Definite Purpose Contactors and Starters
0–40A Compact Contactor
4.1
Product Overview—Contactors and Starters
Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Application Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Catalog Number Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2
4.3
4.5
V5-T4-17
V5-T4-20
V5-T4-23
V5-T4-30
V5-T4-38
V5-T4-46
V5-T4-49
V5-T4-52
V5-T4-55
V5-T4-57
V5-T4-58
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V5-T4-59
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V5-T4-64
V5-T4-64
V5-T4-65
V5-T4-65
V5-T4-66
Direct Current Contactors
Mill Type Contactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
600V Contactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DPM 750V Contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AVD–Contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D–Contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reversing/Assignment Contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.8
V5-T4-11
Heavy-Duty Special Purpose Contactors
Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Renewal Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.7
V5-T4-8
Renewal Parts
Product Selection
Contact Kits, Coils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.6
V5-T4-4
NEMA Type 1 Enclosed Control
15–60A Contactors—C25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25–60A Starters—A25, B25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15–45A Starters—A27, B27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Heavy-Duty Special Purpose
V5-T4-3
Starters
25–60A, Single- and Three-Phase—A25, B25 . . . . . . . . . . . . . . . . . . .
15–45A, Single- and Three-Phase—A27, B27 . . . . . . . . . . . . . . . . . . .
15–75A, Single- and Three-Phase—A30, B30 and
C440/XT Electronic Overload Relay . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4
V5-T4-2
Contactors
20–40A, Compact Single- and Two-Pole—C25 . . . . . . . . . . . . . . . . . .
15–360A, Two-, Three- and Four-Pole—C25 . . . . . . . . . . . . . . . . . . . . .
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15–40A, Three-Pole Fuse Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15–75A, Reversing and Two-Speed—C65 . . . . . . . . . . . . . . . . . . . . . .
25–60A Starter
V5-T4-2
V5-T4-67
V5-T4-70
V5-T4-74
V5-T4-77
V5-T4-80
V5-T4-83
Ratings
Ampere Rating of AC Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
V5-T4-86
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Volume 5—Motor Control and Protection
CA08100006E—December 2016
www.eaton.com
V5-T4-1
Revision notes
Volume 5—Motor Control and Protection, CA08100006E
Tab 4—Definite Purpose Contactors and Starters
Revision date
Section
Change page(s)
Description
12/20/2016
4.7
V5-T4-75
Content edits
4.1
4
Definite Purpose Contactors and Starters
Product Overview—Contactors and Starters
Contents
Definite Purpose Contactors and Starters
Description
4
Page
Contactors
20–40A, Compact Single- and Two-Pole—
C25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15–360A, Two-, Three- and Four-Pole—C25 . . .
15–40A, Three-Pole Fuse Block . . . . . . . . . . . .
15–75A, Reversing and Two-Speed—C65 . . . .
Starters
25–60A, Single- and Three-Phase—
A25, B25 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15–45A, Single- and Three-Phase—
A27, B27 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15–75A, Single- and Three-Phase—A30, B30
and C440/XT Electronic Overload Relay . . . .
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Product Overview
Application Description
Features
Eaton offers the most
complete line of Definite
Purpose (DP) contactors in
the industry. Designed for
heating, ventilation, air
conditioning and refrigeration
(HVACR) applications, Eaton’s
DP contactors are designed
to handle the most
challenging installations.
These ampere and
horsepower rated devices
from Eaton’s Electrical Sector
are designed for service in
applications such as
refrigeration, air conditioning
and resistance heating and
are manufactured to
traditional standards for
quality and reliability. They are
subjected to stringent quality
assurance inspections and
testing procedures. The life
expectancy, both electrical
and mechanical, will meet or
exceed industry performance
requirements for Definite
Purpose devices.
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Completely encased
design impervious to dust
and other environmental
elements
15–360A contactor ratings
Single-, two-, three- and
four-pole configurations
Contactors and starters
(up to 60A)
Open components and
enclosed designs
If more detailed technical
information is required—
specifications, ratings, and so
on—contact your local Eaton
distributor or sales office.
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V5-T4-2
Volume 5—Motor Control and Protection
CA08100006E—December 2016
www.eaton.com
V5-T4-4
V5-T4-8
V5-T4-17
V5-T4-20
V5-T4-23
V5-T4-30
V5-T4-38
Definite Purpose Contactors and Starters
Product Overview—Contactors and Starters
4.1
Catalog Number Selection
4
Definite Purpose Control—Contactors and Starters
4
C 25 D N A 2 15 A A 161 -84
Model
C = Contactor
A = Three-phase starter
B = Single-phase starter
4
Options
Blank = Individual pkg.
GL
= Global listed
-84
= 20 pc./pkg. (C25D_)
50 pc./pkg. (C25A_, C25B_, C25C_)
-86
= Rotate coil terminals 180° for
15A–50A contactors
Type
25 = Non-reversing contactors and starters (C306)
27 = Non-reversing starters (XTOB)
30 = Non-reversing starters (C440 EOL)
65 = Reversing contactors
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Fuse Blocks
161 = Class M, 600V, 30A
237 = Class G, 300V, 15A
238 = Class G, 300V, 20A
231 = Class G, 300V, 30A
232 = Class G, 300V, 60A
361 = Class J, 600V, 30A
362 = Class J, 600V, 60A
431 = Class T, 300V, 30A
432 = Class T, 300V, 60A
461 = Class T, 600V, 30A
462 = Class T, 600V, 60A
521 = Class H, 250V, 30A
522 = Class H, 250V, 60A
621 = Class R, 250V, 30A
622 = Class R, 250V, 60A
Contactor Frame Size
A = Compact, single-pole
B = Compact, two-pole
C = Compact, single-pole w/shunt
D = 15–50A, two- and three-pole
E = 25–40A, four-pole
F = 60–75A, two- and three-pole
G = 90A, two- and three-pole
H = 120A, two- and three-pole
K = 200 and 300A, three-pole
L = 360A, three-pole
For Starters Only
C = Common control wiring
S = Separate control wiring
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Auxiliary Contacts (Side Mount)
A = 1NO pressure plate
B = 1NC pressure plate
C = 1NO-1NC pressure plate
D = 2NO pressure plate
E = 2NC pressure plate
F = 1NO pressure plate and QC
G = 1NC pressure plate and QC
H = 1NO-1NC pressure plate and QC
J = 2NO pressure plate and QC
K = 2NC pressure plate and QC
L = 1NO-1NC snap switch QC only
M = 2NO-2NC snap switch QC only
Enclosure Type
N = Open with metal mounting plate
R = Open with DIN rail mounting adapter
(two- and three-pole, 15–50A contactors only)
G = NEMA Type 1 Enclosed
Power Terminals
A = Binding head screw
B = Binding head screw and quick connect terminals (side-by-side)
C = Screw/pressure plate 1
D = Screw/pressure plate and quick connect terminals (side-by-side) 1
E = Box lugs (posidrive setscrew)
F = Box lugs (posidrive setscrew) and quick connect
terminals (side-by-side) 2
G = Binding head screw and quick connect terminals (vertical in-line)
H = Screw/pressure plate and quick connect terminals (vertical in-line) 1
J = Box lugs (posidrive setscrew) and quick connect terminals
(vertical in-line)
K = Box lugs (hex socket allen head setscrew)
L = Box lugs (hex socket allen head setscrew) and quick connect
terminals (side-by-side)
M = Box lugs (hex socket allen head setscrew) and quick connect
terminals (vertical in-line)
4
Number of Poles
1 = Single-pole
2 = Two-pole
3 = Three-pole
4 = Four-pole
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Coil Selection
A = 110–120 Vac, 50/60 Hz
R = 12 Vac, 50/60 Hz
B = 208–240 Vac, 50/60 Hz
T = 24 Vac, 50/60 Hz
C = 440–480 Vac, 50/60 Hz
1R = 12 Vdc
D = 550–600 Vac, 50/50 Hz
1T = 24 Vdc
H = 277 Vac, 60 Hz
1W = 48 Vdc
J = 220–240 Vac, 50/60 Hz
1A = 120 Vdc
L = 380–415 Vac, 50 Hz
15 = 15A
25 = 25A
30 = 30A
40 = 40A
50 = 50A
60 = 60A
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Current Rating
75 = 75A
90 = 90A
120 = 120A
200 = 200A
300 = 300A
360 = 360A
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Notes
1 Not available on 50A devices.
2 Vertical in-line quick connect terminals on 60A and 75A F frame.
Volume 5—Motor Control and Protection
4
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CA08100006E—December 2016
www.eaton.com
V5-T4-3
4.2
4
Definite Purpose Contactors and Starters
Contactors
Contents
20–40A, Compact Single- and Two-Pole—C25
Description
4
Page
20–40A, Compact Single- and Two-Pole—C25
Catalog Number Selection . . . . . . . . . . . . . . . .
Product Selection . . . . . . . . . . . . . . . . . . . . . . .
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data and Specifications . . . . . . . . . .
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . .
15–360A, Two-, Three- and Four-Pole—C25 . . . . .
15–40A, Three-Pole Fuse Block . . . . . . . . . . . . . . .
15–75A, Reversing and Two-Speed—C65 . . . . . . .
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20–40A, Compact Single- and Two-Pole—C25
4
Product Description
Standards and Certifications
Eaton’s 20–40A, single- and
two-pole, Type C25
contactors from Eaton’s
Electrical Sector feature a
compact, efficient design
with a low VA coil and
straight-through wiring. New
contactor housing design
effectively limits dust and
other contaminants from
magnet structure—reduces
or eliminates noise. These
economically priced, UL
recognized/CSA certified,
ampere rated devices are
well suited for use in heating/
air conditioning, refrigeration,
data processing and food
service applications.
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UL Recognized
Components: UL File
Number E1491, Guides
NLDX2 and NLDX8
CSA Certified
Components: CSA C22.2
No. 14-05, File Number
238083 Class 3211 84
IEC 60947-4-1
EN 60947-4-1
ARI 780/790 Standard
CE
RoHS Compliance
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V5-T4-4
Volume 5—Motor Control and Protection
CA08100006E—December 2016
www.eaton.com
V5-T4-5
V5-T4-5
V5-T4-6
V5-T4-6
V5-T4-7
V5-T4-8
V5-T4-17
V5-T4-20
Definite Purpose Contactors and Starters
Contactors
4.2
Catalog Number Selection
4
20–40A, Compact Single- and Two-Pole—C25
C25BNB230
Incomplete catalog number
4
A
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4
Magnet coil suffix
4
When Ordering Specify
●
Catalog number plus magnet coil suffix, see below
●
Modify catalog number for any options required, see Options, Page V5-T4-6
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Product Selection
4
Compact Contactors—Open Type
Ampere Rating 1
Maximum Motor
(hp)
Maximum Motor
(kW)
4
Resistive
240–277V
480V
575V
115V
230V
115V
230V
Catalog Number 23
4
25
30
150
—
—
2
3
1.5
2.2
C25ANB125_
4
30
40
150
75
50
2
5
1.5
3.7
C25ANB130_
40
50
240
—
—
3
7-1/2
2.2
5.5
C25ANB140_
Inductive
Full Load
Single-Pole
Locked Rotor
Single-Pole
4
4
4
Single-Pole
with Shunt
Single-Pole with Shunt
25
30
150
—
—
2
3
30
40
150
75
50
2
5
40
50
240
—
—
3
7-1/2
1.5
2.2
C25CNB125_
1.5
3.7
C25CNB130_
2.2
5.5
C25CNB140_
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4
Two-Pole
4
Two-Pole
20
30
120
100
80
1-1/2
3
1.1
2.2
C25BNB220_
25
35
150
125
100
2
3
1.5
2.2
C25BNB225_
30
40
150
125
100
2
5
1.5
3.7
C25BNB230_
40
50
240
200
160
3
7-1/2
2.2
5.5
C25BNB240_
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Magnet Coil Suffix
AC Coil Voltage
50/60 Hz
Coil Suffix
24
T
110–120
A
208–240
B
277
H
380–415 (50 Hz), 440–480 (60 Hz)
C
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Notes
1 Rating per pole.
2 Incomplete catalog number. Replace underscore (_) in catalog number with coil suffix letter from the table above.
3 Bulk pack quantities are available in quantities of 50, contact local sales office.
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Volume 5—Motor Control and Protection
CA08100006E—December 2016
www.eaton.com
V5-T4-5
4.2
Definite Purpose Contactors and Starters
Contactors
4
Options
4
When Ordering Specify
To order replace letter in the 6th position of catalog number
with letter F. Example: C25BNF240A.
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Compact Factory Installed Options
Description
Box lugs with quick connects for 20–40A contactors
Single-pole
Single-pole with shunt
Two-pole
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Technical Data and Specifications
4
20–40A, Compact Single- and Two-Pole—C25
4
Description
Specification
Insulation voltage
690V
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Current rated and hp/kw rated contacts
Double break
Magnet coil
Class F, 155°C
4
Contact arc covers
Standard on all contactors
Standard power terminals
5/16 in hex washer head screws
Quad (4) quick connect terminals on all line and load terminals
Box lugs available as option
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Line and load terminal designations
Marked on contactors
Operating temperature range
–13° to 158°F (–25° to 70°C)
4
Terminal wire range
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Hex washer head screws
6–10 AWG, 30 lb-in torque rating
Box lugs
6–10 AWG, 35 lb-in torque rating
8 AWG, 40 lb-in torque rating
6–4 AWG, 45 lb-in torque rating
Mounting position
Vertical, horizontal or tabletop
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Coil Characteristics
Maximum Inrush VA
Maximum Sealed VA
Sealed Watts
4
50 Hz
60 Hz
50 Hz
60 Hz
60 Hz
AC Coil
Voltage 50/60 Hz
Single-Pole (with shunt)
4
24
55
40
10.0
7.5
3.0
4
120
55
40
10.0
7.5
3.0
208/240
55
40
10.0
7.5
3.0
4
277
55
40
10.0
7.5
3.0
4
24
55
45
10.5
8.0
3.5
4
120
55
45
10.5
8.0
3.5
208/240
55
45
10.5
8.0
3.5
277
55
45
10.5
8.0
3.5
480
55
45
10.5
8.0
3.5
4
Two-Pole
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V5-T4-6
Volume 5—Motor Control and Protection
CA08100006E—December 2016
www.eaton.com
Definite Purpose Contactors and Starters
Contactors
4.2
Dimensions
Approximate Dimensions in Inches (mm)
4
20–40A, Compact Single- and Two-Pole—C25
4
Single-Pole and Single-Pole + Shunt
4
0.03
(0.8)
0.21
(5.2)
4
0.25 (6.3)
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3.19
(81)
1.50 1.77 2.40
(38) (45) (61)
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1.61 (41)
4
2.32 (59)
1.97 (50)
4
Approximate
Shipping Weight
4
0.5 lb (0.2 kg)
4
Two-Pole
0.03
(0.8)
0.21
(5.2)
4
0.25 (6.3)
4
4
4
3.19
(81)
1.50 1.77 2.40
(38) (45) (61)
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4
1.61 (41)
1.97 (50)
4
2.32 (59)
4
Approximate
Shipping Weight
4
0.7 lb (0.3 kg)
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Volume 5—Motor Control and Protection
CA08100006E—December 2016
www.eaton.com
V5-T4-7
4.2
4
Definite Purpose Contactors and Starters
Contactors
Contents
15–360A, Two-, Three- and Four-Pole—C25
Description
4
Page
20–40A, Compact Single- and Two-Pole—C25 . . .
15–360A, Two-, Three- and Four-Pole—C25
Product Selection . . . . . . . . . . . . . . . . . . . . . . .
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . .
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data and Specifications . . . . . . . . . .
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . .
15–40A, Three-Pole Fuse Block . . . . . . . . . . . . . . .
15–75A, Reversing and Two-Speed—C65 . . . . . . .
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V5-T4-4
V5-T4-9
V5-T4-11
V5-T4-13
V5-T4-14
V5-T4-16
V5-T4-17
V5-T4-20
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15–360A, Two-, Three- and Four-Pole—C25
4
Product Description
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Eaton offers the most
comprehensive line of
definite purpose contactors in
the industry. Initially designed
as an HVAC and refrigeration
product, the C25 line is now
the market leader and the
product of choice for many
OEMs and contractors
serving diverse markets.
Featuring current ratings
between 15A and 360A, the
contactors are dual-rated for
inductive and resistive ratings
as well as for horsepower
and kilowatt ratings.
Other terminal configurations
are available, see Page
V5-T4-13. Contactors will
accept add-on auxiliary
contacts—order factory
assembled or as kits for field
installation.
The separately available snapon mechanical interlock
permits interlocking two
contactors for reversing or
two-speed applications.
Standards and Certifications
Standard DP Contactors
(15–50A, Two- and Three-Pole)
The standard line of C25 DP
contactor features:
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Pressure plates and quick
connects are standard on
15–30A contactors
Lugs and quick connects
are standard on 40A and
50A contactors
Highest electrical life in its
class—minimum 250,000
operations
Universal baseplate
allows for easy retrofit of
competitive units (optional
DIN rail mounting)
UL recognized design in
U.S. and Canada “cURus”
(CSA approval pending)
Accessories including
auxiliary contacts,
mechanical interlocks
and fuse blocks
RoHS (Reduction of
Hazardous Substances)
compliant
Global Listed Contactors
(15–50A, Two- and Three-Pole)
In addition to all the features
of the standard DP line,
the Global Listed line also
features:
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Exact footprint and
mounting dimensions as
the standard line—ideal
for retrofits
CE (Conformité Européen),
CCC (China) and DEMKO
(Denmark) certifications
Higher electrical life—
minimum 300,000
operations
Contactors between 15A
and 50A are offered as two
different lines—Standard
and Global Listed.
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V5-T4-8
Volume 5—Motor Control and Protection
CA08100006E—December 2016
www.eaton.com
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UL Recognized
Components UL File
#E-1491, Guide NLDX2
CSA Certified Components
(excluding 90A)
File #LR353, Class 3211
04, 481301 and 122201
CE mark (Global line only)
EN 60947-4-1
RoHS Compliance
(15A to 50A and 90A)
4.2
Definite Purpose Contactors and Starters
Contactors
Product Selection
4
When Ordering Specify
●
Catalog number plus magnet coil suffix, see Page V5-T4-10
●
Catalog numbers of accessory kits required, see Accessories, Page V5-T4-11
●
Modify catalog number for any options required, see Options, Page V5-T4-13
DP Contactor
4
4
C25 Contactors—Open Type
Locked
Rotor
Maximum
Motor (hp)
Single- ThreePhase
Phase
Maximum
Motor (kW)
Single- ThreePhase
Phase
115
90
3/4
—
0.40
—
2
C25DND215_
C25DRD215_
C25DND215_-GL
230
90
2
3
1.5
2.2
3
C25DND315_
C25DRD315_
C25DND315_-GL
460
75
—
5
—
3.7
575
60
—
5
—
3.7
115
150
2
—
1.5
—
2
C25DND225_
C25DRD225_
C25DND225_-GL
230
150
3
7-1/2
2.2
5.5
3
C25DND325_
C25DRD325_
C25DND325_-GL
460
125
—
10
—
7.5
4
C25END425_
—
—
575
100
—
10
—
7.5
4
4
Ampere Rating
Inductive Resistive
Full Load per Pole
Line
Voltage
15
25
30
40
50
60
75
90
120
200
300
360
20
35
40
50
65
75
90
120
140
200
300
360
Global Listed Line
With
Baseplate
Catalog
Number 1
4
Standard DP Contactors
With
With DIN Rail
Baseplate
Adapter
Number Catalog
Catalog
1
of Poles Number
Number 1
4
4
4
4
4
115
180
2
—
1.5
—
2
C25DND230_
C25DRD230_
C25DND230_-GL
230
180
5
10
3.7
7.5
3
C25DND330_
C25DRD330_
C25DND330_-GL
460
150
—
15
—
11
4
C25END430_
—
—
575
120
—
15
—
11
4
115
240
3
—
2.2
—
2
C25DNF240_
C25DRF240_
C25DNF240_-GL
230
240
7-1/2
10
5.5
7.5
3
C25DNF340_
C25DRF340_
C25DNF340_-GL
4
460
200
—
20
—
15
4
C25ENF440_
—
—
575
160
—
20
—
15
4
115
300
3
—
2.2
—
2
C25DNJ250_
C25DRJ250_
C25DNJ250_-GL
230
300
10
15
7.5
11
3
C25DNJ350_
C25DRJ350_
C25DNJ350_-GL
4
460
250
—
30
—
22
575
200
—
30
—
22
115
360
5
—
3.7
—
2
C25FNF260_
—
—
230
360
10
20
7.5
15
3
C25FNF360_
—
—
460
300
—
40
—
30
575
240
—
40
—
30
115
450
5
—
3.7
—
2
C25FNF275_
—
—
3
C25FNF375_
—
—
230
450
15
20
11
18.5
460
375
—
50
—
37
575
300
—
50
—
37
115
540
7-1/2
—
5.5
—
2
C25GNF290_
—
—
230
540
15
30
11
22
3
C25GNF390_
—
—
460
450
—
50
—
37
575
360
—
50
—
37
230
720
—
—
—
—
3
C25HNE3120_
—
—
460
720
575
570
240
1200
480
1200
600
1000
240
1800
480
1800
600
1500
240
2320
480
2320
600
1900
4
4
4
4
4
4
4
4
4
—
—
—
—
3
C25KNE3200_
—
—
—
—
—
—
3
C25KNE3300_
—
—
—
—
—
—
3
C25LNE3360_
—
—
4
4
4
4
4
4
Note
1 Incomplete catalog number. Replace underscore (_) in catalog number with magnet coil suffix from table on Page V5-T4-10.
Volume 5—Motor Control and Protection
CA08100006E—December 2016
www.eaton.com
V5-T4-9
4.2
Definite Purpose Contactors and Starters
Contactors
Magnet Coil Suffix
4
Voltage
60 Hertz
4
AC
50 Hertz
Coil Suffix
1
Voltage
60 Hertz
DC
Coil Suffix
9
4
12 2
12
R
12
4
24 3
24
T
24
1T
110–120 4
110–120 4
A
48
1W
208 5
—
E
120
1A j
208–240 6
208–240
B
240 7
220
J
277
—
H
4
—
380–415
L
4
440–480
440–480
C
550–600 8
550–600
D
4
4
4
1R
Notes
1 Class H AC coils available as option for 15A–50A contactor. Add 2 before AC coil suffix letter.
2 Available through 75A.
3 Available through 120A.
4 104–120V 50/60 Hz for 60A, 75A and all four-pole contactors (25A–40A).
5 Available 120–360A.
6 Available 15–90A, others 240V.
7 Available through 50A.
8 Not available for 90A.
9 Contactors with DC coils (only available up to 75A) include an early break NC auxiliary contact, C320KGD1.
See Page V5-T4-62 for more details.
j Available only for 15A through 75A contactors and four-pole contactors.
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
V5-T4-10
Volume 5—Motor Control and Protection CA08100006E—December 2016
www.eaton.com
Definite Purpose Contactors and Starters
Contactors
4.2
Accessories
4
Auxiliary Contact Kits (Side Mounted)
4
Heavy-Duty Pilot Rated for 10A at 600 Vac
With Pressure Plate and
Quick Connect Terminals
Catalog Number
Catalog Number
4
1NO
C320KG1
C320KG11
4
1NC
C320KG2
C320KG12
1NO-1NC
C320KG3
C320KG13
2NO
C320KG4
C320KG14
2NC
C320KG5
C320KG15
Circuit
Side Mounted
Auxiliary Contact
4
With Standard Pressure
Plate Terminals
For 15 through 75A
4
4
4
4
Auxiliary Contact for
FI Series Contactors
4
For 90A
1NO
—
FIC320DPG10 1
1NC
—
FIC320DPG01 1
1NO-1NC
—
FIC320DPG11 1
2NO
—
FIC320DPG20 1
4
4
4
4
4
For 120 through 360A
Side Mounted
Snap Switch
1NO
C320KGS20
—
1NC
C320KGS21
—
1NO-1NC
C320KGS22
—
4
4
4
Snap Switch Design Side Mounted Auxiliary
Contacts (For 15–75A Contactors Only)
4
Snap Switch Design with
Quick Connect Terminals
Circuit
Catalog Number
1NO-1NC
C320SNP11
2NO-2NC
C320SNP22
4
4
4
4
Magnet Coil Quick Connect Terminal
4
Description
Extra dual quick connect terminals (U-shaped)
for magnet coil terminals 2
4
Notes
1 Valid on Series FI contactors only.
2 To order, add suffix number 9 to the complete catalog number.
Example: C25DND215A9.
4
4
4
4
4
Volume 5—Motor Control and Protection
CA08100006E—December 2016
www.eaton.com
V5-T4-11
4.2
Definite Purpose Contactors and Starters
Contactors
4
Auxiliary Contact Kits (Top Mounted)
4
Top Mounted
Auxiliary Contact
Heavy-Duty Pilot Rated for 10A at 600 Vac
With Standard Pressure
Plate Terminals
4
Circuit
With Standard Pressure
Plate Terminals
Catalog Number
Circuit
Catalog Number
1
4
For 15 through 75A
1NO
C320KGT1
1NO-2NC
C320KGT11
4
1NC
C320KGT2
3NC
C320KGT12
4
4
4
4
1NO-1NC
C320KGT3
4NO
C320KGT13
2NO
C320KGT4
3NO-1NC
C320KGT14
2NC
C320KGT5
2NO-2NC
C320KGT15
3NO
C320KGT9
1NO-3NC
C320KGT16
2NO-1NC
C320KGT10
4NC
C320KGT17
Mechanical Interlock Kit
Mechanical Interlock
4
Description
Catalog Number
Mechanical interlock kit for 15 through 75A
C321KM60B
4
4
4
4
4
4
4
Solid-State ON DELAY Timer
Side mounted on C25D, C25E and C25F frame.
This timer is designed to be wired in series with the load (typically a coil). When the START
button is pushed (power applied to timer), the ON DELAY timing function starts. At the completion
of the set timing period, timer and series wired load will both be energized.
Solid-State ON DELAY Timer
Solid-State ON DELAY
Timer
Timing Range
Catalog Number 234
0.1–1.0 seconds
C320TDN1_
4
1–30 seconds
C320TDN30_
30–300 seconds
C320TDN300_
4
5–30 minutes
C320TDN3000_
4
4
Separate Enclosures
4
NEMA 1 Enclosure
4
4
Separate Enclosures—NEMA 1
Application
Catalog Number
15 through 50A, two- and three-pole
C799B18
60A, two- and three-pole or
25 through 40A, four-pole
C799B19
4
4
Notes
1 Not available for four-pole contactors (15–40 Amp).
2 Add operating voltage suffix to catalog number.
A = 120V, B = 240V, E = 208V
3 Rated 0.5 ampere pilot duty—not to be used on larger contactors.
4 Terminal connections are quick connects only. Two per side.
4
4
4
4
V5-T4-12
Volume 5—Motor Control and Protection CA08100006E—December 2016
www.eaton.com
4.2
Definite Purpose Contactors and Starters
Contactors
Options
4
To order C25, C65, A25 and B25 contactors and starters with the factory installed options listed
below, change the basic catalog number listed in the product selection table as noted.
Factory Installed Options
Field Installed Options
Description
Code Letter
Number of Poles
Terminals—15A through 50A
Binding head screws
Without quick connect terminals
4
Description
Catalog Number
Finger-proof shield for 15–50A
49-7899KIT 56
4
4
A
2-, 3-, 4-pole
With quick connect terminals (side-by-side)
B
2-, 3-, 4-pole
With quick connect terminals (vertical in-line)
G
2-, 3-pole
4
C
2-, 3-, 4-pole
With quick connect terminals (side-by-side)
D
2-, 3-, 4-pole
4
With quick connect terminals (vertical in-line)
H
2-, 3-pole
Screw/pressure plate 1
Without quick connect terminals
Box lugs (#2 posidrive/slotted screw
Without quick connect terminals
4
4
4
2
E
2-, 3-, 4-pole
With quick connect terminals (side-by-side)
F
2-, 3-, 4-pole 2
With quick connect terminals (vertical in-line)
J
2-, 3-pole
4
4
Box lugs (hex socket allen head screw)
Without quick connect terminals
K
2-, 3-pole
With quick connect terminals (side-by-side)
L
2-, 3-pole
With quick connect terminals (vertical in-line)
M
2-, 3-pole
E
2-, 3-pole
F
2-, 3-pole
Terminals—60A through 75A
4
3
4
Box lugs (slotted screw)
Without quick connect terminals
With quick connect terminals
4
4
Auxiliary Contacts (Side Mount)
Add code letter listed below to complete catalog number.
Example: Change C25DND215A to C25DND215AA.
Auxiliary Contacts—Factory Installed
4
With Standard Pressure
Plate Terminals
Code Letter
With Quick
Connect Terminals
Code Letter
Snap Switch Design with
Quick Connect Terminals
Code Letter
1NO
A
F
—
1NC
B
G
—
1NO-1NC
C
H
—
2NO
D
J
—
2NC
E
K
—
1NO-1NC
—
—
L
2NO-2NC
—
—
M
1NO
A
—
—
1NO-1NC
C
—
—
2NO
D
—
—
2NC
E
—
—
Description
4
4
4
For 15 through 90A 4
4
4
4
For 15 through 75A
4
4
For 120 through 360A
4
4
Special Marking (Special contactor marking, consult local sales office)
4
Notes
1 Screw/pressure plate terminals are not available on 50A contactors.
2 Four-pole contactors have box lugs with slotted screws.
3 Replace letter in the 6th position of catalog number with code letter listed. Example: Change C25FNF250 to C25FNE250.
4 90A available only with binding head screw and quick connect terminals.
5 Kit contains quantity 1 shield.
6 Not for use with Quick Connect terminals on the power poles.
4
Volume 5—Motor Control and Protection
CA08100006E—December 2016
4
4
www.eaton.com
V5-T4-13
4.2
Definite Purpose Contactors and Starters
Contactors
4
Technical Data and Specifications
4
Standard and Global Listed Line
4
4
15–360A, Two-, Three- and Four-Pole—C25
Specification
Description
Standard
Global Listed Line
Magnet coil
Class B (C25E, F, G, H and K), 130°C
Class F (C25D and L), 155°C
Class H (C25D), 180°C
(available as factory installed option)
Class B (C25E, F, G, H and K), 130°C
Class F (C25D and L), 155°C
Class H (C25D), 180°C
(available as factory installed option)
4
4
Contacts
Double break
Double break
4
Coil terminals
18 AWG (90A)
18 AWG (90A)
Ambient temperature
150°F (65°C) maximum
150°F (65°C) maximum
4
Terminal wire range
#8–32 binding head screw
14–12 AWG (one conductor-solid)
14–12 AWG (one conductor-solid)
4
#8–32 screw/pressure plate
14–8 AWG (one conductor);
14–8 AWG (two conductors)
14–8 AWG (one conductor);
14–8 AWG (two conductors)
4
Box lugs—15–50A 1
# 2 posidrive screw or 5/32 hex socket screw
Upper level: 14–4 AWG (one conductor)
Lower level: 14–6 AWG (one conductor)
# 2 posidrive screw or 5/32 hex socket screw
Upper level: 14–4 AWG (one conductor)
Lower level: 14–6 AWG (one conductor)
Box lugs—60–75A 1
Upper level: 14–2 AWG
Lower level: 14–6 AWG
Upper level: 14–2 AWG
Lower level: 14–6 AWG
4
4
Box lugs—90A
1/0–8 AWG
1/0–8 AWG
4
Box lugs—120A
3/0–8 AWG
3/0–8 AWG
Box lugs—200–300A
350 kcmil–6 AWG
350 kcmil–6 AWG
4
Box lugs—360A
750 kcmil–2 AWG
750 kcmil–2 AWG
4
4
4
Contactor Torque Ratings
Contactor Size
15–50A
2
4
Terminal
4
60–75A
12–14 AWG
22 lb-in
Screw/pressure plate
8–14 AWG
15 lb-in
Box lug
12–14 AWG
15 lb-in
10 AWG
25 lb-in
8 AWG
40 lb-in
4–6 AWG
45 lb-in
10–14 AWG
40 lb-in
8 AWG
45 lb-in
Box lug
4
4
90A
Box lug
120A
Box lug
4
4
4
4
4
Tightening Torque
8–32 binding head screw
4
3
Wire Range
3–6 AWG
50 lb-in
1/0–8 AWG
60 lb-in
8 AWG
40 lb-in
4–6 AWG
45 lb-in
3–1/0 AWG
50 lb-in
200–300A
Box lug
6–350 kcmil
200 lb-in
360A
Box lug
2–750 kcmil
550 lb-in
Notes
1 The box lugs on the 15–75A device can accept two conductors per pole.
2 The box lugs on the 15–50A device can accept two conductors per pole, the upper section will accept
4–14 AWG and the lower section will accept 6–14 AWG.
3 The box lugs on the 60–75A device can accept two conductors per pole, the upper section will accept
3–14 AWG and the lower section will accept 6–14 AWG.
4
4
4
V5-T4-14
Volume 5—Motor Control and Protection CA08100006E—December 2016
www.eaton.com
4.2
Definite Purpose Contactors and Starters
Contactors
For Global Line Only
4
DC Ratings (Global Listed Line Only)
Two-Pole, 15–30A Inductive
Two-Pole, 40A Inductive
Three-Pole, 15–30A Inductive
Three-Pole, 40A Inductive
UL/CSA
DC-3/DC-5
UL/CSA
DC-3/DC-5
UL/CSA
DC-3/DC-5
UL/CSA
DC-3/DC-5
Voltage
FLA
hp
Ie
FLA
hp
Ie
FLA
hp
Ie
FLA
hp
Ie
240 Vdc three poles in series
—
—
—
—
—
—
4
3/4
4
5
1
5
120 Vdc three poles in series
—
—
—
—
—
—
8
3/4
8
10
1
10
120 Vdc two poles in series
5.5
1/2
5.5
8
3/4
8
5.5
1/2
5.5
8
3/4
8
120 Vdc per pole
2
1/10
2
3.5
1/4
3.5
2
1/10
2
3.5
1/4
3.5
24 Vdc per pole
15
—
15
20
—
20
15
—
15
20
—
20
Tungsten and Ballast (480V)
25A
30A
30A
40A
40A
50A
50A
60A
4
4
4
4
4
Lighting Duty Ratings (Global Listed Line Only)
C25D_ Inductive Rating
4
4
4
4
4
4
IEC/CE Ratings (IEC 60947-4-1, EN 60947-4-1) for 15A through 50A
C25 D–Contactors (Global Listed Line Only)
C25D_
AC-1 (Ic)
Inductive Rating
480V
600V
AC-3 (Ie)
480V
600V
AC-4 (Ie)
480V
600V
480V
600V
15A
20A
20A
15A
15A
15A
—
15A
15A
25A
30A
30A
25A
25A
25A
—
25A
25A
30A
40A
40A
30A
30A
30A
—
30A
30A
40A
50A
—
40A
—
40A
—
40A
—
50A
65A
65A
50A
50A
50A
—
50A
50A
4
AC-8a
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
Volume 5—Motor Control and Protection
CA08100006E—December 2016
www.eaton.com
V5-T4-15
4.2
4
4
Contactors
Dimensions
Approximate Dimensions in Inches (mm)
C25 Contactors, Open Type and Open Type—Reversing
15–75 Ampere (Non-Reversing)
4
4
F
C
Mtg. Holes/Slots for 8 Screws
J
GD
B
H
E
C
Mtg. Holes/Slots for 16 Screws
7/32 Hex Socket
(6 places)
(2) 0.25 x 0.032 Male
with Quick Connects
(6 places)
4
4
GD
H
E
C
1NO Auxiliary Contact
with 0.25 x 0.032 Male
Quick Connects at Left
0.393
(10.0) DIA
0.20
(5.2)
0.20
(5.2)
4.43
4.63
(112.5) (117.5)
B
4
0.20
(5.2)
4
H
E
A
4
4
F
90 Ampere
4
4
J
A
I
Aux. Cont.
4
B
J
Aux. Cont.
4
A
Aux. Cont.
4
15–75 Ampere (Reversing)
J
Aux. Cont.
4
Definite Purpose Contactors and Starters
120 Ampere
A
H
E
0.25 x 0.032 Male
with Quick Connect
Coil Terminal (2 places)
200–360 Ampere
J
C
A
C
4
4
4
4
4
Side
Mtd.
Aux.
BE
BE
Aux.
D
Mtg. Holes for 3 Screws
D
Mtg. Holes
for 3 Screws
Dimensions and Shipping Weights
Side Auxiliary
Contact Adder
Number
of Poles
Wide
High
Deep
Mounting
A
B
C
D
E
F
G
H
J
Shipping
Weight
Lbs (kg)
4
Ampere
Size
4
Open Type
15–50
2 and 3
2.40 (61.0) 1
3.75 (95.0)
3.35 (85.0)
3.25 (83.0)
2.00 (51.0)
—
3.13 (79.0)
1.50 (38.0)
0.34 (8.6)
1.3 (.6)
4
25–40
4
2.68 (68.0) 1
3.75 (95.0)
3.38 (86.0)
3.25 (83.0)
2.00 (51.0)
1.50 (38.0)
3.13 (79.0)
1.50 (38.0)
0.50 (12.5)
2.3 (1.0)
60–75
2 and 3
2.63 (67.0) 1
3.75 (95.0)
3.97 (101.0)
3.25 (83.0)
2.00 (51.0)
1.50 (38.0)
3.13 (79.0)
1.50 (38.0)
0.37 (9.5)
2.8 (1.3)
4
90
2 and 3
3.86 (98.0)
5.00 (127.0)
4.41 (112.0)
—
2.87 (73.0)
—
—
2.48 (63.0)
—
NN (NN)
4
120
2 and 3
3.54 (90.0)
7.17 (182.0)
5.94 (151.0)
3.00 (76.0)
6.63 (168.0)
—
—
—
0.54 (13.7)
8.5 (3.9)
200 and 300
2 and 3
7.05 (179.0)
9.11 (232.0)
7.25 (184.0)
6.00 (152.0)
8.50 (216.0)
—
—
—
—
20.0 (9.1)
4
360
2 and 3
7.05 (179.0)
13.12 (333.0)
7.78 (198.0)
6.00 (152.0)
12.50 (318.0)
—
—
—
—
23.0 (10.4)
4
15–50
2 and 3
5.0 (127.0)
3.75 (95.0)
3.35 (85.0)
3.25 (83.0)
4.53 (118.0)
—
3.13 (79.0)
4.13 (105.0)
0.34 (8.6)
2.6 (1.2)
60–75
2 and 3
5.77 (147.0)
3.75 (95.0)
3.97 (101.0)
3.25 (83.0
5.15 (131.0)
3.15 (80.0)
3.13 (79.0)
4.65 (118.0)
0.37 (9.5)
5.6 (2.5)
4
4
Open Type—Reversing
Note
1 Add 0.30 in (8 mm) to width for C25 contactors with DC coils.
V5-T4-16
Volume 5—Motor Control and Protection CA08100006E—December 2016
www.eaton.com
Definite Purpose Contactors and Starters
Contactors
15–40A, Three-Pole Fuse Block
4.2
Contents
Description
Page
20–40A, Compact Single- and Two-Pole—C25 . . .
15–360A, Two-, Three- and Four-Pole—C25 . . . . .
15–40A, Three-Pole Fuse Block
Product Selection . . . . . . . . . . . . . . . . . . . . . . .
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . .
15–75A, Reversing and Two-Speed—C65 . . . . . . .
V5-T4-4
V5-T4-8
V5-T4-18
V5-T4-19
V5-T4-20
4
4
4
4
4
4
4
4
4
4
15–40A, Three-Pole Fuse Block
4
Product Description
4
Designed to save space and
reduce installation costs,
these three-pole fuse blocks
will accommodate a variety
of fuse classes and fuse
holders to satisfy a wide
range of electrical/electronic
applications such as
commercial space and water
heaters, dishwashers, food
coolers and sterilizing
equipment. They are supplied
either factory assembled,
mounted and wired to the
contactor or in kit form.
4
4
4
4
4
4
4
Note: Available only on threepole, 15–50A contactors
4
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4
Volume 5—Motor Control and Protection
CA08100006E—December 2016
www.eaton.com
V5-T4-17
4.2
Definite Purpose Contactors and Starters
Contactors
4
Product Selection
4
Optional Three-Pole Fuse Block
4
4
4
4
4
Available only on three-pole, 15–50A contactors
Designed to save space and reduce installation costs, these three-pole fuse blocks will accommodate
a variety of fuse classes and fuse holders to satisfy a wide range of electrical/electronic applications
such as commercial space and water heaters, dishwashers, food coolers and sterilizing equipment.
They are supplied either factory assembled, mounted and wired to the contactor or in kit form.
To order factory assembled, add suffix number from table below to catalog number of contactor listed
on Page V5-T4-9. Example: C25DND325A361.
Three-Pole Fuse Block
Three-Pole Fuse Blocks
Fuse Holder
Volts
4
Fuse Dimensions in Inches (mm)
Amperes
Diameter
Length
Terminal Type
Maximum
Wire Size
Factory Installed
Ordering Suffix
Field Installation Kit
Catalog Number
30
0.41 (10.4)
1.50 (38.1)
Pressure plate
10 AWG Cu
161
C350KM61
15
0.41 (10.4)
1.31 (33.3)
Pressure plate
10 AWG Cu
237
C350KG37
1.41 (35.8)
Pressure plate
10 AWG Cu
238
C350KG38
1.63 (41.4)
Pressure plate
10 AWG Cu
231
C350KG31
2.25 (57.2)
Box lug
2 AWG Cu/Al
232
C350KG32
Class M
4
600
4
600
Class G
20
4
480
4
Class J
30
0.41 (10.4)
60
4
600
4
Class T
300
4
4
600
4
Class H
250
4
30
0.81 (20.6)
2.25 (57.2)
Pressure plate
10 AWG Cu
361
C350KJ61
60
1.06 (26.9)
2.38 (60.5)
Box lug
2 AWG Cu/Al
362
C350KJ62
30
0.41 (10.4)
0.88 (22.4)
Box lug
6 AWG Cu
431
C350KT31
60
0.56 (14.2)
0.88 (22.4)
Box lug
2 AWG Cu/Al
432
C350KT32
30
0.56 (14.2)
1.50 (38.1)
Box lug
6 AWG Cu
461
C350KT61
60
0.81 (20.6)
1.56 (39.6)
Box lug
2 AWG Cu/Al
462
C350KT62
30
0.56 (14.2)
2.00 (50.8)
Pressure plate
10 AWG Cu
521
C350KH21
60
0.81 (20.6)
3.00 (76.2)
Box lug
2 AWG Cu/Al
522
C350KH22
30
0.56 (14.2)
2.00 (50.8)
Pressure plate
10 AWG Cu
621
C350KR21
60
0.81 (20.6)
3.00 (76.2)
Box lug
2 AWG Cu/Al
622
C350KR22
Class R
4
250
4
4
4
4
4
4
4
4
4
4
4
V5-T4-18
Volume 5—Motor Control and Protection CA08100006E—December 2016
www.eaton.com
Definite Purpose Contactors and Starters
Contactors
4.2
Dimensions
Approximate Dimensions in Inches (mm)
4
Three-Pole Fuse Block and Contactor
4
4
4
B
4
4
C
A
Front View
Side View
Wide
High
Amps
Volts
A
B
C
G
15
600
2.41 (61)
2.81 (71)
5.14 (131)
2.41 (61)
2.81 (71)
5.14 (131)
2.41 (61)
2.81 (71)
5.14 (131)
2.62 (67)
4.25 (108)
5.18 (132)
20
30
480
60
H
30
250
60
J
30
600
60
M
30
600
R
30
250
60
T
4
Deep
Fuse Size
Class
3.00 (76)
3.03 (77)
5.33 (135)
4.22 (107)
4.75 (121)
5.86 (149)
4.81 (122)
4.12 (105)
5.92 (150)
4.81 (122)
4.12 (105)
5.92 (150)
2.41 (61)
2.81 (71)
5.14 (131)
3.00 (76)
3.03 (77)
5.33 (135)
4.22 (107)
4.75 (121)
5.86 (149)
30
300
3.44 (87)
2.75 (70)
5.43 (138)
60
300
3.44 (87)
2.75 (70)
5.43 (138)
30
600
3.75 (95)
3.19 (81)
5.36 (136)
60
600
4.87 (124)
2.94 (75)
5.68 (144)
4
4
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4
4
4
4
4
4
4
4
4
4
4
4
4
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4
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4
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4
4
Volume 5—Motor Control and Protection
CA08100006E—December 2016
www.eaton.com
V5-T4-19
4.2
4
Definite Purpose Contactors and Starters
Contactors
Contents
15–75A, Reversing and Two-Speed—C65
Description
4
Page
20–40A, Compact Single- and Two-Pole—C25 . . .
15–360A, Two-, Three- and Four-Pole—C25 . . . . .
15–40A, Three-Pole Fuse Block . . . . . . . . . . . . . . .
15–75A, Reversing and Two-Speed—C65
Catalog Number Selection . . . . . . . . . . . . . . . .
Product Selection . . . . . . . . . . . . . . . . . . . . . . .
4
4
4
4
4
4
4
4
4
15–75A, Reversing and Two-Speed—C65
4
Product Description
4
4
4
4
C65 Reversing Contactors
from Eaton’s Electrical
Sector are furnished with
pressure plates and quick
connect terminals as
standard on 15, 25 and 30A
devices and with box lugs
and quick connect terminals
on 40, 50, 60 and 75A.
Standards and Certifications
Other terminal configurations
are available—see Factory
Installed Options on Page
V5-T4-13. Reversing
contactors will accept add-on
auxiliary contacts on either
side—order factory assembled
or as kits for field installation.
See Page V5-T4-13.
●
●
●
UL Recognized
Components UL File
#E-1491, Guide NLDX2
CSA Certified Components
File #LR353, Guide
380w-1.14 Class 3211 04
CE
4
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V5-T4-20
Volume 5—Motor Control and Protection CA08100006E—December 2016
www.eaton.com
V5-T4-4
V5-T4-8
V5-T4-17
V5-T4-21
V5-T4-21
4.2
Definite Purpose Contactors and Starters
Contactors
Catalog Number Selection
4
15–75A, Reversing and Two-Speed—C65
C65DND315
Incomplete catalog number
A
4
X
Magnet coil suffix
4
4
Option code as necessary
4
When Ordering Specify
●
Catalog number plus magnet coil suffix, see Page V5-T4-22
●
Catalog numbers of accessory kits required, see Accessories, Page V5-T4-11
●
Modify catalog number for any options required, see Options, Page V5-T4-13
4
4
4
Product Selection
C65 Reversing
Contactor
4
Open Type Contactors—Unwired, Mechanically Interlocked Only
Ampere Rating
Maximum Motor
(hp)
Maximum Motor
(kW)
Open Type with Metal Open Type with DIN
Rail Adapter
Mounting Plate
Inductive
Full Load
Resistive
per Pole
Line
Voltage
Locked
Rotor
SinglePhase
ThreePhase
SinglePhase
ThreePhase
Number
of Poles
Catalog Number 1
Catalog Number 1
15
20
115
90
3/4
—
0.40
—
2
C65DND215_
C65DRD215_
230
90
2
3
1.5
2.2
3
C65DND315_
C65DRD315_
460
75
—
5
—
3.7
C65DND315_
C65DRD315_
575
60
—
5
—
3.7
C65DND315_
C65DRD315_
25
30
40
50
60
75
35
40
50
65
75
90
115
150
2
—
1.5
—
2
C65DND225_
C65DRD225_
230
150
3
7-1/2
2.2
5.5
3
C65DND325_
C65DRD325_
460
125
—
10
—
7.5
C65DND325_
C65DRD325_
575
100
—
10
—
7.5
C65DND325_
C65DRD325_
115
180
2
—
1.5
—
2
C65DND230_
C65DRD230_
230
180
5
10
3.7
7.5
3
C65DND330_
C65DRD330_
460
150
—
15
—
11
C65DND330_
C65DRD330_
575
120
—
15
—
11
C65DND330_
C65DRD330_
115
240
3
—
2.2
—
2
C65DNF240_
C65DRF240_
3
C65DNF340_
C65DRF340_
C65DNF340_
C65DRF340_
230
240
7-1/2
10
5.5
7.5
460
200
—
20
—
15
575
160
—
20
—
15
C65DNF340_
C65DRF340_
115
300
3
—
2.2
—
2
C65DNJ250_
C65DRJ250_
230
300
10
15
7.5
11
3
C65DNJ350_
C65DRJ350_
460
250
—
30
—
22
C65DNJ350_
C65DRJ350_
575
200
—
30
—
22
C65DNJ350_
C65DRJ350_
115
360
5
—
3.7
—
2
C65FNF260_
—
230
360
10
20
7.5
15
3
C65FNF360_
—
460
300
—
40
—
30
C65FNF360_
—
575
240
—
40
—
30
C65FNF360_
—
115
450
5
—
3.7
—
2
C65FNF275_
—
230
450
15
20
11
18.5
3
C65FNF375_
—
460
375
—
50
—
37
C65FNF375_
—
575
300
—
50
—
37
C65FNF375_
—
4
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4
4
4
4
Note
1 Incomplete catalog number. Replace underscore (_) with magnet coil suffix from Page V5-T4-22.
4
4
Volume 5—Motor Control and Protection
CA08100006E—December 2016
www.eaton.com
V5-T4-21
4.2
4
4
4
4
Definite Purpose Contactors and Starters
Contactors
Magnet Coil Suffix
Volts
60 Hz
50 Hz
Coil Suffix 1
12
12
R
24
24
T
110–120 2
110–120 2
A
208–240
208–240
B
4
240 3
220
J
277
—
H
4
—
380–415
L
440–480
440–480
C
550–600
550–600
D
4
4
Magnet Coil Options
4
Description
4
Extra dual quick connect terminals (“U” shaped) for magnet coil terminals.
To order, add Suffix Number 9 to the complete catalog number.
Example: C65DND315A9.
4
4
4
Notes
1 Class H AC coils available as option for 15A–50A contactor.
Add 2 before AC coil suffix letter.
2 104–120V 50/60 Hz for 60A, 75A.
3 Available through 50A.
4
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V5-T4-22
Volume 5—Motor Control and Protection CA08100006E—December 2016
www.eaton.com
4.3
Definite Purpose Contactors and Starters
Starters
Contents
25–60A, Single- and Three-Phase—A25, B25
Description
Page
25–60A, Single- and Three-Phase—A25, B25
Product Selection . . . . . . . . . . . . . . . . . . . . . . .
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data and Specifications . . . . . . . . . .
Trip Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . .
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . .
15–45A, Single- and Three-Phase—A27, B27 . . . .
15–75A, Single- and Three-Phase—A30, B30 and
C440/XT Electronic Overload Relay . . . . . . . . . .
V5-T4-24
V5-T4-26
V5-T4-27
V5-T4-28
V5-T4-28
V5-T4-29
V5-T4-30
V5-T4-38
4
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4
4
25–60A, Single- and Three-Phase—A25, B25
Product Description
Features and Benefits
Standards and Certifications
A25 and B25 Definite
Purpose Starters from Eaton’s
Electrical Sector combine the
features and flexibility of the
C25 Definite Purpose
Contactors and Freedom
Series Bi-metallic Ambient
Compensated Overload
Relays mounted on a common
mounting plate.
Overload Relay
●
Selectable manual or
automatic reset operation
●
Interchangeable heater
packs adjustable ±24% to
match motor FLA and
calibrated for use with 1.0
and 1.15 service factor
motors
●
Class 10 or 20 heater packs
●
Bimetallic, ambient
compensated operated.
Trip free mechanism
●
Electrically isolated NO-NC
contacts (pull RESET
button to test)
●
Overload trip indication
●
Shrouded or fingerproof
terminals to reduce
possibility of electrical
shock
●
Single-phase sensitivity
●
●
4
UL Recognized
Components UL File
#E-1491, Guide NLDX2
CSA Certified Components
File #LR353, Guide
380W-1.14 Class 3211 04
4
4
4
4
4
4
4
4
Catalog Number Selection
4
25–60A, Single- and Three-Phase—A25, B25
4
A25CNC30
Incomplete catalog number
4
A
4
Magnet coil suffix
When Ordering Specify
●
Catalog number plus magnet coil suffix, see Page V5-T4-24
Example, order catalog number A25CNC30A
●
Heater packs for specific FLA of motor,
see Pages V5-T4-26 and V5-T4-27
4
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4
Volume 5—Motor Control and Protection
CA08100006E—December 2016
www.eaton.com
V5-T4-23
4.3
4
4
Definite Purpose Contactors and Starters
Starters
Product Selection
A25 Starter
4
Single- and Three-Phase Starters—Open Type
Ampere Rating
Single-Phase 12
Three-Phase 1
Maximum Motor
(hp)
Maximum Motor
(kW)
Common
Control
Separate
Control
Common
Control
Separate
Control
4
Inductive
Full Load
Line
Voltage
Locked
Rotor
SinglePhase
ThreePhase
SinglePhase
ThreePhase
Catalog
Number 3
Catalog
Number 3
Catalog
Number 3
Catalog
Number 3
4
25
115
150
2
—
1.5
—
B25CNC25_
B25SNC25_
A25CNC25_
A25SNC25_
230
150
3
7-1/2
2.2
5.5
B25CNC25_
B25SNC25_
A25CNC25_
A25SNC25_
460
125
—
10
—
7.5
B25CNC25_
B25SNC25_
A25CNC25_
A25SNC25_
575
100
—
10
—
7.5
B25CNC25_
B25SNC25_
A25CNC25_
A25SNC25_
115
180
2
—
1.5
—
B25CNC30_
B25SNC30_
A25CNC30_
A25SNC30_
4
230
180
5
10
3.7
7.5
B25CNC30_
B25SNC30_
A25CNC30_
A25SNC30_
460
150
—
15
—
11
B25CNC30_
B25SNC30_
A25CNC30_
A25SNC30_
4
575
120
—
15
—
11
B25CNC30_
B25SNC30_
A25CNC30_
A25SNC30_
115
240
3
—
2.2
—
B25CNE40_
B25SNE40_
A25CNE40_
A25SNE40_
4
4
30
40
4
230
240
7-1/2
10
5.5
7.5
B25CNE40_
B25SNE40_
A25CNE40_
A25SNE40_
4
460
200
—
20
—
15
B25CNE40_
B25SNE40_
A25CNE40_
A25SNE40_
575
160
—
20
—
15
B25CNE40_
B25SNE40_
A25CNE40_
A25SNE40_
115
300
—
—
—
—
N/A
N/A
A25CNE50_
A25SNE50_
230
300
—
15
—
11
N/A
N/A
A25CNE50_
A25SNE50_
460
250
—
30
—
22
N/A
N/A
A25CNE50_
A25SNE50_
575
200
—
30
—
22
N/A
N/A
A25CNE50_
A25SNE50_
115
360
—
—
—
—
N/A
N/A
A25CNE60_
A25SNE60_
230
360
—
20
—
15
N/A
N/A
A25CNE60_
A25SNE60_
460
300
—
40
—
30
N/A
N/A
A25CNE60_
A25SNE60_
575
240
—
40
—
30
N/A
N/A
A25CNE60_
A25SNE60_
50
4
4
4
60
4
4
4
Magnet Coil Suffix
4
Voltage
60 Hertz
4
AC 4
50 Hertz
Coil Suffix
Voltage
60 Hertz
Coil Suffix
DC 7
12
12
R
12
4
24
24
T
24
1T
4
110–120 5
110–120 5
A
48
1W
208–240
208–240
B
120
1A
240 6
220
J
277
—
H
—
380–415
L
440–480
440–480
C
550–600
550–600
D
4
4
4
1R
Notes
1 Starters do not include heater packs. Select heater pack from tables, see Pages V5-T4-26 and V5-T4-27.
2 Set of three heater packs required for single-phase applications.
3 Incomplete catalog number. Replace underscore (_) with magnet coil suffix from table above.
4 Class H AC coils available as option for 15A–50A contactor. Add 2 before AC coil suffix letter.
5 104–120V 50/60 Hz for 60A contactor.
6 Available through 50A.
7 Starters with DC coils include an early breaking auxiliary contact, C320KGD1. See Page V5-T4-62 for more detail.
4
4
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4
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4
V5-T4-24
Volume 5—Motor Control and Protection CA08100006E—December 2016
www.eaton.com
Definite Purpose Contactors and Starters
Starters
4.3
Overload Relay
General
Overload relays are provided
to protect motors, motor
control apparatus and motorbranch circuit conductors
against excessive heating
due to motor overloads and
failure to start. This definition
does not include: 1) motor
circuits over 600 volts, 2)
short-circuits, 3) ground faults
and 4) fire pump control.
(NEC Art. 430-31)
Time Current
Characteristics
The time-current
characteristics of an overload
relay is an expression of
performance which defines
its operating time at various
multiples of its current
setting. Tests are run at
Underwriters Laboratory (UL)
in accordance with NEMA
Standards and the NEC.
UL requires—
●
When tested at 100
percent of its current
rating, the overload relay
shall trip ultimately
●
When tested at 200
percent of its current
rating, the overload relay
shall trip in not more than 8
minutes
●
When tested at 600
percent of its current
rating, the overload relay
shall trip in not more than
10 or 20 seconds,
depending on the Class of
the relay or heater packs
“Current Rating” is defined
as the minimum current at
which the relay will trip. Per
NEC, an overload must
ultimately trip at 125% of FLA
(Full Load Amperes) current
(heater) setting for a 1.15
service factor motor and
115% FLA for a 1.0 service
factor motor.“Current
Setting” is defined as the
FLA of the motor and thus
the overload heater pack
setting.
Example: 600% of current
rating is defined as 750%
(600 x 1.25) of FLA current
(heater) setting for a 1.15
service factor motor. A 10
ampere heater setting must
trip in 20 seconds or less at
75 amperes motor current for
a Class 20 relay.
Overload Relay Setting
For motors having a 1.0
service factor, rotate the FLA
dial single-half position
counterclockwise (CCW).
Manual/Automatic Reset—
The overload relay is factory
set at M for manual reset
operation. For automatic
reset operation, turn the reset
adjustment dial to the A
position as shown in the
illustration.
Automatic reset is not
intended for two-wire control
devices.
FLA Dial Adjustment—
For motors having a 1.15
service factor, rotate the FLA
adjustment dial to correspond
to the motor’s FLA rating.
Estimate the dial position
when the motor FLA falls
between two letter values as
shown in the example.
Test for Trip Indication—
To test overload relay for trip
indication when in manual
reset, pull out the blue RESET
button. An orange flag will
appear indicating that the
device has tripped. Push
RESET button in to reset.
4
4
4
4
4
4
4
4
4
4
4
4
4
4
FLA Dial Adjustment
4
Reset Adjustment Dial
1.0
1.15
Service Service
Factor Factor
B
A
4
C
4
A
D
Example of 12.0 FLA
setting for heater pack
number H2011B showing
position for 1.0 or 1.15
service factor motors.
4
M
4
Example of setting for manual
reset.
4
4
4
Replacement Overload with Connectors
Starter Size
Overload Part Number
25 and 30A
10-7125
40 and 50A
10-7132
60A
10-7131
4
4
4
4
4
4
4
4
Volume 5—Motor Control and Protection
CA08100006E—December 2016
www.eaton.com
V5-T4-25
4.3
4
4
4
4
Definite Purpose Contactors and Starters
Starters
Accessories
Contactor Accessories, see Pages V5-T4-11 and V5-T4-12.
Locking Cover for Overload Relay
Snap-on transparent or opaque plastic panel for covering access port to the overload relay trip
setting dial—helps prevent accidental or unauthorized changes to trip and reset setting.
Locking Cover for Overload Relay
Locking Cover
Description
Minimum Order
Quantity
(Std. Pkg.)
Catalog Number
4
Clear cover, no accessibility
50
C320PC3
Gray cover, no accessibility, with auto only nib
50
C320PC4
4
Gray cover, no accessibility, with manual only nib
50
C320PC5
Gray cover with FLA dial accessibility, A, B, C, D positions
and auto only nib
50
C320PC6
Gray cover with FLA dial accessibility, A, B, C, D positions
and manual only nib
50
C320PC7
4
4
4
4
Separate Enclosures
Separate Enclosures—NEMA 1
4
Application
Catalog Number
4
25 and 30A
C799B11
40, 50 and 60A
C799B13
4
Heater Packs
4
Fast Trip—Class 10 Heater Packs
Manual or Automatic Reset
Heater packs are shipped three to a carton.
Catalog numbers listed below are for three heater packs.
4
Fast Trip Ratings
4
Motor Full Load Ampere Rating 1
Dial Position
A
B
C
D
Catalog Number 2
(Includes Three Heater
Packs)
0.26
0.313
0.367
0.42
H2101B-3
4
0.384
0.464
0.543
0.623
H2102B-3
0.57
0.688
0.806
0.924
H2103B-3
4
0.846
1.02
1.2
1.37
H2104B-3
1.28
1.55
1.83
2.1
H2105B-3
4
1.92
2.33
2.74
3.15
H2106B-3
4
2.3
2.79
3.28
3.77
H2107B-3
3.38
4.1
4.82
5.54
H2108B-3
4
4.96
6.03
7.09
8.16
H2109B-3
7.07
8.58
10.1
11.6
H2110B-3
4
9.6
11.2
12.8
14.4
H2111B-3
14.4
17.5
20.7
23.8
H2112B-3
4
18.7
21.8
25
28.1
H2113B-3
23.5
27.3
31
34.8
H2114B-3
4
28.3
32.6
37
41.3
H2115B-3
4
36.6
42.3
48.1
53.8
H2116B-3
53.8
60.8
67.9
74.9
H2117B-3
4
4
4
4
4
Trip Curves, see Page V5-T4-28.
Notes
1 For motor full load amperes between listed values, adjust dial clockwise for higher or counterclockwise for lower motor currents. The currents listed are for 1.5 service factor motors.
A position adjustment is provided for 1.0 service factor motors.
2 Set of three heater packs are required for both single- and three-phase applications.
V5-T4-26
Volume 5—Motor Control and Protection CA08100006E—December 2016
www.eaton.com
Definite Purpose Contactors and Starters
Starters
4.3
Standard Trip—Class 20 Heater Packs
Manual or Automatic Reset
Heater packs are shipped three to a carton.
Catalog numbers listed below are for three heater packs.
4
4
4
Standard Trip Ratings
Motor Full Load Ampere Rating 1
A
B
C
D
Catalog Number 2
(Includes Three Heater
Packs)
0.254
0.306
0.359
0.411
H2001B-3
Dial Position
0.375
0.452
0.53
0.607
H2002B-3
0.56
0.676
0.791
0.907
H2003B-3
0.814
0.983
1.15
1.32
H2004B-3
1.2
1.45
1.71
1.96
H2005B-3
1.79
2.16
2.53
2.9
H2006B-3
2.15
2.6
3.04
3.49
H2007B-3
3.23
3.9
4.56
5.23
H2008B-3
4.55
5.5
6.45
7.4
H2009B-3
6.75
8.17
9.58
11
H2010B-3
9.14
10.8
12.4
14
H2011B-3
14
16.9
19.9
22.8
H2012B-3
18.7
22.7
26.7
30.7
H2013B-3
23.5
28.5
33.5
38.5
H2014B-3
29
34
39.1
44.1
H2015B-3
39.6
45.5
51.5
57.4
H2016B-3
53.9
60.9
67.9
74.9
H2017B-3
4
4
4
4
4
4
4
4
4
4
4
4
Trip Curves, see Page V5-T4-28.
4
Technical Data and Specifications
4
Terminal Wire Sizes
4
Line Side (Contactor) 3
Wire Range—Solid or Stranded
Terminal Type
Power Terminals
Coil Terminals
Screw/pressure plate
8–14 AWG
12–16 AWG
Box lug: 25–50A
4–14 AWG
12–16 AWG
Box lug: 60A
3–14 AWG
12–16 AWG
4
4
4
Power Terminals—Load—Cu Only (Stranded or Solid)
Terminal
Range
Torque Rating
25 and 30A
14–6 AWG
20 lb-in (14–10 AWG)
40, 50 and 60A
14–2 AWG
35 lb-in (14–10 AWG)
40 lb-in (8 AWG)
45 lb-in (6–4 AWG)
50 lb-in (3–2 AWG)
4
4
4
4
Control Terminals—Cu Only
4
12–16 AWG stranded, 12–14 AWG solid
Notes
1 For motor full load amperes between listed values, adjust dial clockwise for higher or counterclockwise for lower motor currents. The currents listed are for 1.5 service factor motors.
A position adjustment is provided for 1.0 service factor motors.
2 Set of three heater packs are required for both single- and three-phase applications.
3 Line side (contactor) torque ratings can be found on Page V5-T4-14.
4
4
4
4
Volume 5—Motor Control and Protection
CA08100006E—December 2016
www.eaton.com
V5-T4-27
4.3
4
Definite Purpose Contactors and Starters
Starters
Overload Relay UL/CSA Contact Ratings Control Circuit
AC Volts
120V
240V
480V
600V
4
NC Contact B600
4
Make and break
30A
15A
7.5A
6A
Break
3A
1.5A
0.75A
0.6A
Continuous
5A
5A
5A
5A
Make and break
15A
7.5A
3.375A
3A
Break
1.5A
0.75A
0.375A
0.3A
Continuous
2.5A
2.5A
2.5A
2.5A
4
4
4
4
4
4
NO Contact C600
Trip Curves
Bimetallic Ambient Compensated Overload Relay—25°C Open Rating
Class 10 Overload Relay
4
4
4
10,000
5000
4000
3000
2000
5000
4000
3000
2000
1000
1000
500
400
300
200
4
4
Class 20 Overload Relay
10,000
Trip Time
(Seconds) 100
From
Hot Start
50
40
30
20
4
4
4
4
500
400
300
200
From
Cold Start
Trip Time
(Seconds) 100
10
5
4
3
2
1
5
4
3
2
1
2
4
6
8
Multiples of Current Setting
From
Hot Start
50
40
30
20
10
0
From
Cold Start
0
10
2
4
6
8
Multiples of Current Setting
4
4
Wiring Diagrams
4
Single-Phase Connections
Wire “C”
(Supplied with Common Control)
4
4
L1
1
4
98
4
97
96
4
L1
L2
1NO Aux. Contact
(When Supplied)
L3
1
13
4
Wire “C”
(Supplied with Common Control)
1NO Aux. Contact
(When Supplied)
L2
4
4
Three-Phase Connections
14
2/T1
4/T2
T1
T2
AC Motor
95
13
Wire “D”
(Supplied with
1NO Aux. Contact)
14
98
Wire “D”
(Supplied with
1NO Aux. Contact)
97
96
Reset
2/T1 4/T2 6/T3
T1
T2
95
T3
AC Motor
4
V5-T4-28
Volume 5—Motor Control and Protection CA08100006E—December 2016
www.eaton.com
10
Definite Purpose Contactors and Starters
Starters
4.3
Dimensions
Approximate Dimensions in Inches (mm)
4
A25 and B25 Starers—Open Type
4
25 and 30 Ampere
H
A
H
4
40, 50 and 60 Ampere
C
H
A
H
C
4
4
B
BE
4
E
4
4
G
D
Mtg. for #10-32 Screw
G
D
Mtg. for #10-32 Screw
4
Dimensions and Shipping Weights
Ampere Size
Wide
A
High
B
Deep
C
Deep
D
Mounting
E
Mounting
G
Auxiliary
Contact Adder
H
Shipping
Weight
Lbs (kg)
25 and 30
2.50 (64.0)
7.14 (181.0)
3.56 (90.4)
3.69 (93.7)
6.55 (166.0)
0.20 (5.1)
0.54 (13.7)
1.8 (0.8)
40
2.56 (65.0)
8.08 (205.0)
3.50 (89.0)
3.66 (93.0)
7.50 (190.5)
2.00 (51.0)
0.54 (13.7)
1.8 (0.8)
50 and 60
2.56 (65.0)
8.08 (205.0)
4.15 (105.0)
3.66 (93.0)
7.50 (190.5)
2.00 (51.0)
0.54 (13.7)
3.6 (1.6)
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
Volume 5—Motor Control and Protection
CA08100006E—December 2016
www.eaton.com
V5-T4-29
4.3
4
Definite Purpose Contactors and Starters
Starters
Contents
15–45A, Single- and Three-Phase—A27, B27
Description
4
Page
25–60A, Single- and Three-Phase—A25, B25 . . . .
15–45A, Single- and Three-Phase—A27, B27
Product Selection . . . . . . . . . . . . . . . . . . . . . . .
Renewal Parts . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data and Specifications . . . . . . . . . .
Trip Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . .
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . .
15–75A, Single- and Three-Phase—A30, B30 and
C440/XT Electronic Overload Relay . . . . . . . . . .
4
4
4
4
4
V5-T4-23
V5-T4-31
V5-T4-33
V5-T4-33
V5-T4-36
V5-T4-36
V5-T4-37
V5-T4-38
4
4
4
4
15–45A, Single- and Three-Phase—A27, B27
4
Product Description
Features and Benefits
A27 and B27 Definite
Purpose Starters from
Eaton’s Electrical Sector
combine the features and
flexibility of the C25 Definite
Purpose Contactors and XT
Series Bi-metallic Ambient
Compensated Overload
Relays.
●
4
4
4
4
4
●
●
●
●
4
4
●
Selectable manual or
automatic reset operation
Class 10 trip class
Bimetallic, ambient
compensated operated.
Trip free mechanism
Electrically isolated NO-NC
contacts (pull TEST button
to test)
Shrouded or fingerproof
terminals to reduce
possibility of electrical
shock
Single-phase sensitivity
Standards and Certifications
●
●
●
●
●
●
●
UL Recognized
Components UL File
#E-1491, Guide NLDX2
CSA Certified Components
File #LR353, Guide 3
80W-1.14 Class 3211 04
IEC/EN 60947
VDE 0660
UL
CSA
CE
4
4
4
Catalog Number Selection
4
15–45A, Single- and Three-Phase—A27, B27
4
A27CNE30
4
4
Incomplete catalog number
4
A
Magnet coil suffix
040
Overload relay suffix
When Ordering Specify
●
Catalog number plus magnet coil suffix plus overload relay
suffix, see Page V5-T4-32
Example, order catalog number A27CNE30A040
4
4
4
V5-T4-30
Volume 5—Motor Control and Protection CA08100006E—December 2016
www.eaton.com
Definite Purpose Contactors and Starters
Starters
4.3
Product Selection
A27 Starter
4
Three-Phase Starter—Open Type
Common Control
Ampere Rating
4
Separate Control
Metal
Mounting Plate
DIN Rail
Adapter
Metal
Mounting Plate
DIN Rail
Adapter
4
Inductive
Full Load
Line
Voltage
Locked
Rotor
Maximum
Motor (hp)
Maximum
Motor (kW)
Catalog
Number 1
Catalog
Number 1
Catalog
Number 1
Catalog
Number 1
4
15
115
90
—
—
A27CNC15_
A27CRC15_
A27SNC15_
A27SRC15_
230
90
3
2.2
A27CNC15_
A27CRC15_
A27SNC15_
A27SRC15_
4
460
75
5
3.7
A27CNC15_
A27CRC15_
A27SNC15_
A27SRC15_
575
60
5
3.7
A27CNC15_
A27CRC15_
A27SNC15_
A27SRC15_
25
30
40
45
115
150
—
—
A27CNC25_
A27CRC25_
A27SNC25_
A27SRC25_
230
150
7-1/2
5.5
A27CNC25_
A27CRC25_
A27SNC25_
A27SRC25_
460
125
10
7.5
A27CNC25_
A27CRC25_
A27SNC25_
A27SRC25_
575
100
10
7.5
A27CNC25_
A27CRC25_
A27SNC25_
A27SRC25_
115
180
—
—
A27CNE30_
A27CRE30_
A27SNE30_
A27SRE30_
230
180
10
7.5
A27CNE30_
A27CRE30_
A27SNE30_
A27SRE30_
460
150
15
11
A27CNE30_
A27CRE30_
A27SNE30_
A27SRE30_
575
120
15
11
A27CNE30_
A27CRE30_
A27SNE30_
A27SRE30_
115
240
—
—
A27CNE40_
A27CRE40_
A27SNE40_
A27SRE40_
230
240
10
7.5
A27CNE40_
A27CRE40_
A27SNE40_
A27SRE40_
460
200
20
15
A27CNE40_
A27CRE40_
A27SNE40_
A27SRE40_
575
160
20
15
A27CNE40_
A27CRE40_
A27SNE40_
A27SRE40_
115
270
—
—
A27CNE45_
A27CRE45_
A27SNE45_
A27SRE45_
230
270
15
11
A27CNE45_
A27CRE45_
A27SNE45_
A27SRE45_
460
225
30
22
A27CNE45_
A27CRE45_
A27SNE45_
A27SRE45_
575
180
30
22
A27CNE45_
A27CRE45_
A27SNE45_
A27SRE45_
Note
1 Incomplete catalog number. Replace underscore (_) with magnet coil suffix and overload relay suffix from Page V5-T4-32.
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
Volume 5—Motor Control and Protection
CA08100006E—December 2016
www.eaton.com
V5-T4-31
4.3
Definite Purpose Contactors and Starters
Starters
Single-Phase Starter—Open Type, B27
4
Common Control
4
Ampere Rating
Separate Control
Metal
Mounting Plate
DIN Rail
Adapter
Metal
Mounting Plate
DIN Rail
Adapter
4
Inductive
Full Load
Line
Voltage
Locked
Rotor
Maximum
Motor (hp)
Maximum
Motor (kW)
Catalog
Number 1
Catalog
Number 1
Catalog
Number 1
Catalog
Number 1
4
15
115
90
3/4
0.4
B27CNC15_
B27CRC15_
B27SNC15_
B27SRC15_
230
90
2
1.5
B27CNC15_
B27CRC15_
B27SNC15_
B27SRC15_
460
75
—
—
B27CNC15_
B27CRC15_
B27SNC15_
B27SRC15_
575
60
—
—
B27CNC15_
B27CRC15_
B27SNC15_
B27SRC15_
115
150
2
1.5
B27CNC25_
B27CRC25_
B27SNC25_
B27SRC25_
230
150
3
2.2
B27CNC25_
B27CRC25_
B27SNC25_
B27SRC25_
460
125
—
—
B27CNC25_
B27CRC25_
B27SNC25_
B27SRC25_
575
100
—
—
B27CNC25_
B27CRC25_
B27SNC25_
B27SRC25_
115
180
2
1.5
B27CNE30_
B27CRE30_
B27SNE30_
B27SRE30_
4
230
180
5
3.7
B27CNE30_
B27CRE30_
B27SNE30_
B27SRE30_
4
460
150
—
—
B27CNE30_
B27CRE30_
B27SNE30_
B27SRE30_
575
120
—
—
B27CNE30_
B27CRE30_
B27SNE30_
B27SRE30_
115
240
3
2.2
B27CNE40_
B27CRE40_
B27SNE40_
B27SRE40_
230
240
7-1/2
5.5
B27CNE40_
B27CRE40_
B27SNE40_
B27SRE40_
460
200
—
—
B27CNE40_
B27CRE40_
B27SNE40_
B27SRE40_
575
160
—
—
B27CNE40_
B27CRE40_
B27SNE40_
B27SRE40_
115
270
3
2.2
B27CNE45_
B27CRE45_
B27SNE45_
B27SRE45_
230
270
7-1/2
7.5
B27CNE45_
B27CRE45_
B27SNE45_
B27SRE45_
460
225
—
—
B27CNE45_
B27CRE45_
B27SNE45_
B27SRE45_
575
180
—
—
B27CNE45_
B27CRE45_
B27SNE45_
B27SRE45_
4
4
25
4
4
30
40
4
4
4
45
4
4
4
Magnet Coil Suffix
4
50 Hertz
Coil Suffix
4
12
12
R
24
24
T
4
110–120
110–120
A
208–240
208–240
B
120
240 3
220
277
Voltage
60 Hertz
Overload Relay Suffix
AC 2
Voltage
60 Hertz
Coil Suffix
DC 4
Suffix Code
For use with Contactor
Ampere Range
Frame C
1R
0.1–0.16
P16
15–25A
24
1T
0.16–0.24
P24
15–25A
48
1W
0.24–0.4
P40
15–25A
1A
0.4–0.6
P60
15–25A
J
0.6–1
001
15–25A
—
H
1–1.6
1P6
15–25A
—
380–415
L
1.6–2.4
2P4
15–25A
440–480
440–480
C
2.4–4
004
15–25A
550–600
550–600
D
4–6
006
15–25A
6–10
010
15–25A
4
10–16
016
15–25A
16–24
024
15–25A
4
24–32
032
15–25A
6–10
010
30–45A
10–16
016
30–45A
16–24
024
30–45A
24–40
040
30–45A
40–57
057
30–45A
4
4
4
4
4
4
4
4
12
Motor Full Load Amperes
Frame D
Notes
1 Incomplete catalog number. Replace underscore (_) with magnet coil suffix and overload
relay suffix from tables above.
2 Class H AC coils available as option. Add 2 before AC coil suffix letter.
3 Available through 45A.
4 Starters with DC coils include an early breaking auxiliary contact, C320KGD1.
See Page V5-T4-62 for more detail.
4
V5-T4-32
Volume 5—Motor Control and Protection CA08100006E—December 2016
www.eaton.com
Definite Purpose Contactors and Starters
Starters
4.3
Renewal Parts
4
Overload Relays
4
Suffix Code
For use with
Contactor
Ampere Range
Overload Relay
Catalog Number
0.1–0.16
P16
15–25A
XTOBP16CC1DP
0.16–0.24
P24
15–25A
XTOBP24CC1DP
0.24–0.4
P40
15–25A
XTOBP40CC1DP
0.4–0.6
P60
15–25A
XTOBP60CC1DP
0.6–1
001
15–25A
XTOB001CC1DP
1–1.6
1P6
15–25A
XTOB1P6CC1DP
1.6–2.4
2P4
15–25A
XTOB2P4CC1DP
2.4–4
004
15–25A
XTOB004CC1DP
4–6
006
15–25A
XTOB006CC1DP
6–10
010
15–25A
XTOB010CC1DP
10–16
016
15–25A
XTOB016CC1DP
16–24
024
15–25A
XTOB024CC1DP
24–32
032
15–25A
XTOB032CC1DP
6–10
010
30–45A
XTOB010DC1DP
10–16
016
30–45A
XTOB016DC1DP
16–24
024
30–45A
XTOB024DC1DP
24–40
040
30–45A
XTOB040DC1DP
40–57
057
30–45A
XTOB057DC1DP
Motor Full
Load Amperes
4
Frame C
4
4
4
4
4
4
4
4
Frame D
4
4
4
4
4
Technical Data and Specifications
Terminal Wire Sizes
Power Terminals—Load—Cu Only (Stranded or Solid)
Line Side (Contactor) 1
Wire Range—Solid or Stranded
Terminal
Range
Torque Rating
Terminal Type
Power Terminals
Coil Terminals
15 and 25A
14–8 AWG
16 lb-in (14–8 AWG)
Screw/pressure plate
8–14 AWG
12–16 AWG
30, 40 and 45A
14–2 AWG
31 lb-in (14–2 AWG)
Box lug: 15–45A
4–14 AWG
12–16 AWG
Control Terminals—Cu Only
4
4
4
4
12–16 AWG stranded, 12–14 AWG solid
4
Note
1 Line side (contactor) torque ratings can be found on Page V5-T4-14.
4
4
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4
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Volume 5—Motor Control and Protection
CA08100006E—December 2016
www.eaton.com
V5-T4-33
4.3
4
4
Definite Purpose Contactors and Starters
Starters
Overload Relays
These tripping characteristics are the mean values of the spread at 20°C ambient temperature
in a cold state.
4
Tripping time depends on response current. With devices at operating temperature, the
tripping time of the overload relay reduces to approximately 25% of the read off value.
Specific characteristics for each individual setting range can be found in MN03402001E.
4
Overload Relays
4
Description
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
XTOB … CC1
Specification
XTOB … DC1
Specification
Damp heat, constant, to IEC 60068-2-78;
Damp heat, cyclic, to IEC 60 068-2-30
Damp heat, constant, to IEC 60068-2-78;
Damp heat, cyclic, to IEC 60 068-2-30
Ambient temperature range 1
–25° to 50°C [–13° to 122°F]
–25° to 50°C [–13° to 122°F]
Temperature compensation
Continuous
Continuous
10g
10g
General
Climatic proofing
Mechanical shock resistance (IEC/EN 60068-2-27)
Half-sinusoidal shock 10 ms
Degree of protection
IP20
IP20
Protection against direct contact when actuated
from front (IEC 536)
Finger and back of hand proof
Finger and back of hand proof
690
Insulation voltage (Ui) Vac
690
Overvoltage category/pollution degree
III/3
III/3
Impulse withstand voltage (Uimp) Vac
6000
6000
Operational voltage (Ue) Vac
690
690
Between auxiliary contacts and main contacts (Vac)
440
440
Between main contacts (Vac)
440
440
Overload relay setting range
0.1–32A
6–75A
Temperature compensation residual error >20°C (%/K)
150% = 2 sec
>250% = 1 sec
4
Reset
Manual/automatic
Manual/automatic
Trip status
Orange flag
Orange flag
4
Mode LED
One flash: Overload operating properly
Two flashes: Current is above FLA dial setting—pending trip
One flash: Overload operating properly
Two flashes: Current is above FLA dial setting—pending trip
4
Remote reset
Yes
Yes
4
Reset bar
Yes
Yes
Communication expansion module
Yes
Yes
Communication adapter
Yes
Yes
Terminal capacity
12–10 AWG (4–6 mm2)
8–6 AWG (6–16 mm2)
6–1 AWG (16–50 mm2)
4
Tightening torque
20–25 lb-in (2.3–2.8 Nm)
25–30 lb-in (2.8–3.4 Nm)
25–30 lb-in (2.8–3.4 Nm)
4
Terminal capacity
2 x (18–12) AWG
2 x (18–12) AWG
Tightening torque
5.3 lb-in (0.8–1.2 Nm)
5.3 lb-in (0.8–1.2 Nm)
Insulation voltage U i (three-phase)
690 Vac
690 Vac
Insulation voltage U i (control)
500 Vac
500 Vac
Rated impulse withstand voltage
6000 Vac
6000 Vac
Overvoltage category/pollution degree
III/3
III/3
4
Indicators
Options
4
4
Capacity
4
Load terminals
Input, auxiliary contact and remote reset terminals
4
4
Voltages
4
4
4
4
4
Volume 5—Motor Control and Protection
CA08100006E—December 2016
www.eaton.com
V5-T4-43
4.3
Definite Purpose Contactors and Starters
Starters
4
Electronic Overload Relays up to 1500A, continued
4
Description
4
4
4
4
4
Specification
45 mm
55 mm
5A
5A
Auxiliary and Control Circuit Ratings
Conventional thermal continuous current
Rated operational current—IEC AC-15
Make contact (1800 VA)
120V
15A
15A
240V
15A
15A
415V
0.5A
0.5A
500V
0.5A
0.5A
Break contact (180 VA)
4
120V
1.5A
1.5A
240V
1.5A
1.5A
4
415V
0.9A
0.9A
500V
0.8A
0.8A
1.0A
1.0A
4
4
4
IEC DC-13 (L/R F 15 ms1)
0–250V
Rated operational current—UL B600
Make contact (3600 VA)
120V
30A
30A
4
240V
15A
15A
480V
7.5A
7.5A
4
600V
6A
6A
4
4
4
4
4
4
Break contact (360 VA)
120V
3A
3A
240V
1.5A
1.5A
480V
0.75A
0.75A
600V
0.6A
0.6A
R300—Vdc ratings (28 VA)
0–120V
0.22A
0.22A
250V
0.11A
0.11A
6A gG/gL
6A gG/gL
Short-Circuit Rating without Welding
Maximum fuse
Environmental Ratings
4
Ambient temperature (operating)
–13° to 149°F (–25° to 65°C)
–13° to 149°F (–25° to 65°C)
4
Ambient temperature (storage)
–40° to 185°F (–40° to 85°C)
–40° to 185°F (–40° to 85°C)
Operating humidity UL 991 (H3)
5% to 95% non-condensing
5% to 95% non-condensing
4
Altitude (no derating) NEMA ICS1
2000m
2000m
Shock (IEC 600068-2-27)
15g any direction
15g any direction
4
Vibration (IEC 60068-2-6)
3g any direction
3g any direction
Pollution degree per IEC 60947-4-1
3 for product (2 for pcb)
3 for product (2 for pcb)
4
Ingress protection
IP20
IP20
4
Protection against direct contact when actuated from front (IEC 536)
Finger- and back-of-hand proof
Finger- and back-of-hand proof
Mounting position
Any
Any
4
Climatic proofing
Damp heat, constant to IEC 60068-2-30
Damp heat, constant to IEC 60068-2-30
4
4
4
V5-T4-44
Volume 5—Motor Control and Protection CA08100006E—December 2016
www.eaton.com
Definite Purpose Contactors and Starters
Starters
4.3
Electronic Overload Relays up to 1500A, continued
4
Specification
Description
4
45 mm
55 mm
Radiated emissions
IEC 60947-4-1-Table 15
EN 55011 (CISPIR 11) Group 1, Class A, ISM
30 MHz to 1000 MHz
30 MHz to 1000 MHz
Conducted emissions
IEC 60947-4-1-Table 14
EN 55011 (CISPIR 11) Group 1; Class ISM
0.15 MHz to 30 MHz
0.15 MHz to 30 MHz
ESD immunity
IEC 60947-4-1 (Table 13)
±8 kV air, ±6 kV contact
±8 kV air, ±6 kV contact
4
Radiated immunity
IEC 60947-4-1
IEC 61000-4-3
10V/m 80 MHz–1000 MHz
3V/m from 1.4 to 2.7 GHz
80% amplitude modulated
1 kHz sine wave
10V/m 80 MHz–1000 MHz
3V/m from 1.4 to 2.7 GHz
80% amplitude modulated
1 kHz sine wave
4
Conducted immunity
IEC 60947-4-1, IEC 61000-4-6
140 dub (10V rms)
150 kHz–100 MHz
140 dub (10V rms)
150 kHz–100 MHz
Fast transient immunity
IEC 60947-4-1 (Table 13)
IEC 61000-4-4
±4 kV using direct method
with accessory installed in expansion bay
±2 kV using direct method
±4 kV using direct method
with accessory installed in expansion bay
±2 kV using direct method
Surge immunity
IEC 60947-4-1 (Table 13)
IEC 61000-4-5 a Class 4
Three-phase power inputs:
±4 kV line-to-line (DM)
±4 kV line-to-ground (CM)
Three-phase power inputs:
±4 kV line-to-line (DM)
±4 kV line-to-ground (CM)
With accessory installed in expansion bay:
±2 kV line-to-line (DM) –>1.2/50 us;
2 kV line-to-earth, 1 kV line-to-line
±4 kV line-to-ground (CM)
With accessory installed in expansion bay:
±2 kV line-to-line (DM) –>1.2/50 us;
2 kV line-to-earth, 1 kV line-to-line
±4 kV line-to-ground (CM)
Power freq. magnetic field immunity
IEC 60947-4-1, IEC 61000-4-8
30A/m, 50 Hz
30A/m, 50 Hz
Electromagnetic field
IEC 60947-4-1 Table 13, IEC 61000-4-3
10 V/m
10 V/m
Distortion IEEE 519
5% THD max., 5th harmonic 3% max.
5% THD max., 5th harmonic 3% max.
Electrostatic discharge (ESD)
IEC 61000-4-2, EN 61131-2
4 kV contact
8 kV air discharge
4 kV contact
8 kV air discharge
Electrical fast transient (EFT)
IEC 61000-4-4, EN 61131-2
±2 kV using direct method
±2 kV using direct method
4
Surge immunity
IEC 61000-4-5, EN 61131-2
±2 kV line-to-ground (CM)
±2 kV line-to-ground (CM)
4
Electrical/EMC
4
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4
4
4
4
4
4
4
Wiring Diagrams
Single-Phase Connections
Three-Phase Connections
Wire “C”
(Supplied with Common Control)
L1
1NO Aux. Contact
(When Supplied)
L2
1
4
Wire “C”
(Supplied with Common Control)
L1
L2
4
1NO Aux. Contact
(When Supplied)
L3
4
1
13
14
98
2/T1
4/T2
T1
T2
AC Motor
13
Wire “D”
(Supplied with
1NO Aux. Contact)
14
98
97
96
97
96
95
95
Reset
2/T1 4/T2 6/T3
T1
T2
4
Wire “D”
(Supplied with
1NO Aux. Contact)
4
4
4
T3
4
4
AC Motor
4
Volume 5—Motor Control and Protection
CA08100006E—December 2016
www.eaton.com
V5-T4-45
4.4
4
Definite Purpose Contactors and Starters
NEMA Type 1 Enclosed Control
Contents
15–60A Contactors—C25
Description
4
Page
15–60A Contactors—C25
Catalog Number Selection . . . . . . . . . . . . . . . .
Product Selection . . . . . . . . . . . . . . . . . . . . . . .
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . .
25–60A Starters—A25, B25 . . . . . . . . . . . . . . . . .
15–45A Starters—A27, B27 . . . . . . . . . . . . . . . . . .
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data and Specifications . . . . . . . . . . . . .
4
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4
4
15–60A Contactors—C25
4
Product Description
4
4
4
Eaton offers the Definite
Purpose Contactors and
Starters in NEMA 1
enclosures. The C25
contactors are available as
enclosed. The A25 and B25
Definite Purpose Starters
combine the features and
flexibility of the C25 Definite
Purpose Contactors and
Freedom Series Bimetallic
Ambient Compensated
Overload Relays mounted on
a common mounting plate.
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V5-T4-46
Volume 5—Motor Control and Protection CA08100006E—December 2016
www.eaton.com
V5-T4-47
V5-T4-47
V5-T4-48
V5-T4-49
V5-T4-52
V5-T4-55
V5-T4-57
V5-T4-58
4.4
Definite Purpose Contactors and Starters
NEMA Type 1 Enclosed Control
Catalog Number Selection
4
15–60A Contactors—C25
C25DGD215
Incomplete catalog number
A
Magnet coil suffix
4
X
4
4
Option code as necessary
4
When Ordering Specify
●
Catalog number plus magnet coil suffix, see Page V5-T4-48
●
Modify catalog number for any options required, see Options, Page V5-T4-57
4
4
Product Selection
C25 Enclosed
4
Two-, Three- and Four-Pole NEMA Type 1 Enclosed Contactors
Ampere Rating
Maximum Motor (hp)
Maximum Motor (kW)
Inductive
Full Load
Resistive
per Pole
Line
Voltage
Locked
Rotor
SinglePhase
ThreePhase
SinglePhase
ThreePhase
Number of
Poles
Catalog
Number 1
15
20
115
90
3/4
—
0.40
—
2
C25DGD215_
230
90
2
3
1.5
2.2
3
C25DGD315_
460
75
—
5
—
3.7
C25DGD315_
575
60
—
5
—
3.7
C25DGD315_
25
30
40
50
60
35
40
50
65
75
NEMA Type 1
115
150
2
—
1.5
—
2
C25DGD225_
230
150
3
7-1/2
2.2
5.5
3
C25DGD325_
460
125
—
10
—
7.5
4
C25EGD425_
575
100
—
10
—
7.5
C25EGD425_
115
180
2
—
1.5
—
2
C25DGD230_
230
180
5
10
3.7
7.5
3
C25DGD330_
460
150
—
15
—
11
4
C25EGD430_
575
120
—
15
—
11
115
240
3
—
2.2
—
2
C25DGF240_
230
240
7-1/2
10
5.5
7.5
3
C25DGF340_
460
200
—
20
—
15
4
C25EGF440_
575
160
—
20
—
15
115
300
3
—
2.2
—
2
C25DGJ250_
230
300
10
15
7.5
11
3
C25DGJ350_
460
250
—
30
—
22
C25DGJ350_
575
200
—
30
—
22
C25DGJ350_
115
360
5
—
3.7
—
2
C25FGF260_
230
360
10
20
7.5
15
3
C25FGF360_
460
300
—
40
—
30
C25FGF360_
575
240
—
40
—
30
C25FGF360_
C25EGD430_
C25EGF440_
Note
1 Incomplete catalog number. Replace underscore (_) in catalog number with magnet coil suffix from table on Page V5-T4-48.
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Volume 5—Motor Control and Protection
CA08100006E—December 2016
www.eaton.com
V5-T4-47
4.4
4
4
Definite Purpose Contactors and Starters
NEMA Type 1 Enclosed Control
Magnet Coil Suffix
Voltage
60 Hertz
AC
50 Hertz
Coil Suffix
1
Voltage
60 Hertz
DC
Coil Suffix
4
4
12
12
R
12
1R
4
24
24
T
24
1T
110–120 2
110–120 2
A
48
1W
208–240
208–240
E
120
1A
4
240 3
220
B
277
—
J
—
380–415
H
4
440–480
440–480
L
4
550–600
550–600
C
12
12
D
4
4
4
Dimensions
4
C25 Contactors, NEMA 1 Enclosed
4
15–50 Ampere, Two- and Three-Pole (C799B18)
25–40 Ampere, Four-Pole—
60 Ampere, Two- and Three-Pole (C799B19)
B
B
Approximate Dimensions in Inches (mm)
4
4
E
4
E
4
D
A
4
D
A
C
4
Dimensions and Shipping Weights
4
Ampere
Size
4
NEMA 1 Enclosed
4
4
4
4
C
Number
of Poles
Wide
A
High
B
Deep
C
Mounting
D
E
Shipping Weight
Lbs (kg)
15–50
2 and 3
4.10 (104.0)
6.75 (171.0)
3.50 (89.0)
2.75 (70.0)
4.88 (124.0)
3.4 (1.5)
25–40
4
5.62 (142.0)
9.51 (241.0)
4.81 (122.0)
4.50 (114.0)
8.00 (203.0)
5.8 (2.6)
60
2 and 3
5.62 (142.0)
9.51 (241.0)
4.81 (122.0)
4.50 (114.0)
8.00 (203.0)
6.3 (2.9)
Notes
1 Class H AC coils available as option. Add 2 before AC coil suffix letter.
2 104–120A 50/60 Hz for 60A contactor.
3 Available through 50A.
4 Contactors with DC coils include an early break NC auxiliary contact, C320KGD1. See Page V5-T4-62 for more detail.
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V5-T4-48
Volume 5—Motor Control and Protection CA08100006E—December 2016
www.eaton.com
Definite Purpose Contactors and Starters
NEMA Type 1 Enclosed Control
4.4
Contents
25–60A Starters—A25, B25
Description
Page
15–60A Contactors—C25 . . . . . . . . . . . . . . . . . . .
25–60A Starters—A25, B25
Catalog Number Selection . . . . . . . . . . . . . . . .
Product Selection . . . . . . . . . . . . . . . . . . . . . . .
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . .
15–45A Starters—A27, B27 . . . . . . . . . . . . . . . . . .
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data and Specifications . . . . . . . . . . . . .
V5-T4-46
V5-T4-50
V5-T4-50
V5-T4-51
V5-T4-52
V5-T4-55
V5-T4-57
V5-T4-58
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25–60A Starters—A25, B25
Product Description
Standards and Certifications
A25 and B25 Definite
Purpose Starters from Eaton’s
Electrical Sector combine the
features and flexibility of the
C25 Definite Purpose
Contactors and Freedom
Series Bi-metallic Ambient
Compensated Overload
Relays mounted on a common
mounting plate.
●
●
4
UL Recognized
Components UL File
#E-1491, Guide NLDX2
CSA Certified Components
File #LR353, Guide
380W-1.14 Class 3211 04
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Volume 5—Motor Control and Protection
CA08100006E—December 2016
www.eaton.com
V5-T4-49
4.4
Definite Purpose Contactors and Starters
NEMA Type 1 Enclosed Control
4
Catalog Number Selection
4
25–60A Starters—A25, B25
4
4
4
4
4
A25CGC30
A
Incomplete catalog number
X
Magnet coil suffix
Option code as necessary
When Ordering Specify
●
Catalog number plus magnet coil suffix, see Page V5-T4-51
●
Modify catalog number for any options required, see Options, Page V5-T4-57
●
Heater packs for specific FLA of motor, see Page V5-T4-56
4
Product Selection
4
A25, B25 Enclosed
Single- and Three-Phase NEMA Type 1 Enclosed Starters
Single-Phase 12
Three-Phase 2
Maximum Motor
(hp)
Maximum Motor
(kW)
Common
Control
Separate
Control
Common
Control
Separate
Control
SinglePhase
ThreePhase
SinglePhase
ThreePhase
Catalog
Number 3
Catalog
Number 3
Catalog
Number 3
Catalog
Number 3
4
Ampere Rating
4
Inductive
Full Load
Line
Voltage
4
25
115
150
2
—
1.5
—
B25CGC25_
B25SGC25_
A25CGC25_
A25SGC25_
230
150
3
7-1/2
2.2
5.5
B25CGC25_
B25SGC25_
A25CGC25_
A25SGC25_
460
125
—
10
—
7.5
B25CGC25_
B25SGC25_
A25CGC25_
A25SGC25_
575
100
—
10
—
7.5
B25CGC25_
B25SGC25_
A25CGC25_
A25SGC25_
115
180
2
—
1.5
—
B25CGC30_
B25SGC30_
A25CGC30_
A25SGC30_
230
180
5
10
3.7
7.5
B25CGC30_
B25SGC30_
A25CGC30_
A25SGC30_
460
150
—
15
—
11
B25CGC30_
B25SGC30_
A25CGC30_
A25SGC30_
575
120
—
15
—
11
B25CGC30_
B25SGC30_
A25CGC30_
A25SGC30_
115
240
3
—
2.2
—
B25CGE40_
B25SGE40_
A25CGE40_
A25SGE40_
230
240
7-1/2
10
5.5
7.5
B25CGE40_
B25SGE40_
A25CGE40_
A25SGE40_
460
200
—
20
—
15
B25CGE40_
B25SGE40_
A25CGE40_
A25SGE40_
575
160
—
20
—
15
B25CGE40_
B25SGE40_
A25CGE40_
A25SGE40_
115
300
—
—
—
—
—
—
A25CGE50_
A25SGE50_
230
300
—
15
—
11
—
—
A25CGE50_
A25SGE50_
460
250
—
30
—
22
—
—
A25CGE50_
A25SGE50_
A25SGE50_
4
4
30
4
4
40
4
4
4
50
4
4
60
4
4
Locked
Rotor
575
200
—
30
—
22
—
—
A25CGE50_
115
360
—
—
—
—
—
—
A25CGE60_
A25SGE60_
230
360
—
20
—
15
—
—
A25CGE60_
A25SGE60_
460
300
—
40
—
30
—
—
A25CGE60_
A25SGE60_
575
240
—
40
—
30
—
—
A25CGE60_
A25SGE60_
Notes
1 Starters do not include heater packs. Select heater pack from tables, see Page V5-T4-56.
2 Set of three heater packs required for single-phase applications.
3 Incomplete catalog number. Replace underscore (_) in catalog number with magnet coil suffix from table on Page V5-T4-51.
4
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4
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V5-T4-50
Volume 5—Motor Control and Protection CA08100006E—December 2016
www.eaton.com
Definite Purpose Contactors and Starters
NEMA Type 1 Enclosed Control
4.4
Magnet Coil Suffix
Voltage
60 Hertz
50 Hertz
Coil Suffix
AC 1
Voltage
60 Hertz
4
Coil Suffix
4
DC 4
12
12
R
12
1R
24
24
T
24
1T
110–120 2
110–120 2
A
48
1W
208–240
208–240
B
120
1A
240 3
220
J
277
—
H
—
380–415
L
440–480
440–480
C
550–600
550–600
D
4
4
4
4
4
4
4
Dimensions
Approximate Dimensions in Inches (mm)
4
A25 and B25 Starters
4
25, 30, 40, 50 and 60 Ampere
4
4
4
BE
4
4
G
4
C
A
4
Dimensions and Shipping Weights
High
B
Deep
C
Mounting
E
Mounting
G
4
Shipping
Weight
Lbs (kg)
Ampere Size
Wide
A
25 and 30
5.63 (143.0)
10.17 (258.0)
5.81 (148.0)
8.00 (203.0)
4.50 (114.0)
4.8 (2.2)
40, 50 and 60
7.64 (194.0)
13.27 (337.0)
6.67 (169.0)
10.75 (273.0)
6.00 (152.0)
10.6 (4.8)
4
4
4
Notes
1 Class H AC coils available as option. Add 2 before AC coil suffix letter.
2 104–120A 50/60 Hz for 60A starter.
3 Available through 50A.
4 Starters with DC coils include an early breaking auxiliary contact, C320KGD1. See Page V5-T4-62 for more detail.
4
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4
Volume 5—Motor Control and Protection
CA08100006E—December 2016
www.eaton.com
V5-T4-51
4.4
4
Definite Purpose Contactors and Starters
NEMA Type 1 Enclosed Control
Contents
15–45A Starters—A27, B27
Description
4
Page
15–60A Contactors—C25 . . . . . . . . . . . . . . . . . . .
25–60A Starters—A25, B25 . . . . . . . . . . . . . . . . .
15–45A Starters—A27, B27
Product Selection . . . . . . . . . . . . . . . . . . . . . . .
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data and Specifications . . . . . . . . . . . . .
4
4
4
4
4
4
4
4
4
15–45A Starters—A27, B27
4
Product Description
Standards and Certifications
A27 and B27 Definite
Purpose Starters from
Eaton’s Electrical Sector
combine the features and
flexibility of the C25 Definite
Purpose Contactors and XT
Series Bi-metallic Ambient
Compensated Overload
Relays.
●
4
4
4
4
●
●
UL Recognized
Components UL File
#E-1491, Guide NLDX2
CSA Certified Components
File #LR353, Guide
380W-1.14 Class 3211 04
CE
4
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4
4
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V5-T4-52
Volume 5—Motor Control and Protection CA08100006E—December 2016
www.eaton.com
V5-T4-46
V5-T4-49
V5-T4-53
V5-T4-54
V5-T4-55
V5-T4-57
V5-T4-58
4.4
Definite Purpose Contactors and Starters
NEMA Type 1 Enclosed Control
Catalog Number Selection
4
15–45A Starters—A27, B27
A27CGE30
A
Incomplete catalog number
4
040
Magnet coil suffix
4
4
Overload relay suffix
4
When Ordering Specify
●
Catalog number plus magnet coil suffix plus overload relay suffix, see Page V5-T4-54
4
4
Product Selection
A27, B27 Enclosed
4
Single- and Three-Phase NEMA Type 1 Enclosed Starters
Single-Phase
Ampere Rating
Three-Phase
Maximum Motor
(hp)
Maximum Motor
(kW)
Common
Control
Separate
Control
Common
Control
Separate
Control
4
SinglePhase
ThreePhase
SinglePhase
ThreePhase
Catalog
Number 1
Catalog
Number 1
Catalog
Number 1
Catalog
Number 1
4
4
Inductive
Full Load
Line
Voltage
Locked
Rotor
15
115
90
3/4
—
0.4
—
B27CGC15_
B27SGC15_
A27CGC15_
A27SGC15_
230
90
2
3
1.5
2.2
B27CGC15_
B27SGC15_
A27CGC15_
A27SGC15_
460
75
—
5
—
3.7
B27CGC15_
B27SGC15_
A27CGC15_
A27SGC15_
575
60
—
5
—
3.7
B27CGC15_
B27SGC15_
A27CGC15_
A27SGC15_
115
150
2
—
1.5
—
B27CGC25_
B27SGC25_
A27CGC25_
A27SGC25_
230
150
3
7-1/2
2.2
5.5
B27CGC25_
B27SGC25_
A27CGC25_
A27SGC25_
460
125
—
10
—
7.5
B27CGC25_
B27SGC25_
A27CGC25_
A27SGC25_
575
100
—
10
—
7.5
B27CGC25_
B27SGC25_
A27CGC25_
A27SGC25_
115
180
2
—
1.5
—
B27CGE30_
B27SGE30_
A27CGE30_
A27SGE30_
230
180
5
10
3.7
7.5
B27CGE30_
B27SGE30_
A27CGE30_
A27SGE30_
460
150
—
15
—
11
B27CGE30_
B27SGE30_
A27CGE30_
A27SGE30_
575
120
—
15
—
11
B27CGE30_
B27SGE30_
A27CGE30_
A27SGE30_
115
240
3
—
2.2
—
B27CGE40_
B27SGE40_
A27CGE40_
A27SGE40_
230
240
7-1/2
10
5.5
7.5
B27CGE40_
B27SGE40_
A27CGE40_
A27SGE40_
460
200
—
20
—
15
B27CGE40_
B27SGE40_
A27CGE40_
A27SGE40_
575
160
—
20
—
15
B27CGE40_
B27SGE40_
A27CGE40_
A27SGE40_
115
270
3
—
2.2
—
B27CGE45_
B27SGE45_
A27CGE45_
A27SGE45_
230
270
7-1/2
15
7.5
11
B27CGE45_
B27SGE45_
A27CGE45_
A27SGE45_
460
225
—
30
—
22
B27CGE45_
B27SGE45_
A27CGE45_
A27SGE45_
575
180
—
30
—
22
B27CGE45_
B27SGE45_
A27CGE45_
A27SGE45_
25
30
40
45
Note
1 Incomplete catalog number. Replace underscore (_) in catalog number with magnet coil suffix plus overload relay suffix from tables on Page V5-T4-54.
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4
Volume 5—Motor Control and Protection
CA08100006E—December 2016
www.eaton.com
V5-T4-53
4.4
Definite Purpose Contactors and Starters
NEMA Type 1 Enclosed Control
4
Magnet Coil Suffix
4
50 Hertz
Voltage
60 Hertz
Overload Relay Suffix
Coil Suffix
AC 1
Voltage
60 Hertz
Coil Suffix
DC 3
Motor Full Load Amperes
Suffix Code
For use with Contactor
Ampere Range
Frame C
4
12
12
R
12
1R
0.1–0.16
P16
15–25A
4
24
24
T
24
1T
0.16–0.24
P24
15–25A
110–120
110–120
A
48
1W
0.24–0.4
P40
15–25A
208–240
208–240
B
120
1A
0.4–0.6
P60
15–25A
240 2
220
J
0.6–1
001
15–25A
277
—
H
1–1.6
1P6
15–25A
—
380–415
L
1.6–2.4
2P4
15–25A
440–480
440–480
C
2.4–4
004
15–25A
550–600
550–600
D
4–6
006
15–25A
6–10
010
15–25A
4
10–16
016
15–25A
16–24
024
15–25A
4
24–32
032
15–25A
6–10
010
30–45A
4
10–16
016
30–45A
16–24
024
30–45A
4
24–40
040
30–45A
40–57
057
30–45A
4
4
4
4
Frame D
4
4
4
Dimensions
Approximate Dimensions in Inches (mm)
4
A27 and B27 Starters
4
15, 25, 30, 40 and 50 Ampere
4
4
4
BE
4
4
4
4
4
G
C
A
Dimensions and Shipping Weights
Ampere Size
25 and 30
5.63 (143.0)
10.17 (258.0)
5.81 (148.0)
8.00 (203.0)
4.50 (114.0)
4.8 (2.2)
4
40, 50 and 60
7.64 (194.0)
13.27 (337.0)
6.67 (169.0)
10.75 (273.0)
6.00 (152.0)
10.6 (4.8)
4
Notes
1 Class H AC coils available as option. Add 2 before AC coil suffix letter.
2 Available through 45A.
3 Starters with DC coils include an early breaking auxiliary contact, C320KGD1. See Page V5-T4-62 for more detail.
4
4
High
B
Deep
C
Mounting
E
Mounting
G
Shipping
Weight
Lbs (kg)
Wide
A
4
V5-T4-54
Volume 5—Motor Control and Protection CA08100006E—December 2016
www.eaton.com
Definite Purpose Contactors and Starters
NEMA Type 1 Enclosed Control
4.4
Accessories
4
Auxiliary Contact Kits (Side Mounted)
Side Mounted
Auxiliary Contact
4
Heavy-Duty Pilot Rated for 10A at 600 Vac
4
With Standard Pressure
Plate Terminals
With Pressure Plate and
Quick Connect Terminals
Catalog Number
Catalog Number
4
1NO
C320KG1
C320KG11
4
1NC
C320KG2
C320KG12
1NO-1NC
C320KG3
C320KG13
2NO
C320KG4
C320KG14
2NC
C320KG5
C320KG15
1NO
—
C320DPG10
1NC
—
C320DPG01
1NO-1NC
—
C320DPG11
2NO
—
C320DPG20
1NO
C320KGS20
—
1NC
C320KGS21
—
1NO-1NC
C320KGS22
—
Circuit
For 15 through 75A
4
4
4
For 90A
4
4
4
For 120 through 360A
Side Mounted
Snap Switch
4
4
4
Snap Switch Design Side Mounted
Auxiliary Contacts
4
Snap Switch Design with
Quick Connect Terminals
Circuit
Catalog Number
1NO-1NC
C320SNP11
2NO-2NC
C320SNP22
4
4
4
4
Magnet Coil Quick Connect Terminal
Description
4
Extra dual quick connect terminals (U-shaped)
for magnet coil terminals 2
4
Note
1 To order, add suffix number 9 to the complete catalog number.
Example: C25DND215A9.
4
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4
Volume 5—Motor Control and Protection
CA08100006E—December 2016
www.eaton.com
V5-T4-55
4.4
4
4
4
Definite Purpose Contactors and Starters
NEMA Type 1 Enclosed Control
Heater Packs
Standard Trip—Class 20 Heater Packs
Manual or Automatic Reset
Heater packs are shipped three to a carton.
Catalog numbers listed below are for three heater packs.
Fast Trip—Class 10 Heater Packs
Manual or Automatic Reset
Heater packs are shipped three to a carton.
Catalog numbers listed below are for three heater packs.
4
Fast Trip Ratings
4
Motor Full Load Ampere Rating 1
Dial Position
A
B
C
0.26
0.313
0.367
4
0.384
0.464
0.57
4
Standard Trip Ratings
2
Motor Full Load Ampere Rating 1
Dial Position
D
Catalog Number
(Includes Three Heater
Packs)
0.42
H2101B-3
0.254
0.306
0.543
0.623
H2102B-3
0.375
0.452
0.688
0.806
0.924
H2103B-3
0.56
0.676
0.846
1.02
1.2
1.37
H2104B-3
0.814
1.28
1.55
1.83
2.1
H2105B-3
1.92
2.33
2.74
3.15
H2106B-3
2.3
2.79
3.28
3.77
H2107B-3
3.38
4.1
4.82
5.54
H2108B-3
4
4.96
6.03
7.09
8.16
H2109B-3
7.07
8.58
10.1
11.6
H2110B-3
4
9.6
11.2
12.8
14.4
H2111B-3
4
4
4
4
14.4
18.7
23.5
17.5
21.8
27.3
20.7
25
31
23.8
28.1
34.8
H2112B-3
H2113B-3
H2114B-3
D
Catalog Number 2
(Includes Three Heater
Packs)
0.359
0.411
H2001B-3
0.53
0.607
H2002B-3
0.791
0.907
H2003B-3
0.983
1.15
1.32
H2004B-3
1.2
1.45
1.71
1.96
H2005B-3
1.79
2.16
2.53
2.9
H2006B-3
2.15
2.6
3.04
3.49
H2007B-3
3.23
3.9
4.56
5.23
H2008B-3
4.55
5.5
6.45
7.4
H2009B-3
6.75
8.17
9.58
11
H2010B-3
9.14
10.8
12.4
14
H2011B-3
14
16.9
19.9
22.8
H2012B-3
18.7
22.7
26.7
30.7
H2013B-3
23.5
28.5
33.5
38.5
H2014B-3
34
39.1
44.1
H2015B-3
A
B
C
4
28.3
4
36.6
42.3
48.1
53.8
H2116B-3
29
53.8
60.8
67.9
74.9
H2117B-3
39.6
45.5
51.5
57.4
H2016B-3
53.9
60.9
67.9
74.9
H2017B-3
4
4
4
32.6
37
41.3
H2115B-3
Trip Curves, see Page V5-T4-58.
Notes
1 For motor full load amperes between listed values, adjust dial clockwise for higher or
counter-clockwise for lower motor currents. The currents listed are for 1.5 service factor
motors. A position adjustment is provided for 1.0 service factor motors.
2 Set of three heater packs are required for both single- and three-phase applications.
Trip Curves, see Page V5-T4-58.
4
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V5-T4-56
Volume 5—Motor Control and Protection CA08100006E—December 2016
www.eaton.com
Definite Purpose Contactors and Starters
NEMA Type 1 Enclosed Control
4.4
Options
4
To order C25, C65, A25 and B25 contactors and starters with the factory installed options listed
below, change the basic catalog number listed in the product selection table as noted.
4
Factory Installed Options
Description
Code Letter
4
Number of Poles
4
Terminals—15A through 50A
Binding head screws
Without quick connect terminals
4
A
2-, 3-, 4-pole
With quick connect terminals (side-by-side)
B
2-, 3-, 4-pole
With quick connect terminals (vertical in-line)
G
2-, 3-pole
4
4
Screw/pressure plate 1
Without quick connect terminals
C
2-, 3-, 4-pole
With quick connect terminals (side-by-side)
D
2-, 3-, 4-pole
With quick connect terminals (vertical in-line)
H
2-, 3-pole
4
4
Box lugs (#2 posidrive/slotted screw)
Without quick connect terminals
E
2-, 3-, 4-pole 2
With quick connect terminals (side-by-side)
F
2-, 3-, 4-pole 2
With quick connect terminals (vertical in-line)
J
2-, 3-pole
4
K
2-, 3-pole
4
With quick connect terminals (side-by-side)
L
2-, 3-pole
With quick connect terminals (vertical in-line)
M
2-, 3-pole
E
2-, 3-pole
F
2-, 3-pole
Box lugs (hex socket allen head screw)
Without quick connect terminals
4
4
Terminals—60A through 75A 3
Box lugs (slotted screw)
Without quick connect terminals
With quick connect terminals
4
4
Notes
1 Screw/pressure plate terminals are not available on 50A contactors.
2 Four-pole contactors have box lugs with slotted screws.
3 Replace letter in the 6th position of catalog number with code letter listed. Example: Change C25FNF250 to C25FNE250.
4
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4
Volume 5—Motor Control and Protection
CA08100006E—December 2016
www.eaton.com
V5-T4-57
4.4
Definite Purpose Contactors and Starters
NEMA Type 1 Enclosed Control
4
Technical Data and Specifications
4
20–40A, Compact Single- and Two-Pole—C25
Description
Specification
4
Insulation voltage
690V
Current rated and hp/kw rated contacts
Double break
4
Magnet coil
Class F, 155°C
Contact arc covers
Standard on all contactors
Standard power terminals
5/16 in hex washer head screws
Quad (4) quick connect terminals on all line and load terminals
Box lugs available as option
4
4
4
4
4
4
4
4
Line and load terminal designations
Marked on contactors
Operating temperature range
–13° to 158°F (–25° to 70°C)
Terminal wire range
Hex washer head screws
6–10 AWG, 30 lb-in torque rating
Box lugs
6–10 AWG, 35 lb-in torque rating
8 AWG, 40 lb-in torque rating
6–4 AWG, 45 lb-in torque rating
Mounting position
Vertical, horizontal or tabletop
Coil Characteristics
Maximum
Inrush
VA
Maximum Sealed
VA
Watts
AC Coil
Voltage
50/60 Hz
24
33
6
2
4
120
33
6
208/240
33
4
277
33
4
4
4
4
4
4
4
4
4
4
AC Coil
Voltage
50/60 Hz
Maximum
Inrush
VA
Maximum Sealed
VA
Watts
24
41
6.5
3
2
120
41
6.5
3
6
2
208/240
41
6.5
3
6
2
277
41
6.5
3
Single-Pole
Two-Pole
Trip Curves
Bimetallic Ambient Compensated Overload Relay—25°C Open Rating
Class 10 Overload Relay (25°C Open Rating)
Class 20 Overload Relay (25°C Open Rating)
10,000
10,000
5000
4000
3000
2000
5000
4000
3000
2000
1000
1000
500
400
300
200
From
Cold Start
Trip Time
(Seconds) 100
From
Hot Start
50
40
30
20
4
4
4
4
500
400
300
200
Trip Time
(Seconds) 100
10
5
4
3
2
1
5
4
3
2
1
2
4
6
8
Multiples of Current Setting
10
From
Hot Start
50
40
30
20
10
0
From
Cold Start
0
2
4
6
8
Multiples of Current Setting
4
4
V5-T4-58
Volume 5—Motor Control and Protection CA08100006E—December 2016
www.eaton.com
10
Definite Purpose Contactors and Starters
Renewal Parts
4.5
Renewal Parts
4
Renewal Contact Kits for C25 Definite Purpose Contactors
●
4
Replace complete contactor for:
●
C25A_
●
C25B_
●
C25C_
●
C25D_
4
4
4
Renewal Contact Kits for C25 Definite Purpose Contactors
Single-Pole Kit
Two-Pole Kit
Three-Pole Kit
Catalog Number
Part Number
Part Number
Part Number
C25FNF250
—
6-65-5
—
C25FNF350
—
—
6-65-6
C25FNF260
—
6-65-7
—
C25FNF360
—
—
6-65-8
C25FNF275
—
6-65-20
—
C25FNF375
—
—
6-65-19
C25GNF290
—
—
—
C25GNF390
—
—
—
C25HNE3120
—
—
6-43-6
C25KNE3200
—
—
6-288
C25KNE3300
—
—
6-286
C25LNE3360
—
—
6-45-2
4
4
4
4
4
4
4
4
4
Product Selection
4
AC Coils
AC Coil
Voltage
Frequency
Inrush (Maximum)
Sealed (Maximum)
VA
VA
Watts
Watts
Coil
Suffix
Class
Part Number
1.68
R
Class F, 155°C
9-3185-5
4
4
15, 25, 30 and 40A—Two- and Three-Pole (Series D1 and E1)
12
60
74.85
46.1
5.53
24
81.35
49.7
5.83
1.74
T
9-3185-6
110/120
74.69
51.6
5.79
1.81
A
9-3185-1
208/240
82.64
59.1
6.96
2.38
B
9-3185-2
220/240
4
74.03
51.8
5.85
1.99
J
73.39
52.1
6.09
2.58
C
9-3185-3
550/600
79.47
51.7
6.56
3.05
D
9-3185-4
277
72.88
52.4
6.09
2.58
H
9-3185-7
64.5
50.6
6.08
2.43
L
Class F, 155°C
9-3185-8
4
Class F, 155°C
9-3125-5
4
50
Class F, 155°C
4
440/480
380/415
60
4
9-3185-10
4
15, 25, 30 and 40A—Two- and Three-Pole (Series C1)
12
65
30
11
2.5
R
24
65
30
11
2.5
T
9-3125-6
104/120
65
30
11
2.5
A
9-3125-1
208/240
60
75
35
17
3.5
B
440/480
50
75
35
17
3.5
C
Class F, 155°C
9-3125-3
550/600
75
35
17
3.5
D
9-3125-4
4
4
9-3125-2
277
60
65
30
11
2.5
H
Class F, 155°C
9-3125-8
380/415
50
75
35
17
3.5
L
Class F, 155°C
9-3125-8
4
4
4
4
4
Volume 5—Motor Control and Protection
CA08100006E—December 2016
www.eaton.com
V5-T4-59
4.5
4
4
4
Definite Purpose Contactors and Starters
Renewal Parts
AC Coils, continued
AC Coil
Voltage
Frequency
Inrush (Maximum)
Sealed (Maximum)
VA
VA
Watts
Watts
Coil
Suffix
Class
Class H, 180°C
Part Number
15, 25, 30 and 40A—Two- and Three-Pole (Series D1 and E1)
74.85
46.1
5.53
1.68
R
4
24
81.35
49.7
5.83
1.74
T
9-3252-6
110/120
74.69
51.6
5.79
1.81
A
9-3252-1
4
208/240
82.64
59.1
6.96
2.38
B
74.03
51.8
5.85
1.99
J
4
440/480
73.39
52.1
6.09
2.58
C
4
550/600
79.47
51.7
6.56
3.05
D
9-3252-4
277
72.88
52.4
6.09
2.58
H
9-3252-7
64.5
50.6
6.08
2.43
L
Class H, 180°C
Class F, 155°C
4
4
12
220/240
380/415
60
60
50
9-3252-5
9-3252-2
Class H, 180°C
9-3252-10
9-3252-3
9-3252-8
50A—Two- and Three-Pole (Series D1 and E1)
12
60
24
115.8
73.6
7.71
2.8
R
118.1
70.7
7.58
2.79
T
9-3186-5
9-3186-6
4
110/120
110.7
73.3
7.67
2.89
A
9-3186-1
4
208/240
124.9
90.3
10.04
3.74
B
9-3186-2
220/240
112.9
76.2
7.6
3.02
J
4
440/480
114.7
75.6
8.01
3.68
C
550/600
109
78.6
8.21
4.11
D
9-3186-4
4
277
115.4
73.1
7.73
3.12
H
9-3186-7
110.3
77
8.66
3.31
L
Class F, 155°C
Class H, 180°C
4
380/415
60
50
Class F, 155°C
9-3186-10
9-3186-3
9-3186-8
50A—Two- and Three-Pole (Series D1 and E1)
4
12
60
4
110/120
110.7
73.3
7.67
2.89
A
9-3253-1
208/240
124.9
90.3
10.04
3.74
B
9-3253-2
24
115.8
73.6
7.71
2.8
R
118.1
70.7
7.58
2.79
T
9-3253-5
9-3253-6
4
220/240
112.9
76.2
7.6
3.02
J
4
440/480
114.7
75.6
8.01
3.68
C
9-3253-3
550/600
109
78.6
8.21
4.11
D
9-3253-4
277
115.4
73.1
7.73
3.12
H
110.3
77
8.66
3.31
L
Class H, 180°C
9-3253-8
8
R
Class B, 130°C
9-3256-5
4
4
380/415
60
50
Class H, 180°C
9-3253-10
9-3253-7
60 and 75A—Two- and Three-Pole; 25, 30 and 40A—Four-Pole
12
60
204
84
36.5
4
24
T
4
104/120
A
208/240
50
240
100.8
50.4
10.8
B
9-3256-6
9-3256-1
Class B, 130°C
9-3256-2
4
440/480
C
550/600
D
9-3256-3
4
277
60
204
84
36.5
8
H
Class B, 130°C
9-3256-7
380/415
50
199
88.8
37.8
8.8
L
Class B, 130°C
9-3256-8
9-3256-4
4
4
4
4
4
4
V5-T4-60
Volume 5—Motor Control and Protection CA08100006E—December 2016
www.eaton.com
Definite Purpose Contactors and Starters
Renewal Parts
4.5
AC Coils, continued
AC Coil
Voltage
Frequency
Inrush (Maximum)
Sealed (Maximum)
VA
Watts
VA
—
48/35
4
Watts
Coil
Suffix
Class
12
T
Class B, 130°C
4
Part Number
90A—Two- and Three-Pole (Series F1)
24
50/60
325/300
4
9-3080-1
110/120
A
9-3080-2
208–220
B
9-3080-3
380–415
50/60
325/300
—
48/35
12
C
Class B, 130°C
9-3080-5
277
60
325/300
—
48/35
12
H
Class B, 130°C
9-3080-4
390
112
49.8
13
T
Class B, 130°C
9-2756-16
4
4
4
120A—Three-Pole
24
50/60
110/120
A
9-2756-1
220/240
B
9-2756-2
440/480
C
9-2756-3
550/600
D
9-2756-4
208
60
390
112
49.8
13
277
E
Class B, 130°C
H
4
4
4
9-2756-5
9-2756-9
4
9-1891-1
4
200, 300 and 360A—Three-Pole
110/120
50/60
1040
216
116
17
A
Class F, 155°C
220/240
B
9-1891-2
440/480
C
9-1891-3
550/600
208
277
D
60
1040
216
116
17
E
4
4
9-1891-4
Class F, 155°C
H
9-1891-13
4
9-1891-26
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
Volume 5—Motor Control and Protection
CA08100006E—December 2016
www.eaton.com
V5-T4-61
4.5
4
4
4
4
4
4
4
4
Definite Purpose Contactors and Starters
Renewal Parts
DC Operation
These DC coils have separate
pick-up and seal windings.
The pick-up winding must be
connected to an early break
normally closed auxiliary
contact block and provide
the magnetic force required
to close the magnet. As the
magnet approaches the
closed position, the early
break normally closed contact
is opened and the holding coil
is inserted in series with the
pick-up winding.
The early break contact
block (C320KGD1) has to
be attached to the side of
the contactor, taking up one
of the positions available
for add-on auxiliary contact
blocks.
DC Coil Elementary Diagram—Contactors and Starters
4
A1 (Top)
A2 (Top)
4
Hold (Seal)
Pick-Up
4
4
Conductor Extending
from Bottom of Coil
4
NCI
4
Early Break Normally
Closed Auxiliary Contact
4
4
4
DC Coils 1
DC Coil
Voltage
Inrush (Maximum)
Sealed (Maximum)
Amperes
Amperes
Watts
Watts
Coil
Suffix
Class
Class F, 155°C
Part Number
15, 25, 30 and 40A—Two- and Three-Pole (Series D1 and E1)
4
12
5.8
69
0.272
3.27
1R
4
24
2.9
69
0.13
3.12
1T
9-3254-3
48
1.5
72
0.07
3.37
1W
9-3254-4
4
120
0.61
73
0.03
3.68
1A
9-3254-5
4
12
5.8
69
0.272
3.27
1R
24
2.9
69
0.13
3.12
1T
9-3255-3
4
48
1.5
72
0.07
3.37
1W
9-3255-4
4
120
0.61
73
0.03
3.68
1A
9-3255-5
15, 25, 30 and 40A—Two- and Three-Pole (Series C1)
9-3254-2
50A—Two- and Three-Pole (Series D1 and E1)
Class F, 155°C
Class F, 155°C
9-3255-2
4
12
4.7
51
232 mA
1.8
1R
24
2.7
64
110 mA
2.4
1T
9-3126-2
9-3126-1
4
48
1.4
65
55 mA
2.5
1W
9-3126-3
60 and 75A—Two- and Three-Pole; 25, 30 and 40A—Four-Pole (Series C1)
4
12
15.4
126
0.434
5.26
1R
4
24
6.2
88.4
0.211
5.12
1T
9-3257-2
48
2.9
76.2
0.102
4.92
1W
9-3257-3
120
1.1
67.3
0.044
5.32
1A
9-3257-4
4
4
Class F, 155°C
9-3257-1
Note
1 DC coils require an early break NC auxiliary contact C320KGD1 (1NCI) or C320KGD2 (1NO-1NCI). Order separately, not included with replacement coil.
4
V5-T4-62
Volume 5—Motor Control and Protection CA08100006E—December 2016
www.eaton.com
Definite Purpose Contactors and Starters
Heavy-Duty Special Purpose Contactors
4.6
Contents
Heavy-Duty Special Purpose Contactors
Description
Page
Heavy-Duty Special Purpose Contactors
Product Selection . . . . . . . . . . . . . . . . . . . . . . .
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . .
Renewal Parts . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data and Specifications . . . . . . . . . .
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . .
V5-T4-64
V5-T4-64
V5-T4-65
V5-T4-65
V5-T4-66
4
4
4
4
4
4
4
4
4
4
Product Description
Application Description
The DPCK Contactors are
designed to provide peak
performance and reliability on
special switching
applications. These heavyduty special purpose
contactors are rated for
applications up to 1500 Vac.
●
●
Typical applications include
mining equipment, welding
equipment, heating and air
conditioning applications
and other loads that
require a compact heavyduty contactor rated up to
1500 Vac
The DPCK Contactors are
supplied with bolts and
washers on each terminal
for use with customer
supplied lugs
Features
●
●
●
●
●
A double wound epoxy
coil allows for lower
temperature rise and
longer life
The U-shaped magnet
provides fast, reliable
action, long life and lower
power requirements
Stainless steel kick-out
springs
Rugged single-piece
mounting plate
Allows up to four double
circuit auxiliary contacts
per contactor
4
Benefits
●
●
●
All contacts are silver alloy,
providing long life and
resistance to welding
Straight-through wiring and
up front terminals allow for
fast, easy installation
Loosening two captive
screws allows for easy
visual inspection of
contacts
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4
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Volume 5—Motor Control and Protection
CA08100006E—December 2016
www.eaton.com
V5-T4-63
4.6
Definite Purpose Contactors and Starters
Heavy-Duty Special Purpose Contactors
4
Product Selection
4
When Ordering Specify
●
Catalog number with any required accessories from below
4
4
35A 600/1000V
Contactor
DPCK Air Break Contactors—Two- and Three-Pole 1
Open Ampere Rating
4
Open Type—
Two-Pole
Three-Pole
600V
1000V
1500V
60 Hz 2
Catalog Number
Catalog Number
35
35
20
240
DPCK2035WW
DPCK3035WW
480
DPCK2035XW
DPCK3035XW
600
DPCK2035EW
DPCK3035EW
240
DPCK2100WW
DPCK3100WW
480
DPCK2100XW
DPCK3100XW
600
DPCK2100EW
DPCK3100EW
4
4
Coil Voltage
100
100
75
4
4
4
250A 600V Contactor
DPCK Air Break Contactors—Four- and Five-Pole 1
Coil Voltage
Open Type—
Four-Pole
Five-Pole
4
Open Ampere Rating
600V
1000V
1500V
60 Hz 2
Catalog Number
Catalog Number
4
35
35
20
240
DPCK4035WW
DPCK5035WW
480
DPCK4035XW
DPCK5035XW
600
DPCK4035EW
DPCK5035EW
4
4
4
Accessories
4
Accessory Kits
4
Description
Catalog Number
Auxiliary contacts, 1NO-1NC
J11
4
Horizontal Mechanical Interlock
35A
180C113G09
4
100A
1264C37G01
Surge suppressor
SS56
4
Notes
1 Holding circuit auxiliary contact not included. If required, order from Accessories above.
2 For other coil voltages, refer to replacement coils on Page V5-T4-65 and insert proper letter in place of 9th character
of listed catalog number. Example: DPCK3035WW with 380/50 coil DPCK3035HW.
4
4
4
4
4
4
4
4
4
4
V5-T4-64
Volume 5—Motor Control and Protection CA08100006E—December 2016
www.eaton.com
Definite Purpose Contactors and Starters
Heavy-Duty Special Purpose Contactors
4.6
Renewal Parts
4
4
DPCK Contactor Renewal Parts
35A
100A
Two-, Three-Pole
Four-, Five-Pole
Two-, Three-Pole
Hz
Coil
Suffix
Code
Part Number
Part Number
Part Number
Two-pole
—
—
180C180G01
1
180C180G05
Three-pole
—
—
180C180G02
2
180C180G06
ARC box
—
—
673B439G01
673B439G02
673B440G01
Upper base
—
—
673B439G03
673B439G04
673B440G02
Lower base
—
—
673B439G05
673B439G06
673B440G03
Crossbar
—
—
673B439G07
673B439G08
673B440G04
120/110
60/50
A
1266C28G01
1266C29G01
1254C70G01
110
60
V
1266C28G08
1266C29G06
1254C70G08
208/220
60
B
1266C28G02
1266C29G02
1254C70G02
220/240
60
—
N/A
N/A
N/A
240/220
60/50
W
1266C28G09
1266C29G07
1254C70G03
480/440
60/50
X
1266C28G10
1266C29G08
1254C70G05
440/480
60
—
N/A
N/A
N/A
600/550
60/50
E
1266C28G05
1266C29G04
1254C70G07
550
60
—
N/A
N/A
N/A
380
50
H
1266C28G06
1266C29G09
N/A
380/110
60
—
N/A
N/A
1254C70G12
Description
4
4
Contact Kit
4
4
4
4
Magnet Coil
4
4
4
4
4
4
4
Technical Data and Specifications
4
Magnet Coil VA—60 Hz
4
Closed
Watts
4
50
18
130
40
4
Catalog Number
Open
VA
Closed
VA
DPCK3035
625
DPCK3100
1200
4
Notes
1 For a four-pole device, use (2) of the 180C180G01 contact kits.
2 For a five-pole device, use (1) of the 180C180G01 and (1) of the 180C180G02 contact kits.
4
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4
Volume 5—Motor Control and Protection
CA08100006E—December 2016
www.eaton.com
V5-T4-65
4.6
Definite Purpose Contactors and Starters
Heavy-Duty Special Purpose Contactors
4
Contact Ratings
4
Volts
Full Load Current
(Amperes)
Locked Rotor Current
(Amperes)
Resistive Load
(Amperes)
Lighting Load
(Amperes)
Catalog Number DPCK3035
4
120
35
240
35
35
4
240
35
240
35
35
480
35
200
35
35
4
600
35
200
35
35
1000
35
200
—
—
4
1500
20
160
—
—
4
4
4
4
4
4
4
Catalog Number DPCK3100
120
100
600
100
100
240
100
600
100
100
480
100
600
100
100
600
100
600
100
100
1000
100
450
—
—
1500
75
300
—
—
Dimensions
Approximate Dimensions in Inches (mm)
DPCK Air Break Contactors—35 and 100 Ampere
4
4
B
4
4
C
4
4
4
4
4
Poles
A
Wide
A
High
B
Deep
C
Shipping Weight
Lbs (kg)
35A Contactors
2 and 3
4.06 (103.1)
5.44 (138.2)
5.63 (143.0)
16.0 (7.3)
4 and 5
6.06 (153.9)
5.44 (138.2)
5.63 (143.0)
19.0 (8.6)
2 and 3
5.38 (136.7)
7.81 (198.4)
6.75 (171.5)
28.0 (12.7)
V5-T4-66
Volume 5—Motor Control and Protection CA08100006E—December 2016
100A Contactors
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4
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4
4
4
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4
www.eaton.com
Definite Purpose Contactors and Starters
Direct Current Contactors
4.7
Contents
Mill Type Contactors
Description
Page
Mill Type Contactors
Catalog Number Selection . . . . . . . . . . . . . . . .
Product Selection . . . . . . . . . . . . . . . . . . . . . . .
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . .
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data and Specifications . . . . . . . . . .
600V Contactors . . . . . . . . . . . . . . . . . . . . . . . . . .
DPM 750V Contactor . . . . . . . . . . . . . . . . . . . . . .
AVD–Contactor . . . . . . . . . . . . . . . . . . . . . . . . . . .
D–Contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reversing/Assignment Contactor . . . . . . . . . . . . .
V5-T4-68
V5-T4-68
V5-T4-69
V5-T4-69
V5-T4-69
V5-T4-70
V5-T4-74
V5-T4-77
V5-T4-80
V5-T4-83
4
4
4
4
4
4
4
4
4
4
4
Mill Type Contactors
Product Description
Application Description
These DC mill type
contactors are designed for
heavy industry service and
are suitable for use on
moving machinery. The
contactors listed here are for
surface mounting on steel
panels and front-of-panel
wiring. The power stud
assembly is mounted on the
side of the contactor, rather
than as part of a separate
mounting kit.
●
●
Applications include mining,
milling, cranes and
transportation
These contactors utilize
DC coils
Note: Be sure to utilize a rectifier
module if the only control voltage
source available is 120 Vac.
Features
●
●
●
Forged steel armature
levers and magnet frames
for superior physical
strength
Self-lubricating bearings
Long contact life
Standards and Certifications
●
●
●
●
●
CMAA 5.6.6-2
NEMA ICS3-441, 442, 443
NEMA ICS2-331.23
NEMA ICS2-110.05.02
NEMA ICS2-125.21.02
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Volume 5—Motor Control and Protection
CA08100006E—December 2016
www.eaton.com
V5-T4-67
4.7
Definite Purpose Contactors and Starters
Direct Current Contactors
4
Catalog Number Selection
4
DC Mill Type Contactor
C80 E H 4 2 1 N 2 0
4
4
Basic contactor catalog number
Type of auxiliary right position 1
4
Contactor NEMA size
Type of auxiliary left position 1
4
Blowout coil rating
Auxiliary contact mounting options 1
4
Power pole configuration
Coil voltage
Type of mounting options 1
4
4
4
4
4
Product Selection
When Ordering Specify
●
The catalog number with any required accessories
DC Mill Type
Contactors
DC Mill Type Contactors
Open Type Contactors
NEMA
Size
Number of
Poles
Blowout Coil
Ampere Rating
230V Coil
Catalog Number
100V Coil
Catalog Number
Mechanical
Interlock
Catalog Number
2
1NO
None
C80DX12
C80DX14
C81DDA11
4
5
C80DC12
C80DC14
C81DDA11
4
25
C80DF12
C80DF14
C81DDA11
50
C80DG12
C80DG14
C81DDA11
None
C80DX22
C80DX24
C81DDA12
5
C80DC22
C80DC24
C81DDA12
25
C80DF22
C80DF24
C81DDA12
50
C80DG22
C80DG24
C81DDA12
1NO
100
C80EH121
C80EH141
C81DEA11
1NC
100
C80EH421
C80EH441
—
C81DEA11
4
2NO
4
4
4
3
4
4
1NO
150
C80FJ121
C80FJ141
1NC
150
C80FJ421
C80FJ441
—
1NO
300
C80GK121
C80GK141
C81DGA11
1NC
300
C80GK421
C80GK441
—
1NO
600
C80JL121
C80JL141
C81DJA11
1NC
600
C80JL421
C80JL441
—
6A 2
1NO
810
C80KM121
C80KM141
C81DJA11
8
1NO
1350
C80WN121
C80WN141
C81DLA11
4
5
4
6
4
4
4
Magnet Coil Suffix
4
DC Coil
Voltage
4
4
4
Coil
Suffix
DC Coil
Voltage
Coil
Suffix
115V
1
No Coil
5
230V
2
Special 3
9
100V
4
Notes
1 See Page V5-T4-69 for options.
2 Not a NEMA size.
3 Consult factory.
4
4
V5-T4-68
Volume 5—Motor Control and Protection CA08100006E—December 2016
www.eaton.com
Definite Purpose Contactors and Starters
Direct Current Contactors
4.7
Accessories
4
Auxiliary Contacts with Mounting Kit
Mounting Location
Contact Arrangement
Contactor Size
Catalog Number
Side
1NO, 1NC
2
C81BAC1
Bottom
1NO, 1NC
2
C81BBC1
3, 4, 5, 6, 6A
C81BBC2
4
4
4
4
Rectifier Module
Description
Contactor Size
Catalog Number
120 Vac Input, 100 Vdc Output
All
C81EB
4
4
Options
4
Auxiliary Contact Mounting Material Options
4
Contactor
Size
Location
Suffix
2
Side
A
2
Bottom, with left hand and right hand option
B
2
Bottom, with left hand or right hand option
C
3–8
Bottom, with left hand and right hand option
B
2–8
None
N
4
4
4
4
Auxiliary Contact Options per Side
4
Configuration
Suffix
1NO
1
2NO
2
1NO-1NC
3
1NC
4
2NC
5
None
0
4
Mounting Kit Options 1
4
Description
Suffix
Surface—Front of panel wiring
1
Elevated—Front of panel wiring
32
4
4
4
4
4
Technical Data and Specifications
4
Mill Type Contactors
4
Description
Specification
Current range
5–1800 amperes
Voltage
115, 230 and 550 Vdc
Mechanical life
20M operations
Electrical life
500K operations
4
4
4
Notes
1 Solderless lugs available, consult factory.
2 Not available with Size 2.
4
4
4
4
Volume 5—Motor Control and Protection
CA08100006E—December 2016
www.eaton.com
V5-T4-69
4.7
4
Definite Purpose Contactors and Starters
Direct Current Contactors
Contents
600V Contactors
Description
4
Page
Mill Type Contactors . . . . . . . . . . . . . . . . . . . . . . .
600V Contactors
Product Selection . . . . . . . . . . . . . . . . . . . . . . .
Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Renewal Parts . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DPM 750V Contactor . . . . . . . . . . . . . . . . . . . . . .
AVD–Contactor . . . . . . . . . . . . . . . . . . . . . . . . . . .
D–Contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reversing/Assignment Contactor . . . . . . . . . . . . .
4
4
4
4
4
V5-T4-67
V5-T4-71
V5-T4-72
V5-T4-73
V5-T4-73
V5-T4-74
V5-T4-77
V5-T4-80
V5-T4-83
4
4
4
4
600V Contactors
4
Product Description
Application Description
These DC Contactors are
designed to handle rugged
DC applications. They provide
durable service and easy
installation and maintenance.
●
4
4
4
●
Applications including
mining, milling, cranes and
transportation
These contactors utilize
DC coils
Note: Be sure to utilize a rectifier
module if the only control voltage
source available is 120 Vac.
4
Features
●
●
●
●
Benefits
Sturdy glass polyester base
Knife edge bearings that
guarantee precise
operation and minimal
wear
High contact pressure
Vacuum impregnated
magnetic coil
4
●
●
●
●
4
4
4
4
4
4
4
4
4
4
4
4
4
V5-T4-70
Volume 5—Motor Control and Protection CA08100006E—December 2016
www.eaton.com
Able to mount on steel or
panels of any material for
maximum flexibility
Front or rear mounting
available for convenient
installation and
maintenance
Rapid arc quenching to
ensure long life
Easily accessible contact
tips to remove and replace
4.7
Definite Purpose Contactors and Starters
Direct Current Contactors
Product Selection
4
When Ordering Specify
4
●
●
Catalog number with appropriate coil suffix
Any required accessories
600V Contactor
4
4
600V Contactors
Size
Open 8 Hour
Ampere Rating
Contact
Arrangement
Provisions for Interlocks
Mechanical
1NO
Yes
Electrical
Magnet Coil
Voltage
Catalog Number
4
4
125 Vdc 1
ME010C
4
Front Connected
0
10
2NO
2
ME020C
1NO, 1NC
4
ME011C
1NC
1
25
1NO
2
Yes
3
50
100
2
ME120C
4
ME111C
2
Yes
150
4
ME220C
1NO, 1NC
4
ME211C
1NC
2
ME201C
Yes
4
125 Vdc 1
2
ME320C
1NO, 1NC
4
ME311C
2
Yes
4
4
4
4
ME310C
2NO
1NO
4
ME210C
2
1NO
4
ME101C
125 Vdc 1
2NO
1NC
4
ME110C
2NO
1NO
4
ME001C
125 Vdc 1
1NO, 1NC
1NC
2
4
4
4
4
ME301C
125 Vdc 1
ME410C
4
2NO
2
ME420C
1NO, 1NC
4
ME411C
1NC
2
ME401C
4
ME 2
4
Rear Connected
0–4
10–150
—
—
—
—
4
Notes
1 Other coil voltages available, see Page V5-T4-73. Substitute suffix code of desired voltage for last digit in listed catalog number. Example: ME010B.
2 For 10–150A rear connected contactors, order front connected ME contactor above and rear connection kit,
catalog number 2184A10G08, (field installed only). See Page V5-T4-73.
4
4
4
4
4
4
4
4
4
4
4
Volume 5—Motor Control and Protection
CA08100006E—December 2016
www.eaton.com
V5-T4-71
4.7
Definite Purpose Contactors and Starters
Direct Current Contactors
4
Accessories
4
Auxiliary Contacts (Electrical Interlocks)—For Field Installation Only 1
4
4
Auxiliary
Contact Type
Application
Contact
Arrangement 2
Number of
Auxiliary
Contacts
L46
ME01 only
NO–FC
1
Auxiliary Contacts
Factory Installed 1
Auxiliary Contacts
Unmounted
Replacement Only
Mounting and Operating
Hardware for New
Applications
Catalog Number
Catalog Number
Catalog Number
11A8713G10
11A8713G10
None required
11A8713G09
11A8713G09
None required
4
ME10 only
NC–FC–OB
1
487B878G01
487B878G01
None required
4
ME10, ME11, ME20, ME30,
ME31, ME40 and ME41
NO–FC
1
11A8713G09
11A8713G09
None required
11A8713G10
11A8713G10
None required
ME10, ME11, ME20, ME30,
ME31, ME40 and ME41
DB–FC–L
1
659C301G04
659C301G04
None required
659C301G05
659C301G05
None required
ME10 Only
DB–FC–L–OB
1
487B878G06
487B878G06
None required
487B878G07
487B878G07
None required
4
NC–FC
L66
4
NC–FC
DB–FC–R
4
4
DB–FC–R–OB
Standard Magnet Coil Suffix
4
Voltage
Suffix Code
4
65 Vdc (ME Size 0–4 only)
A
115 Vdc
B
4
125 Vdc
C
230 Vdc
D
4
250 Vdc
E
4
550 Vdc
F
Other
G
4
4
4
Rear Connector Kit for
ME Contactors 3
Catalog Number
Accessory Option
Description
Rectifier for AC Operation
Order by description
2184A10G08
4
4
Mechanical Interlocks, Unmounted
4
Type
Contactor
Type
Size
Contacts
Catalog Number
M-25
ME
All
1NO, 1NO + 1NC
878D400G01
M-25
ME
All
2NO, 2NO + 1NC
878D401G01
4
4
4
Notes
1 For factory installed electrical interlocks, consult factory.
2 NO = Normally Open, NC = Normally Closed, DB = Delayed Break, FC = Front Connected, L = Left Hand, R = Right Hand, OB = Outboard (for single-pole, Size 2 frame).
3 Field installation only.
4
4
4
4
4
4
V5-T4-72
Volume 5—Motor Control and Protection CA08100006E—December 2016
www.eaton.com
4.7
Definite Purpose Contactors and Starters
Direct Current Contactors
Renewal Parts
4
ME Series
4
Kits
Two NO Poles
One NC Pole
One NO/NC Pole
Qty.
Part Number
Qty.
Part Number
Qty.
Part Number
Qty.
Part Number
Contact kit
1
2184A10G14
2
2184A10G14
1
2184A10G14
2
2184A10G14
Arc box 10/25/50A
1
2184A10G09
2
2184A10G09
1
2184A10G09
2
2184A10G09
Arc box 100/150A
1
2184A10G10
2
2184A10G10
1
2184A10G10
2
2184A10G10
Shunt kit
1
2184A10G21
1
2184A20G16
1
2084A01G07
1
2184A11G07
Armature kit
1
2184A10G19
1
2184A20G15
1
2084A01G06
1
2184A11G06
4
4
Blowout Assembly
10A
1
2184A10G15
1
2184A20G11
1
2184A10G15
2
2184A10G15
25A
1
2184A10G16
1
2184A20G12
1
2184A10G16
2
2184A10G16
50A
1
2184A10G17
1
2184A20G13
1
2184A10G17
2
2184A10G17
110/150A
1
2184A10G18
1
2184A20G14
1
2184A10G18
2
2184A10G18
Rear conn. kit
1
2184A10G08
1
2184A10G08
1
2184A10G08
1
2184A10G08
Operating Coils
Holding Coils (Lower)—1NO-1NC Contactors Only 1
10/25/50/100/150
Ampere Sizes
10/25/50
Ampere Sizes
100/150
Ampere Sizes
Voltage
Part Number
Part Number
Part Number
4
4
4
65V
30B4376G06
44A6366G10
30B4376G27
90/92V
30B4376G25
44A6366G12
427C048G16
115V
30B4376G07
44A6366G13
30B4376G01
125V
30B4376G08
44A6366G19
30B4376G26
230/240V
30B4376G09
44A6366G15
30B4376G02
250V
30B4376G10
44A6366G23
30B4376G17
500V
30B4376G14
N/A
N/A
550V
30B4376G11
44A6366G18
30B4376G03
4
4
4
4
4
4
4
4
Approximate Dimensions in Inches (mm)
600V Contactors
Contact
Arrangement
Width
Height
Depth
Shipping Weight
Lbs (kg)
1NO
3.18 (80.8)
7.56 (192.0)
6.81 (173.0)
8.0 (3.6)
4
4
Front Connected
3–4
4
4
Dimensions
0–2
4
4
Coils
Contactor Size
4
One NO Pole
Description
2NO
5.53 (140.5)
6.75 (171.5)
6.81 (173.0)
10.0 (4.5)
1NO, 1NC
3.67 (93.2)
12.44 (316.0)
6.81 (173.0)
12.0 (5.4)
1NC
3.67 (93.2)
9.57 (243.1)
6.81 (173.0)
10.0 (4.5)
1NO
3.18 (80.8)
7.78 (197.6)
6.81 (173.0)
8.0 (3.6)
2NO
5.53 (140.5)
7.44 (189.0)
6.81 (173.0)
10.0 (4.5)
1NO, 1NC
3.67 (93.2)
12.88 (327.2)
6.81 (173.0)
12.0 (5.4)
1NC
3.67 (93.2)
9.69 (246.1)
6.81 (173.0)
10.0 (4.5)
4
4
4
4
4
Note
1 If lower coils are required, order separately.
4
4
4
Volume 5—Motor Control and Protection
CA08100006E—December 2016
www.eaton.com
V5-T4-73
4.7
4
Definite Purpose Contactors and Starters
Direct Current Contactors
Contents
DPM 750V Contactor
Description
4
Page
Mill Type Contactors . . . . . . . . . . . . . . . . . . . . . . .
600V Contactors . . . . . . . . . . . . . . . . . . . . . . . . . .
DPM 750V Contactor
Product Selection . . . . . . . . . . . . . . . . . . . . . . .
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . .
Renewal Parts . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data and Specifications . . . . . . . . . .
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . .
AVD–Contactor . . . . . . . . . . . . . . . . . . . . . . . . . . .
D–Contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reversing/Assignment Contactor . . . . . . . . . . . . .
4
4
4
4
4
V5-T4-67
V5-T4-70
V5-T4-75
V5-T4-75
V5-T4-75
V5-T4-76
V5-T4-76
V5-T4-77
V5-T4-80
V5-T4-83
4
4
4
4
DPM 750V Contactor
4
Product Description
Application Description
Features
The DPM 750 Vdc Definite
Purpose Contactor has been
designed to meet severe
environmental and vibration
conditions found in your
worst applications. The
contactor is of unit
construction, assembled
on a molded insulated
base, providing maximum
performance in minimum
space.
This rugged device was
designed for applications
such as railway equipment,
offshore drilling, mining, offroad vehicles, marine, and
so on.
●
4
4
4
4
4
4
4
4
4
●
●
Benefits
Power circuit insulating
barriers are molded from
glass-polyester materials
having high arc and track
resisting qualities
The DPM is designed to
mount directly on a
channel or angle frame, but
may be adapted for
mounting on a flat metal or
insulated panel
Available with or without
an overcurrent latching
mechanism to prevent
opening under heavy
overload currents. When
the line current returns to
normal, the overcurrent
latch disengages
4
4
4
4
4
4
4
4
4
V5-T4-74
Volume 5—Motor Control and Protection CA08100006E—December 2016
www.eaton.com
●
●
●
Saves panel space by
locating the arc chute vents
on the front of the unit.
This eliminates the need
for arcing clearance above
the contactor
All vital parts are
removable from the front
without having to
disconnect line or load
connections, allowing for
easy maintenance
Safety is a must. The
mechanical interlock
prevents the contactor
from closing when the arc
box has been removed or
when it is not installed
properly
4.7
Definite Purpose Contactors and Starters
Direct Current Contactors
Product Selection
4
When Ordering Specify
●
Catalog number of contactor and any required accessories
4
750 Vdc Contactor
4
750 Vdc Contactors
Catalog Number
Coil Operating
Voltage 1
Over-Current Latch
Catalog Number
2120A07G01 2
74 Vdc
Without
2120A07G09 2
With
2120A07G10 2
Without
2120A07G13 2
With
2120A07G14 2
Coil Operating
Voltage 1
Over-Current Latch
28 Vdc
Without
With
2120A07G02 2
36 Vdc
55 Vdc
2
Without
2120A07G03
With
2120A07G04 2
2
Without
2120A07G05
With
2120A07G06 2
110 Vdc
125 Vdc
2
Without
2120A07G17
With
2120A07G18 2
4
4
4
4
4
4
Accessories
Extra L-67 Auxiliary Contacts—Order Separately
Contact Combination Provided by
One Auxiliary Contact Assembly
Field Installed Kit
Normally Open
Normally Closed
Catalog Number
0
4
2087A40G11
1
3
2087A40G12
2
2
2087A40G13
3
1
2087A40G14
4
0
2087A40G15
4
4
4
4
4
4
Mechanical Interlock Kit
Description
Catalog Number
Mechanical Horizontal Interlock Kit
Includes mounting instructions and
mounting hardware 3
1954D13G01
4
4
4
Renewal Parts
4
DPM Contactor
Description
Catalog Number
Contact Kit
2131A94G10
4
4
Arc Box
2131A94G03
Shunt
3534C86G01
4
28 Vdc
2114A92G04
36 Vdc
2114A92G05
4
55 Vdc
2114A92G06
74 Vdc
2114A92G09
110/115 Vdc
2114A92G14
125 Vdc
2114A92G15
275 Vdc
2114A92G16
600 Vdc
2114A92G20
Coils
4
4
4
4
Notes
1 For other coil operating voltages, contact Eaton Technical Resource Center.
2 Includes factory installed 2NO/2NC auxiliary contacts.
3 When interlock kit is installed, only one L-67 auxiliary contact can be mounted on each DPM contactor.
4
4
4
Volume 5—Motor Control and Protection
CA08100006E—December 2016
www.eaton.com
V5-T4-75
4.7
Definite Purpose Contactors and Starters
Direct Current Contactors
4
Technical Data and Specifications
4
DPM Contactor
Description
Specification
4
Line voltage
750 Vdc
4
4
4
4
Continuous current rating
Carrying and interrupting capacity
1250A
Operating coil
Duty rating
Continuous
Operation
Will operate at 80–110% of rated voltage
Insulation between power circuit and operating coil
Rated 750 Vdc
Arcing and creepage distances
Meet or exceed NEMA standards for 750V equipment
Blowout coil
Rated for continuous duty
4
4
4
Dimensions
Approximate Dimensions in Inches (mm)
DPM Contactor
4
.44 (11.1) Dia. - 2 Mounting Holes
4
.38-16 Tap 1.00 (25.4) Deep
2 Line Terminal Holes
4
4
1.00 (25.4)
4.00 2.00 (50.8)
1.00 (25.4)
(101.6)
4
Clearance to Ground
4
.63 (15.9)
4
To Remove Arc Chute
5.00 (127.0)
12.13
(308.0)
4
.50
(12.7)
4
.50 (12.7)
1.88 (26.3)
4
4
5.31
(134.9)
4
4
Two L-67 Auxiliary
Contact Units
10.56
(268.3)
3.00
(76.2)*
1.50
(38.1)
4
4
11.06
(281.0)
Customer
Mounting
Channel
.88 (22.4)
4
4
Duplicate
Adjacent
Contactor
1.38
(34.9)
1.00 (25.4)
4
4
CL
6.25
(158.8)
1.88 1.25
(47.6) (31.8)
Coil Terminal Tabs for No. 250 Faston
4.00
(101.6)
1.25
(31.8)
.38-16 Tap 1.00 (25.4) Deep
2 Load Terminal Holes
2.06
(52.4)
4.13
(105.0)
*This dimension must not be exceeded or flashover may occur.
Width
Height
Depth
Shipping Weight
Lbs (kg)
4.13 (105)
11.06 (280.9)
12.12 (307.8)
30.5 (13.8)
4
V5-T4-76
Volume 5—Motor Control and Protection CA08100006E—December 2016
www.eaton.com
Definite Purpose Contactors and Starters
Direct Current Contactors
4.7
Contents
AVD–Contactor
Description
Mill Type Contactors . . . . . . . . . . . . . . . . . . . . . . .
600V Contactors . . . . . . . . . . . . . . . . . . . . . . . . . .
DPM 750V Contactor . . . . . . . . . . . . . . . . . . . . . .
AVD–Contactor
Product Selection . . . . . . . . . . . . . . . . . . . . . . .
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . .
Renewal Parts . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data and Specifications . . . . . . . . . .
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . .
D–Contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reversing/Assignment Contactor . . . . . . . . . . . . .
Page
4
V5-T4-67
V5-T4-70
V5-T4-74
4
V5-T4-78
V5-T4-78
V5-T4-78
V5-T4-79
V5-T4-79
V5-T4-80
V5-T4-83
4
4
4
4
4
4
4
4
4
AVD–Contactor
Product Description
Application Description
Features
The AVD–Contactor is a
single-pole normally open, load
break, bi-directional definite
purpose DC contactor. The
device is rated at 1400 amps
continuous and is capable of
switching up to 2000 Vdc
loads.
The AVD–Contactor was
designed for the demanding
environmental requirements
of locomotive, rapid transit
and off highway vehicle
applications. This device is
also applied in high
horsepower DC drive
applications including
process lines and off shore
oil drilling rigs.
●
●
●
●
●
●
4
Bi-directional interrupting
capability
2000 Vdc switching in a
compact design due to
arc chute
Any combination of up to
four isolated NO or NC
auxiliary contacts
Panel mount design
Continuous duty
operating coil
Continuous duty blow
out coil
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
Volume 5—Motor Control and Protection
CA08100006E—December 2016
www.eaton.com
V5-T4-77
4.7
Definite Purpose Contactors and Starters
Direct Current Contactors
4
Product Selection
4
When Ordering—Contact Technical Resource Center
4
4
4
●
●
Product specification: The AVD-contactor is a definite purpose DC contactor
Please consult our Technical Resource Center for catalog numbers of other device
configurations and application assistance
1400A Contactor
4
AVD–Contactor
Device Type
Auxiliary Contact
Configuration
Coil Voltage
Catalog Number
1400A contactor
3NO/1NC
28
6702ED667-4
37
6702ED667-5
74
6702ED667-6
100
6702ED667-3
230
6702ED667-7
4
4
4
4
Accessories
4
Auxiliary Contacts
Contact
Configuration
Terminal
Configuration
Catalog Number
1NO/1NC
Fast-on
10-3519-5
4
2NO
Fast-on
10-3519-6
4
2NC
Fast-on
10-3519-7
1NO/1NC
Screw type
10-6817
2NO
Screw type
10-6817-2
2NC
Screw type
10-6817-3
4
4
4
4
Renewal Parts
4
Contacts
4
Description
Quantity Required
per Contactor
Catalog Number
Stationary contact
1
23-7253
Movable contact
2
23-7255
4
4
4
4
4
4
4
4
4
4
4
V5-T4-78
Volume 5—Motor Control and Protection CA08100006E—December 2016
www.eaton.com
Definite Purpose Contactors and Starters
Direct Current Contactors
4.7
Technical Data and Specifications
4
AVD-Contactor
Description
4
Specification
4
Current carrying capability at 55°C
1400A continuous
Electrical creepage and clearance distances
Up to 2000 Vdc applications
Mechanical life
2 million operations
Operating coil voltages (DC)
28, 37, 74, 100, 230 (others available)
4
4
Operating Coil Characteristics
Coil Voltage
Current Draw at Nominal
Voltage (±5% at 20°C)
Catalog Number
28
1.87
9-3004-2
37
1.58
9-3004-3
74
0.79
9-3004-1
100
0.62
9-3004-5
230
0.25
9-3004-4
4
4
4
4
4
Dimensions
Approximate Dimensions in Inches (mm)
4
AVD-Contactor
4
15.00
(381)
5.00
(127)
.75
(19.1)
2.25
(57.2)
Maximum Stud Length
to Maintain 2000 Volt
Electrical Clearance Rating
(Top Right Stud Only)
4
1.25
Max
4
4
4
D
A
N
G
E
R
4
4
17.50
(444.5)
4
19.50
(495.3)
16.00
(406.4)
4
4
4
4
.75
(19.1)
.75
(19.1)
4
3.50
(88.9)
4
.43 (10.9) Dia.
Mounting Hole
(4 Places)
4
Width
Height
Depth
Shipping Weight
Lbs (kg)
4
15.0 (381.0)
19.5 (495.3)
5.0 (127.0)
70 (31.8)
4
Front
Top
Sides
2 (51)
2 (51)
1 (25)
Arc Clearances
Volume 5—Motor Control and Protection
4
4
CA08100006E—December 2016
www.eaton.com
V5-T4-79
4.7
4
Definite Purpose Contactors and Starters
Direct Current Contactors
Contents
D–Contactor
Description
4
Page
Mill Type Contactors . . . . . . . . . . . . . . . . . . . . . . .
600V Contactors . . . . . . . . . . . . . . . . . . . . . . . . . .
DPM 750V Contactor . . . . . . . . . . . . . . . . . . . . . .
AVD–Contactor . . . . . . . . . . . . . . . . . . . . . . . . . . .
D–Contactor
Product Selection . . . . . . . . . . . . . . . . . . . . . . .
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . .
Renewal Parts . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data and Specifications . . . . . . . . . .
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reversing/Assignment Contactor . . . . . . . . . . . . .
4
4
4
4
4
4
4
4
4
D–Contactor
4
Product Description
Application Description
Features
The D–Contactor is a singlepole normally open, load
break, bi-directional definite
purpose DC contactor. Two
devices are available rated at
1800A and 3000A at 750 Vdc.
The D–Contactor was
designed for the demanding
environmental requirements
of locomotive, rapid transit
and off highway vehicle
applications. This device is
also widely applied in high
horsepower DC drive
applications including
process lines and off shore
oil drilling rigs.
●
4
4
4
4
4
●
●
●
4
4
●
4
●
4
Bi-directional interrupting
capability
Compact design due to
intermittent duty blowout
coil and arc interruption
circuit (not suitable for
extremely high duty cycle
or jogging applications)
Any combination of up to
eight isolated NO or NC
auxiliary contacts
Channel/angle frame
mounting standard,
optional panel mount kit
available
Continuous duty
operating coil
Screw type or fast-on
control terminals
4
4
4
4
4
4
4
4
4
V5-T4-80
Volume 5—Motor Control and Protection CA08100006E—December 2016
www.eaton.com
V5-T4-67
V5-T4-70
V5-T4-74
V5-T4-77
V5-T4-81
V5-T4-81
V5-T4-81
V5-T4-82
V5-T4-82
V5-T4-83
Definite Purpose Contactors and Starters
Direct Current Contactors
4.7
Product Selection
4
When Ordering—Contact Technical Resource Center
4
●
●
Product specification: The D-contactor is a definite purpose DC contactor
Please consult our Technical Resource Center for catalog numbers of other device
configurations and application assistance
1800A Contactor
4
4
D–Contactor
Device Type
Auxiliary Contact
Configuration
Coil Voltage
Catalog Number
1800A contactor
3NO/1NC
74 Vdc
6702ED584
3NO/1NC
100 Vdc
6702ED663
3000A contactor
2NO/2NC
115 Vdc
6702ED584-2
3NO/1NC
74 Vdc
6702ED587-2
2NO/2NC
100 Vdc
6702ED668
3NO/1NC
115 Vdc
6702ED587-4
4
4
4
4
4
4
Accessories
4
Auxiliary Contacts
Contact
Configuration
Terminal
Configuration
Catalog Number
1NO/1NC
Fast-on
10-3519-5
2NO
Fast-on
10-3519-6
2NC
Fast-on
10-3519-7
1NO/1NC
Screw type
10-6817
2NO
Screw type
10-6817-2
2NC
Screw type
10-6817-3
4
4
4
4
4
Panel Mounting Kit
Description
Catalog Number
Panel mounting kit
99-3842
4
4
4
Renewal Parts
4
Contact Kits
Device Rating
Main Contact
Configuration
Contacts
Catalog Number
1800A
2-Main
Main contacts
6-497
1800A
2-Main
Arcing contacts
23-5449
3000A
4-Main
Main contacts
6-496
3000A
4-Main
Arcing contacts
23-5448
4
4
4
4
4
4
4
4
4
4
Volume 5—Motor Control and Protection
CA08100006E—December 2016
www.eaton.com
V5-T4-81
4.7
Definite Purpose Contactors and Starters
Direct Current Contactors
4
Technical Data and Specifications
4
D–Contactor
Description
Specification
4
Current carrying capability at 55°C
1800A and 3000A continuous
Resistive interrupt rating
5000A 750 Vdc
4
Electrical creepage and clearance distances
Up to 1500 Vdc applications
Mechanical life
2 million operations
Operating coil voltages (DC)
12, 24, 32, 48, 74, 100, 115, 230 (others available)
4
4
Operating Coil Characteristics
4
Coil Voltage
Current Draw at Nominal
Voltage (±7.5% at 20°C)
Catalog Number
4
12
3.96
9-1688-15
4
24
2.00
9-1688-7
32
1.44
9-1688-9
4
48
1.00
9-1688-12
74
0.97
9-2064-3
4
100
0.45
9-1688-8
0.37
9-1688-2
4
115
230
0.20
9-1688-1
4
4
4
Dimensions
Approximate Dimensions in Inches (mm)
D–Contactor
4
4
4
4
4
4
4
4
.562 (14.3) Dia.
Mtg. Hole
6.33
(160.8)
13.68
(347.5)
1.75 (44.5) to
Remove Arc Shoot
2.52
(64)
6.52
(165.6)
9.6
(243.8)
5.0 (127)
6.04 (153.4)
Width
Height
Depth
Shipping Weight
Lbs (kg)
9.6 (243.8)
13.68 (347.5)
6.04 (153.4)
43 (19.5)
4
Arc Clearances
4
Type of Load
Front
Top
Sides
Resistive
4 (102)
2 (51)
3 (76)
Inductive
7 (178)
4 (102)
3 (76)
4
750V
4
4
4
4
V5-T4-82
Volume 5—Motor Control and Protection CA08100006E—December 2016
www.eaton.com
Definite Purpose Contactors and Starters
Direct Current Contactors
4.7
Contents
Reversing/Assignment Contactor
Description
Page
Mill Type Contactors . . . . . . . . . . . . . . . . . . . . . . .
600V Contactors . . . . . . . . . . . . . . . . . . . . . . . . . .
DPM 750V Contactor . . . . . . . . . . . . . . . . . . . . . .
AVD–Contactor . . . . . . . . . . . . . . . . . . . . . . . . . . .
D–Contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reversing/Assignment Contactor
Product Selection . . . . . . . . . . . . . . . . . . . . . . .
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . .
Renewal Parts . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data and Specifications . . . . . . . . . .
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . .
V5-T4-67
V5-T4-70
V5-T4-74
V5-T4-77
V5-T4-80
V5-T4-84
V5-T4-84
V5-T4-84
V5-T4-85
V5-T4-85
4
4
4
4
4
4
4
4
4
4
4
Reversing/Assignment Contactor
Product Description
Application Description
Features
The Reversing/Assignment
Contactor is a two-pole,
double-throw non-load break
definite purpose DC
contactor. A three-position
center-off and a two-position
magnetically-latched
configuration is available.
The device is rated for 1100A,
1000 Vdc. The Reversing
Contactor includes cross over
busbars for DC motor
reversing applications; the
Assignment Contactor omits
the cross over busbars for
motor assignment
applications. (See Page
V5-T4-85.)
The Reversing/Assignment
Contactor was designed for
the demanding environmental
requirements of off highway
vehicle applications. This
device is also widely utilized
with high horsepower DC
drives for DC motor reversing
and drive assignment
applications.
●
●
●
●
●
●
●
4
Bi-directional current
carrying capability (nonload break)
Can replace four singlepole contactors in DC
motor reversing
applications
Can replace two or four
single-pole contactors in
DC motor assignment
applications
Any combination of up to
eight isolated NO or NC
auxiliary contacts
Panel mount design
Continuous duty
operating coil
Screw type or fast-on
control terminals
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
Volume 5—Motor Control and Protection
CA08100006E—December 2016
www.eaton.com
V5-T4-83
4.7
Definite Purpose Contactors and Starters
Direct Current Contactors
4
Product Selection
4
When Ordering—Contact Technical Resource Center
4
4
4
●
●
Product specification: The Reversing/assignment contactor is a definite purpose DC contactor
Please consult our Technical Resource Center for catalog numbers of other device
configurations and application assistance
1000V Contactor
4
Reversing/Assignment Contactor (Three-Position, Center OFF)
Device Type
Auxiliary Contact
Configuration
Coil Voltage
Catalog Number
Reverser
8NO
74
6702ED615
4NO/4NC
4
Assignment
4
4NO/4NC
4
4
4
Terminal
Configuration
Catalog Number
4
1NO/1NC
Fast-on
10-3519-5
4
2NO
Fast-on
10-3519-6
2NC
Fast-on
10-3519-7
4
1NO/1NC
Screw type
10-6817
2NO
Screw type
10-6817-2
4
2NC
Screw type
10-6817-3
4
6702ED622
74
6702ED664-2
125
6702ED621
250
6702ED664-6
Auxiliary Contacts
Contact
Configuration
4
6702ED621-2
Accessories
4
4
125
250
Renewal Parts
Contact Kits
Device
Configuration
Catalog Number
4
Reversing/assignment
Three-position
6-602
Reversing/assignment upgrade kit 1
Three-position
6-602-3
4
Magnetic latched reversing/assignment
Two-position
6-602-5
4
4
Note
1 The 6-602-3 contact kit will upgrade the three-position, reversing/assignment device from the
original design that incorporated a leaf spring contact structure to the present design that
incorporates a coil spring contact structure. The 6-602 contact kit can then be used after the device
has been upgraded for subsequent contact replacement.
4
4
4
4
4
4
4
V5-T4-84
Volume 5—Motor Control and Protection CA08100006E—December 2016
www.eaton.com
Definite Purpose Contactors and Starters
Direct Current Contactors
4.7
Technical Data and Specifications
4
Reversing/Assignment Contactor
4
Description
Specification
4
Current carrying capability at 55°C
1100A continuous
Electrical creepage and clearance distances
For 1000 Vdc applications
Mechanical life
1 million operations
Operating coil voltages (DC)
24, 28, 36, 74, 110, 125, 250 (others available)
4
4
Operating Coil Characteristics
Coil Voltage
Current Draw at Nominal
Voltage (±7.5% at 20°C)
Catalog Number
24
1.60
9-1903-9
28
1.30
9-1903-1
36
1.06
9-1903-3
74
0.49
9-1903-7
110
0.33
9-1903-6
125
0.33
9-1903-4
250
0.17
9-1903-8
4
4
4
4
4
4
Reversing Contactor
Schematic Diagram
4
The reversing contactor
includes the cross over
busbars for DC motor
reversing applications. The
assignment contactor omits
the cross over busbars for
motor assignment
applications.
Load
4
4
4
4
4
4
4
Line
4
Dimensions
Approximate Dimensions in Inches (mm)
4
Reversing Contactor
4
4
2 1/2-13 x 1.0
Mtg. Screws
6.8
11.3
(172.7)
(287)
4
4
10.5
(266.7)
3.89
(98.8)
1.25
(31.8)
9.38
(238.3)
4
4
3/8-16 ASA 23
12 Holes
4
Width
Height
Depth
Shipping Weight
Lbs (kg)
11.3 (287)
10.5 (266.7)
6.8 (172.7)
45 (20.4)
Volume 5—Motor Control and Protection
CA08100006E—December 2016
www.eaton.com
V5-T4-85
4
4
4.8
4
4
4
4
4
Definite Purpose Contactors and Starters
Ratings
Ampere Rating of AC Motors
Ampere ratings of motors
vary somewhat, depending
upon the type of motor. The
values given below are for
drip-proof, Class B insulated
(T Frame) where available,
1.15 service factor, NEMA
Design B motors. These
values represent an average
full load motor current which
was calculated from the
motor performance data
published by several motor
manufacturers. In the case of
high torque squirrel cage
motors, the ampere ratings
will be at least 10% greater
than the values given below.
4
4
Ampere Ratings of Three-Phase, 60 Hz, AC Induction Motor
4
hp 1
4
4
1/4
1/3
4
4
1/2
4
4
3/4
4
4
1
4
4
1-1/2
4
4
2
4
4
4
3
4
4
5
4
4
4
Syn. Speed
RPM
Caution—These average
ratings could be high or low
for a specific motor and
therefore heater coil
selection on this basis
always involves risk. For
fully reliable motor
protection, select heater
coils on the basis of full
load current rating as
shown on the motor
nameplate.
Current in Amperes
200V
230V
380V 2
460V
575V
2200V
1800
1.09
0.95
0.55
0.48
0.38
—
1200
1.61
1.4
0.81
0.7
0.56
—
900
1.84
1.6
0.93
0.8
0.64
—
1800
1.37
1.19
0.69
0.6
0.48
—
1200
1.83
1.59
0.92
0.8
0.64
—
900
2.07
1.8
1.04
0.9
0.72
—
1800
1.98
1.72
0.99
0.86
0.69
—
1200
2.47
2.15
1.24
1.08
0.86
—
900
2.74
2.38
1.38
1.19
0.95
—
—
1800
2.83
2.46
1.42
1.23
0.98
1200
3.36
2.92
1.69
1.46
1.17
—
900
3.75
3.26
1.88
1.63
1.3
—
3600
3.22
2.8
1.7
1.4
1.12
—
1800
4.09
3.56
2.06
1.78
1.42
—
1200
4.32
3.76
2.28
1.88
1.5
—
900
4.95
4.3
2.6
2.15
1.72
—
3600
5.01
4.36
2.64
2.18
1.74
—
1800
5.59
4.86
2.94
2.43
1.94
—
1200
6.07
5.28
3.2
2.64
2.11
—
900
6.44
5.6
3.39
2.8
2.24
—
3600
6.44
5.6
3.39
2.8
2.24
—
1800
7.36
6.4
3.87
3.2
2.56
—
1200
7.87
6.84
4.14
3.42
2.74
—
900
9.09
7.9
4.77
3.95
3.16
—
3600
9.59
8.34
5.02
4.17
3.34
—
1800
10.8
9.4
5.7
4.7
3.76
—
1200
11.7
10.2
6.2
5.12
4.1
—
900
13.1
11.4
6.9
5.7
4.55
—
3600
15.5
13.5
8.2
6.76
5.41
—
1800
16.6
14.4
8.74
7.21
5.78
—
1200
18.2
15.8
9.59
7.91
6.32
—
900
18.3
15.9
9.6
7.92
6.33
—
Notes
1 To convert horsepower to kW, multiply horsepower by 0.7457.
2 380V 50 Hz.
4
4
V5-T4-86
Volume 5—Motor Control and Protection CA08100006E—December 2016
www.eaton.com
Definite Purpose Contactors and Starters
Ratings
4.8
Ampere Ratings of Three-Phase, 60 Hz, AC Induction Motor, continued
hp
1
7-1/2
10
15
20
25
30
40
50
60
75
4
Syn. Speed
RPM
Current in Amperes
200V
230V
380V
460V
575V
2200V
3600
22.4
19.5
11.8
9.79
7.81
—
1800
24.7
21.5
13
10.7
8.55
—
1200
25.1
21.8
13.2
10.9
8.7
—
900
26.5
23
13.9
11.5
9.19
—
3600
29.2
25.4
15.4
12.7
10.1
—
1800
30.8
26.8
16.3
13.4
10.7
—
1200
32.2
28
16.9
14
11.2
—
900
35.1
30.5
18.5
15.2
12.2
—
3600
41.9
36.4
22
18.2
14.5
—
1800
45.1
39.2
23.7
19.6
15.7
—
1200
47.6
41.4
25
20.7
16.5
—
900
51.2
44.5
26.9
22.2
17.8
—
3600
58
50.4
30.5
25.2
20.1
—
1800
58.9
51.2
31
25.6
20.5
—
1200
60.7
52.8
31.9
26.4
21.1
—
2
900
63.1
54.9
33.2
27.4
21.9
—
3600
69.9
60.8
36.8
30.4
24.3
—
1800
74.5
64.8
39.2
32.4
25.9
—
1200
75.4
65.6
39.6
32.8
26.2
—
900
77.4
67.3
40.7
33.7
27
—
3600
84.8
73.7
44.4
36.8
29.4
—
1800
86.9
75.6
45.7
37.8
30.2
—
1200
90.6
78.8
47.6
39.4
31.5
—
900
94.1
81.8
49.5
40.9
32.7
—
3600
111
96.4
58.2
48.2
38.5
—
1800
116
101
61
50.4
40.3
—
1200
117
102
61.2
50.6
40.4
—
900
121
105
63.2
52.2
41.7
—
3600
138
120
72.9
60.1
48.2
—
1800
143
124
75.2
62.2
49.7
—
1200
145
126
76.2
63
50.4
—
900
150
130
78.5
65
52
—
3600
164
143
86.8
71.7
57.3
—
1800
171
140
90
74.5
59.4
—
1200
173
150
91
75
60
—
900
177
154
93.1
77
61.5
—
3600
206
179
108
89.6
71.7
—
1800
210
183
111
91.6
73.2
—
1200
212
184
112
92
73.5
—
900
222
193
117
96.5
77.5
—
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
Notes
1 To convert horsepower to kW, multiply horsepower by 0.7457.
2 380V 50 Hz.
4
4
4
4
4
Volume 5—Motor Control and Protection
CA08100006E—December 2016
www.eaton.com
V5-T4-87
4.8
Definite Purpose Contactors and Starters
Ratings
4
Ampere Ratings of Three-Phase, 60 Hz, AC Induction Motor, continued
4
Syn. Speed
RPM
Current in Amperes
hp 1
200V
230V
380V 2
460V
575V
2200V
100
3600
266
231
140
115
92.2
—
1800
271
236
144
118
94.8
23.6
1200
275
239
145
120
95.6
24.2
900
290
252
153
126
101
24.8
3600
—
292
176
146
116
—
1800
—
293
177
147
117
29.2
4
4
4
125
4
4
150
1200
—
298
180
149
119
29.9
900
—
305
186
153
122
30.9
3600
—
343
208
171
137
—
1800
—
348
210
174
139
34.8
1200
—
350
210
174
139
35.5
900
—
365
211
183
146
37
3600
—
452
257
226
181
—
4
1800
—
458
265
229
184
46.7
4
1200
—
460
266
230
184
47
900
—
482
279
241
193
49.4
4
4
4
200
250
4
4
4
4
4
300
3600
—
559
338
279
223
—
1800
—
568
343
284
227
57.5
1200
—
573
345
287
229
58.5
900
—
600
347
300
240
60.5
1800
—
678
392
339
271
69
1200
—
684
395
342
274
70
400
1800
—
896
518
448
358
91.8
500
1800
—
1110
642
555
444
116
Notes
1 To convert horsepower to kW, multiply horsepower by 0.7457.
2 380V 50 Hz.
4
4
4
4
4
4
4
4
4
4
4
4
4
V5-T4-88
Volume 5—Motor Control and Protection CA08100006E—December 2016
www.eaton.com
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