
2
1–2
5
4.50 (114.3)
5.80 (147.3)
0.54 (13.7)
3.6 (1.6)
4.32 (109.7)
5.05 (128.3)
4.44 (112.8)
2.00 (50.8) 1
4.50 (114.3)
5.80 (147.3)
0.54 (13.7)
3
4.0 (1.8)
2–3
4.08 (103.6)
7.17 (182.1)
5.94 (150.9)
3.00 (76.2)
6.63 (168.4)
—
—
8.5 (3.9)
2
4
2–3
7.05 (179.1)
9.11 (231.4)
7.25 (184.2)
6.00 (152.4)
8.50 (215.9)
—
—
20.0 (9.1)
5
2–3
7.05 (179.1)
13.12 (333.2)
7.78 (197.6)
6.00 (152.4)
12.50 (317.5)
—
—
23.0 (10.4)
2
6
3
8.63 (219.2)
13.54 (343.9)
8.88 (225.6)
4.33 (110.0)
8.63 (219.2)
—
—
35.0 (15.9)
2
7
3
11.02 (279.9)
19.30 (490.2)
11.46 (291.1)
6.89 (175.0)
11.02 (279.9)
—
—
100.0 (45.4)
8
3
13.00 (330.2)
24.50 (622.3)
13.63 (346.2)
4.22 (107.2)
14.86 (377.4)
—
—
160.0 (72.6)
2
2
2
1
Note
1 Center mounting slot at bottom supplied only on Size 00 and 0 contactors.
V5-T2-8
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
2.1
NEMA Contactors and Starters
Freedom Series
Approximate Dimensions in Inches (mm)
2
Reversing Contactors—Open Type
G
A
U
X
A
Top
Mtd.
Aux.
G
Top
Mtd.
Aux.
D
F
Top
Mtd.
Aux.
A
U
X E
A
C
Side
Mtd.
Aux.
2
2
B
B
E
2
2
Auxiliary
Contacts
Mtg. Holes for (3)
#10-32 Screws
Sizes 00–2
A
2
C
Mtg. Holes for (3)
1/4-20 Screws
Size 3
D
2
2
C
A
2
C
2
E
B
B
E
2
2
D
D
Mtg. for (4)
1/4-20 Screws
Sizes 4–5
A
2
D
Mtg. Holes for (6)
1/2-13 Screws
Open Type—Sizes 7–8 Horizontal
2
2
C
2
2
2
B
E
2
2
Mtg. Holes for (4)
3/8-16 Screws
D
2
Size 6
2
Dimensions and Shipping Weights
NEMA
Size
Wide
A
High
B
Deep
C
Mounting
D
Mounting
E
F
G
Shipping Weight
Lbs (kg)
00–0
4.20 (106.7)
4.35 (110.5)
3.52 (89.4)
3.50 (88.9)
3.86 (98.0)
4.90 (124.5)
0.54 (13.7)
3.3 (1.5)
1–2
5.71 (145.0)
5.05 (128.3)
4.44 (112.8)
5.25 (133.4)
3.63 (92.2)
5.80 (147.3)
0.54 (13.7)
7.8 (3.5)
3
8.70 (221.0)
7.17 (182.1)
5.94 (150.9)
7.00 (177.8)
6.63 (168.4)
—
—
17.0 (7.7)
4
14.68 (372.9)
9.11 (231.4)
7.25 (184.2)
13.50 (342.9)
8.50 (215.9)
—
—
47.0 (21.3)
5
14.50 (368.3)
12.25 (311.2)
7.78 (197.6)
13.50 (342.9)
11.50 (292.1)
—
—
63.0 (28.6)
6
19.77 (502.2)
16.61 (421.9)
9.90 (251.5)
18.00 (457.2)
12.00 (304.8)
—
—
80.0 (36.3)
7
28.00 (711.2)
26.75 (679.5) 1
12.75 (323.9)
12.75 (323.9)
11.00 (279.4)
—
—
260.0 (118.0)
8
30.13 (765.3)
39.00 (990.6) 1
14.69 (373.1)
14.13 (358.9)
15.00 (381.0)
—
—
350.0 (158.9)
2
2
2
2
2
2
2
Note
1 Includes cross wiring.
2
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
V5-T2-9
2.1
2
NEMA Contactors and Starters
Freedom Series
Contents
Three-Phase Non-Reversing and Reversing, Full Voltage Starters
Description
2
Page
Contactors—Non-Reversing and Reversing . . . . . .
Starters—Three-Phase Non-Reversing and
Reversing, Full Voltage
Product Selection . . . . . . . . . . . . . . . . . . . . . . .
Kits and Accessories. . . . . . . . . . . . . . . . . . . . .
Renewal Parts Publication Numbers . . . . . . . . .
Technical Data and Specifications . . . . . . . . . . .
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . .
Starters—Single-Phase Non-Reversing,
Full Voltage, Bi-Metallic Overload . . . . . . . . . . . .
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Renewal Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data and Specifications . . . . . . . . . . . . .
Relays—Thermal Overload. . . . . . . . . . . . . . . . . . .
C440/XT Electronic Overload Relay . . . . . . . . . . . .
2
2
2
2
2
2
2
V5-T2-4
V5-T2-11
V5-T2-13
V5-T2-13
V5-T2-13
V5-T2-14
V5-T2-15
V5-T2-21
V5-T2-30
V5-T2-35
V5-T2-39
V5-T2-48
2
2
Starters—Three-Phase Non-Reversing and Reversing, Full Voltage
2
Product Description
2
Non-Reversing
Three-phase, full voltage
magnetic starters are most
commonly used to switch AC
motor loads. Starters consist
of a magnetically actuated
switch (contactor) and an
overload relay assembled
together.
2
2
2
2
2
2
2
2
2
2
Reversing
Three-phase, full voltage
magnetic starters are used
primarily for reversing of
three-phase squirrel cage
motors. They consist of two
contactors and a single
overload relay assembled
together. The contactors are
mechanically and electrically
interlocked to prevent line
shorts and energization of
both contactors
simultaneously.
2
2
2
2
2
Features, Benefits and
Functions
●
Bimetallic ambient
compensated overload
relays—available in three
basic sizes covering
applications up to 900 hp—
reducing number of
different contactor/overload
relay combinations that
have to be stocked
These overload relays
feature:
●
Selectable manual
or automatic reset
operation
●
Interchangeable heater
packs adjustable ±24%
to match motor FLA and
calibrated for 1.0 and
1.15 service factors.
Heater packs for smaller
overload relay will mount
in larger overload relay—
useful in derating
applications such as
jogging
●
Load lugs built into
relay base
●
Single-phase protection,
Class 20 or Class 10
trip time
●
Overload trip indication
●
Electrically isolated
NO-NC contacts (pull
RESET button to test)
●
●
●
●
●
The C440 is a selfpowered, robust
electronic overload
designed for integrated
use with Freedom
NEMA contactors
●
Tiered feature set to
provide coverage
specific to your
application
●
Broad 5: 1 FLA range
for maximum flexibility
●
Coverage from
0.05–1500A to meet
all your needs
Long life twin break,
silver cadmium oxide
contacts—provide
excellent conductivity
and superior resistance
to welding and arc erosion.
Generously sized for low
resistance and cool
operation
Designed to 3,000,000
electrical operations at
maximum hp ratings up
through 25 hp at 600V
Steel mounting plate
standard on all open
type starters
Wired for separate or
common control
2
2
V5-T2-10
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
Non-Reversing
Holding circuit contact(s)
supplied as standard:
●
Sizes 00–3 have a NO
auxiliary contact block
mounted on right-hand
side (on Size 00, contact
occupies 4th power pole
position—no increase
in width)
●
Sizes 4–5 have a
NO contact block
mounted on left side
●
Sizes 6–7 have a
2NO/2NC contact
block on top left
●
Size 8 has a NO/NC
contact block on top
left back and a NO on
top right back
●
Reversing
●
Each contactor (Size 00–8)
supplied with one NO-NC
side mounted contact
block as standard. NC
contacts are wired as
electrical interlocks
NEMA Contactors and Starters
Freedom Series
2.1
Product Selection
2
When Ordering Supply
●
Catalog number
●
Heater pack number (see selection table, Pages V5-T2-41 to V5-T2-43) or full load current
Size 0
Non-Reversing Starter
Size 1
Reversing Starter
2
2
Type AN16/AN56 NEMA—Manual or Automatic Reset Overload Relay—Non-Reversing and Reversing 1
Maximum UL Horsepower 2
Three-Pole
Non-Reversing 3
Three-Pole
Reversing 3
Vertical
Reversing 3
Continuous
Ampere
Rating
Service-Limit
Current Rating
(Amperes) 4
Single-Phase
Three-Phase
NEMA
Size
115V
230V
208V
240V
480V
600V
Catalog
Number
Catalog
Number
Catalog
Number
00
9
11
1/3
1
1-1/2
1-1/2
2
2
AN16AN0_C
AN56AN0_C
—
0
18
21
1
2
3
3
5
5
AN16BN0_C
AN56BN0_C
AN56BNV0_
1
27
32
2
3
7-1/2
7-1/2
10
10
AN16DN0_B
AN56DN0_B
AN56DNV0_
2
45
52
3
7-1/2
10
15
25
25
AN16GN0_B
AN56GN0_B
AN56GNV0_
3
90
104
—
—
25
30
50
50
AN16KN0_
AN56KN0_
AN56KNV0_
4
135
156
—
—
40
50
100
100
AN16NN0_
AN56NN0_
AN56NNV0_
5
270
311
—
—
75
100
200
200
AN16SN0_B
AN56SN0_B
—
6
540
621
—
—
150
200
400
400
AN16TN0_C
AN56TN0_C
—
7
810
932
—
—
200
300
600
600
AN16UN0_B
AN56UN0_B
—
85
1215
1400
—
—
400
450
900
900
AN16VN0_B
AN56VN0_B
—
in the catalog number (_) with
the proper code suffix from
the table.
Code Suffix
Coil Volts and Hertz
Code Suffix
A
380–415/50
L
550/50
N
480/60 or 440/50
C
24/60, 24/50 7
T
600/60 or 550/50
D
24/50
U
208/60
E
32/50
V
277/60
H
48/60
W
208–240/60 6
J
48/50
Y
240/50
K
48/50
Y
4
5
6
7
2
3
4
5
6
7
8
10
25
50
75
150
300
600
900
2
2
2
2
2
2
2
Notes
1 Starter catalog numbers do not include heater packs. Select one carton of three heater packs. Heater pack selection, Pages V5-T2-41 to V5-T2-43.
2 Maximum horsepower rating of starters for 380V 50 Hz applications:
1
2
2
B
3
2
2
120/60 or 110/50
1-1/2 5
2
2
For DC Magnet Coils,
see Accessories, Pages
V5-T2-28 and V5-T2-29.
240/60 or 220/50
Horsepower
2
2
EXAMPLE: For a 380V, 50 Hz
coil, change AN16BN0_C
to AN16BN0LC. For all
other sizes, the magnet
coil alpha designation will
be the last digit of the listed
catalog number.
For Sizes 00–2 and 5–8, the
magnet coil alpha designation
will be the next to last digit
of the listed catalog number.
Coil Volts and Hertz
0
2
2
AC Suffix
00
2
2
Magnet Coils—AC or DC
Starter coils listed in this
section also have a 50 Hz
rating as shown in the
adjacent table. Select
required starter by catalog
number and replace the
magnet coil alpha designation
NEMA Size
2
2
2
Underscore (_) indicates coil suffix required, see AC Suffix table.
The service-limit current ratings represent the maximum rms current, in amperes, which the controller shall be permitted to carry for protracted periods in normal service. At service-limit current
ratings, temperature rises shall be permitted to exceed those obtained by testing the controller at its continuous current rating. The current rating of overload relays or trip current of other motor
protective devices used shall not exceed the service-limit current rating of the controller.
Common control. For separate 120V control, insert letter D in 7th position of listed catalog number. Example: AN56VND0CB.
NEMA Sizes 00 and 0 only.
NEMA Sizes 00 and 0 only. Sizes 1–8 are 24/60 only.
2
2
2
2
2
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
V5-T2-11
2.1
2
2
2
2
2
NEMA Contactors and Starters
Freedom Series
Two-Speed Selective Control
When Ordering Supply
●
Catalog number plus
magnet coil code suffix.
Example: Size 0—
AN700BN022B
●
Heater pack number or full
load current for each speed
For two-speed other than
selective control:
●
●
2
2
2
Two-Winding
AN700DN022
Note: Two-speed starters
are designed for starting and
controlling both separate
(two-winding) and reconnectable
(one-winding) motors. Separate
winding, WYE-WYE motors
have a separate winding for
each speed. Reconnectable,
consequent pole motors use the
same winding for both speeds. All
standard starters are wired
for selective control.
Catalog number plus
magnet coil code suffix and
option required. Example:
AN700BN022B except
compelling
Heater pack number or full
load current for each speed
Separate Winding 1
Maximum Horsepower—60/50 Hertz
Constant or Variable Torque
Constant Horsepower
115V
200V
230V
460V/575V
115V
200V
230V
460/575V
NEMA
Size
Open Type
Catalog Number
1-1/2
3
3
5
1
2
2
3
0
AN700BN022_
3
7-1/2
7-1/2
10
2
5
5
7-1/2
1
AN700DN022_
2
—
10
15
25
—
7-1/2
10
20
2
AN700GN022_
—
25
30
50
—
20
25
40
3
AN700KN022_
2
—
40
50
100
—
30
40
75
4
AN700NN022_
2
—
75
100
200
—
60
75
150
5
AN700SN022_
Prices of starters do not include heater packs. Select two packs (two overload relays, one for each speed). Heater pack selection, Pages V5-T2-41 to V5-T2-43.
2
2
2
2
One-Winding
AN700BN0218
Reconnectable Winding 1
Maximum Horsepower—60/50 Hertz
Open Type
Constant or
Variable Torque
Constant
Horsepower
460/575V
NEMA
Size
Catalog Number
Catalog Number
3
0
AN700BN0218_
AN700BN0219_
5
7-1/2
1
AN700DN0218_
AN700DN0219_
7-1/2
10
20
2
AN700GN0218_
AN700GN0219_
—
20
25
40
3
AN700KN0218_
AN700KN0219_
—
30
40
75
4
AN700NN0218_
AN700NN0219_
2
Constant or Variable Torque
2
115V
200V
230V
460V/575V
115V
200V
230V
1-1/2
3
3
5
1
2
2
3
7-1/2
7-1/2
10
2
5
—
10
15
25
—
—
25
30
50
—
40
50
100
2
2
One-Winding
AN700DN0218
2
Constant Horsepower
Prices of starters do not include heater packs. Select two packs (two overload relays, one for each speed). Heater pack selection, Pages V5-T2-41 to V5-T2-43.
2
2
Magnetic Coils—AC or DC
2
Coil Voltage and Hz
Code Suffix
Coil Voltage and Hz
Code Suffix
Coil Voltage and Hz
2
120/60 or 110/50
A
277/60
H
24/60, 24/50 2
T
240/60 or 220/50
B
208–240/60
J
24/50
U
2
480/60 or 440/50
C
240/50
K
32/50
V
600/60 or 550/50
D
380–415/50
L
48/60
W
2
208/60
E
550/50
N
48/50
Y
2
Notes
1 If branch circuit protective device is 45A or greater, C320FBR1 fuse kit(s) may be required for circuit protection per NEC 530-072.
2 NEMA Sizes 00 and 0 only. Sizes 1–5 are 24/60 only.
2
2
2
V5-T2-12
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
Code Suffix
NEMA Contactors and Starters
Freedom Series
Kits and Accessories
●
●
Auxiliary contacts,
contactor mounted—
Pages V5-T2-25 to
V5-T2-27
Transient suppressor, for
magnet coil—Page
V5-T2-24
●
Timers—solid-state and
pneumatic, mount on
contactor—Page
V5-T2-22
2.1
Renewal Parts
Publication Numbers
●
2
See Page V5-T2-30
2
2
2
2
Technical Data and Specifications
2
Wire (75°C) Sizes—AWG or kcmil—NEMA Sizes 00–2—Open and Enclosed
2
NEMA Size
Wire Size 1 Cu Only
2
Power Terminals—Line
2
00
12–16 AWG stranded, 12–14 AWG solid
0
8–16 AWG stranded, 10–14 AWG solid
1
8–14 AWG stranded or solid
2
3–14 AWG (upper) and/or 6–14 AWG (lower) stranded or solid 2
2
2
Power Terminals—Load—Cu Only (stranded or solid)
00–0
14–6 AWG stranded or solid
1–2
14–2 AWG stranded or solid
2
2
Control Terminals—Cu Only
12–16 AWG stranded, 12–14 AWG solid
2
2
Wire (75°C) Sizes—AWG or kcmil—NEMA Sizes 3–8—Open and Enclosed
NEMA Size
Wire Size 2
2
Power Terminals—Line and Load
3
1/0–14 AWG Cu/Al
4
Open—3/0–8 AWG Cu; Enclosed—250 kcmil—6 AWG Cu/Al
5
750 kcmil—2 AWG; or (2) 250 kcmil—3/0 AWG Cu/Al
6
(2) 750 kcmil—3/0 AWG Cu/Al
7
(3) 750 kcmil—3/0 AWG Cu/Al
8
(4) 750 kcmil—1/0 AWG Cu/Al
2
2
2
2
Control Terminals—Cu Only
12–16 AWG stranded, 12–14 AWG solid
2
2
Plugging and Jogging Service Horsepower Ratings 3
NEMA Size
200V
230V
460V
575V
00
—
1/2
1/2
1/2
0
1-1/2
1-1/2
2
2
1
3
3
5
5
2
7-1/2
10
15
15
3
15
20
30
30
4
25
30
60
60
5
60
75
150
150
6
125
150
300
300
2
2
2
2
2
2
Notes
1 Minimum per NEC. Maximum wire size: Sizes 00 and 0 to 8 AWG and Sizes 1–2 to 2 AWG.
2 Two compartment box lug.
3 Maximum horsepower where operation is interrupted more than 5 times per minute, or more than 10 times in a 10 minute period.
NEMA Standard ICS2-1993 table 2-4-3.
Volume 5—Motor Control and Protection
CA08100006E—February 2019
2
2
www.eaton.com
V5-T2-13
2.1
NEMA Contactors and Starters
Freedom Series
2
Wiring Diagrams
2
Three-Phase and Single-Phase Applications
L1 L2
2
2
2
2
2
2
1
A2
2
2
2
3
98
97
96
95
Remove Wire “c”
when it is supplied.
“c”
Connect separate
control lines to the
T3
No. 1 Terminal on T1 T2
T1 T2 T3
the remote pilot
device and Terminal
96 on the overload
relay.
Motor
L1 L2
1
L3
Three-Wire Start
Control
3
2
Stop
1
When more than
one pushbutton
station is used,
omit Connector
“A” and connect
per sketch.
“c”
A1 A2
2
3
Separate Control
Remove Wire “c”
when it is supplied.
Connect separate
control lines to the
No. 1 Terminal on T1 T2 T3
T1 T2 T3
the remote pilot
device and Terminal
96 on the overload
relay.
Motor
98
97
96
95
Start
T1
Start
Stop
Stop
3
2
1
Field Conversion
to Single-Phase, Add
Dotted Connections
T1
L1 L2
Three-Wire Start
Control
3
2
Stop
1
Start
T1
Start
Stop
Stop
“A”
T2
Motor
Remote Pilot Devices
Two-Wire
3
Control 1
Not for Use with
Auto Reset OL Relays
When more than
one pushbutton
station is used,
omit Connector
“A” and connect
per sketch.
T2
“A”
NEMA Sizes 0, 1 and 2
2
L1 L2
Remote Pilot Devices
Two-Wire
3
Control 1
Not for Use with
Auto Reset OL Relays
NEMA Size 00
2
2
2
A1 A2
Separate Control
2
2
L3
3
2
1
T2
Field Conversion
to Single-Phase, Add
Dotted Connections
T1
T2
Motor
2
2
2
2
2
2
2
2
2
2
2
2
2
2
V5-T2-14
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
NEMA Contactors and Starters
Freedom Series
2.1
Contents
NEMA Size 1—BN15DN0AB
Description
Page
Contactors—Non-Reversing and Reversing . . . . . .
Starters—Three-Phase Non-Reversing and
Reversing, Full Voltage. . . . . . . . . . . . . . . . . . . . .
Starters—Single-Phase Non-Reversing,
Full Voltage, Bi-Metallic Overload
Product Selection . . . . . . . . . . . . . . . . . . . . . . .
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . .
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Renewal Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data and Specifications. . . . . . . . . . . . . .
Relays—Thermal Overload . . . . . . . . . . . . . . . . . . .
C440/XT Electronic Overload Relay . . . . . . . . . . . .
2
V5-T2-4
2
V5-T2-10
2
V5-T2-16
V5-T2-16
V5-T2-17
V5-T2-21
V5-T2-30
V5-T2-35
V5-T2-39
V5-T2-48
2
2
2
2
2
2
2
Starters—Single-Phase Non-Reversing, Full Voltage, Bi-Metallic Overload
2
Product Description
2
Single-phase, full voltage
magnetic starters connect
the motor directly across the
line, allowing it to draw full
inrush current during start-up.
These starters are most
commonly used for control of
self-starting single-phase
motors up to 15 hp at 230V.
They consist of a two-pole
electromagnetic contactor to
make and break the motor
power circuit and an overload
relay to provide running
overload protection. Starters
listed in the table include:
●
Two-pole Freedom Series
contactor with long life
twin break, silver cadmium
oxide contacts. Generously
sized for low resistance
and cool operation.
Designed to 3 million
electrical operations
at maximum hp and
30 million mechanical
operations to Size 0,
10 million operations
to Size 2 and 6 million
operations to Size 3
●
●
●
Three-pole Freedom Series
overload with poles two
and three wired in series
for motor overload
protection. This overload
is ambient compensated,
selectable manual or
automatic reset,
interchangeable Class 10 or
20 heater packs, 1.0
or 1.15 service factor
selectability, overload trip
indication and electrically
isolated NO-NC contacts
(pull RESET button to test)
Holding circuit NO auxiliary
contact supplied as
standard. On Size 00, the
contact occupies the 4th
power pole position. Sizes
0–3 have the NO auxiliary
mounted on the right side
of the contactor
Steel mounting plate as
standard on all open type
starters. Wired for separate
or common control
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
V5-T2-15
2.1
2
2
2
2
NEMA Contactors and Starters
Freedom Series
Product Selection
When Ordering Specify
●
Catalog number
●
Heater pack number (see selection table, Pages V5-T2-41 to V5-T2-43) or full load current
Type BN16 NEMA—Manual or Automatic Reset Overload Relay
BN16DM0AB
2
2
NEMA
Size
Maximum Horsepower
Single-Phase
Magnet Coil Voltage
(60 Hz)
Open Type Two-Pole
Motor Voltage
00
115
1/3
120 1
BN16AN0AC
0
2
2
1
2
1P
2
2
Catalog Number
230
1
240
BN16AN0BC
115
1
120 1
BN16BN0AC
230
2
240
BN16BN0BC
115
2
120 1
BN16DN0AB
230
3
240
BN16DN0BB
115
3
120 1
BN16PN0AB
230
5
240
BN16PN0BB
115
3
120 1
BN16GN0AB
230
7-1/2
240
BN16GN0BB
115
7-1/2
120 1
BN16KN0A
230
15
240
BN16KN0B
2
3
2
Starter catalog numbers do not include heater packs. Select one carton of three heater packs. Heater pack selection, Pages V5-T2-41 to V5-T2-43.
2
Note
1 For separate 120V control circuit. For maximum hp at listed motor voltages, use the rating of other starters of same size.
2
2
2
Wiring Diagrams
Single-Phase Applications (Factory Wired)
1
L1
2
1
2
AC Lines
A1
A2
M
2/13
OL
2
2/T1 4/T2
T1
2
6/T3
97
96
Reset
95
T2
4
Separate Control
Remove Wire “C” if supplied and connect separate control
lines to the Number 1 Terminal on the remote pilot device
and to the Number 96 Terminal on the overload relay.
2
T2
Single-Phase Motor
START
3/14
1
98
2
2
T1
3/14
2
2
“C”
3
L2
STOP
Two-Wire Control
Three-Wire Control
When more than
one pushbutton
station is used,
omit Connector “A”
and connect per
sketch at right.
START “A” START
STOP
Front View of Panel
2
2
2
2
2
2
V5-T2-16
Volume 5—Motor Control and Protection
3/14
2/13
1
Not for Use with
Auto Reset OL Relays
CA08100006E—February 2019
www.eaton.com
STOP
3/14
2/13
1
2.1
NEMA Contactors and Starters
Freedom Series
Dimensions
Approximate Dimensions in Inches (mm)
2
Non-Reversing Starters, Bi-Metallic Overload—Open Type
2
G
A
G
Top
Mtd.
Aux.
G
F
Side
Mtd.
Aux.
A Top A
U Mtd. U
X Aux. X
A
G
A Top A
U Mtd. U
X Aux. X
B
E
CL
F
Top
Mtd.
Aux.
C
2
C
2
Side
Mtd.
Aux.
0.13
(3.3)
Auxiliary
Contacts
CL
2
Auxiliary
Contacts
Mtg. Holes for #10-32 Screws
2
Mtg. Holes for
#10-32 Screws
Sizes 1–2
D
2
A
G
2
B
E
C
A
C
2
C
2
Aux.
Aux.
Cont.
E
B
E
B
2
B
E
2
D
A
2
D
Mtg. Holes for (3)
1/4-20 Screws
Mtg. Holes for
1/4-20 Screws
A
2
Mtg. Holes for
1/4-20 Screws
Size 5
D
Size 4
Size 3
2
C
A
2
C
2
2
B
E
E
B
2
D
2
Mtg. Holes for
1/2-13 Screws
D
Mtg. Holes for (4)
3/8-16 Screws
2
Sizes 7–8
Size 6
2
Dimensions and Shipping Weights
NEMA
Size
Wide
A
High
B
Deep
C
Mounting
D
Mounting
E
F
G
Shipping Weight
Lbs (kg)
00–0
1.80 (45.7)
6.60 (167.6)
3.52 (89.4)
—
6.07 (154.2)
4.90 (124.5)
0.54 (13.7)
2.2 (1.0)
2
2
1–1P
2.56 (65.0)
7.08 (179.8)
4.44 (112.8)
2.00 (50.8)
6.63 (168.4)
5.80 (147.3)
0.54 (13.7)
4.5 (2.0)
2
2.56 (65.0)
8.08 (205.2)
4.44 (112.8)
2.00 (50.8)
7.63 (193.8)
5.80 (147.3)
0.54 (13.7)
4.7 (2.1)
3
4.08 (103.6)
11.35 (288.3)
5.94 (150.9)
3.00 (76.2)
10.81 (274.6)
—
—
11.0 (5.0)
4
7.05 (179.1)
12.06 (306.3)
7.25 (184.2)
6.00 (152.4)
8.50 (215.9)
—
—
23.0 (10.4)
5
7.00 (177.8)
17.77 (451.4)
7.76 (197.1)
6.00 (152.4)
16.00 (406.4)
—
—
36.0 (16.3)
6
9.47 (240.5)
21.69 (550.9)
9.90 (251.5)
3.10 (78.7)
18.00 (457.2)
—
—
75.0 (34.1)
7
15.13 (384.3)
29.13 (739.9)
12.64 (321.1)
13.25 (336.6)
21.25 (539.8)
—
—
120.0 (54.5)
8
15.13 (384.3)
34.50 (876.3)
15.00 (381.0)
13.25 (336.6)
16.75 (425.5)
—
—
210.0 (95.3)
2
2
Note
1 Holding circuit contact for Size 00 occupies 4th power pole position—no increase in width.
Volume 5—Motor Control and Protection
2
2
2
2
CA08100006E—February 2019
www.eaton.com
V5-T2-17
2.1
NEMA Contactors and Starters
Freedom Series
2
Approximate Dimensions in Inches (mm)
2
Reversing Starters, Bi-Metallic Overload—Open Type
A
2
C
CL
2
G
2
G
A
F
C
2
A
U
X
2
Top
Mtd.
Aux.
CL
Top
Mtd.
Aux.
Top
Mtd.
Aux.
A
U
X
Side
Mtd.
Aux.
B
E
2
D
Auxiliary
Contacts
Mtg. Holes for (3)
1/4-20 Screws
Size 3
b
2
D
.13
(3.3)
2
B
E
Mtg. Holes for (3)
#10-32 Screws
Sizes 00 – 2
A
C
2
2
E
2
A
D
2
2
Mtg. Holes for (4)
1/4-20 Screws
D
2
Sizes 4 – 5
E
B
E1
2
A
C
2
E
2
Mtg. Holes for (6)
3/8-16 Screws
Size 6
D1
2
D
B
Mtg. Holes for (6)
1/2-13 Screws
D
Open Type — Sizes 7 – 8 Horizontal
2
2
B
C
Dimensions and Shipping Weights
NEMA
Size
Wide
A
High
B
Deep
C
Mounting
D
Mounting
E
D1
E1
F
G
Shipping Weight
Lbs (kg)
00–0
4.20 (106.7)
7.38 (187.5)
3.52 (89.4)
3.50 (88.9)
6.87 (174.5)
—
—
4.90 (124.5)
0.54 (13.7
3.6 (1.6)
1
5.71 (145.0)
7.08 (179.8)
4.44 (112.8)
5.25 (133.4)
5.75 (146.1)
—
—
5.80 (147.3)
0.54 (13.7)
8.3 (3.8)
2
5.71 (145.0)
8.08 (205.2)
4.44 (112.8)
5.25 (133.4
6.75 (171.5)
—
—
5.80 (147.3)
0.54 (13.7)
8.5 (3.9)
3
8.70 (221.0)
11.35 (288.3)
5.94 (150.9)
7.00 (177.8)
10.81 (274.6)
—
—
—
—
20.0 (9.1)
2
4
14.68 (372.9)
12.06 (306.3)
7.25 (184.2)
13.50 (342.9)
8.50 (215.9)
—
—
—
—
49.0 (22.2)
5
14.50 (368.3)
17.77 (451.4)
7.76 (197.1)
13.50 (342.9)
16.00 (406.4)
—
—
—
—
68.0 (30.9)
2
6
19.77 (502.2)
22.63 (574.8)
9.90 (251.5)
18.00 (457.2)
12.00 (304.8)
3.10 (78.7)
18.00 (457.2)
—
—
90.0 (40.9)
2
7
28.06 (712.7)
32.13 (816.1) 1
12.70 (322.6)
12.75 (323.9)
21.25 (539.8)
—
—
—
—
175.0 (79.5)
8
30.38 (771.7)
41.50 (1054.1) 1
14.70 (373.4)
14.13 (358.9)
16.75 (425.5)
—
—
—
—
430.0 (195.2)
2
2
2
2
2
Notes
1 Includes cross wiring overhang.
2 See catalog listings for type and location of auxiliary contacts supplied with a particular starter.
V5-T2-18
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
2.1
NEMA Contactors and Starters
Freedom Series
Approximate Dimensions in Inches (mm)
2
Reversing Starters—Vertical Construction, Bi-Metallic Overload—AN56V Open Vertical Starter
2
A
C
F
A
F
2
C
2
2
2
B
E
2
B
E
2
2
2
D
Mtg. Holes for (3)
#10-32 Screws
NEMA Size 0
D
2
Mtg. Holes for (3)
#10-32 Screws
NEMA Sizes 1 – 2
2
2
2
F
A
F
C
F
A
C
F
2
2
2
E
E
B
2
B
2
2
2
D
D
Mtg. Holes for (3)
1/4-20 Screws
NEMA Size 3
Mtg. Holes for (4)
1/4-20 Screws
NEMA Size 4
2
2
Dimensions and Shipping Weights
NEMA
Size
Wide
A
High
B
Deep
C
Mounting
Wide
D
Mounting
HIgh
E
Wire Zone
Shipping Weight
Lbs (kg)
0
4.25 (108.0)
12.05 (306.1)
3.84 (97.5)
2.00 (50.8)
11.50 (292.1)
—
4.0 (1.8)
1
4.25 (108.0)
12.05 (306.1)
3.86 (98.0)
2.00 (50.8)
11.50 (292.1)
1.00 (25.4)
9.0 (4.1)
2
4.25 (108.0)
12.05 (306.1)
3.86 (98.0)
2.00 (50.8)
11.50 (292.1)
1.00 (25.4)
9.5 (4.3)
3
9.25 (235.0)
16.75 (425.5)
5.18 (131.6)
7.15 (181.6)
16.07 (408.2)
1
21.0 (9.5)
4
9.08 (230.6)
19.84 (503.9)
5.18 (131.6)
8.00 (203.2)
18.51 (470.2)
1.50 (38.1)
50.0 (22.7)
2
2
2
2
2
Note
1 Wire overhang 1.00 mm left, 50 mm right.
2
2
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
V5-T2-19
2.1
NEMA Contactors and Starters
Freedom Series
2
Approximate Dimensions in Inches (mm)
2
Multispeed Starters, Bi-Metallic Overload—AN700 Open Vertical Starter
2
2
2
A
F
E
B
Size “0” Multispeed Starter
2-Speed, 2-Winding
2
F
C
C
D
B
D
Size “4” Multispeed Starter
2-Speed, 2-Winding
2
A
E
a
c
F
F
2
C
D
Size “5” Multispeed Starter
2-Speed, 2-Winding
A
B
F
C
E
a
F
B
D
2
E
2
d
2
C
E
B
F
D
Size “3” Multispeed Starter
2-Speed, 1-Winding
D
B
!
Size “4” Multispeed Starter
2-Speed, 1-Winding
2
Dimensions and Shipping Weights
2
NEMA
Size
2
Two-Speed—Selective Control—Separate Winding
0
5.19 (132)
2
1
5.66 (144)
2
3
2
D
Size “2” Multispeed Starter
2-Speed, 1-Winding
A
C
B
E
Size “1” Multispeed Starter
2-Speed, 1-Winding
A
C
A
a
Size “0” Multispeed Starter
2-Speed, 1-Winding
2
2
B
E
c
2
2
A
F
E
B
D
Size “3” Multispeed Starter
2-Speed, 2-Winding
Size “1 – 2” Multispeed Starter
2-Speed, 2-Winding
A
2
2
E
b
2
2
B
D
a
C
A
F
E
C
D
a
C
A
F
Deep
C
Mounting
Wide
D
Mounting
High
E
7.38 (188)
3.52 (89)
3.50 (89)
6.87 (175)
0.89 (23)
4.5 (2.0)
7.08 (180)
4.42 (112)
5.25 (133)
5.75 (146)
1.23 (31)
9.0 (4.1)
5.66 (144)
8.08 (205)
4.42 (112)
5.25 (133)
6.75 (165)
1.63 (41)
10.0 (4.5)
8.72 (221)
11.35 (288)
5.89 (150)
7.00 (178)
10.81 (275)
1.77 (45)
24.0 (10.9)
Wide
A
High
B
Wire
Zone F
Shipping Weight
Lbs (kg)
2
4
14.68 (373)
12.06 (306)
7.25 (184)
13.50 (343)
8.50 (216)
1.95 (50)
53.0 (24.1)
5
14.50 (368)
17.82 (453)
7.76 (197)
13.50 (343)
16.00 (406)
4.56 (116)
73.0 (33.1)
2
0
8.62 (219)
7.06 (179)
3.82 (81)
6.62 (168)
6.50 (165)
0.50 (13)
6.0 (2.7)
1
8.97 (228)
7.12 (181)
4.72 (120)
6.62 (168)
6.50 (165)
1.04 (26)
10.0 (4.5)
2
8.90 (226)
8.62 (219)
4.75 (121)
8.40 (213)
8.12 (206)
1.03 (26)
11.0 (5.0)
2
3
16.00 (406)
13.46 (342)
6.38 (162)
15.00 (381)
12.25 (311)
1.24 (31)
31.0 (14.1)
4
15.46 (393)
31.00 (787)
7.74 (197)
13.50 (343)
30.00 (762)
1.84 (47)
72.0 (32.7)
2
Notes
1 Mounting holes for (3) #10 screws.
2 Mounting holes for (3) 1/4-20 screws.
3 Mounting holes for (4) 1/4-20 screws.
2
2
Two-Speed—Selective Control—Reconnectable Winding
V5-T2-20
4
5
Mounting holes for (4) 5/16 screws.
Mounting holes for (4) 3/8 screws.
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
2.1
NEMA Contactors and Starters
Freedom Series
Accessories
IEC Sizes A–K, NEMA Sizes 00–2
Field mount to Freedom
Series starters and contactors.
Designed to save space and
2
Mechanical Interlock and Reversing Kits
Three-Pole Top Mounted Fuse Block Kit
reduce installation costs. They
provide short circuit protection
for branch circuits.
Mechanical interlocks and
reversing kits are designed
for field assembly of
reversing contactors or
starters from Freedom Series
components. The reversing
kits include a mechanical
interlock, stabilizer bar and
a pre-cut, trimmed and
formed wire set. Auxiliary
contacts, if required, must
be ordered separately. See
Pages V5-T2-25 and
V5-T2-26.
Fuse Block Kits
Mounted Fuse
Block Kit
Fuse Type
Catalog
Number
Class H—30A 250V
C350KH21
Class R—30A 250V
C350KR21
Class G—15A 300V
C350KG37
Class G—20A 300V
C350KG38
Class G—30A 300V
C350KG31
Class G— 60A 300V
C350KG32
Class T— 30A 300V
C350KT31
Class T— 60A 300V
C350KT32
Class J—30A 600V
C350KJ61
Class J—60A 600V
C350KJ62
Type M—30A 600V 1
C350KM61
Class CC—30A 600V
C350KC63
Class T—30A 600V
C350KT61
Class T—60A 600V
C350KT62
Part No. 23-7165
Wire Set
2
2
2
NEMA
Size
IEC Size
Contactor
Mounting
Catalog
Number
00–2
A–K
Horizontal
C321KM60B
3
L–N
Horizontal
C321KM30
3 to 4
N to P
Horizontal
C321KM43
4
P–S
Horizontal
C321KM40
4 to 5
—
Horizontal
C321KM45
4 to 6
S to T/U
Horizontal
C321KM80
5
—
Horizontal
C321KM50
5 to 6
—
Horizontal
C321KM56
6
T and U
Horizontal
C321KM70
6 to 7
T/U to V–X
Horizontal
C321KM90
7
V, W and X
Horizontal
C321KM34
4 or 5 to 5
P–S to 5
Vertical
C321KM55
5 to 6
—
Vertical
C321KM65
6
T and U
Vertical
C321KM66
6 to 7
T/U to V–X
Vertical
C321KM67
2
2
2
2
2
2
2
2
2
2
C
B
Mounting
Plate
Fuse Block
2
2
23
Application
Three-Pole Top Mounted Fuse Block Kit
D
A
Mechanical Interlock Only
C321KM60B
2
Approximate Dimensions in Inches (mm)
Class
Amperes
Volts
Wide A
High B
Deep C
D
G
15, 20, 30
60
300
2.40 (61.0)
3.00 (76.2)
2.04 (51.8)
—
300
2.62 (66.5)
4.25 (108.0)
2.08 (52.8)
—
H
30
250
3.00 (76.2)
3.10 (78.7)
2.23 (56.6)
3.62 (91.9)
J
30, 60
600
4.81 (122.2)
4.12 (104.6)
2.82 (71.6)
—
M, CC
30
600
2.40 (61.0)
3.00 (76.2)
2.04 (51.8)
—
R
30
250
3.00 (76.2)
3.10 (78.7)
2.23 (56.6)
3.62 (91.9)
T
30, 60
300
3.44 (87.4)
3.00 (76.2)
2.33 (59.2)
—
30
600
3.75 (95.3)
3.31 (84.1)
2.26 (57.4)
—
60
600
4.87 (123.7)
3.00 (76.2)
2.58 (65.5)
—
Reversing Kits (Horizontal Contactor
Mounting Only)
2
Application
2
NEMA
Size
IEC Size
Catalog
Number
00
A–C
C321KM60K14B
0
D–F
C321KM60K13B
1
—
C321KM60K15B
2
G–K
C321KM60K16B
3
—
C321KM60K17 4
—
L and M
C321KM60K21 4
—
N
C321KM60K18
4
—
C321KM60K19 4
5
—
C321KM60K20 4
—
P–S
C321KM60K44 4
4
Notes
1 Type M fuse block not approved for branch circuit protection.
2 Without cross-wiring.
3 For use with latest series product.
4 Kit includes (2) NC auxiliary contacts.
2
2
2
2
2
2
2
2
2
2
2
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
V5-T2-21
2.1
2
2
2
2
NEMA Contactors and Starters
Freedom Series
Solid-State Timers
Pneumatic Timers—Top Mounted
Solid-State ON DELAY Timer—Side Mounted on Freedom Series NEMA
00–2, IEC A–K and C25D, C25E and C25F Frame
This timer is designed to be
ON DELAY timing function
wired in series with the
starts. At the completion of
load (typically a coil). When
the set timing period, timer
the START button is pushed
and series wired load will
(power applied to timer), the
both be energized.
2
2
Solid-State Timer
Pneumatic Timers
Mounted Timer Product Selection
2
Timing Range
Catalog
Number 123
1–30 seconds
C320TDN30_
2
30–300 seconds
C320TDN300_
2
2
2
2
Attachment mounts on top of
any NEMA Size 00–2 or IEC
Size A–K Freedom Series
starter or contactor (top
mounted auxiliary contacts
cannot be installed on device
when timer is used). Timer
unit has 1NO-1NC isolated
timed contacts—circuits in
each pole must be the same
polarity. Units are convertible
from OFF to ON DELAY or
vice-versa.
Pneumatic Timers
Timing Range
Catalog
Number
0.1 to 30 seconds
C320TP1
10 to 180 seconds
C320TP2
Maximum Ampere Ratings
Vac
Shorting Bar Kits
These kits provide phase-tophase power connections of
contactors for field assembly.
The kits include bus
connections and mounting
hardware. The shorting bars
connect all three phases of a
single contactor.
Description
120
240
480
Make
30
15
7.5
600
6
Break
3
1.5
0.75
0.6
Locking Cover for Overload Relay—C306 Only
2
Shorting Bar Kits
2
2
2
Description
Catalog
Number
NEMA Size 3, IEC Sizes L–N
C321SB18
NEMA Size 4, IEC Sizes A–S
C321SB19
NEMA Size 6, IEC Sizes T and U
C321SB22
2
Snap-on transparent or
opaque plastic panel for
covering access port to the
overload relay trip setting
Locking Cover for
Overlay Relay
dial—helps prevent accidental
or unauthorized changes to
trip and reset setting.
Locking Cover for Overlay Relay
Min. Ordering
Quantity
(Std. Pkg.)
Catalog
Number
Clear cover, no
accessibility
50
C320PC3
Gray cover, no
accessibility, with
Auto only nib
50
C320PC4
Gray cover, no
accessibility, with
Manual only nib
50
C320PC5
Gray cover with FLA dial
50
accessibility, A, B, C, D
positions and Auto only nib
C320PC6
Gray cover with FLA dial
accessibility, A, B, C, D
positions and Manual
only nib
C320PC7
Description
2
2
2
2
2
2
2
50
Notes
1 Add operating voltage suffix to catalog number.
A = 120V, B = 240V, E = 208V
2 Rated 0.5 ampere pilot duty—not to be used on larger contactors.
3 Terminal connections are quick connects only. Two per side.
4 240V operating voltage not available for C320TDN3000_.
2
2
2
2
2
2
V5-T2-22
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
2.1
NEMA Contactors and Starters
Freedom Series
Identification Markers
DIN Rail Mounting Channel—35 mm
2
Designed for DIN rail
mounting of IEC style
contactors and starters.
IEC Sizes A–K, NEMA Sizes 00–2
Designed to snap on the face
of contactor for easy,
personalized identification of
individual devices. Includes
holder and labels.
2
2
DIN Rail
DIN Rail
Description
Catalog Number
1 meter length
MC382MA1
Identification Markers
Description
Catalog Number
Identification marker
C320DL2
These panel mounted
fuse holders, designed for
control circuit protection or
other similar low current
requirements, have extractor
type fuse caps. The Class CC
rejection type fuses (KTK-R)
used in these holders are
intended for use with
Control Circuit
Fuse Block
equipment designated as
being suitable for use on
systems having high available
fault currents. If branch
circuit protective device is
45A or greater, C320FBR
fuse kit may be required for
control circuit protection per
NEC 430-72.
Control Circuit Fuse Block
Type
Max. Amperes
Fuse holder only
Catalog Number
15
C320FB 1
30
C320FBR 2
Snap-on shields for both
contactors and starters
provide IEC Type IP20 finger
protection. Prevents
accidental contact with
line/load terminals.
Finger Protection Shields
Application
Catalog Number
NEMA Size 00, IEC Sizes A–C
C320LS1
NEMA Size 0, IEC Sizes D–F
C320LS2
1.88 (47.8)
1.25 (31.8)
0.97
(24.6)
Fuse
2
2
Contactors
C320LS3
Reversing contactors
C320LS4
2
Starters
C320LS5
2
Reversing starters
C320LS6
2
Starters
C320LS7
Reversing starters
C320LS8
2
NEMA Size 1
2
2
NEMA 1–2 and IEC G–K Contactors
Designed to allow DIN rail
mounting of NEMA 1–2 and
IEC G–K contactors. Includes
all hardware required to
convert contactors from
panel mounting to 35 mm
DIN rail mounting.
2
2
2
Adapter to DIN Rail Mount
2
Catalog Number
2
C320DN65
2.06
(52.3)
2
2
NEMA Sizes 1–2, IEC Sizes G–K
Adapter to DIN Rail Mount
0.88 1.19
(22.4) (30.2)
2
2
NEMA Size 2, IEC Sizes G–K
Dimensions
Approximate Dimensions in Inches (mm)
2
2
Finger Protection Shields
Control Circuit Fuse Block
2
Notes
1 A fuse is not supplied, but holder will accept a Bussman Type KTK or KTK-R
(13/32 in x 1-1/2 in) fuse, 600V maximum.
2 Includes a 5A, 600V KTK-R fuse.
2
2
2
2
2
2
2
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
V5-T2-23
2.1
2
2
2
2
2
NEMA Contactors and Starters
Freedom Series
Transient Suppressor Kits
NEMA Sizes 00–2, IEC Sizes A–K
These kits limit high voltage
transients produced in the
control circuit when power is
removed from the contactor
or starter coil. There are three
separate suppressors for use
on 24–120V, 208–240V or
277–480V coils respectively.
Adhesive Dust Cover
These devices mount directly
to the coil terminals of
Freedom Series contactors
or starters NEMA Sizes 00–2,
IEC Sizes A–K and lighting
contactors 10–60A.
Reversing devices will
require two.
NEMA Sizes 00–2, IEC Sizes A–K
C320TS2
2
Description
Coil
Voltage 1
Catalog
Number
Transient suppressor
24/120V
C320TS1
208/240V
C320TS2
277/480V
C320TS3
2
2
2
2
2
2
2
2
2
Sizes A–K. Adhesive covers
are easily applied to side
opening where auxiliaries
are not installed and provide
extra protection from metal
filings and other debris.
NEMA Sizes 00–2, IEC Sizes A–K
2
2
NEMA Sizes 00–2, IEC Sizes A–K
These adhesive stickers
come 25 to a package and
provide extra protection from
contaminants when applied
to the sides of Freedom
NEMA Sizes 00–2 and IEC
NEMA Sizes 3–5, IEC Sizes L–S
This device mounts on top
of any side mounted auxiliary
contact on Freedom Series
NEMA Sizes 3–5, IEC Sizes
L–S and lighting contactors
100–300A. It connects across
coil terminals on any 120V
contactor or starter magnet
Description
Catalog
Number
25 to a package
C320DSTCVR
coil (reversing starters or
contactors require 2).
Limits high voltage
transients produced in
the circuit when power is
removed from the coil.
NEMA Sizes 3–5, IEC Sizes L–S
C320AS1
2
Description
Coil
Voltage
Catalog
Number
Transient suppressor
120V
C320AS1
2
2
2
Add-On Power Pole Kit 2
2
NEMA Sizes 00–0, IEC Sizes A–F
This device mounts on the
side of Freedom NEMA Size
00–0 and IEC Sizes A–F
contactors. One unit can be
mounted on each side and
2
2
2
2
carries UL, cUL and IEC
ratings. The device is rated
for resistive, inductive and
lighting applications.
NEMA Sizes 00–0, IEC Sizes A–F
UL Ampere Rating
IEC 947 Ampere Rating
Horsepower Single-Phase
115V
230V
Locked
Rotor
240V
1/2
2
96
Lighting Ballast
Tungsten
480V
AC-1
600V
AC-3
600V
AC-5a
AC-5b
480V
1NO Power Pole
Catalog
Number
20
20
12
18
C320PPD10
2
Inductive
600V
Resistive
600V
2
15
20
2
Notes
1 Suppressor is compatible with coil voltages/ranges as shown, both 50 and 60 Hz.
2 Power pole kits sold for replacement purposes only. For new applications, order the correct
four-pole and five-pole contactor catalog numbers.
2
V5-T2-24
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
NEMA Contactors and Starters
Freedom Series
2.1
Auxiliary Contacts
Contact Configuration Code
This two-digit code is found
on the auxiliary contact to
assist in identifying the
specific contact configuration.
The first digit indicates the
quantity of NO contacts and
the second indicates the
quantity of NC contacts.
NEMA Sizes 00–2—IEC Sizes A–K
The auxiliary contacts listed
on this page are designed
for installation on Freedom
Series starters and
contactors. Snap-on
design facilitates quick,
easy installation.
2
2
These bifurcated design
contact blocks, featuring
silver cadmium alloy
contacts, are well suited
for use in very low energy
(logic level) circuits.
2
2
2
2
NEMA Sizes 00–2—IEC Sizes A–K 1
Side Mounted
Top Mounted
2
Contact
Configuration Code 2
Catalog Number
1NO
10
C320KGS1
1NC
01
C320KGS2
1NO-1NC
11
C320KGS3
2NO
20
C320KGS4
2NC
02
C320KGS5
1NO-1NCI
N/A
C320KGS6
1NO (EC)-1NC (LO)
N/A
C320KGS7
1NCI
N/A
C320KGS8
2
1NO
10
C320KGT1
1NC
01
C320KGT2
2
1NO-1NC
11
C320KGT3
2NO
20
C320KGT4
2NC
02
C320KGT5
1NO-1NCI
N/A
C320KGT6
1NO (EC)-1NC (LO)
N/A
C320KGT7
1NCI
N/A
C320KGT8
3NO
30
C320KGT9
2NO-1NC
21
C320KGT10
1NO-2NC
12
C320KGT11
3NC
03
C320KGT12
4NO
40
C320KGT13
3NO-1NC
31
C320KGT14
2NO-2NC
22
C320KGT15
1NO-3NC
13
C320KGT16
4NC
04
C320KGT17
3NO-1NCI
N/A
C320KGT18
2NO-1NCI-1NC
N/A
C320KGT19
2NO-1NO (EC)-1NC (LO)
N/A
C320KGT20
1NO-1NC-1NO (EC)-1NC (LO)
N/A
C320KGT21
Description
2
Side Mounted
2
2
2
2
Top Mounted
2
2
2
2
2
2
2
2
2
2
2
2
Notes
1 NCI = Normally Closed early opening designed for use in reversing applications. EC = Early Closing. LO = Late Opening.
2 For reference only—not part of catalog number.
2
2
2
2
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
V5-T2-25
2.1
2
2
NEMA Contactors and Starters
Freedom Series
NEMA Sizes 3–8—IEC Sizes L–Z
C320KGS42
2
2
2
2
Auxiliary Contact Ratings (Amperes)
Base Auxiliary Contacts—
NEMA Sizes 3–5, IEC Sizes L–S
Ratings—NEMA A600
AC Volts
NEMA Sizes 4–5
IEC Sizes P–S
Catalog
Number
Current
120V
240V
480V
600V
Make
60
30
15
12
Circuit
Contact
Configuration
Code 1
NEMA Size 3
IEC Sizes L –N
Catalog
Number
Break
6
3
1.5
1
NO
10
C320KGS31
C320KGS41
Continuous
10
10
10
10
NO-NC
11
C320KGS32
C320KGS42
Ratings—NEMA P300
2
2
Continuous Thermal Rating: 5A
C320KGS22
Auxiliary Contacts—NEMA Sizes 3–5,
IEC Sizes L–S
DC Volts
Make/Break Amperes
125
1.10
250
0.55
Circuit
Contact
Configuration Code 1
Catalog
Number
2
NO
10
C320KGS20
NC
01
C320KGS21
Ratings—Logic Level
2
NO-NC 2
11
C320KGS22
Minimum Ratings for Logic Level and Hostile Atmosphere Application
2
NO
2
Sealed Logic Level
2
10
C320KGS20L
NC
01
C320KGS21L
NO-NC 3
11
C320KGS22L
2
Minimum Amperes
20 mA
Minimum Volts
24 Vac/Vdc
Ratings C320KGS20L, C320KGS21L, C320KGS22L
DC-12
Auxiliary Contacts—NEMA Sizes 6–8,
IEC Sizes T–Z
2
2
Circuit
2
2
Contact
Configuration
Code 1
Size
Catalog
Number
NO-NC
11
NEMA 8, IEC Z
C320KA5
2NO-2NC
22
NEMA 6–7
C320KA6
2NO-2NC
22
IEC T–X
C320KA8
AC-12
Ue
Ie
Ue
Ie
80
0.1
250
0.1
Notes
1 For reference only—not part of catalog number.
2 NO-NC occupies two position—L2 and L3, or R2 and R3. See figure on Page V5-T2-27.
3 Form C contacts.
2
2
2
2
2
2
2
2
2
2
2
2
V5-T2-26
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
2.1
NEMA Contactors and Starters
Freedom Series
Auxiliary Contact Location
NEMA Sizes 00–2, IEC Sizes A–K
The sketches below illustrate
the maximum number of
auxiliary contacts that can be
assembled to a contactor or
starter and their locations.
2
NEMA Sizes 3–8, IEC Sizes L–Z
The sketches below illustrate
the maximum number of
auxiliary contacts that can be
assembled to a contactor and
their locations.
Note: A base auxiliary contact
must be added in position R1
before additional auxiliary
contacts can be mounted on
NEMA Size 3 and IEC Sizes L–N,
or in L1 on NEMA Sizes 4–5 and
IEC Sizes P–S.
Auxiliary Contacts
Available Mounting Positions 12
Size
Poles
Open Type
Enclosed
Catalog
Number
A–K
3
T1, L1
L1
AE16
AN16
00
3
T1, L1, R1
L1
0–2
3
T1, L1
L1
A–K
3
L1, R1
L1, R1
AE56
00–2
3
T1, T2
—
AN56
A–C
2–4
T1, L1, R1
L1, R1
CE15
D–K
3
T1, L1
L1
G–J
4
T1, R1
—
G–J
5
T1
—
00
2–4
T1, L1, R1
L1
0–2
2–3
T1, L1
L1
1, 2
4
T1, L1
—
1, 2
5
T1, L1
—
10A
2–4
T1, L1, R1
L1
20–60A
2–3
T1, L1
L1
60A
4
T1, L1
—
60A
5
T1, L1
—
A–K
3
L1, R1
L1, R1
CE55
00–2
3
T1, T2
—
CN55
Available Mounting Positions 1
NEMA Size 3, IEC Sizes L–N
R2, R3, L1, L2, L3
NEMA Sizes 4–5, IEC Sizes P–S
L2, L3, R1, R2, R3
NEMA Sizes 6–7, IEC Sizes T–X
R1
NEMA Size 8, IEC Size Z
L2, R2
L1
2
2
Rear
L3
R3
Base Aux. Aux.
Aux. Cont. Cont.
Cont.
R2
Front
of Contactor
2
R1
Aux. Aux. Base
Cont. Cont. Aux.
Cont.
Left Side
of Contactor
Right Side
of Contactor
L1
T1
2
2
L1
T1
R1
L1
2
2
2
2
T2
Top View
Top View
2
R1
NEMA Sizes 6–7
IEC Sizes T, U, V, W and X
R1
T1
T1
T2
Front View
Front View
Non-Reversing
Contactors and Starters
Reversing
Contactors and Starters
2
2
L1
R1
2
2
NEMA Sizes 3–5
IEC Sizes L–S
Auxiliary Contact Location
L1
2
2
Rear
CN35
L2
2
2
Auxiliary Contact Location
CN15
2
2
Mounting Positions
Size
2
L1
R1
L2
R2
2
2
2
NEMA Size 8
IEC Size Z
R1
Notes
1 Available positions on contactors or starters other than what is factory installed.
2 When a pneumatic timer is mounted on contactor, only side mounted auxiliary contact
positions are available. The solid-state timer, when added, takes up side mounted auxiliary
contact position.
2
2
2
2
2
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
V5-T2-27
2.1
2
2
2
2
2
When Ordering Specify
Conversion Kit for
Field Assembly
●
●
2
2
2
2
2
2
2
2
2
2
2
2
2
2
Catalog number
Factory Installed DC Coil
2
2
Freedom Series
DC Magnet Coils
2
2
NEMA Contactors and Starters
For factory installed DC
magnet coil on AC
contactors or noncombination starters (open
type only), substitute the
code suffix from the table
on this page for the
magnet coil identifier in
the device catalog number.
EXAMPLE: For Size 0 AC
contactor with a 24 Vdc
coil, change AN16BN0AC
to AN16BN0T1C
Application
●
Connect for separate
control
●
Not for use with cover
control switch operators
●
Use twin break, heavyduty pilot devices
●
Designed for +10%, –20%
rated voltage, continuous
duty operation
Non-Reversing Kit Consists of:
●
One encapsulated DC
magnet coil
●
One NCI or NO/NCI side
mounted auxiliary contact
Note: These kits are supplied
with a NO/NCI side mounted
auxiliary contact in place of the
NCI contact.
●
●
Two blue colored
connection wires
One instruction publication
Operation
See next page for operation
details.
2
DC Magnet Coils
Conversion Data
Contactor or
Starter Size
NEMA
Magnet Coil
IEC
Volts
Coil
Number
Amps
P.U./Seal
Watts
P.U./Seal
NCI
Interlock
Factory
Installed
Catalog
Number
Ship Wt.
Lbs (kg)
Code
Suffix
1.0 (0.5)
Non-Reversing—Kit Includes NCI Side Mounted Auxiliary Contact
00 and 0
CN35–A, B, D
D15 Relays
1
00 and 0
CN35–A, B, D
D15 Relays
1 and 2
CN35–G
3
CN35–K
4 and 5
CN35–N, S
A–F
A–F
G–K
L–N
P–S
12
9-2988-11
6.4/0.28
76.8/3.36
C320KGD1
C335KD3R1
24
9-2988-12
3.2/0.14
76.8/3.36
C320KGD1
C335KD3T1
R1
T1
48
9-2988-13
1.6/0.07
76.8/3.36
C320KGD1
C335KD3W1
W1
120
9-2988-14
0.64/0.028
76.8/3.36
C320KGD1
C335KD3A1
A1
12
9-2988-11
6.4/0.28
76.8/3.36
C320KGD2 1
C335KD3R4
24
9-2988-12
3.2/0.14
76.8/3.36
C320KGD2 1
C335KD3T4
48
9-2988-13
1.6/0.07
76.8/3.36
C320KGD2 1
C335KD3W4
W4
120
9-2988-14
0.64/0.028
76.8/3.36
C320KGD2 1
C335KD3A4
A4
12
9-2990-1
15.4/0.42
185/4.98
C320KGD5
C335KD4R4
24
9-2990-2
7.7/0.021
185/4.96
C320KGD5
C335KD4T4
1.0 (0.5)
R4
T4
1.0 (0.5)
R4
T4
48
9-2990-3
3.9/0.11
185/5.04
C320KGD5
C335KD4W4
W4
120
9-2990-4
1.5/0.041
185/4.87
C320KGD5
C335KD4A4
A4
12
9-3002-1
24/0.40
293/4.84
C320KGD3
C335KD5R1
24
9-3002-2
12/0.20
288/4.75
C320KGD3
C335KD5T1
2.0 (0.9)
R1
T1
48
9-3002-3
6.1/0.097
295/4.67
C320KGD3
C335KD5W1
W1
120
9-3002-4
2.5/0.038
298/4.57
C320KGD3
C335KD5A1
A1
24
9-2026-4
18/0.22
400/5.3
C320KGD3
C335KA3T1
48
9-2026-3
9/0.11
400/5.2
C320KGD3
C335KA3W1
W1
120
9-2026-2
3.3/0.05
450/5.4
C320KGD3
C335KA3A1
A1
240
9-2026-1
1.7/0.02
440/4.9
C320KGD3
C335KA3B1
B1
12
(2) 9-2988-1
6.4/0.28
76.8/3.36
(2) C320KGD1
C335RD3R1 2
T1 3
W1 3
2.5 (1.1)
T1
Reversing
00 and 0
CN35–A, B, D
D15 relays
1 and 2
CN35–G
A–F
G–K
1.0 (0.5)
R1 3
24
(2) 9-2988-2
3.2/0.14
76.8/3.36
(2) C320KGD1
C335RD3T1 2
48
(2) 9-2988-3
1.6/0.07
76.8/3.36
(2) C320KGD1
C335RD3W1
120
(2) 9-2988-4
0.64/0.028
76.8/3.36
(2) C320KGD1
C335RD3A1
12
(2) 9-2990-1
15.4/0.42
185/4.98
(2) C320KGD3
4
24
(2) 9-2990-2
7.7/0.21
185/4.96
(2) C320KGD3
4
T1 3
48
(2) 9-2990-3
3.9/0.11
185/5.04
(2) C320KGD3
4
W1 3
120
(2) 9-2990-4
1.5/0.041
185/4.87
(2) C320KGD3
4
A1 3
2
A1 3
2
—
R1 3
Notes
1 These kits are supplied with a NO/NCI side mounted auxiliary contact in place of the NCI contact.
2 Kit does not include mechanical interlock or crossover wiring. Two NO/NCI top mounted auxiliary contacts are supplied for electrical interlocking.
3 Factory installed DC coils on NEMA contactors and starters include a NO/NC top mounted auxiliary contact on each contactor for electrical
interlocking. On IEC contactors and starters, a NC top mounted auxiliary contact is supplied on each contactor for electrical interlocking.
4 Available factory assembled only.
2
2
2
2
2
2
V5-T2-28
Complete Conversion Kit
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
NEMA Contactors and Starters
Freedom Series
Competitive Mounting Plates
Operation
These DC coil kits have
separate pick-up and seal
windings. A special (side
mounted) early-break NCI
auxiliary contact is used to
either disconnect the pick-up
winding or insert the seal
winding in series with the
pick-up winding, depending
on the frame size of the
contactor. DC coil kits come
in two styles, a suffix 1 and a
suffix 4. Suffix 1 contains only
the special (side mounted)
early break NCI auxiliary
contact. Suffix 4 contains
a NO contact in the same
package as the special
(side mounted) early-break
NCI auxiliary contact.
may utilize either suffix 1 or 4 DC
coil kits; starters may utilize suffix
4 DC coil kits only. For NEMA
Sizes 1 and 2 and IEC Sizes G–K,
both contactors and starters may
utilize a suffix 4 DC coil kit only.
On the above sizes only,
when the special auxiliary
package is mounted on the
side of a contactor or starter,
no standard auxiliary contact
may be mounted on the
same side.
Note: For NEMA Sizes 3–5 and
IEC Sizes L–S, special coil NCI
clearing contact is an add-on
auxiliary (must mount on a base
mount auxiliary contact; normally
a 1NO). This arrangement will
normally account for two of the
three contact positions on the
side of each contactor or starter.
Note: For NEMA Sizes 00 and 0
and IEC Sizes A–F, contactors
Elementary Diagrams
A1
2.1
The C321 adapter plates
permit direct replacement of
competitive starters with
Freedom Series starters
without drilling and tapping
new mounting holes. AllenBradley 509, Eaton’s A10
C321CMP1
(adapter plate not required for
replacing A10 Starter Sizes 1,
4 and 5), Furnas 14, ESP100,
General Electric CR206,
CR306, Siemens SXL,
Square D 8536,
Westinghouse A200, B200.
Index Number 2
00, 0
C321CMP0
1
C321CMP1
2
C321CMP2
3
C321CMP3
4
C321CMP4
5
C321CMP5
3
2
2
2
Catalog Number
2
2
2
2
Note
1 1NO available in Suffix 4 kits only.
2 Handling number only—does not appear on product. The handling number is stamped
on the carton label only.
2
2
2
A2
Hold
2
2
Competitive Mounting Plates
Freedom
NEMA Size
2
Pick-Up
2
NCI
2
2
3
2
a
NO
2
DC Coil Elementary Diagram
for NEMA Sizes 1–3 and IEC Sizes G–N
Contactors and Starters
2
Important
Incoming DC must be connected
between A1 and Top A2 T erminal.
A1
2
A2 Top
2
Hold
2
a
2
NCI
2
3
Auxiliary
Contact
2
NO
Pick-Up
A2 Bottom
2
DC Coil Elementary Diagram
for NEMA Sizes 00, 0, 4 and 5
and IEC Sizes A–F and P–S
Contactors and Starters
2
2
2
2
2
2
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
V5-T2-29
2.1
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
NEMA Contactors and Starters
Freedom Series
Special Modifications
For Catalog Numbers AN19, AN16, AN59, AN59, AN56, CE15, CN15, CN35, CN55
Starter Size —NEMA
00
0
1/—
Addition or Special Feature
2
3
4
5
6
7
8
NA
NA
NA
NA
NA
NA
Control Circuit
Extra auxiliary circuit, factory installed NO or NC—each contact 12
Consult sales office for pricing adders.
Transient suppressor 1
Consult sales office for pricing adders.
Power Circuit
Contactor/starter for ring lug capability—add Mod Code T16 to catalog number 3
(Power terminals only, control terminals as standard)
Standalone overload relays can not accept ring lugs on line side
Consult sales office for pricing adders.
Factory Installed Dust Covers
Factory installed C320DSTCVR—add Mod Code -53 to catalog number 1
Renewal Parts
For a complete listing of parts, refer to the Renewal Parts Publication Number referenced below.
For Catalog Numbers AN19, AN16, AN30, AN40, AN59, AN56, AN70, AN80, AN800, CN15,
CN35 4 and CN55 Contactors and Starters (Size 00, 0)
Description
NEMA Size 00
Series B1
Part No.
Series C1
Part No.
NEMA Size 0
Series B1
Part No.
Series C1
Part No.
Renewal Parts Publication Number
22177
22177
22177
22177
Contact Kits
Two-pole
5
5
5
5
Three-pole
5
5
5
5
Four-pole
5
5
5
5
Five-pole
5
5
5
5
Magnet Coils
Coil Suffix
2
120V 60 Hz or 110V 50 Hz
A
9-2875-1
9-2875-1
9-2876-1
9-2876-1
240V 60 Hz or 220V 50 Hz
B
9-2875-2
9-2875-2
9-2876-2
9-2876-2
2
480V 60 Hz or 440V 50 Hz
C
9-2875-3
9-2875-3
9-2876-3
9-2876-3
600V 60 Hz or 550V 50 Hz
D
9-2875-4
9-2875-4
9-2876-4
9-2876-4
2
2
2
208V 60 Hz
E
9-2875-5
9-2875-5
9-2876-5
9-2876-5
277V 60 Hz
H
9-2875-12
9-2875-12
9-2876-12
9-2876-12
208/240V 60 Hz
J
9-2875-37
9-2875-37
9-2876-37
9-2876-37
240V 50 Hz
K
9-2875-11
9-2875-11
9-2876-11
9-2876-11
380–415V 50 Hz
L
9-2875-6
9-2875-6
9-2876-6
9-2876-6
380V 50 Hz
L
—
—
—
—
415V 50 Hz
M
—
—
—
—
2
550V 50 Hz
N
—
—
—
—
24V 60 Hz–24V 50 Hz
T
9-2875-36
9-2875-36
9-2876-36
9-2876-36
2
24V 60 Hz
T
—
—
—
—
24V 50 Hz
U
9-2875-36
9-2875-36
9-2876-36
9-2876-36
2
32V 50 Hz
V
9-2875-16
9-2875-16
9-2876-16
9-2876-16
2
2
2
2
2
2
2
48V 60 Hz
W
9-2875-8
9-2875-8
9-2876-8
9-2876-8
48V 50 Hz
Y
9-2875-9
9-2875-9
9-2876-9
9-2876-9
Lower magnet frame
5
5
5
5
Upper magnet frame
5
5
5
5
Magnet Frame Armature
Notes
1 These modifications are generally available in kit form at lower cost. See specific product sections for kit listings.
2 Terminal extensions provided on Size 2 and up; not required for Size 1.
3 The T16 modifications are only available on C306 overloads and the following three-pole devices: CN15, CN55, AN16, AN56 and AN700 (separate winding only).
The 45 mm and 65 mm frames (NEMA Size 0–2) reversing devices (CN55B, CN55D, CN55G, AN56B, AN56D, AN56G, AN700 and AN700G) with the T16 modification
are supplied without crossover wires.
4 CN35A = Size 00, CN35B and CN35D = Size 0, CN35G = Size 2, CN35K = Size 3, CN35N = Size 4, and CN35S = Size 5.
5 Replace with complete contactor.
V5-T2-30
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
NEMA Contactors and Starters
Freedom Series
2.1
For Catalog Numbers AN19, AN16, AN30, AN40, AN59, AN56, AN70, AN80, AN800,
CN15, CN35 1 and CN55 Contactors and Starters (Size 1, 2)
NEMA Size 1
Series A1
2
NEMA Size 2
Series B1
Series A1
Series B1
NEMA Size 3
Description
Part No.
Part No.
Part No.
Part No.
Part No.
Renewal Parts Publication Number
20861
22177
20861
22177
20426
Two-pole
6-65
6-65
6-65-7
6-65-7
6-43-5
Three-pole
6-65-2
6-65-2
6-65-8
6-65-8
6-43-6
Four-pole
6-65-9
6-65-9
6-65-15
6-65-15
—
Five-pole
6-65-10
6-65-10
6-65-16
6-65-16
—
9-3285-1
9-2756-1 KIT
2
2
2
Contact Kits
Magnet Coils
Coil Suffix
120V 60 Hz or 110V 50 Hz
A
9-3285-1
9-3285-1
9-3285-1
240V 60 Hz or 220V 50 Hz
B
9-3285-2KIT
9-3285-2KIT
9-3285-2KIT
9-3285-2KIT
9-2756-2 KIT
480V 60 Hz or 440V 50 Hz
C
9-2703-3 KIT
9-2703-3 KIT
9-2703-3 KIT
9-2703-3 KIT
9-2756-3 KIT
600V 60 Hz or 550V 50 Hz
D
9-2703-4 KIT
9-2703-4 KIT
9-2703-4 KIT
9-2703-4 KIT
9-2756-4 KIT
208V 60 Hz
E
9-3285-9KIT
9-3285-9KIT
9-3285-9KIT
9-3285-9KIT
9-2756-5 KIT
277V 60 Hz
H
9-2703-7 KIT
9-2703-7 KIT
9-2703-7 KIT
9-2703-7 KIT
9-2756-9 KIT
208/240V 60 Hz
J
—
—
—
—
—
240V 50 Hz
K
9-2703-14 KIT
9-2703-14 KIT
9-2703-14 KIT
9-2703-14 KIT
9-2756-13 KIT
380–415V 50 Hz
L
9-2703-8 KIT
9-2703-8 KIT
9-2703-8 KIT
9-2703-8 KIT
—
380V 50 Hz
L
—
—
—
—
9-2756-12 KIT
415V 50 Hz
M
—
—
—
—
9-2756-8 KIT
550V 50 Hz
N
—
—
—
—
9-2756-14 KIT
24V 60 Hz–24V 50 Hz
T
—
—
—
—
—
24V 60 Hz
T
9-3285-6KIT
9-3285-6KIT
9-3285-6KIT
9-3285-6KIT
9-2756-6 KIT
24V 50 Hz
U
9-3285-12KIT
9-3285-12KIT
9-3285-12KIT
9-3285-12KIT
9-2756-11 KIT
32V 50 Hz
V
9-2703-10 KIT
9-2703-10 KIT
9-2703-10 KIT
9-2703-10 KIT
9-2756-10 KIT
48V 60 Hz
W
9-2703-11 KIT
9-2703-11 KIT
9-2703-11 KIT
9-2703-11 KIT
9-2756-15 KIT
48V 50 Hz
Y
9-2703-13 KIT
9-2703-13 KIT
9-2703-13 KIT
9-2703-13 KIT
9-2756-7 KIT
Lower magnet frame
17-18200
17-18200
17-18200
17-18200 KIT
17-8955-2 KIT
Upper magnet frame
48-1936
48-1936
48-1936
48-1936 KIT
48-1902 KIT
2
2
2
2
2
2
2
2
2
2
2
2
2
2
Magnet Frame Armature
2
Note
1 CN35A = Size 00, CN35B and CN35D = Size 0, CN35G = Size 2, CN35K = Size 3, CN35N = Size 4, and CN35S = Size 5.
2
2
2
2
2
2
2
2
2
2
2
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
V5-T2-31
2.1
2
2
NEMA Contactors and Starters
Freedom Series
For a complete listing of parts, refer to the Renewal Parts Publication Number referenced below.
For Catalog Numbers AN19, AN16, AN30, AN40, AN59, AN56, AN70, AN80, AN800,
CN15, CN35 1 and CN55 Contactors and Starters (Size 4, 5, 6)
NEMA Size 4
Description
Series A1
Part No.
Series B1
Part No.
Series A1
Part No.
Series B1
Part No.
NEMA Size 6
Contactor and Starter
Contactor and Starter
Series A1, Starter Series B1 Series B1, Starter Series C1
Part No.
Part No.
Renewal Parts Publication Number
20428
20428
20429
20429
20146
23349
2
2
NEMA Size 5
2
Contact Kits
Two-pole
6-44
6-26
6-45
6-45
6-601-2
—
2
Three-pole
6-44-2
6-26-2
6-45-2
6-45-2
6-601
6-648
Magnet Coils
Coil Suffix
2
120V 60 Hz or 110V 50 Hz
A
9-1891-1 KIT
9-1891-1 KIT
9-1891-1 KIT
9-1891-1 KIT
9-2698
9-3006
240V 60 Hz or 220V 50 Hz
B
9-1891-2 KIT
9-1891-2 KIT
9-1891-2 KIT
9-1891-2 KIT
9-2698-2
9-3006-2
2
480V 60 Hz or 440V 50 Hz
C
9-1891-3 KIT
9-1891-3 KIT
9-1891-3 KIT
9-1891-3 KIT
9-2698-3
9-3006-3
600V 60 Hz or 550V 50 Hz
D
9-1891-4 KIT
9-1891-4 KIT
9-1891-4 KIT
9-1891-4 KIT
9-2698-4
9-3006-4
208V 60 Hz
E
9-1891-13 KIT
9-1891-13 KIT
9-1891-13 KIT
9-1891-13 KIT
9-2698-5
—
277V 60 Hz
H
9-1891-26 KIT
9-1891-26 KIT
9-1891-26 KIT
9-1891-26 KIT
—
—
208/240V 60 Hz
J
—
—
—
—
—
—
2
2
2
240V 50 Hz
K
9-1891-20 KIT
9-1891-20 KIT
9-1891-20 KIT
9-1891-20 KIT
—
—
380–415V 50 Hz
L
—
—
—
—
9-2698-6
9-3006-7
2
380V 50 Hz
L
9-1891-14 KIT
9-1891-14 KIT
9-1891-14 KIT
9-1891-14 KIT
—
—
415V 50 Hz
M
9-1891-21 KIT
9-1891-21 KIT
9-1891-21 KIT
9-1891-21 KIT
—
—
2
550V 50 Hz
N
9-1891-8 KIT
9-1891-8 KIT
9-1891-8 KIT
9-1891-8 KIT
—
—
24V 60 Hz–24V 50 Hz
T
—
—
—
—
—
9-3006-8
2
24V 60 Hz
T
9-1891-15 KIT
9-1891-15 KIT
9-1891-15 KIT
9-1891-15 KIT
—
—
24V 50 Hz
U
9-1891-16 KIT
9-1891-16 KIT
9-1891-16 KIT
9-1891-16 KIT
—
—
2
48V 60 Hz
W
—
—
—
—
9-2698-8
9-3006-9
48V 50 Hz
Y
9-1891-18 KIT
9-1891-18 KIT
9-1891-18 KIT
9-1891-18 KIT
—
—
2
Overload Relays
For replacement on existing starters three-pole—
ambient compensated bimetallic 2
10-6530-4
10-6530-4
C306DN3B
C306DN3B
C306DN3B
C306DN3B
For replacement on existing AN19 / AN59 starters—
C440 solid-state overload
—
4
—
4
—
4
Current Transformer
—
—
42-3564
42-3564
42-3598
42-3598
Lower Magnet Frame
48-1030-2
48-1030-2
48-1030-2
48-1030-2
—
—
2
Upper Magnet Frame
48-1029-4
48-1029-4
48-1029-4
48-1029-4
—
—
2
Feeder Group Renewal 5
NEMA Size 6
Contactor and Starter
Contactor and Starter
Series A1, Starter Series B1 Series B1, Starter Series C1
Part No.
Part No.
2
2
2
Magnet Frame Armature 3
NEMA Size 4
2
NEMA Size 5
2
Volts
Hertz
Series A1
Series B1
Series A1
Series B1
110–120
50/60
—
—
—
—
9-2705
9-3007
2
220–240
50/60
—
—
—
—
9-2705-2
9-3007-2
440–480
50/60
—
—
—
—
9-2705-3
9-3007-3
2
550–600
50/60
—
—
—
—
9-2705-4
9-3007-4
208
50/60
—
—
—
—
9-2705-5
9-3007-5
2
380–415
50/60
—
—
—
—
9-2705-6
9-3007-7
2
48–52
50/60
—
—
—
—
9-2705-8
9-3007-9
24
50/60
—
—
—
—
9-2705-9
9-3007-8
2
2
2
Notes
1 CN35A = Size 00, CN35B and CN35D = Size 0, CN35G = Size 2, CN35K = Size 3, CN35N = Size 4, and CN35S = Size 5.
2 Not for use with AN19 and AN59 starters.
3 Consult factory.
4 See C440 electronic overload relay chart for C440 overload replacement options.
5 Voltage ratings of the main coils must match those of the feeder group for proper operation of the starter/contactor.
V5-T2-32
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
2.1
NEMA Contactors and Starters
Freedom Series
For a complete listing of parts, refer to the Renewal Parts Publication Number referenced below.
2
For Catalog Numbers AN16, AN30, AN40, AN56, AN70, AN80, AN800, CN15, CN35 1
and CN55 Contactors and Starters (Size 7, 8)
NEMA Size 7
2
NEMA Size 8
2
Series A1
Series B1
Series A1
Series B1
Description
Part No.
Part No.
Part No.
Part No.
Renewal Parts Publication Number
20848
20848
20849
20849
—
—
—
—
6-613
6-613
6-571
6-571
2
9-2698
9-2698
9-2654
9-2654
2
2
Contact Kits
Two-pole
Three-pole
Magnet Coils
Coil Suffix
120V 60 Hz or 110V 50 Hz
A
240V 60 Hz or 220V 50 Hz
B
9-2698-2
9-2698-2
9-2654-2
9-2654-2
480V 60 Hz or 440V 50 Hz
C
9-2698-3
9-2698-3
9-2654-3
9-2654-3
2
2
2
600V 60 Hz or 550V 50 Hz
D
9-2698-4
9-2698-4
9-2654-4
9-2654-4
208V 60 Hz
E
9-2698-5
9-2698-5
9-2654-6
9-2654-6
277V 60 Hz
H
—
—
—
—
208/240V 60 Hz
J
—
—
—
—
240V 50 Hz
K
—
—
—
—
380–415V 50 Hz
L
—
—
—
—
380V 50 Hz
L
9-2698-6
9-2698-6
9-2654-5
9-2654-5
415V 50 Hz
M
—
—
—
—
550V 50 Hz
N
—
—
—
—
24V 60 Hz–24V 50 Hz
T
—
—
—
—
24V 60 Hz
T
—
—
—
—
24V 50 Hz
U
—
—
—
—
32V 50 Hz
V
—
—
—
—
48V 60 Hz
W
—
—
—
—
48V 50 Hz
Y
—
—
—
—
2
2
2
2
2
2
2
2
2
Overload Relays
For replacement on existing starters three-pole—ambient compensated bimetallic 2
C306DN3B
C306DN3B
C306DN3B
C306DN3B
Current Transformer
42-3598-2
42-3598-2
42-3598-3
42-3598-3
2
Lower magnet frame
—
—
—
—
Upper magnet frame
—
—
—
—
2
Magnet Frame Armature 3
2
Notes
1 CN35A = Size 00, CN35B and CN35D = Size 0, CN35G = Size 2, CN35K = Size 3, CN35N = Size 4, and CN35S = Size 5.
2 Not for use with AN19 and AN59 starters.
3 Consult factory.
2
2
2
2
2
2
2
2
2
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
V5-T2-33
2.1
NEMA Contactors and Starters
Freedom Series
2
C440 Electronic Overload Relays
2
45 mm C440 for
Direct Mount
2
2
C440 Electronic Overload Relays for Direct Mount to
Freedom Series Contactors
For Use with
Freedom NEMA
Contactor Size
For Use with
Contactor 1
00
CN15AN3_B
2
2
0
2
1
2
CN15BN3_B
CN15DN3_B
2
2
2
2
2
CN15GN3_B
Overload
Range (Amps)
Standard
Feature Set
Catalog Number
Standard Feature Set
with Ground Fault
Catalog Number
0.33–1.65
C440A1A1P6SF00
C440A2A1P6SF00
1–5
C440A1A005SF00
C440A2A005SF00
4–20
C440A1A020SF00
C440A2A020SF00
0.33–1.65
C440A1A1P6SF0
C440A2A1P6SF0
1–5
C440A1A005SF0
C440A2A005SF0
4–20
C440A1A020SF0
C440A2A020SF0
0.33–1.65
C440A1A1P6SF1
C440A2A1P6SF1
1–5
C440A1A005SF1
C440A2A005SF1
4–20
C440A1A020SF1
C440A2A020SF1
9–45
C440A1A045SF1
C440A2A045SF1
1–5
C440A1A005SF2
C440A2A005SF2
4–20
C440A1A020SF2
C440A2A020SF2
9–45
C440A1A045SF2
C440A2A045SF2
3
CN15KN3_
20–100
C440B1A100SF3
C440B2A100SF3
4
CN15NN3_
28–140
C440C1A140SF4
C440C2A140SF4
2
2
1–5 A OL with CTs
2
2
2
2
2
2
C440 Electronic Overload Relays for use with NEMA Contactors Sizes 5–8
Use CTs and 1–5 A C440 overload relay. CT kit does not include overload relay (order separately).
For Use with
NEMA
Contactor Size
CT Range
(Amps)
5
60–300
6
CT Kit
Catalog Number 2
Terminal
Size
Overload Relay
Catalog Number
300: 5 panel-mount CT kit with integrated,
pass through holes
ZEB-XCT300
750 kcmil
(2) 250 kcmil
3/0 Cu/Al
C440A1A005SAX
120–600
600: 5 panel-mount CT kit with integrated,
pass through holes
ZEB-XCT600
(2) 750 kcmil
3/0 Cu/Al
C440A1A005SAX
7
200–1000
1000: 5 panel-mount CT kit with integrated,
pass through holes
ZEB-XCT1000
(3) 750 kcmil
3/0 Cu/Al
C440A1A005SAX
8
300–1500
1500: 5 panel-mount CT kit with integrated,
pass through holes
ZEB-XCT1500
(4) 750 kcmil
1/0 Cu/Al
C440A1A005SAX
Description
Notes
1 CN15 contactor listed is non-reversing with a 120 Vac coil. For more options, see Tab 2 in this volume, section 2.1.
2 ZEB kits are not recommended for use with C440 overload relays with ground fault option.
2
2
2
2
2
2
2
2
2
2
V5-T2-34
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
NEMA Contactors and Starters
Freedom Series
2.1
Feeder Group Renewal 1
NEMA Size 7
2
NEMA Size 8
Volts
Hertz
Series A1
Series B1
Series A1
Series B1
110–120
50/60
9-2705
9-2705
—
—
220–240
50/60
9-2705-2
9-2705-2
—
—
440–480
50/60
9-2705-3
9-2705-3
—
—
550–600
50/60
9-2705-4
9-2705-4
—
—
208
50/60
9-2705-5
9-2705-5
—
—
380–415
50/60
9-2705-6
9-2705-6
—
—
48–52
50/60
9-2705-8
9-2705-8
—
—
120
50/60
—
—
9-2664
9-2664
240
50/60
—
—
9-2664-2
9-2664-2
480
50/60
—
—
9-2664-3
9-2664-3
600
50/60
—
—
9-2664-4
9-2664-4
380
50/60
—
—
9-2664-5
9-2664-5
208
50/60
—
—
9-2664-6
9-2664-6
415
50/60
—
—
9-2664-7
9-2664-7
110
50/60
—
—
9-2664-8
9-2664-8
220
50/60
—
—
9-2664-9
9-2664-9
550
50/60
—
—
9-2664-10
9-2664-10
440
50/60
—
—
9-2664-11
9-2664-11
2
2
2
2
2
2
2
2
2
2
2
2
2
Technical Data and Specifications
All data is based on a standard
contactor with no auxiliary
devices and a 120 Vac or
24 Vdc magnet coil. Coil data
has a ±5% range depending
on the application, therefore
specific data may vary.
2
2
2
Coil Data Notes
P.U.
Pick-up time is the average time taken from closing of the coil circuit
to main contact touch
2
D.O.
Drop-out time is the average time taken from opening of the coil circuit
to main contact separation
Cold
Coil data with a cold coil
2
Hot
Coil data with a hot coil
2
2
2
Note
1 Voltage ratings of the main coils must match those of the feeder group for proper operation of the starter/contactor.
2
2
2
2
2
2
2
2
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
V5-T2-35
2.1
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
NEMA Contactors and Starters
Freedom Series
Specifications—Sizes 00–3
Contactor Catalog Number/Size
CN15A
NEMA Size 00
Description
CN15B
NEMA Size 0
CN15D
NEMA Size 1
CN15G
NEMA Size 2
CN15K
NEMA Size 3
Configuration
Number of poles
2, 3, 4
2, 3
2, 3, 4, 5
2, 3, 4, 5
2, 3
Auxiliary contacts, standard
4th pole NO (1)
Side NO (1)
Side NO (1)
Side NO (1)
Side NO (1)
Add-on auxiliary contacts
Top (4) or side (4)
Top (4) or side (3)
Top (4) or side (3)
Top (4) or side (3)
Left side (4) or right side (3)
Frame size
45 mm
45 mm
65 mm
65 mm
90 mm
Maximum voltage rating
600 Vac
600 Vac
600 Vac
600 Vac
600 Vac
Continuous ampere ratings (I)
9A
18A
27A
45A
90A
Maximum Horsepower (hp)
Single-phase
115V
1/3
1
2
3
7-1/2
230V
1
2
3
7-1/2
15
Three-phase
200V
1-1/2
3
7-1/2
10
25
230V
1-1/2
3
7-1/2
15
30
460V
2
5
10
25
50
575V
2
5
10
25
50
Pick-up volts—cold
85%
85%
85%
85%
85%
Pick-up volts—hot
85%
85%
85%
85%
85%
AC Magnet Coil Data
Pick-up voltamperes
80
100
230
230
390
Pick-up watts
49
65
95
95
112
Sealed voltamperes
7.5
10
28
28
49.8
Sealed watts
2.4
3.1
7.8
7.8
13
Drop-out volts—cold
75%
75%
75%
75%
75%
2
Drop-out volts—hot
75%
75%
75%
75%
75%
Maximum operation rate—ops/hour
12,000
12,000
12,000
12,000
7,200
2
Pick-up time (ms)
12
12
20
20
14
2
Drop-out time (ms)
12
12
14
14
11
Coil operating range % of rated voltage
–15% to +10%
–15% to +10%
–15% to +10%
–15% to +10%
–15% to +10%
DC magnet coil data
For DC magnet coils (and
coil data), see Accessories,
Pages V5-T2-28 and
V5-T2-29.
For DC magnet coils (and
coil data), see Accessories,
Pages V5-T2-28 and
V5-T2-29.
For DC magnet coils (and
coil data), see Accessories,
Pages V5-T2-28 and
V5-T2-29.
For DC magnet coils (and
coil data), see Accessories,
Pages V5-T2-28 and
V5-T2-29.
For DC magnet coils (and
coil data), see Accessories,
Pages V5-T2-28 and
V5-T2-29.
–20° to 65°C
2
2
2
2
2
2
Operating temperature
–20° to 65°C
–20° to 65°C
–20° to 65°C
–20° to 65°C
Maximum operating altitude (ft)
6000
6000
6000
6000
6000
Mechanical life
20,000,000
20,000,000
10,000,000
10,000,000
6,000,000
AC-3
4,000,000
3,000,000
5,000,000
3,500,000
1,700,000
AC-4
90,000
85,000
200,000
62,000
80,000
Power terminals
12–16 stranded,
12–14 solid Cu
8–16 stranded,
10–14 solid Cu
8–14 stranded or
solid Cu
2–14 (upper) and/or
6–14 (lower) stranded
or solid Cu
1/0–14 Cu
Control terminals
12–16 stranded,
12–14 solid Cu
12–16 stranded,
12–14 solid Cu
12–16 stranded,
12–14 solid Cu
12–16 stranded,
12–14 solid Cu
12–16 stranded,
12–14 solid Cu
Power terminal torque
Line and load—lb-in
7
15
20
40 (14–8 AWG)
35 (14–10 AWG)
Electrical Life (480V/60 Hz)
Wire Range
2
2
2
2
2
45 (6–4 AWG)
40 (8 AWG)
50 (3 AWG)
45 (6–4 AWG)
50 (3–1/0 AWG)
Auxiliary contact rating
V5-T2-36
A600, P300
A600, P300
Volume 5—Motor Control and Protection
A600, P300
CA08100006E—February 2019
A600, P300
www.eaton.com
A600, P300
2.1
NEMA Contactors and Starters
Freedom Series
Specifications—Sizes 4–8
2
Contactor Catalog Number/Size
CN15N
NEMA Size 4
CN15S
NEMA Size 5
CN15T
NEMA Size 6
CN15U
NEMA Size 7
CN15V
NEMA Size 8
Number of poles
2, 3
2, 3
3
3
3
Auxiliary contacts, standard
Side NO (1)
Side NO (1)
Top left 2NO/2NC (1)
Top left 2NO/2NC (1)
Side 2NO/NC (1)
Add-on auxiliary contacts
Left side (3) or right side (4)
Left side (3) or right side (4)
Top right 2NO/2NC (1)
Top right 2NO/2NC (1)
NO/NC (2)
Description
2
2
Configuration
Frame size
180 mm
180 mm
280 mm
280 mm
334 mm
Maximum voltage rating
600 Vac
600 Vac
600 Vac
600 Vac
600 Vac
Continuous ampere ratings (I)
135A
270A
540A
810A
1215A
2
2
2
2
Maximum Horsepower (hp)
Single-phase
115V
—
—
—
—
—
230V
—
—
—
—
—
200V
40
75
150
200
400
230V
50
100
200
300
450
460V
100
200
400
600
900
575V
100
200
400
600
900
85%
85%
85%
85%
85%
2
2
Three-phase
2
2
2
AC Magnet Coil Data
Pick-up volts—cold
Pick-up volts—hot
85%
85%
85%
85%
85%
Pick-up voltamperes
1158
1158
1600
1600
2450
Pick-up watts
240
240
1345
1345
2060
Sealed voltamperes
100
100
25
25
75
Sealed watts
27.2
27.2
22
22
60
Drop-out volts—cold
75%
75%
1
1
1
Drop-out volts—hot
75%
75%
1
1
1
Maximum operation rate—ops/hour
2400
2400
N/A
N/A
N/A
Pick-up time (ms)
28
25
105
105
70
Drop-out time (ms)
14
13
200
200
50
2
2
2
2
2
2
Coil operating range % of rated voltage
–15% to +10%
–15% to +10%
–15% to +10%
–15% to +10%
–15% to +10%
DC magnet coil data
For DC magnet coils (and
coil data), see Accessories,
Pages V5-T2-28 and
V5-T2-29.
For DC magnet coils (and
coil data), see Accessories,
Pages V5-T2-28 and
V5-T2-29.
For DC magnet coils (and
coil data), see Accessories,
Pages V5-T2-28 and
V5-T2-29.
For DC magnet coils (and
coil data), see Accessories,
Pages V5-T2-28 and
V5-T2-29.
For DC magnet coils (and
coil data), see Accessories,
Pages V5-T2-28 and
V5-T2-29.
Operating temperature
–20° to 65°C
–20° to 65°C
–20° to 65°C
–20° to 65°C
–20° to 65°C
2
2
2
2
Maximum operating altitude (ft)
6000
6000
6000
6,00
6000
Mechanical life
5,000,000
5,000,000
5,000,000
5,000,000
5,000,000
AC-3
800,000
500,000
590,000
450,000
420,000
AC-4
70,000
34,000
7400
5000
4200
2
Power terminals
Open—3/0–8 Cu;
Enclosed—250 kcmil–
6 Cu/Al
750 kcmil—2 or
(2) 250 kcmil–3/0 Cu/Al
(2) 750 kcmil–3/0 Cu/Al
(3) 750 kcmil–3/0 Cu/Al
(4) 750 kcmil–1/0 Cu/Al
2
Control Terminals
12–16 stranded,
12–14 solid Cu
12–16 stranded,
12–14 solid Cu
12–16 stranded,
12–14 solid Cu
12–16 stranded,
12–14 solid Cu
12–16 stranded,
12–14 solid Cu
Power terminal torque line and load—lb-in 200
550
550
550
500
Auxiliary contact rating
A600, P300
A600, P300
A600, P300
A600, P300
2
Electrical Life (480V/60 Hz)
Wire Range
A600, P300
2
2
2
2
Note
1 20–30% of rated coil voltage.
2
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
V5-T2-37
2.1
2
2
2
2
2
2
2
2
NEMA Contactors and Starters
Freedom Series
Electrical Life—AC-3 and AC-4 Utilization Categories
Life Load Curves
Eaton’s Freedom Series
NEMA contactors have been
designed and manufactured
for superior life performance
in any worldwide application.
All testing has been based on
requirements as found in
NEMA and UL standards and
conducted by Eaton. Actual
application life may vary
depending on environmental
conditions and application
duty cycle.
Utilization Categories
The International
Electrotechnical Commission
(IEC) has developed utilization
categories for contactors and
auxiliary contacts. The IEC
utilization categories are used
to define the type of electrical
load for estimating electrical
life, and do not imply the
devices are IEC rated.
AC-1—Non-inductive or
slightly inductive loads,
such as resistance furnaces
and heating.
AC-2—Starting of slip-ring
motors.
AC-3—Squirrel cage motors;
starting, switching off motors
during running.
AC-4—Squirrel cage motors;
starting, plugging, inching
or jogging.
Note: AC-3 tests are conducted at
rated device currents and AC-4
tests are conducted at six times
rated device currents. All tests
have been run at 460V, 60 Hz.
2
2
2
AC-3 and AC-4 Utilization Categories
100,000,000
2
100,000
1
2
2
1
2
Size 5
Size 4
Size 5
10,000
Size 4
2
100,000
Size 3
2
1000
1,000,000
Size 2
2
270
10,000,000
Operations
2
27
45
90 135
100
Break Amperes
NEMA AC-3 Load Life, Sizes 00–5, 480V 60 Hz
100,000,000
2
2
18
Size 00
2
9
10
Size 3
2
Size 2
Size 00
2
Size 1
1,000,000
Size 0
Size 1
2
Size 0
2
10,000,000
Operations
2
54 108 153 270 540 822 1620
100
1000
Break Amperes
NEMA AC-4 Load Life, Sizes 00–5, 480V 60 Hz
10
10,000
2
2
2
V5-T2-38
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
Contactor Choice
●
Decide what utilization
category your application
is and choose the
appropriate curve
●
Locate the intersection of
the life-load curve of the
appropriate contactor with
the applications operational
current (Ie), as found on the
horizontal axis
●
Read the estimated
contact life along the
vertical axis in number
of operational cycles
NEMA Contactors and Starters
Freedom Series
2.1
Contents
32A Overload—C306DN3B
Description
Page
Contactors—Non-Reversing and Reversing . . . . . .
Starters—Three-Phase Non-Reversing and
Reversing, Full Voltage. . . . . . . . . . . . . . . . . . . . .
Starters—Single-Phase Non-Reversing,
Full Voltage, Bi-Metallic Overload. . . . . . . . . . . . .
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Renewal Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data and Specifications. . . . . . . . . . . . . .
Relays—Thermal Overload
Product Selection . . . . . . . . . . . . . . . . . . . . . . .
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Modifications. . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacement Parts . . . . . . . . . . . . . . . . . . . . . .
Technical Data and Specifications . . . . . . . . . . .
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C440/XT Electronic Overload Relay . . . . . . . . . . . .
V5-T2-4
2
V5-T2-10
2
V5-T2-15
V5-T2-21
V5-T2-30
V5-T2-35
2
V5-T2-40
V5-T2-44
V5-T2-44
V5-T2-44
V5-T2-45
V5-T2-47
V5-T2-48
C306 Overload Relays are
designed for use with CE
or CN non-reversing and
reversing contactors. Four
sizes are available for
overload protection up
to 144A.
2
2
2
2
2
2
2
Relays—Thermal Overload
Product Description
2
Features
●
●
●
●
●
●
●
●
Selectable manual or
automatic reset operation
Interchangeable heater
packs adjustable ±24%
to match motor FLA and
calibrated for use with
1.0 and 1.15 service factor
motors. Heater packs for
32A overload relay will
mount in 75A overload
relay—useful in derating
applications such as
jogging
Class 10 or 20
heater packs
Load lugs built into
relay base
Bimetallic, ambient
compensated operated.
Trip free mechanism
Electrically isolated NO-NC
contacts (pull RESET
button to test). (Electrical
ratings see table on
Page V5-T2-46)
Overload trip indication
Shrouded or fingerproof
terminals to reduce
possibility of electrical
shock
2
Standards and Certifications
●
●
Meets UL 508 singlephasing requirements
UL listed, CSA certified and
NEMA compliance
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
V5-T2-39
2.1
2
2
2
NEMA Contactors and Starters
Freedom Series
Product Selection
C306 Thermal Overload Relays
C306DN3B
Contactors
Maximum
Ampere Rating
Number
of Poles
Open Type
NEMA 1 Enclosed
NEMA Size
Catalog Number
Catalog Number
00, 0
32 2
3
C306DN3B
C306DG3B
2
1, 2
75
3
C306GN3B
C306GG3B
3
105 3
3
C306KN3
—
2
4
2
2
144 3
3
C306NN3
—
—
—
—
—
C306GN3B
5–8
C306DT3B
Standalone Applications
1
2
2
2
2
2
2
Maximum
Ampere Rating
Number
of Poles
Open Type
NEMA Size
2
00, 0, 1
32
3
C306DT3B
14
75
3
C306GT3B
2
35
105
3
C306KN3
45
144
3
C306NN3
2
5–8 6
—
—
—
2
4
Catalog Number
C306GT3B
2
2
2
Notes
1 NEMA Sizes 5–8 use the 32A overload in conjunction with CTs.
2 Series B overload relays have load lugs built into relay base and will only accept Series B heater packs. These relays
can be directly attached to contactor or they can be DIN rail or panel mounted using adapter on Page V5-T2-44.
3 These relays can be panel mounted only.
4 Overload relay assembled with mounting adapter for DIN rail or panel mount.
5 Panel mount only.
6 NEMA Sizes 5–8 use the 32A overload in conjunction with CTs.
2
2
2
2
2
2
2
2
2
2
2
V5-T2-40
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
2.1
NEMA Contactors and Starters
Freedom Series
Heater Pack Selection
Heater packs H2001B to
H2017B and H2101B to
H2117B are to be used only
with Series B overload relays
Catalog Numbers C306DN3B
(Part No. 10-7016) and
C306GN3B (Part No.
10-7020). The load lugs are
built into the overload relay
2
base to allow load wiring prior
to heater pack installation.
The previous heater design
had integral load lugs. The
Series B heater packs are
electrically equivalent to the
previous heater design.
Heaters H2018-3 to H2024-3
have not changed.
2
2
2
2
2
Starters with Series B Overload Relays 1
NEMA—AN Type
IEC—AE Type
Size
Series
Size
Series
00–0
C
A–F
C
1–2
B
G–K
B
5
B
G–K
B
6
C
G–K
B
7–8
B
G–K
B
Heater Pack
H2001B–H2017B
2
2
2
2
2
Standard Trip—Class 20 Heater
2
Motor Full Load Ampere Rating
Dial Position
Overload Relay Size
A
B
C
D
Catalog Number 2
For Use with NEMA Sizes 00–0 Series C, NEMA Sizes 1–2 Series B; IEC Sizes A–F Series C, IEC Sizes G–K Series B
32A or 75A
0.254
0.306
0.359
0.411
2
H2001B-3
0.375
0.452
0.530
0.607
H2002B-3
0.560
0.676
0.791
0.907
H2003B-3
0.814
0.983
1.15
1.32
H2004B-3
1.20
1.45
1.71
1.96
H2005B-3
1.79
2.16
2.53
2.90
H2006B-3
2.15
2.60
3.04
3.49
H2007B-3
3.23
3.90
4.56
5.23
H2008B-3
4.55
5.50
6.45
7.40
H2009B-3
6.75
8.17
9.58
11.0
H2010B-3
9.14
10.8
12.4
14.0
H2011B-3
14.0
16.9
19.9
22.8
H2012B-3
18.7
22.7
26.7
30.7
H2013B-3
23.5
28.5
33.5
38.5
H2014B-3
2
2
2
2
2
2
2
2
For Use with NEMA Size 2, IEC Sizes G–K Only, Series B
75A
29.0
34.0
39.1
44.1
H2015B-3
39.6
45.5
51.5
57.4
H2016B-3
53.9
60.9
67.9
74.9
H2017B-3
2
2
2
2
Notes
1 The series of a starter is the last digit of the listed catalog number. Example: AN16DN0AB.
2 Heater packs are shipped three to a carton. catalog numbers are for three heater packs.
2
2
2
2
2
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
V5-T2-41
2.1
2
Heater Pack
H2018–H2024
2
NEMA Contactors and Starters
Freedom Series
Standard Trip—Class 20 Heater, continued
Motor Full Load Ampere Rating
Dial Position
Overload Relay Size
2
A
B
C
D
Catalog Number 1
For Use with NEMA Sizes 3–4, IEC Sizes L–N Only—Series A
8.0
9.2
10.3
11.5
H2025-3
11.4
12.8
14.3
15.7
H2026-3
2
14.3
15.7
17.4
19.0
H2027-3
18.0
20.2
22.3
24.5
H2018-3
2
24.6
27.6
30.5
33.4
H2019-3
105A or 144A
2
33.5
37.5
41.5
45.6
H2020-3
2
45.7
51.2
56.7
62.1
H2021-3
2
62.2
69.7
77.1
84.6
H2022-3
84.7
95.0
105.0
115.0
H2023-3
106.0
118.0
131.0
144.0
H2024-3
2
For Use with Size 5 Starters—Series B and IEC P, R and S with 300/5 CT
2
32A 2
2
2
49
59
69
79
H2004B-3
72
87
103
118
H2005B-3
107
130
152
174
H2006B-3
129
156
182
209
H2007B-3
194
234
274
—
H2008B-3
For Use with Size 6 Starters Only—Series B and IEC T–V with 600/5 CT
2
144
174
205
235
H2005B-3
2
215
259
304
348
H2006B-3
2
258
312
365
419
H2007B-3
388
468
547
627
H2008B-3
32A 2
For Use with Size 7 Starters Only—Series B and IEC W–X with 1000/5 CT
2
32A 2
2
2
2
163
197
230
264
H2004B-3
240
290
342
392
H2005B-3
358
432
506
580
H2006B-3
430
520
608
698
H2007B-3
646
780
912
—
H2008B-3
For Use Size 8 Starters Only—Series B and IEC Z with 1500/5 CT
244
295
345
396
H2004B-3
360
435
513
588
H2005B-3
2
537
648
759
870
H2006B-3
2
645
780
912
1047
H2007B-3
969
1170
1368
—
H2008B-3
32A 2
2
Notes
1 Heater packs are shipped three to a carton. catalog numbers are for three heater packs.
2 Sizes 5–8 and IEC P–Z use the 32A overload relay with current transformers.
2
2
2
2
2
2
2
2
V5-T2-42
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
2.1
NEMA Contactors and Starters
Freedom Series
Heater Pack
H2101B–H2117B
Fast Trip—Class 10 Heater
2
Motor Full Load Ampere Rating
Dial Position
Overload Relay Size
A
B
C
D
Catalog Number 1
2
For Use with NEMA Sizes 00–0 Series C, NEMA Sizes 1–2 Series B; IEC Sizes A–F Series C, IEC Sizes G–K Series B
32A or 75A
0.260
0.313
0.367
0.420
H2101B-3
0.384
0.464
0.543
0.623
H2102B-3
0.570
0.688
0.806
0.924
H2103B-3
0.846
1.02
1.20
1.37
H2104B-3
1.28
1.55
1.83
2.10
H2105B-3
1.92
2.33
2.74
3.15
H2106B-3
2.30
2.79
3.28
3.77
H2107B-3
3.38
4.10
4.82
5.54
H2108B-3
4.96
6.03
7.09
8.16
H2109B-3
7.07
8.58
10.1
11.6
H2110B-3
9.60
11.2
12.8
14.4
H2111B-3
14.4
17.5
20.7
23.8
H2112B-3
18.7
21.8
25.0
28.1
H2113B-3
23.5
27.3
31.0
34.8
H2114B-3
37.0
41.3
H2115B-3
2
2
2
2
2
2
2
2
For Use with Size 2, IEC Sizes G–K Only—Series B
75A
28.3
32.6
36.6
42.3
48.1
53.8
H2116B-3
53.8
60.8
67.9
74.9
H2117B-3
2
2
2
For Use with Size 5 Starters Only—Series B and IEC P, R and S with 300/5 CT
32A 2
51
61
72
82
H2104B-3
77
93
110
126
H2105B-3
115
140
164
189
H2106B-3
138
167
197
226
H2107B-3
203
246
289
—
H2108B-3
2
2
2
For Use with Size 6 Starters Only—Series B and IEC T–V with 600/5 CT
32A 2
2
154
186
220
252
H2105B-3
230
280
329
378
H2106B-3
276
335
394
452
H2107B-3
406
492
578
—
H2108B-3
2
2
2
For Use with Size 7 Starters Only—Series B and IEC W–X with 1000/5 CT
32A
2
169
204
240
274
H2104B-3
256
310
366
420
H2105B-3
384
466
543
630
H2106B-3
460
558
656
754
H2107B-3
676
820
—
—
H2108B-3
2
2
2
For Use with Size 8 Starters Only—Series B and IEC Z with 1500/5 CT
32A 2
2
254
306
360
411
H2104B-3
384
465
549
630
H2105B-3
576
699
822
945
H2106B-3
690
837
984
1131
H2107B-3
1014
1230
—
—
H2108B-3
2
2
2
Notes
1 Heater packs are shipped three to a carton. catalog numbers are for three heater packs.
2 Sizes 5–8 and IEC P–Z use the 32A overload relay with current transformers.
2
2
2
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
V5-T2-43
2.1
2
2
2
2
NEMA Contactors and Starters
Freedom Series
Accessories
DIN Rail and Panel Mounting Adapter
These adapters are required
adapter includes line
when component overload
terminals and connects
relays are to be separately
with the overload relays
mounted. The terminal base
on Page V5-T2-40.
C306TB1
Superseded Series A
Heater Pack
DIN Rail and Panel Mounting Adapter
2
Description
Catalog Number
For 32A overload relay
C306TB1
2
For 75A overload relay
C306TB2B 1
Series B
Heater Pack
2
Heater Pack Replacement Requirements
Existing Heater Pack
Catalog Numbers
Replacement Product Required
H2001-3–H2013-3
H2001A-3–H2013A-3
Lug adapter kit C306KAL1-3B and
Series B heater pack
H2001B-3–H2013B-3
Series B heater pack
H2014-3
H2014A-3
Replace with lug adapter kit
C306KAL1-3B and Series B heater pack
H2014B-3
Series B heater pack
H2015-3–H2017-3
Replace with heater pack chosen from
table below
H2015A-3–H2017A-3
Replace with lug adapter kit
C306KAL1-3B and Series B heater pack
H2015B-3–H2017B-3
Series B heater pack
2
2
2
2
2
Locking Cover for Overload Relay—C306 Only
Snap-on transparent or
dial—helps prevent accidental
opaque plastic panel for
or unauthorized changes to
covering access port to the
trip and reset setting.
overload relay trip setting
Overload Relay Cover
Locking Cover for Overload Relay—
C306 Only
Heater Pack Ratings
Motor Full Load Ampere Rating
Dial Position
A
B
C
D
Order Heater Pack
Catalog Number
29.0
32.5
36.0
39.5
H2015B-3
39.6
44.3
49.1
53.8
H2016B-3
53.9
60.4
66.8
74.9
H2017B-3
Description
Min. Order Qty.
(Std. Pkg.)
Catalog
Number
Clear cover, no accessibility
50
C320PC3
Gray cover, no accessibility with 50
auto only nib
C320PC4
Overload Relay Lug Adapter Kit
2
Gray cover, no accessibility with 50
manual only nib
C320PC5
Superseded 32A Series A
Overload Relay—C306DN3
Superseded 75A Series A
Overload Relay—C306GN3
2
Gray cover with FLA dial
50
accessibility, A, B, C, D positions
and auto only nib
C320PC6
Gray cover with FLA dial
50
accessibility, A, B, C, D positions
and manual only nib
C320PC7
These kits are used in
conjunction with Catalog
Numbers H2001B–H2014B or
H2101B–H2114B heater
packs as a means of utilizing
these Series B heater packs
in Catalog Numbers
C306DN3 and C306GN3
Series Al overload relays. The
kit consists of three lug
adapters and installation
instructions. When installing
Series B heater packs plus
lug adapters in Series A
overload relays, refer to
heater pack FLA adjustment
tables originally supplied with
equipment (also supplied
with kit).
2
2
2
2
2
2
2
2
Modifications
C306 Thermal Overload Relays with Mounting Adapter
Consists of a thermal
permits fast and easy
overload relay mounted to a
installation.
terminal base adapter—
C306 Thermal Overload Relays with Mounting Adapter
2
Description
Catalog Number
2
C306DN3B + C306TB1
C306DT3B
C306GN3B + C306TB2B
C306GT3B
2
2
2
2
2
2
C306KAL1
Replacement Parts
Heater Pack Replacement
The heater pack series is
determined by the 6th
character of the catalog
number. Series A or prior
heater packs (identified by
either “A” or “-” as the 6th
character) have built-in load
lugs. Series B or later heater
V5-T2-44
packs do not (load lugs are on
overload relay). Replacement
of Series A or earlier heater
packs with Series B or later
heater packs, requires the
one time addition of Lug
Adapter Kit C306KAL1-3B to
the Series A1 overload relay.
Volume 5—Motor Control and Protection
Overload Relay Lug
Description
Catalog Number
Series Al overload relay lug adapter kit
C306KAL1-3B
Overload Relay Replacement—Series A Only
When replacing a Catalog
on a starter, order a Series B
Number C306DN3 (Part No.
overload relay and Series B
10-6044) or C306GN3 (10heater packs.
6319) Series A overload relay
Note
1 This Series B adapter will accept Series A or B overload relays (C306GN3 or C306GN3B),
C306TB2 can only be used with C306GN3.
CA08100006E—February 2019
www.eaton.com
2.1
NEMA Contactors and Starters
Freedom Series
Technical Data and Specifications
Operation
C306 Overload Relay Setting
For motors having a 1.15
service factor, rotate the
FLA (Full Load Amperes)
adjustment dial to correspond
to the motor’s FLA rating.
The overload relay is factory
set at M for manual reset
operation. For automatic
reset operation, turn the reset
adjustment dial to the
A position as shown in the
illustration.
Estimate the dial position
when the motor FLA falls
between two letter values as
shown in the example.
Automatic reset is not
intended for two-wire
control devices.
Manual/Automatic Reset
For motors having a 1.0
service factor, rotate the
FLA dial one-half position
counterclockwise (CCW).
A
M
FLA Dial Adjustment
1.0
1.15
Service Service
Factor Factor
B
C
A
D
Example of 12.0 FLA setting
for heater pack number H2011B
showing position for
1.0 or 1.15 service
factor motors.
Example of setting for
manual reset.
Test for Trip Indication
To test overload relay for trip
indication when in manual
reset, pull out the blue reset
button. An orange flag will
appear indicating that the
device has tripped. Push
reset button in to reset.
Warning—To provide
continued protection against
fire or shock hazard, the
complete overload relay must
be replaced if burnout of the
heater element occurs.
General
“Overload relays are provided
to protect motors, motor
control apparatus and motorbranch circuit conductors
against excessive heating
due to motor overloads and
failure to start. This definition
does not include: 1) motor
circuits over 600V, 2) short
circuits, 3) ground faults
and 4) fire pump control.”
(NEC Art. 430-31)
Time Current Characteristics
The time-current
characteristics of an overload
relay is an expression of
performance which defines
its operating time at various
multiples of its current
setting. Tests are run at
Underwriters Laboratories
(UL) in accordance with
NEMA Standards and the
NEC. UL requires:
●
When tested at 100
percent of its current
rating, the overload relay
shall trip ultimately
●
●
When tested at 200
percent of its current rating,
the overload relay shall trip
in not more than 8 minutes
When tested at 600 percent
of the current rating, the
overload relay shall trip
in not more than 10 or
20 seconds, depending
on the Class of the relay
“Current Rating” is defined
as the minimum current at
which the relay will trip. Per
NEC, an overload must
ultimately trip at 125% of FLA
current (heater) setting for a
1.15 service factor motor and
115% FLA for a 1.0 service
factor motor.
“Current Setting” is defined
as the FLA of the motor and
thus the overload heater
pack setting.
Example: 600% of current
rating is defined as 750%
(600 x 1.25) of FLA current
(heater) setting for a 1.15
service factor motor. A 10A
heater setting must trip in 20
seconds or less at 75A motor
current for a Class 20 relay.
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
Class 10 and Class 20 Trip Curves
10,000
10,000
5000
4000
3000
2000
5000
4000
3000
2000
1000
1000
500
400
300
200
500
400
300
200
From
Cold Start
Trip Time
(Seconds) 100
From
Hot Start
50
40
30
20
2
2
From
Cold Start
5
4
3
2
1
5
4
3
2
1
10
Class 10 Overload Relay 25C Open Rating
From
Hot Start
50
40
30
20
10
2
4
6
8
Multiples of Current Setting
2
Trip Time
(Seconds) 100
10
0
2
2
2
2
2
2
2
0
2
4
6
8
Multiples of Current Setting
2
10
2
Class 20 Overload Relay 25C Open Rating
2
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
V5-T2-45
2.1
NEMA Contactors and Starters
Freedom Series
2
Wire (75°C) Sizes—AWG or kcmil—NEMA Sizes 00–2, IEC A–K—Open
2
Power Terminals—Line
IEC Size
NEMA Size
Cu Only
2
A, B, C
00
12–16 stranded, 12–14 solid
D, E, F
0
8 –16 stranded, 10–14 solid
1
8–14 stranded or solid
2
3–14 (upper) and/or 6–14 (lower) stranded or solid 1
2
2
2
G, H, J, K
Power Terminals—Load—Cu Only (Stranded or Solid)
Plugging and Jogging Service Horsepower Ratings 2
NEMA Size
200V
230V
460V
575V
00
—
1/2
1/2
1/2
0
1-1/2
1-1/2
2
2
1
3
3
5
5
2
7-1/2
10
15
15
3
15
20
30
30
4
25
30
60
60
5
60
75
150
150
6
125
150
300
300
2
Catalog Number
Terminal
Wire Size
C306DN3B
32A
14–6 AWG
2
Overload Relay UL/CSA Contact Ratings Control Circuit 3
C306GN3B
75A
14–2 AWG
AC Volts
2
2
2
2
2
2
2
2
2
2
2
2
2
Control Terminals—Cu Only
12–16 AWG stranded, 12–14 AWG solid
Wire (75°C) Sizes—AWG or kcmil—NEMA Sizes 3–8, IEC L–N—Open
2
2
2
2
240V
480V
600V
Make and break amperes
30
15
7.5
6
Break amperes
3
1.5
0.75
0.6
Continuous amperes
5
5
5
5
NO Contact C600
Power Terminals—Line and Load
Make and break amperes
15
7.5
3.375
3
IEC Size
Wire Size
Break amperes
1.5
0.75
0.375
0.3
2.5
2.5
2.5
2.5
NEMA Size
L
3
1/0–14 Cu/Al
Continuous amperes
M
—
14–2/0 Cu/Al
N
—
3/0–8 Cu/Al
—
4
Notes
1 Two compartment box lug.
2 Maximum horsepower where operation is interrupted more than 5 times per minute or more
than 10 times in a 10 minute period. NEMA standard ICS 2-1993 table 2-4-3.
3 DC ratings cover Freedom Series coils only.
Open—3/0–8 Cu
Enclosed—250 kcmil—6 Cu/Al
—
5
750 kcmil—2 or (2) 250 kcmil—3/0 Cu/Al
6–7
(2) 750 kcmil—3/0 Cu/Al
8
(2) 750 kcmil—1/0 Cu/Al
Control Terminals—Cu Only
12–16 AWG stranded, 12–14 AWG solid
Power Terminal Torque Line and Load Terminals
Catalog Number
Terminal
Torque in lb-in
C306DT3B
32A
20
C306GT3B
75A
35 (14–10 AWG)
2
2
120V
NC Contact B600
40 (8 AWG)
45 (6–4 AWG)
50 (3–2 AWG)
C306KN3
(socket head screw)
105A
120 (3/16)
200 (1/4)
250 (5/16)
C306NN3
(socket head screw)
144A
120 (3/16)
200 (1/4)
250 (5/16)
C306NN3
(slotted head screw)
2
35 (14–10 AWG)
40 (8 AWG)
45 (6–4 AWG)
50 (3–1/0 AWG)
2
2
V5-T2-46
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
2.1
NEMA Contactors and Starters
Freedom Series
Dimensions
Approximate Dimensions in Inches (mm)
2
Stand-Alone Overload Relays
2
32A and 75A Sizes—C306DT38 and C306GT3B
D
B
F
G
105A and 144A Sizes—C306KN38 and C306NN3B
A
C
B
E
2
C
2
2
E
2
2
A
Mtg. Holes for (3)
1/4-20 Screws
D
2
2
Dimensions and Shipping Weights
Ampere
Size
Wide
A
High
B
Deep
C
Mounting
D
E
F (Slot)
G (Hole)
Shipping Weight
Lbs (kg)
32A
1.77 (45.0)
4.13 (104.9)
3.69 (93.7)
1.36 (34.5)
3.74 (95.0)
0.18 x 0.30 (4.6 x 7.6)
0.18 (4.6) dia.
0.8 (0.4)
75A
2.54 (64.5)
4.69 (119.1)
3.74 (95.0)
2.00 (50.8)
3.45 (87.6)
0.22 x 0.26 (5.6 x 6.6)
0.21 (5.3) dia.
1.4 (0.6)
105 and 144A
4.00 (101.6)
7.17 (182.1)
4.91 (124.7)
3.00 (76.2)
6.62 (168.1)
—
—
4.0 (1.8)
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
V5-T2-47
2.1
2
NEMA Contactors and Starters
Freedom Series
Contents
C440/XT Electronic Overload Relay
Description
2
2
2
2
2
2
2
2
2
2
C440/XT Electronic Overload Relay
2
Product Description
2
2
2
2
2
2
2
2
2
2
Page
Contactors—Non-Reversing and Reversing . . . . . .
Starters—Three-Phase Non-Reversing and
Reversing, Full Voltage . . . . . . . . . . . . . . . . . . . .
Starters—Single-Phase Non-Reversing,
Full Voltage, Bi-Metallic Overload . . . . . . . . . . . .
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Renewal Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data and Specifications . . . . . . . . . . . . .
Relays—Thermal Overload. . . . . . . . . . . . . . . . . . .
C440/XT Electronic Overload Relay
Standards and Certifications . . . . . . . . . . . . . .
Catalog Number Selection . . . . . . . . . . . . . . . .
Product Selection . . . . . . . . . . . . . . . . . . . . . . .
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data and Specifications . . . . . . . . . .
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . .
Eaton’s new electronic
overload relay (EOL) is
the most compact, highfeatured, economical product
in its class. Designed on a
global platform, the new
EOL covers the entire power
control spectrum including
NEMA, IEC and
DP contactors. The NEMA
and DP versions are offered
with the C440 designation
while the IEC offering has the
XT designation. The
electronic design provides
reliable, accurate and value
driven protection and
communications capabilities
in a single compact device. It
is the flexible choice for any
application requiring easy-touse, reliable protection.
V5-T2-10
V5-T2-15
V5-T2-21
V5-T2-30
V5-T2-35
V5-T2-39
V5-T2-49
V5-T2-50
V5-T2-51
V5-T2-53
V5-T2-55
V5-T2-61
Features and Benefits
Eaton has a long history of
innovations and product
development in motor control
and protection, including both
traditional NEMA, as well as
IEC control. It was from this
experience that the C440 was
developed, delivering new
solutions to meet today’s
demands.
C440 is a self-powered
electronic overload relay
available up to 175A as a
self contained unit. With
external CTs, C440 can
protect motor up to
1500 FLA. Available add-on
accessories include remote
reset capability and
communication modules
with I/O for DeviceNet,
PROFIBUS, and Modbus.
2
Features
●
Reliable, accurate, electronic motor protection
●
Easy to select, install and maintain
●
Compact size
●
Flexible, intelligent design
●
Global product offering—available with NEMA, IEC and DP
power control
Size/Range
●
Broad FLA range
(0.33–1500A)
●
Selectable trip class
(10A, 10, 20, 30)
●
Direct mounting to NEMA,
IEC and DP contactors
●
Most compact electronic
overload in its class
Motor Control
●
Two B600 alarm (NO) and
fault (NC) contacts
●
Test/Trip button
Motor Protection
●
Thermal overload
●
Phase loss
●
Selectable (ON/OFF)
phase unbalance
●
Selectable (ON/OFF)
ground fault
2
2
2
2
2
2
2
V5-T2-48
V5-T2-4
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
User Interface
Large FLA selection dial
●
Trip status indicator
●
Operating mode LED
●
DIP switch selectable trip
class, phase unbalance and
ground fault
●
Selectable Auto/Manual
reset
●
Feature Options
●
Remote reset
●
120 Vac
●
24 Vac
●
24 Vdc
●
●
Tamper-proof cover
Communications modules
●
Modbus RTU RS-485
●
DeviceNet with I/O
●
PROFIBUS with I/O
●
Modbus RTU with I/O
●
Ethernet IP with I/O
●
Modbus TCP with I/O
NEMA Contactors and Starters
Freedom Series
2.1
Benefits
Standards and Certifications
Reliability and Improved
Uptime
●
C440 provides the users
with peace of mind
knowing that their
assets are protected
with the highest level
of motor protection and
communication capability
in its class
●
Extends the life of plant
assets with selectable
motor protection features
such as trip class, phase
unbalance and ground fault
●
Protects against
unnecessary downtime
by discovering changes
in your system (line/load)
with remote monitoring
capabilities
●
Status LED provides
added assurance that
valuable assets are
protected by indicating the
overload operational status
●
Flexibility
Available with NEMA,
IEC and DP contactors
●
Improves return on
investment by reducing
inventory carrying costs
with wide FLA adjustment
(5:1) and selectable
trip class
●
Design incorporates built-in
ground fault protection
thus eliminating the need
for separate CTs and
modules
●
Flexible communication
with optional I/O enables
easy integration into plant
management systems for
remote monitoring and
control
●
Available as an open
component and in
enclosed control and motor
control center assemblies
●
Monitoring Capabilities
Individual phase
currents RMS
●
Average three-phase
current RMS
●
Thermal memory
●
Fault indication (overload,
phase loss, phase
unbalance, ground fault)
●
●
●
●
●
●
●
●
●
UL
CSA
CE
NEMA
IEC/EN 60947 VDE 0660
ISO 13849-1 (EN954-1)
RoHS
ATEX directive 94/9/EC
Equipment Group 2,
Category 2
Safety
●
IP 20 rated terminal blocks
●
Available in Eaton’s
industry leading FlashGard
MCCs
●
Tested to the highest
industry standards such
as UL, CSA, CE and IEC
●
RoHS compliant
2
2
2
2
2
2
2
2
2
2
2
2
2
2
Electronic Overload Education
Description
2
Definition
Cause
Effect if not Protected
C440/XT Protection
Overload is a condition in which
current draw exceeds 115% of
the full load amperage rating for
an inductive motor.
• An increase in the load or torque that is
being driven by the motor.
• Increase in current draw leads to heat
and insulation breakdown, which can
cause system failure.
• Thermal trip behavior is defined by
UL, CSA and IEC standards.
Motor Protection
Thermal overload
• A low voltage supply to the motor
causes the current to go high to
maintain the power needed.
• A poor power factor causing above
normal current draw.
Ground fault
A line to ground fault.
A current leakage path to ground.
• Increase in current can increase
power consumption and waste
valuable energy.
• Trip class is settable from 10A,
10, 20, 30
2
2
2
2
An undetected ground fault can burn
through multiple insulation windings,
ultimately leading to motor failure, not to
mention risk to equipment or personnel
Fixed protective setting that takes the
starter offline if ground fault current
exceeds 50% of the FLA dial setting,
that is, if the FLA dial is set to 12A, the
overload relay will trip if the ground
current exceeds 6A.
Unbalanced phases
(voltage and current)
Uneven voltage or current between
phases in a three-phase system.
When a three-phase load is powered with
a poor quality line, the voltage per phase
may be unbalanced.
Unbalanced voltage causes large
unbalanced currents and as a result this
can lead to motor stator windings being
overloaded, causing excessive heating,
reduced motor efficiency and reduced
insulation life.
Fixed protective setting that takes the
starter offline if a phase drops below
50% of the other two phases.
Phase loss—current
(single-phasing)
One of the three-phase voltages is
not present.
Multiple causes, loose wire, improper
wiring, grounded phase, open fuse,
and so on.
Single-phasing can lead to unwanted
motor vibrations in addition to the results
of unbalanced phases as listed above.
Fixed protective setting that takes the
starter offline if a phase drops below
50% of the other two phases.
2
2
2
2
2
2
2
2
2
2
2
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
V5-T2-49
2.1
2
2
NEMA Contactors and Starters
Freedom Series
Catalog Number Selection
Freedom Series NEMA Starters with C440 Electronic Overload Relays 1
A N 1 9 A N 0 A 5E 005
2
2
Device Type
A = Starter
2
2
2
2
2
2
2
2
2
Device Assembly
Configuration
1 = Non-reversing
5 = Reversing
Contactor Frame Size
NEMA
Continuous
Size
Amperes
A = 00
9
B= 0
18
C = 1C
27
D= 1
27
G= 2
45
K= 3
90
M = 4C
135
N= 4
135
S= 5
270
C440 OLR Designation
(FVNR and FVR only)
5E = Standard feature set
SEL Reset, SEL Class (10A, 10, 20, 30)
5G = Ground fault feature set
SEL Reset, SEL Class (10, 20)
Standard
N = NEMA
9
OLR Type
= Starter w/C440 EOLR
NEMA Enclosure
N = Open
For Starters
Starter Mounting Option
0 = Horizontal
Suffix
A=
B=
C=
D=
E=
H=
J=
K=
L=
N=
T=
U=
V=
W=
Y=
2
2
2
2
AC Coil Suffix
Volts and Hertz
120/60 or 110/50
240/60 or 220/50
480/60 or 440/50
600/60 or 550/50
208/60
277/60
208–240/60 2
240/50
380–415/50
550/50
24/60, 24/50 3
24/50
32/50
48/60
48/50
Notes
1 See Page V5-T2-51 for Product Selection.
2 NEMA Sizes 00 and 0 only.
3 NEMA Sizes 00 and 0 only. Sizes 1–3 are 24/60 only.
4 NEMA Size 5 starter available with 60-300A panel mounted CTs. Starter shipped as an assembled unit with
1–5A C440 overload relay (C440A1A005SELAX or C440A2A005SELAX).
2
2
2
2
2
2
2
2
2
2
2
2
2
V5-T2-50
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
C440 FLA Range
(FVNR and FVR only)
NEMA Size 00
1P6 = 0.33–1.65A
005 = 1–5A
020 = 4–20A
NEMA Size 0
1P6 = 0.33–1.65A
005 = 1–5A
020 = 4–20A
NEMA Size 1/1C
1P6 = 0.33–1.65A
005 = 1–5A
020 = 4–20A
045 = 9–45A
NEMA Size 2
005 = 1–5A
020 = 4–20A
045 = 9–45A
NEMA Size 3
100 = 20–100A
NEMA Size 4/4C
140 = 28–140A
NEMA Size 5 4
300 = 60–300A
2.1
NEMA Contactors and Starters
Freedom Series
Product Selection
2
Type AN19/59 Freedom Series Starters
2
Type AN19/59 Freedom Series Starters with C440 Electronic Overload Relays
2
Non-Reversing and Reversing
NEMA Starter
Maximum UL Horsepower
Three-Pole
Non-Reversing 12
2
Three-Pole
Reversing 12
NEMA
Size
Continuous
Ampere
Rating
Service Limit
Current Rating
(Amps)
Single-Phase
Three-Phase
115V
230V
208V
240V
480V
600V
Catalog Number
Catalog Number
00
9
11
1/3
1
1-1/2
1-1/2
2
2
AN19AN0_ 5E _
AN59AN0_ 5E _
0
18
21
1
2
3
3
5
5
AN19BN0_ 5E _
AN59BN0_ 5E _
1
27
32
2
3
7-1/2
7-1/2
10
10
AN19DN0_ 5E _
AN59DN0_ 5E _
2
45
52
3
7-1/2
10
15
25
25
AN19GN0_ 5E _
AN59GN0_ 5E _
3
90
104
—
—
25
30
50
50
AN19KN0_ 5E _
AN59KN0_ 5E _
4
135
156
—
—
40
50
100
100
AN19NN0_ 5E _
AN59NN0_ 5E _
53
270
311
—
—
75
100
200
200
AN19SN0_ 5E _
AN59SN0_ 5E _
2
2
2
2
Non-Reversing and Reversing
Maximum UL Horsepower
2
2
Type AN19/59 Freedom Series Starters with C440 with Ground Fault Electronic Overload Relays
NEMA Starter with
Ground Fault
2
Three-Pole
Non-Reversing 12
2
Three-Pole
Reversing 12
NEMA
Size
Continuous
Ampere
Rating
Service Limit
Current Rating
(Amps)
Single-Phase
Three-Phase
115V
230V
208V
240V
480V
600V
Catalog Number
Catalog Number
00
9
11
1/3
1
1-1/2
1-1/2
2
2
AN19AN0_ 5G _
AN59AN0_ 5G _
0
18
21
1
2
3
3
5
5
AN19BN0_ 5G _
AN59BN0_ 5G _
1
27
32
2
3
7-1/2
7-1/2
10
10
AN19DN0_ 5G _
AN59DN0_ 5G _
2
45
52
3
7-1/2
10
15
25
25
AN19GN0_ 5G _
AN59GN0_ 5G _
3
90
104
—
—
25
30
50
50
AN19KN0_ 5G _
AN59KN0_ 5G _
4
135
156
—
—
40
50
100
100
AN19NN0_ 5G _
AN59NN0_ 5G _
53
270
311
—
—
75
100
200
200
AN19SN0_ 5G _
AN59SN0_ 5G _
2
2
2
2
2
2
Coil Suffix Codes
C440 FLA Range (FVNR and FVR Starters Only)
Suffix
Coil Volts and Hertz
Suffix
Coil Volts and Hertz
NEMA Size
A
120/60 or 110/50
L
380–415/50
00
B
240/60 or 220/50
N
550/50
C
480/60 or 440/50
T
24/60, 24/50
D
600/60 or 550/50
U
24/50
E
208/60
V
32/50
H
277/60
W
48/60
J
208–240/60
Y
48/50
K
240/50
0
1
2
3
OLR Code
FLA Range
OLR Code
FLA Rating
1P6
0.33–1.65A
020
4.0–20A
005
1.0–5.0A
—
—
1P6
0.33–1.65A
020
4.0–20A
005
1.0–5.0A
—
—
1P6
0.33–1.65A
020
4.0–20A
005
1.0–5.0A
045
9.0–45A
005
1.0–5.0A
045
9.0–45A
020
4.0–20A
—
—
100
20–100A
—
—
4
140
28–140A
—
—
53
300
60–300A
—
—
2
2
2
2
2
2
2
2
Notes
1 Underscore (_) indicates coils suffix required, see Coil Suffix table above.
2 Underscore (_) indicates OLR designation required, see C440 FLA Range table above.
3 NEMA Size 5 starter available with 60-300A panel mounted CTs. Starter shipped as an assembled unit with
1–5A C440 overload relay (C440A1A005SELAX or C440A2A005SELAX).
2
2
2
2
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
V5-T2-51
2.1
2
NEMA Contactors and Starters
Freedom Series
Compact NEMA Size 1 and 4 Starters
New Compact NEMA Size 1 and 4 starters—available with electronic overload relay only.
2
Non-Reversing
2
NEMA
Size
2
Continuous
Ampere
Rating
Service Limit
Current Rating
(Amps)
Maximum UL Horsepower
Single-Phase
Three-Phase
115V
230V
208V
240V
480V
600V
Three-Pole
Non-Reversing
Catalog Number
Standard Fault Overload
2
1C
27
32
2
3
7.5
7.5
10
10
AN19CN0_5E_
4C
135
156
—
—
40
50
100
100
AN19MN0_5E_
2
Ground Fault Overload
1C
27
32
2
3
7.5
7.5
10
10
AN19CN0_5G_
2
4C
135
156
—
—
40
50
100
100
AN19MN0_5G_
Electrical Life at Rated Continuous Current
2
NEMA
Size
2
2
2
2
Rated Current
(Amperage)
AC3/AC4
Rated Current
(Amperage)
AC3/AC4
NEMA
Size
Operations
1C
27/150
2,500,000/40,000
4C
135/516
500,000/40,000
1
27/153
5,000,000/110,000
4
135/822
800,000/70,000
AN19 Competitive Retrofit Kits
The retrofit kits provide a packaged solution to replace competitive starters with the Freedom AN19 starter
using existing hole patterns. Suitable for replacement of Allen-Bradley, Square D, GE and Siemens starters.
2
Kit contents
2
●
●
2
●
●
2
●
●
2
Competitive mounting plate
AN19 starter
Remote reset module
NO 10250T pushbutton
RESET pushbutton legend plate
16 gauge control wire
AN19 Competitive Retrofit Kit—Product Selection
2
Size
Description
Catalog Number
2
1
120 Vac coil, 4–20A overload
AN19DN0A5E020-CRK
2
120 Vac coil, 9–45A overload
AN19GN0A5E045-CRK
2
3
120 Vac coil, 20–100A overload
AN19KN0A5E100-CRK
4
120 Vac coil, 28–140A overload
AN19NN0A5E140-CRK
2
5
120 Vac coil, 60–300A overload
AN19SN0A5E300-CRK
2
AN19 Competitive Retrofit Kit—Catalog Number Selection
A N 1 9 D N 0 A 5E 020 – CRK
2
2
2
2
2
2
2
2
Operations
Device Type
A = Starter
Device Assembly
Configuration
1 = Non-reversing
D=
G=
K=
N=
S=
C440 OLR Designation
5E = Standard feature set
SEL Reset,
SEL Class (10A, 10, 20, 30)
OLR Type
9 = Starter w/C440 EOLR
Contactor Frame Size
NEMA Size
Continuous Amperes
1
27
2
45
3
90
4
135
5
270
V5-T2-52
Competitive Retrofit Kit
Standard
N = NEMA
Suffix
A=
NEMA Enclosure
N = Open
Volume 5—Motor Control and Protection
AC Coil Suffix
Volts and Hertz
120/60 or 110/50
For Starters
Starter Mounting Option
0 = Horizontal
CA08100006E—February 2019
www.eaton.com
C440 FLA Range
NEMA Size 1/1C
020 = 4–20A
NEMA Size 2
045 = 9–45A
NEMA Size 3
100 = 20–100A
NEMA Size 4/4C
140 = 28–140A
NEMA Size 5
300 = 60–300A
NEMA Contactors and Starters
Freedom Series
2.1
Accessories
2
CT Kits
2
Accessories
Description
Safety Cover
Catalog Number
2
Safety Cover
Clear Lexan cover that mounts on top of the FLA dial and DIP switches when closed.
2
ZEB-XSC
2
2
Reset Bar
2
Reset Bar
Assembles to the top of the overload to provide a larger target area for door
mounted reset operators.
ZEB-XRB
2
2
2
Remote Reset
Remote Reset
Remote reset module (24 Vdc) 1
C440-XCOM
Remote reset module (120 Vac)
ZEB-XRR-120
1
Remote reset module (24 Vac) 1
2
2
ZEB-XRR-24
2
2
Communication
The C440/XTOE is provided with two levels of communication capability.
Advanced
Basic Communication via
Communication—
Expansion Module—
Monitoring and Control
Monitoring Only
C440 communication modules,
C440 also has the ability to
Basic communication on
wired to the C440-XCOM
communicate on industrial
the C440 is accomplished
give C440 control capability
protocols such as Modbus
using an expansion module
via communications. The
RTU, DeviceNet, PROFIBUS,
(C440-XCOM). The expansion
Modbus TCP, and EtherNet/IP
communication modules
module plugs into the
while providing control
offer flexible mounting
expansion bay on the C440
capability using I/O.
options (DIN rail or panel)
overload relay, enabling
along with four inputs (24 Vdc
communications with the
An
expansion
module
(C440or 120 Vac) and two outputs
overload via their Modbus
XCOM) combined with a
as standard.
RTU (RS-485) network. No
communication module
additional cards or modules are
allows easy integration onto
required. See figure below.
the customer's network.
See figure below.
2
2
2
2
2
2
2
2
2
2
2
2
2
Basic Communication—
Modbus
Advanced Communication—
Communication Module
2
2
Note
1 Customer can wire remote mounted button to reset module (that is, 22 mm pushbutton, catalog number M22-D-B-GB14-K10).
Volume 5—Motor Control and Protection
CA08100006E—February 2019
2
www.eaton.com
V5-T2-53
2.1
2
2
2
2
2
2
2
2
2
2
2
NEMA Contactors and Starters
Freedom Series
The following information
can be viewed using the
communication option:
●
Motor status—running,
stopped, tripped or
resetting
●
Individual rms phase
currents (A, B, C)
●
Average of three-phase
rms current
●
Percent thermal capacity
●
Fault codes (only available
prior to reset)
●
Percent phase unbalance
●
Ground fault current and
percent
●
Overload relay settings—
trip class, DIP switch
selections, reset selections
●
Modbus address (can be
set over the network)
2
2
Ethernet modules
Single device supports
both EtherNet/IP,
Modbus TCP
●
Internal switch with two
Ethernet ports allows
linear or ring network
configurations
●
Embedded web-services
for easy configuration and
monitoring with Internet
Explorer
●
DeviceNet
●
I/O assemblies with the
same size and layout as
the legacy Advantage
(WPONIDNA) and IT.
(DSNAP) Starter platforms
for seamless upgrades to
C441 technology with no
program changes
●
Communication uses only
one DeviceNet MAC ID
PROFIBUS
Capable of baud rates up
to 12 Mb
●
Intuitive configuration with
common PROFIBUS tools
●
Modbus
●
Modbus address and baud
rate can be changed easily
with C441’s user interface
(C441M only)
Terminals
●
Unique locking mechanism
provides easy removal of
terminal block with field
wiring installed
●
Marked terminals for
ease of wiring and
troubleshooting
On-board I/O assemblies
Modules offer 4 IN / 2 OUT
of network programmable
I/O
●
24 Vdc or 120 Vac signal
options
●
Optical isolation protects
the I/O and communication
circuits from possible
damage due to transients
and ground loops
●
Inputs feature userdefinable debounce,
which limits the effects
of transients and
electrical noise
●
Outputs feature a userdefinable state for loss of
communication: hold last
state, ON or OFF
●
Communication Accessories
Communication modules mount on their own to be used as stand-alone network
based I/O or be wired to the C440-XCOM. Parts are available for purchase individually
(see “consists of” below) or as part of a kit for C440 communications.
2
2
2
Features and Benefits
Description
Expansion Module
Catalog Number
Expansion Module
C440-XCOM
Expansion module (Remote Reset/Modbus RTU, RS-485 Communication)
2
2
2
2
2
Ethernet with
I/O Module
Communication Modules
DeviceNet communication module kit—120 V I/O (consists of C440-XCOM + C441KS)
C440-DN-120
DeviceNet communication module kit—24 Vdc I/O (consists of C440-XCOM + C441LS)
C440-DN-24
2
PROFIBUS communication module kit—120 V I/O (consists of C440-XCOM + C441SS)
C440-DP-120
2
PROFIBUS communication module kit—24 V I/O (consists of C440-XCOM + C441QS)
C440-DP-24
Modbus communication module kit—120 V I/O (consists of C440-XCOM + C441NS)
C440-MOD-120
Modbus communication module kit—24 Vdc I/O (consists of C440-XCOM + C441PS)
C440-MOD-24
Modbus TCP/Ethernet IP communication module kit—120 V I/O (consists of C440-XCOM + C441U)
C440-ET-120
Modbus TCP/Ethernet IP communication module kit—24 V I/O (consists of C440-XCOM + C441V)
C440-ET-24
2
2
2
2
2
2
2
V5-T2-54
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
NEMA Contactors and Starters
Freedom Series
2.1
Technical Data and Specifications
2
Electronic Overload Relays up to 1500A
2
Specification
Description
45 mm
55 mm
110 mm
Electrical Ratings
Range
Range
Range
Operating voltage (three-phase) and frequency
690 Vac (60/50 Hz)
690 Vac (60/50 Hz)
690 Vac (60/50 Hz)
2
0.33–1.65A
1–5A
4–20A
9–45A
20–100A
28–140A (NEMA)
35–175A (IEC)
2
XT IEC frames
B, C, D
D, F, G
G, H
Freedom NEMA sizes
00, 0, 1, 2
3
4
2
10A, 10, 20, 30
Selectable
10A, 10, 20, 30
Selectable
10A, 10, 20, 30
Selectable
2
Thermal overload setting
1.05 x FLA: does not trip
1.15 x FLA: overload trip
1.05 x FLA: does not trip
1.15 x FLA: overload trip
1.05 x FLA: does not trip
1.15 x FLA: overload trip
Feature
Range
Range
Range
Phase loss
Fixed threshold 50%
Fixed threshold 50%
Fixed threshold 50%
Phase unbalance (selectable: enable/disable)
Fixed threshold 50%
Fixed threshold 50%
Fixed threshold 50%
Ground fault (selectable: enable/disable)
50% of FLA dial setting
>150% = 2 sec
>250% = 1 sec
50% of FLA dial setting
>150% = 2 sec
>250% = 1 sec
50% of FLA dial setting
>150% = 2 sec
>250% = 1 sec
Reset
Manual/automatic
Manual/automatic
Manual/automatic
Trip status
Orange flag
Orange flag
Orange flag
Mode LED
One flash: Overload operating properly
Two flashes: Current is above FLA dial
setting—pending trip
One flash: Overload operating properly
Two flashes: Current is above FLA dial
setting—pending trip
One flash: Overload operating properly
Two flashes: Current is above FLA dial
setting—pending trip
2
FLA Range
2
Use with Contactors
2
Trip Class
2
Motor Protection
2
2
2
2
2
Indicators
Options
2
2
2
Remote reset
Yes
Yes
Yes
Reset bar
Yes
Yes
Yes
Communication expansion module
Yes
Yes
Yes
Communication adapter
Yes
Yes
Yes
Terminal capacity
12–10 AWG (4–6 mm2)
8–6 AWG (6–16 mm2)
6–1 AWG (16–50 mm2)
8–4/0 AWG (10–95 mm2)
Tightening torque
20–25 lb-in (2.3–2.8 Nm)
25–30 lb-in (2.8–3.4 Nm)
25–30 lb-in (2.8–3.4 Nm)
124 lb-in (14 Nm)
2
2
Capacity
2
Load terminals
2
2
Input, auxiliary contact and remote reset terminals
Terminal capacity
2 x (18–12) AWG
2 x (18–12) AWG
2 x (18–12) AWG
Tightening torque
7–11 lb-in (0.8–1.2 Nm)
7–11 lb-in (0.8–1.2 Nm)
7–11 lb-in (0.8–1.2 Nm)
Insulation voltage U i (three-phase)
690 Vac
690 Vac
690 Vac
Insulation voltage U i (control)
500 Vac
500 Vac
500 Vac
Rated impulse withstand voltage
6000 Vac
6000 Vac
6000 Vac
Overvoltage category/pollution degree
III/3
III/3
III/3
2
2
Voltages
2
2
2
2
2
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
V5-T2-55
2.1
NEMA Contactors and Starters
Freedom Series
2
Electronic Overload Relays up to 1500A, continued
2
Description
2
2
2
2
2
Specification
45 mm
55 mm
110 mm
5A
5A
5A
15A
Auxiliary and Control Circuit Ratings
Conventional thermal continuous current
Rated operational current—IEC AC-15
Make contact (1800 VA)
120V
15A
15A
240V
15A
15A
15A
415V
0.5A
0.5A
0.5A
500V
0.5A
0.5A
0.5A
Break contact (180 VA)
2
120V
1.5A
1.5A
1.5A
240V
1.5A
1.5A
1.5A
2
415V
0.9A
0.9A
0.9A
500V
0.8A
0.8A
0.8A
1.0A
1.0A
1.0A
2
2
2
IEC DC-13 (L/R F 15 ms1)
0–250V
Rated operational current—UL B600
Make contact (3600 VA)
120V
30A
30A
30A
2
240V
15A
15A
15A
2
480V
7.5A
7.5A
7.5A
600V
6A
6A
6A
2
Break contact (360 VA)
120V
3A
3A
3A
2
240V
1.5A
1.5A
1.5A
480V
0.75A
0.75A
0.75A
2
600V
0.6A
0.6A
0.6A
0–120V
0.22A
0.22A
0.22A
250V
0.11A
0.11A
0.11A
6A gG/gL
6A gG/gL
6A gG/gL
–13° to 149°F (–25° to 65°C)
2
2
2
2
R300—Vdc ratings (28 VA)
Short-Circuit Rating without Welding
Maximum fuse
Environmental Ratings
Ambient temperature (operating)
–13° to 149°F (–25° to 65°C)
–13° to 149°F (–25° to 65°C)
2
Ambient temperature (storage)
–40° to 185°F (–40° to 85°C)
–40° to 185°F (–40° to 85°C)
–40° to 185°F (–40° to 85°C)
Operating humidity UL 991 (H3)
5% to 95% non-condensing
5% to 95% non-condensing
5% to 95% non-condensing
2
Altitude (no derating) NEMA ICS1
2000m
2000m
2000m
Shock (IEC 600068-2-27)
15g any direction
15g any direction
15g any direction
2
Vibration (IEC 60068-2-6)
3g any direction
3g any direction
3g any direction
2
Pollution degree per IEC 60947-4-1
3 for product (2 for pcb)
3 for product (2 for pcb)
3 for product (2 for pcb)
Ingress protection
IP20
IP20
IP20
Protection against direct contact when actuated from
front (IEC 536)
Finger- and back-of-hand proof
Finger- and back-of-hand proof
Finger- and back-of-hand proof
Mounting position
Any
Any
Any
Climatic proofing
Damp heat, constant to IEC 60068-2-30
Damp heat, constant to IEC 60068-2-30
Damp heat, constant to IEC 60068-2-30
2
2
2
2
2
V5-T2-56
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
NEMA Contactors and Starters
Freedom Series
2.1
Electronic Overload Relays up to 1500A, continued
2
Specification
Description
2
45 mm
55 mm
110 mm
Radiated emissions
IEC 60947-4-1-Table 15
EN 55011 (CISPIR 11) Group 1, Class A, ISM
30 mHz to 1000 mHz
30 mHz to 1000 mHz
30 mHz to 1000 mHz
Conducted emissions
IEC 60947-4-1-Table 14
EN 55011 (CISPIR 11) Group 1; Class ISM
0.15 mHz to 30 mHz
0.15 mHz to 30 mHz
0.15 mHz to 30 mHz
ESD immunity
IEC 60947-4-1 (Table 13)
±8 kV air, ±6 kV contact
±8 kV air, ±6 kV contact
±8 kV air, ±6 kV contact
Radiated immunity
IEC 60947-4-1
IEC 61000-4-3
10 V/m 80 mHz–1000 mHz
3 V/m from 1.4 to 2.7 gHz
80% amplitude modulated
1 kHz sine wave
10 V/m 80 mHz–1000 mHz
3 V/m from 1.4 to 2.7 gHz
80% amplitude modulated
1 kHz sine wave
10 V/m 80 mHz–1000 mHz
3 V/m from 1.4 to 2.7 gHz
80% amplitude modulated
1 kHz sine wave
Conducted immunity
IEC 60947-4-1, IEC 61000-4-6
140 dub (10V rms)
150 kHz–100 mHz
140 dub (10V rms)
150 kHz–100 mHz
140 dub (10V rms)
150 kHz–100 mHz
Fast transient immunity
IEC 60947-4-1 (Table 13)
IEC 61000-4-4
±4 kV using direct method
with accessory installed in expansion bay
±2 kV using direct method
±4 kV using direct method
with accessory installed in expansion bay
±2 kV using direct method
±4 kV using direct method
with accessory installed in expansion bay
±2 kV using direct method
Surge immunity
IEC 60947-4-1 (Table 13)
IEC 61000-4-5 a Class 4
Three-phase power inputs:
±4 kV line-to-line (DM)
±4 kV line-to-ground (CM)
Three-phase power inputs:
±4 kV line-to-line (DM)
±4 kV line-to-ground (CM)
Three-phase power inputs:
±4 kV line-to-line (DM)
±4 kV line-to-ground (CM)
With accessory installed in expansion bay:
±2 kV line-to-line (DM) –>1.2/50 us;
2 kV line-to-earth, 1 kV line-to-line
±4 kV line-to-ground (CM)
With accessory installed in expansion bay:
±2 kV line-to-line (DM) –>1.2/50 us;
2 kV line-to-earth, 1 kV line-to-line
±4 kV line-to-ground (CM)
With accessory installed in expansion bay:
±2 kV line-to-line (DM) –>1.2/50 us;
2 kV line-to-earth, 1 kV line-to-line
±4 kV line-to-ground (CM)
Power freq. magnetic field immunity
IEC 60947-4-1, IEC 61000-4-8
30 A/m, 50 Hz
30 A/m, 50 Hz
30 A/m, 50 Hz
Electromagnetic field
IEC 60947-4-1 Table 13, IEC 61000-4-3
10 V/m
10 V/m
10 V/m
Distortion IEEE 519
5% THD max., 5th harmonic 3% max.
5% THD max., 5th harmonic 3% max.
5% THD max., 5th harmonic 3% max.
Electrostatic discharge (ESD)
IEC 61000-4-2, EN 61131-2
4 kV contact
8 kV air discharge
4 kV contact
8 kV air discharge
4 kV contact
8 kV air discharge
Electrical fast transient (EFT)
IEC 61000-4-4, EN 61131-2
±2 kV using direct method
±2 kV using direct method
±2 kV using direct method
2
Surge immunity
IEC 61000-4-5, EN 61131-2
±2 kV line-to-ground (CM)
±2 kV line-to-ground (CM)
±2 kV line-to-ground (CM)
2
Electrical/EMC
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
V5-T2-57
2.1
NEMA Contactors and Starters
Freedom Series
2
Communication Modules
2
Electrical/EMC
2
2
2
2
2
2
2
2
2
2
2
Description
Modbus
DeviceNet
PROFIBUS
Ethernet
Radiated emissions
IEC 60947-4-1—Table 15, EN 55011
(CISPIR 11) Group 1, Class A
30–1000 mHz
30–1000 mHz
30–1000 mHz
30–1000 mHz
Conducted emissions
IEC 60947-4-1—Table 14, EN 55011
(CISPIR 11) Group 1, Class A
0.15–30 mHz
0.15–30 mHz
0.15–30 mHz
0.15–30 mHz
ESD immunity
IEC 60947-4-1 (Table 13)
±8 kV air, ±4 kV contact
±8 kV air, ±4 kV contact
±8 kV air, ±4 kV contact
±8 kV air, ±4 kV contact
Radiated immunity
IEC 60947-4-1
10 V/m 80–1000 mHz
80% amplitude modulated
1 kHz sine wave
10 V/m 80–1000 mHz
80% amplitude modulated
1 kHz sine wave
10 V/m 80–1000 mHz
80% amplitude modulated
1 kHz sine wave
10 V/m 80–1000 mHz
80% amplitude modulated
1 kHz sine wave
Conducted immunity
IEC 60947-4-1
140 dBuV (10V rms)
150 kHz–80 mHz
140 dBuV (10V rms)
150 kHz–80 mHz
140 dBuV (10V rms)
150 kHz–80 mHz
140 dBuV (10V rms)
150 kHz–80 mHz
Fast transient immunity
IEC 60947-4-1 (Table 13) IEC 6100-4-4
±2 kV using direct method
±2 kV supply and control,
±1 kV communication
±2 kV supply and control,
±1 kV communication
±2 kV supply and control,
±1 kV communication
Surge immunity
IEC 60947-4-1 (Table 13)
IEC 61000-4-5 Class 3
User IO and communication lines 1:
±1 kV line-to-line (DM)
±2 kV line-to-ground (CM)
User IO and communication lines:
±0.5 kV line-to-line (DM)
±1 kV line-to-ground (CM)
User IO and communication lines:
±0.5 kV line-to-line (DM)
±1 kV line-to-ground (CM)
User IO and communication lines:
±0.5 kV line-to-line (DM)
±1 kV line-to-ground (CM)
Electromagnetic field 1
IEC 60947-4-1 (Table 13) IEC 61000-4-3
10 V/m
10 V/m
10 V/m
10 V/m
Environmental Ratings
Ambient temperature (operating)
–4° to 122°F (–20° to 50°C)
–13° to 122°F (–25° to 50°C)
–13° to 122°F (–25° to 50°C)
–13° to 122°F (–25° to 50°C)
Ambient temperature (storage)
–40° to 185°F (–40° to 85°C)
–40° to 185°F (–40° to 85°C)
–40° to 185°F (–40° to 85°C)
–40° to 185°F (–40° to 85°C)
Operating humidity
5–95% noncondensing
5–95% noncondensing
5–95% noncondensing
5–95% noncondensing
2
Altitude (no derating)
2000m
2000m
2000m
2000m
Shock (IEC 600068-2-27)
15G any direction
15G any direction
15G any direction
15G any direction
2
Vibration (IEC 60068-2-6)
3G any direction
3G any direction
3G any direction
3G any direction
2
Pollution degree per IEC 60947-1
3
3
3
3
Degree of protection
IP20
IP20
IP20
IP20
Overvoltage category per UL 508
III
III
III
III
DeviceNet connections
—
Group 2, polling, bit strobe,
explicit, no UCMM
—
—
DeviceNet baud rate
—
125K, 250K, 500K
—
—
2
2
2
DeviceNet
Ethernet
2
Ethernet connections
—
—
—
Integrated two-port switch with dual
RJ45 Ethernet connections
2
Ethernet type
—
—
—
Ethernet 10/100 Mbs, AutoMDX,
Auto Negotiation
PROFIBUS connections
—
—
Group 2, polling, bit strobe,
explicit, no UCMM
—
PROFIBUS baud rate
—
—
9.6K, 19.2K, 45.45K, 93.75K, 187.5K, —
500K, 1.5M, 3M, 6M, 12M
2
2
2
2
PROFIBUS
Note
1 Relates to C441M only.
2
2
2
2
2
V5-T2-58
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
NEMA Contactors and Starters
Freedom Series
2.1
Communication Modules, continued
Description
Modbus
DeviceNet
PROFIBUS
Ethernet
Nominal input voltage
24 Vdc
24 Vdc
24 Vdc
24 Vdc
Operating voltage
18–30 Vdc
18–30 Vdc
18–30 Vdc
18–30 Vdc
Number of inputs
4
4
4
4
2
2
C441_ 24 Vdc Input
2
Signal delay
5 ms (programmable to 65 sec)
5 ms (programmable to 65 sec)
5 ms (programmable to 65 sec)
5 ms (programmable to 65 sec)
OFF-state voltage
18 Vdc
Nominal input current
5 mA
5 mA
5 mA
5 mA
Isolation
1500V
1500V
1500V
1500V
Terminal screw torque
7–9 in-lb
7–9 in-lb
7–9 in-lb
7–9 in-lb
24V source current
50 mA
50 mA
50 mA
50 mA
0–6 Vdc
0–6 Vdc
2
2
2
2
Operating Voltage Range—DC Input Modules
OFF state
0–6 Vdc
0–6 Vdc
Transition region
6–18 Vdc
6–18 Vdc
6–18 Vdc
6–18 Vdc
ON state
18–30 Vdc
18–30 Vdc
18–30 Vdc
18–30 Vdc
Nominal input voltage
120 Vac
120 Vac
120 Vac
120 Vac
Operating voltage
80–140 Vac
80–140 Vac
80–140 Vac
80–140 Vac
2
2
C441_ 120 Vac Input
Number of inputs
4
4
4
4
OFF-state voltage
80 Vac
Nominal input current
15 mA
15 mA
15 mA
15 mA
2
2
2
2
2
Signal delay
1/2 cycle
1/2 cycle
1/2 cycle
1/2 cycle
Isolation
1500V
1500V
1500V
1500V
Terminal screw torque
7–9 in-lb
7–9 in-lb
7–9 in-lb
7–9 in-lb
2
0–30 Vac
0–30 Vac
0–30 Vac
0–30 Vac
2
Transition region
30–80 Vac
30–80 Vac
30–80 Vac
30–80 Vac
ON state
80–140 Vac
80–140 Vac
80–140 Vac
80–140 Vac
Nominal voltage
120 Vac
24 Vdc
120 Vac
24 Vdc
120 Vac
24 Vdc
120 Vac
24 Vdc
Number of outputs
(2) 1NO Form A
1NO/NC Form C
(2) 1NO Form A
1NO/NC Form C
(2) 1NO Form A
1NO/NC Form C
(2) 1NO Form A
1NO/NC Form C
Relay OFF time
3 ms
3 ms
3 ms
3 ms
Relay ON time
7 ms
7 ms
7 ms
7 ms
Max. current per point 1
5A (B300 rated)
5A (B300 rated)
5A (B300 rated)
5A (B300 rated)
Electrical life
100,000 cycles
100,000 cycles
100,000 cycles
100,000 cycles
Mechanical life
1,000,000 cycles
1,000,000 cycles
1,000,000 cycles
1,000,000 cycles
Operating Voltage Range—AC Input Modules
OFF state
2
2
Output Modules
2
2
2
2
2
Note
1 Relates to C441M only.
2
2
2
2
2
2
2
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
V5-T2-59
2.1
NEMA Contactors and Starters
Freedom Series
2
Short Circuit Ratings (North America CSA, cUL)
Changes to UL 508A and NEC in recent years have brought a focus to control panel safety with
regard to short-circuit current ratings (SCCR). Eaton’s C440 electronic overload relays combined
with XT series IEC and Freedom Series NEMA contactors provide a wide variety of SCCR
solutions needed for a variety of applications. The SCCR data in this document reflects the
latest information as of April 2010.
2
C440/XT Standalone Overload Relays (XT, C440)
2
2
2
2
2
2
2
2
Standard-Fault Short Circuit Data
Overload
FLA Range
Maximum
Operating
Voltage
600V (kA)
Maximum
Fuse Size (A)
(RK5)
2
2
2
2
2
2
480V (kA)
600V (kA)
480V (kA)
600V (kA)
Maximum
Breaker Size
600 Vac
1
6
15
—
—
—
—
—
—
600 Vac
5
20
20
100
100
30
100
35
20
4–20A
600 Vac
5
80
80
100
100
100
100
35
80
9–45A
600 Vac
5
175
175
100
100
100
100
35
100/175 (480/600)
20–100A
600 Vac
10
400
400
100
100
200
150
35
250/400 (480/600)
28–140A
600 Vac
10
450
500
100
100
400
100
65
400
35–175A
690 Vac
10
500 (gG)
350 (690 Vac)
320 (415 Vac)
100
100
500 (gG)
100 (415 Vac)
—
350 (LGC3350)
320 (NZMH3)
NEMA Freedom Series Starters with C440 Electronic Overload Relays
NEMA
Size
00
0
1
Maximum
Operating
Voltage
High-Fault Short Circuit Data
Fuses (RK5, J, CC)
480V
Thermal-Magnetic Circuit Breakers
600V
Maximum
Fuse Size
480V
600V
Maximum
Breaker Size
0.33–1.65A
100
100
30
—
—
—
1–5A
100
100
30
100
35
35
4–20A
100
100
30
100
35
35
0.33–1.65A
100
100
60
—
—
—
70
1–5A
100
100
60
100
35
4–20A
100
100
60
100
35
70
0.33–1.65A
100
100
100
—
—
—
1–5A
100
100
100
100
35
100
4–20A
100
100
100
100
35
100
9–45A
100
100
100
100
35
100
1–5A
100
100
100
100
35
175
4–20A
100
100
100
100
35
175
9–45A
100
100
100
100
35
175
3
20–100A
100
100
200
50
50
250
4
28–140A
100
100
400
100
65
300
2
2
Thermal-Magnetic Circuit Breakers
Maximum
Fuse Size
0.33–1.65A
2
2
Fuses (RK5, J, CC)
1–5A
2
2
High-Fault Short Circuit Data
Maximum
Breaker
Size (A)
2
2
2
2
2
2
2
2
2
V5-T2-60
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
2.1
NEMA Contactors and Starters
Freedom Series
Dimensions
Approximate Dimensions in Inches (mm)
2
NEMA Starters
2
Full Voltage Non-Reversing Starters
2
2
2
E
2
B
2
A
2
2
C
A
Sizes 00, 0
2
E
B
2
2
E
2
B
C
D
2
Size 4
2
2
C
D
A
Sizes 1, 2
A
2
D
D
2
2
B
2
E
B
2
E
2
2
2
C
A
2
C
Size 3
2
Size 5
NEMA Size
A
B
C
D
E
00, 0
1.97 (50.0)
6.60 (167.6)
4.90 (124.5)
—
6.18 (157.0)
1, 2
2.60 (65.0)
7.10 (180.0)
4.98 (126.5)
2.00 (50.8)
6.50 (165.0)
3
3.00 (76.2)
11.40 (289.6)
5.92 (150.3)
1.77 (44.9)
10.81 (274.6)
4
7.10 (179.0)
17.00 (432.0)
7.00 (177.0)
3.70 (94.0)
16.30 (415.0)
5
7.00 (177.8)
17.81 (452.3)
8.08 (205.2)
6.00 (152.4)
16.01 (406.6)
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
2
2
2
2
V5-T2-61
2.1
2
2
NEMA Contactors and Starters
Freedom Series
Approximate Dimensions in Inches (mm)
Full Voltage Reversing Starters
2
2
E
B
B
B
E
E
2
2
C
D
2
C
D
A
Size 1
Sizes 00, 0
C
D
Size 2
2
2
2
A
2
2
D
E
B
B
2
E
2
2
C
2
2
Size 4
C
D
A
Size 3
2
A
D
2
2
2
E
B
2
2
2
C
2
2
Size 5
NEMA Size
A
B
C
D
E
00, 0
5.20 (132.0)
7.40 (187.0)
4.90 (125.0)
3.50 (89.0)
6.90 (174.0)
1
6.70 (171.0)
7.10 (180.0)
4.98 (126.5)
5.25 (133.0)
5.70 (144.0)
2
2
6.70 (171.0)
8.10 (205.0)
4.98 (126.5)
5.25 (133.0)
6.70 (170.0)
3
8.08 (205.2)
11.35 (288.3)
6.00 (152.0)
7.00 (177.8)
10.77 (273.6)
2
4
14.60 (371.0)
17.10 (433.0)
7.00 (177.0)
13.50 (343.0)
16.30 (145.0)
5
14.50 (368.3)
17.81 (452.3)
8.06 (204.8)
13.50 (342.9)
16.00 (406.6)
2
2
V5-T2-62
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
NEMA Contactors and Starters
Space-Savings Series
NEMA Space-Savings Family of Contactors and Starters
2.2
Contents
Description
Page
Contactors and Starters
Catalog Number Selection . . . . . . . . . . . . . . . .
Product Selection . . . . . . . . . . . . . . . . . . . . . . .
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . .
Renewal Parts . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data and Specifications . . . . . . . . . .
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . .
V5-T2-64
V5-T2-64
V5-T2-66
V5-T2-70
V5-T2-71
V5-T2-93
2
2
2
2
2
2
An Eaton
Green Solution
2
2
2
2
2
Contactors and Starters
Product Description
Application Description
The Eaton NEMA® SpaceSavings line of contactors
and starters includes nonreversing and reversing
contactors, electronic
overload relays and a variety
of related accessories.
Because the Space-Savings
family meets IEC, UL®, CSA®
and CE standards, it is the
perfect product solution for
applications all over the
world. The compact and easy
to install Space-Savings line
of NEMA contactors and
starters is the efficient and
effective solution for
customer applications from
Size 0 through Size 5.
The Space-Savings line of
NEMA power control was
engineered to provide highly
effective control and
protection for a variety of
loads, including motors,
compressors, pumps,
resistive, capacitor banks,
isolation and others.
The Space-Savings
contactors are perfectly
suited for use in Motor
Control Center applications
where bucket space sizing is
critical. With both AC and DC
control and flexible
communication options, the
Space-Savings family can be
easily integrated into various
customer applications.
Features and Benefits
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
AC control from
120V to 600V 50/60 Hz
24 Vdc control
Reversing or non-reversing
contactors and starters
XTOE self-powered
electronic overload relay
Non-reversing starters
to NEMA Size 5
Panel or DIN rail mounting
to NEMA Size 2
IP20 finger and back-ofhand proof
Large ambient temperature
range, –25 to 50°C
[–13 to 122°F]
AC and DC controlled
contactors in the same
compact frame
Low power consumption
AC and DC coils
Built-in NO or NC auxiliary
contacts to 32A
Plug-in accessories for
reduced installation time
Coil replacement on NEMA
Size 0–5
Contact replacement on
NEMA Size 1–5
Integrated suppressor
NEMA Size 0–4 DC
operated contactors and
NEMA Size 5 AC and DC
operated contactors
Standards and Certifications
●
●
●
●
●
●
IEC EN 60947
CE approved
UL
CSA
ATEX
RoHS
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
V5-T2-63
2.2
2
2
NEMA Contactors and Starters
Space-Savings Series
Catalog Number Selection
Space-Savings NEMA Starters with XTOE Electronic Overload Relays
A N 1 3 C N 0 1 A 5E 005
2
2
Device Type
A = Starter
C = Contactor
2
2
2
2
2
2
2
2
Device Assembly
Configuration
1 = Non-reversing
5 = Reversing
Contactor Frame Size 2
NEMA
Continuous
Size
Amperes
B= 0
18
C= 1
27
G= 2
45
K= 3
90
M= 4
135
S= 5
270
Standard
N = NEMA
3
OLR Type
= Starter w/XTOE EOLR
NEMA Enclosure
N = Open
2
Suffix
A=
B=
TD =
Starter Mounting Option
= Horizontal
Coil Suffix
Volts and Hertz
120/60 or 110/50
240/60 or 220/50
24 Vdc
For Contactors Only
Starter Mounting Option
10 = 1 normally open
01 = 1 normally closed
11 = 1 normally open,
1 normally closed
00 = No auxiliary contacts
22 = 2 normally open,
2 normally closed
2
2
For Starters
0
2
2
XTOE OLR Designation
(FVNR and FVR only)
5E = Standard feature set
SEL Reset,
SEL Class (10A, 10, 20, 30)
5G = Ground fault feature set
SEL Reset,
SEL Class (10, 20)
XTOE FLA Range
(FVNR and FVR only)
NEMA Size 0
1P6 = 0.33–1.65A
005 = 1–5A
020 = 4–20A
NEMA Size 1
1P6 = 0.33–1.65A
005 = 1–5A
020 = 4–20A
045 = 9–45A
NEMA Size 2
045 = 9–45A
NEMA Size 3
100 = 20–100A
NEMA Size 4/4C
175 = 35–175A
NEMA Size 5 2
300 = 60–300A
Product Selection
Type CN13/53 Space-Savings NEMA Contactors
NEMA Contactor
Non-Reversing and Reversing
NEMA
Size
Continuous
Ampere
Rating
Service Limit
Current Rating
(Amps)
Maximum UL Horsepower
Single-Phase
Three-Phase
115V
230V
208V
240V
480V
600V
Three-Pole
Non-Reversing 1
Catalog Number
0
18
21
1
2
3
3
5
5
CN13BN010_
—
2
1
27
32
2
3
7-1/2
7-1/2
10
10
CN13CN010_
CN53CN011_
2
45
52
3
7-1/2
10
15
25
25
CN13GN000_
CN53GN011_
2
3
90
104
7.5
15
25
30
50
50
CN13KN000_
CN53KN011_
2
4
135
156
—
—
40
50
100
100
CN13MN000_
—
5
270
311
—
—
75
100
200
200
CN13SN022_
—
2
2
2
2
Notes
1 Underscore (_) indicates coils suffix required, see Coil Suffix table above.
2 NEMA Size 5 starter components to be ordered separately: Contactor (CN13SN022_), 60–300A CT kit, and 1–5A overload relay.
See page V5-T2-82 for CT kit and overload part numbers.
2
2
2
2
2
2
V5-T2-64
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
Three-Pole
Reversing 1
Catalog Number
2.2
NEMA Contactors and Starters
Space-Savings Series
Type AN13/53 Space-Savings Starters with XTOE Electronic Overload Relays
NEMA Starter
2
Non-Reversing and Reversing
NEMA
Size
Continuous
Ampere
Rating
Service Limit
Current Rating
(Amps)
Maximum UL Horsepower
Single-Phase
Three-Phase
115V
230V
208V
240V
480V
0
18
21
1
2
3
3
5
1
27
32
2
3
7-1/2
7-1/2
2
45
52
3
7-1/2
10
15
3
90
104
—
—
25
4
135
156
—
—
40
54
270
311
—
—
75
600V
Three-Pole
Non-Reversing 12
Catalog Number 3
Three-Pole
Reversing 12
Catalog Number 3
5
AN13BN0_ 5E _
AN53BN0_ 5E _
10
10
AN13CN0_ 5E _
AN53CN0_ 5E _
25
25
AN13GN0_ 5E _
AN53GN0_ 5E _
30
50
50
AN13KN0_ 5E _
AN53KN0_ 5E _
50
100
100
AN13MN0_ 5E _
AN53MN0_ 5E _
100
200
200
4
—
2
2
2
2
2
2
2
Type AN13/53 Space-Savings Starters with XTOE Ground Fault Electronic Overload Relays
NEMA Starter with
Ground Fault
Non-Reversing and Reversing
Maximum UL Horsepower
Single-Phase
Three-Phase
115V
230V
208V
240V
600V
Three-Pole
Non-Reversing 12
Catalog Number 3
Three-Pole
Reversing 12
Catalog Number 3
NEMA
Size
Continuous
Ampere
Rating
0
18
21
1
2
3
3
5
5
AN13BN0_ 5G _
AN53BN0_ 5G _
1
27
32
2
3
7-1/2
7-1/2
10
10
AN13CN0_ 5G _
AN53CN0_ 5G _
2
45
52
3
7-1/2
10
15
25
25
AN13GN0_ 5G _
AN53GN0_ 5G _
3
90
104
—
—
25
30
50
50
AN13KN0_ 5G _
AN53KN0_ 5G _
Service Limit
Current Rating
(Amps)
480V
4
135
156
—
—
40
50
100
100
AN13MN0_5G_
AN53MN0_5G_
54
270
311
—
—
75
100
200
200
4
—
OLR Code
FLA Range
OLR Code
FLA Rating
Coil Voltage
0
1P6
0.33–1.65A
020
4.0–20A
Sizes 0–2
005
1.0–5.0A
—
—
1P6
0.33–1.65A
020
4.0–20A
005
1.0–5.0A
045
—
—
045
—
—
100
20–100A
3
2
2
2
2
NEMA Size
2
2
2
XTOE Overload FLA Range (FVNR and FVR Starters Only) Magnet Coil Suffix
1
2
Suffix Code
2
110V 50 Hz, 120V 60 Hz
A
220V 50 Hz, 240V 60 Hz
B
2
9.0–45A
24–27 Vdc
TD
9.0–45A
Sizes 3, 4
2
—
—
100–120V 50/60 Hz
A
—
—
190–240V 50/60 Hz
B
2
TD
2
100–120V 50/60 Hz
A
2
24–48 Vdc
TD
4
175
35–175A
—
—
24–27 Vdc
54
300
60–300A
—
—
Sizes 5
2
Notes
1 Underscore (_) indicates coils suffix required, see Coil Suffix table above.
2 Underscore (_) indicates OLR designation required, see XTOE FLA Range table above.
3 For MCC replacement needs, contact MCC Aftermarket.
4 NEMA Size 5 starter components to be ordered separately: Contactor (CN13SN022_), 60–300A CT kit, and 1–5A overload relay.
See page V5-T2-82 for CT kit and overload part numbers.
2
2
2
2
2
2
2
2
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
V5-T2-65
2.2
NEMA Contactors and Starters
Space-Savings Series
2
Accessories
2
Auxiliary Contacts—Overview
Front-mounted snap-on
auxiliary contacts for SpaceSavings contactors are
available with screw
terminals in a variety of
contact configurations.
2
2
2
2
2
Auxiliary Contacts Possible Combinations
Frame
Size
Catalog
Number
0, 1
CN13BN0_ –
CN13CN0_
2
Contactor
Built-In
Auxiliary
Front (Top) Mount
Two-Pole
Four-Pole
Side-Mount
Single-Pole
Two-Pole
Total Auxiliary
Contacts Available
1NO or 1NC
1
—
—
—
3
—
1
—
—
5
—
—
—
1
2
—
3
—
2
2
2
CN13GN0_
—
1
—
—
2
—
1
—
1
2
—
6
6
—
2
2
3, 4
CN13KN0_ –
CN13MN0_
—
2
1
—
—
2
6
—
1
—
2
8
—
—
—
4
—
2
2
2
5
CN13SN0
2NO–2NC
—
—
—
—
2
2
2
2
2
2
2
2
2
2
2
2
Volume 5—Motor Control and Protection
CA08100006E—February 2019
8
—
2
V5-T2-66
8
—
www.eaton.com
NEMA Contactors and Starters
Space-Savings Series
2.2
Auxiliary Contacts
XTCEXF_
2
NEMA Size 0, 1— Front (Top) Mount—Two-Pole
Conventional Thermal Current,
Open at 60°C
Ith = Ie, AC-1 in Amps
Contact
Configuration
16
2NO
2
Circuit
Symbol
53 63
Pkg.
Qty. 1
Screw Terminal
Catalog Number
5
XTCEXFAC20
5
XTCEXFAC11 2
5
XTCEXFAC02
2
2
54 64
16
1NO-1NC
53 61
2
2
54 62
16
2NC
51 61
2
52 62
2
XTCEXF_
2
NEMA Size 0, 1— Front (Top) Mount—Four-Pole
Conventional Thermal Current,
Open at 60°C
Ith = Ie, AC-1 in Amps
Contact
Configuration
16
4NO
Circuit
Symbol
53 6373 83
Pkg.
Qty. 1
Screw Terminal
Catalog Number
2
5
XTCEXFAC40 2
2
5
XTCEXFAC31 2
5
XTCEXFAC22
5
XTCEXFAC13
54 6474 84
16
3NO-1NC
53 61 73 83
2
2
54 62 74 84
16
2NO-2NC
53 61 71 83
2
2
54 62 72 84
16
1NO-3NC
536171 81
2
2
54 62 72 82
16
4NC
5
51 61 71 81
2
XTCEXFAC04
52 62 72 82
XTCEXSCC11
2
2
NEMA Size 0, 1—Side-Mount—Two-Pole
Conventional Thermal Current,
Open at 60°C
Ith = Ie, AC-1 in Amps
Contact
Configuration
10
1NO-1NC
Circuit
Symbol
53 61
Pkg.
Qty. 1
Screw Terminal
Catalog Number
1
XTCEXSCC11 3
2
2
2
54 62
2
Notes
No auxiliary contacts can be fitted between two contactors.
1
2
3
2
Orders must be placed in multiples of package quantity listed.
To avoid duplicate terminal numbers in contact sequence, these auxiliary contacts should only be used with contactors
having a built-in 1NO contact (XTCE…B10_, XTCE…C10_).
Can be mounted to the left side of contactor only. Cannot be used in combination with front (top) mount auxiliary
contacts or mechanical interlocks.
2
2
2
2
2
2
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
V5-T2-67
2.2
2
XTCEXF_
2
2
NEMA Contactors and Starters
Space-Savings Series
NEMA Sizes 2–4—Two-Pole
Conventional Thermal Current,
Open at 60°C
Ith = Ie, AC-1 in Amps
Contact
Configuration
16
2NO
13 23
16
1NO-1NC
13 21
Circuit
Symbol
Pkg.
Qty. 1
Screw Terminal
Catalog Number
5
XTCEXFBG20
5
XTCEXFBG11
5
XTCEXFBG02
Pkg.
Qty. 1
Screw Terminal
Catalog Number
5
XTCEXFBG40
5
XTCEXFBG31
5
XTCEXFBG22
5
XTCEXFAG22
5
XTCEXFBG13
Pkg.
Qty. 1
Screw Terminal
Catalog Number
1
XTCEXSBN11
Pkg.
Qty. 1
Screw Terminal
Catalog Number
1
XTCEXSBR11 2
14 24
2
2
14 22
16
2
2NC
11 21
12 22
2
2
XTCEXF_
2
2
NEMA Sizes 2–4—Four-Pole
Conventional Thermal Current,
Open at 60°C
Ith = Ie, AC-1 in Amps
Contact
Configuration
16
4NO-0NC
16
3NO-1NC
Circuit
Symbol
13 23 33 43
14 24 34 44
2
2
13 21 33 43
14 22 34 44
16
2
2NO-2NC
13 21 31 43
14 22 32 44
2
2
16
2NO-2NC
16
1NO-3NC
53 61 71 83
54 62 72 84
2
13 21 31 41
14 2232 42
2
Contact
Configuration
Circuit
Symbol
10
1NO–1NC
13
14
2
Conventional Free Air
Thermal Current,
Ith = Ie, AC-1 in Amps
Contact
Configuration
Circuit
Symbol
10
1NO–1NC
13
14
2
43
2
21
22
31
2
NEMA Size 5, Side Mount (Screw Mount)—Two-Pole
44
2
XTCEXS_
22
32
2
21
43
2
Conventional Free Air
Thermal Current,
Ith = Ie, AC-1 in Amps
31
2
NEMA Sizes 2–4, Side Mount (Snap-On)—Two-Pole
44
XTCEXS_
32
2
Notes
No auxiliary contacts can be fitted between two contactors.
2
1
2
2
Orders must be placed in multiples of package quantity listed.
For replacement only. XTCEXSBR11 and XTCEXSBLR11 cannot be added onto side mount auxiliaries that come with
the Size 5 contactors as standard. To add auxiliaries onto the included side auxiliaries on Size 5 contactors, use
XTCEXSCR11.
2
2
V5-T2-68
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
NEMA Contactors and Starters
Space-Savings Series
Suppressors
Additional Accessories
The switching of contactor
coils can generate voltage
transients that may cause
arching on switch contacts
and/or damage electronics on
the control line. Either an RC
or varistor suppressor is
recommended in these types
of applications. All SpaceSavings DC contactor coils
have built-in suppression.
XTCEXVS_
2.2
Varistor suppressors clamp
the voltage transient above
the maximum coil voltage and
are recommended when the
level of the transient is
known to not exceed the coil
voltage. RC suppressors slow
and reduce the level of the
voltage transient but do not
clamp them at a specific
level. The slowing of the
transient can reduce
electrical interference.
These are recommended in
applications where operating
rates are high.
Varistor Suppressor 12
2
Mechanical Interlock 5
XTCEXML_
XTCEXMLM
Pkg.
Qty. 3
Catalog Number
CN13BN0_,
CN13CN0_
1
XTCEXMLC
2
CN13GN0_
1
XTCEXMLD
CN13KN0_,
CN13MN0_
1
XTCEXMLG 6
2
CN13SN0_
1
XTCEXMLM
2
Reversing Link Kits
Pkg.
Qty. 3
Catalog Number
For Use
with…
Pkg.
Qty. 3
Catalog Number
48–130
CN13BN0_
CN13CN0_
10
XTCEXVSCA
CN13BN0_, CN13CN0_
1
XTCEXRLC
48–130
CN13GN0_
10
XTCEXVSFA
CN13GN0_
1
XTCEXRLD
CN13KN0_, CN13MN0_
1
XTCEXRLG
2
2
2
A2
XTCEXTLA400
XTCEXRS_
RC Suppressor 12
Voltage
For Use
with…
Pkg.
Qty. 3
Catalog Number
24–48
CN13GN0_
—
XTCEXRSFW
—
XTCEXRSFA
110–130
Contact Sequence
2
2
Main current wiring for reversing combinations. Includes
paralleling bridge and reversing bridge. Does not include
mechanical interlock, see table on this page.
A1
2
2
XTCEXRL_
Contact Sequence
2
2
For Use
with…
Voltage
2
For Use
with…
2
Terminal Lug Assembly
For Use
with…
Pkg.
Qty. 3
Catalog Number
CN13SN0_
1
XTCEXTLA400
For connection of: round conductor, flexible and stranded,
flat strip conductor, with control circuit terminal. See Page
V5-T2-72 for terminal capacities.
2
2
2
2
2
A1
XTCEXTS_
A2
Terminal Shroud
2
For Use
with…
Pkg.
Qty. 3
Catalog Number
CN13SN0_
1
XTCEXTS400
2
2
2
Notes
1 Note dropout delay.
2 For AC operated contactors, 50–60 Hz. Sizes 0–5 DC operated contactors and Size 5 AC
operated contactors have a built-in suppressor circuit.
3 Orders must be placed in multiples of package quantity listed.
4 In addition to the built-in suppressor circuit for DC actuated contactors. Prevents
negative breaking voltage when contactors are used in combination with a safety PLC.
5 For two contactors with AC or DC operated magnet system which are horizontally or vertically
mounted. For Sizes 0–4, mechanical lifespan is 2.5 x 106 operations
and the distance between contactors is 0 mm. For Size 5, mechanical lifespan is 5 x 106
operations and no auxiliary contact can be mounted between the
mechanical interlock and the contactor—the distance between contactors is 15 mm.
6 XTCEXMLG and XTCEXMLN consist of an interlock element and mounting plate.
Protection against direct contact with connection lugs when
touched vertically from the front.
2
2
2
2
2
2
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
V5-T2-69
2.2
2
2
NEMA Contactors and Starters
Space-Savings Series
Renewal Parts
XTCERENC_
2
Replacement Coils
Voltage
Coil
Suffix
Replacement Contact Kit
Catalog Number
Size 0, 1
2
A
XTCERENCOILCA
220/50 240/60
B
XTCERENCOILCB
24–27 Vdc
TD
XTCERENCOILCTD
110/50 120/60
2
2
Size 2
110/50 120/60
A
XTCERENCOILDA
2
220/50 240/60
B
XTCERENCOILDB
24–27 Vdc
TD
XTCERENCOILDTD
2
For Use with…
Catalog Number
CN13GN0_
XTCERENCONTACTD
CN13SN0_
XTCERENCONTACTL
Replacement Arc Chamber
For Use with…
Catalog Number
CN13SN0_
XTCERENARC250
Size 3, 4
2
2
100–120V 50/60
A
XTCERENCOILGA
190–240V 50/60
B
XTCERENCOILGB
24–27 Vdc
TD
XTCERENCOILGTD
110–250 Vac/Vdc
A
XTCERENCOILLA
24–48 Vdc
TD
XTCERENCOILLTD
Size 5
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
V5-T2-70
Volume 5—Motor Control and Protection
CA08100006E—February 2019
www.eaton.com
2.2
NEMA Contactors and Starters
Space-Savings Series
Technical Data and Specifications
2
Auxiliary Contacts
2
CN13BN0_,
CN13CN0_
XTCEXFAC_
XTCEXFATC_
XTCEXFCC_
XTCEXSCC_
XTCEXFAG_
XTCEXSBLN_
XTCEXSBN_
XTCEXSBNC_
XTCEXSCN_
XTCEXSCNC_
Interlocked opposing contacts with an auxiliary contact
module (to IEC 60947-5 -1 Annex L)
—
Yes
Yes
Yes
Yes
Break contact (not late-break contact) suitable as a mirror
contact (to IEC/EN 60947-4 -1 Annex F)
CN13BN0_, CN13CN0_
CN13BN0_, CN13CN0_
CN13BN0_, CN13CN0_
CN13GN0_
CN13GN0_, CN13SN0_
2
Rated impulse withstand voltage, (Uimp) Vac
6000
6000
6000
6000
6000
2
Overvoltage category/pollution degree
III/3
III/3
III/3
III/3
III/3
Rated insulation voltage, (Ui) Vac
690
690
690
690
690
Rated operational voltage, (Ue) Vac
500
500
500
500
500
Between coil and auxiliary contacts
400
400
400
440
440
Between the auxiliary contacts
400
400
400
440
440
6A
6A
6A
6A
6A
Description
2
2
2
2
Safe isolation to VDE 0106 Part 101 and Part 101(A) in Vac
2
2
Rated operational current, le
2
AC-15
230V
2
380/415V
4A
3A
4A
4A
4A
500V
1.5A
—
1.5A
1.5A
1.5A
2
24V
10A
10A
10A
10A
10A
60V
6A
6A
6A
6A
6A
2
DC-3 L/R
