8D515M18AA

8D Series Range Extension A Universal Platform 8D Series Range Extension Introduction Since the early 80’s, Souriau is a major supplier of 38999 Series III, the screw-coupled version of MIL-DTL-38999. Present on the main international programs, Souriau has developed a range of products that meet the performance required in extreme environments (civil and military aeronautics, ground, industrial, marine and offshore). Always pushing the boundaries in term of innovation, Souriau’s teams have continuously improved this range of connectors. Today Souriau remains innovative with cadmium free and RoHS solutions. In 2009 Souriau was the first to be QPL qualified for Zinc Nickel plating. This product family is in accordance with MIL-DTL-38999 Series III, EN 3645, CECC (standard for bronze shell), and also meets many customers’ standards (Rolls Royce, ABS, BACC, ...) Contents 8D Standard Series • Introduction ........................................................................ 03 • 8D Series - Product overview ....................................... 06 • 8D Series - A superior concept ................................... 07 • Technical features ............................................................. 08 • Contact layouts ................................................................. 10 • Ordering information ........................................................ 17 8D Series Range Extension • micro38999 ....................................................................... 24 • RoHS solution .................................................................... 24 • Double Flange ................................................................... 25 • Integrated Clinch Nut ...................................................... • High Density ....................................................................... • PCB Contact without Shoulder ..................................... • Power Contact ................................................................... • High Power Contact ......................................................... • Quadrax Contact .............................................................. • ELIO® Contact .................................................................... • Rack & Panel ...................................................................... • 230V Connector ............................................................... • Reinforced Sealing ........................................................... • Hermetic Version .............................................................. • RJ45/USB ........................................................................... • 8TFD: Filter Connector ................................................... • 8D8/8D9 Series ............................................................... • 8DB: Bulkhead .................................................................. © 2013 - SOURIAU 25 26 26 27 27 28 28 29 29 30 30 31 31 32 32 3 8D Series Standard Series 8D Series - Product overview ....................................................................................................... 06 8D Series - A superior concept ................................................................................................... 07 Technical features ............................................................................................................................ 08 Contact layouts ................................................................................................................................. 10 Ordering information: Souriau part numbers ............................................................................................................... 17 MIL-DTL-38999 Series III part numbers ............................................................................ 18 EN3645 part numbers ............................................................................................................. 19 BACC part numbers .................................................................................................................. 20 Souriau JVS (bronze) part numbers ..................................................................................... 21 CECC part numbers .................................................................................................................. 21 8D Series 8D Series - Product overview Standard Series ►5 different materials ► A full platform that matches any environment ► Different platings (including RoHS & Cadmium free platings) ► inum ► 8D Alum ► te 8D Composi 8D Titanium ► 8D Stainless ► Steel 8D Bronze Derived Series ► Various possibilities of range extension & shell variant from Standard Series ► The only limit is your imagination: Consult us ! ► ► Double Flange ► RJ45/USB ► aling Reinforced Se Clinch Nut ► ► ► Quadrax ► 6 © 2013 - SOURIAU ic pt ® ELIO Fiber O High Power ► Power / ► Coax BMA Hermetic Fuel Tank 8D Series 8D Series - A superior concept A full range of contacts ► Multi-contact technology provides versatile connectors ► ► ission Signal transm ► Various ► Crimp ► ► on ta transmissi High speed da Twinax ic tr en nc Co ► ► Quadrax ► Coax ► tic ® ELIO fiber op on ansmissi High power tr Up to 850A contact styles Solder cup ► Common ► PC tails ► Wire wrap ► PCB contacts without shoulder cavity for all #8 contacts Metallic clips ► Unique clip retention technology ► High performance contact retention system: ► Insure high temperature withstanding ► Provides superior strength in vibrations ► Better retention characteristics than plastic clips High performance sealing  ► IP67 ► Each Accessories available ► Protective caps, backshells, tools, ... contact cavity is individually sealed © 2013 - SOURIAU 7 8D Series Description • High contact density layouts available HD • Screw coupling, Shell size from 9 to 25 • Contact protection: 100% Scoop proof • Protected by cadmium, nickel, green zinc cobalt or black zinc nickel plating • RFI - EMI shielding and shell to shell continuity • Accessories available (protective caps, backshells, etc… ) • Hermetic versions • High power up to 850A • Optical layouts • 230V layouts available (ABS22-19, ABS2220, ABS22-21 & ABS22-22 qualified) Applications • Civil and Military Aerospace • Marine and Offshore Equipment • Defense and Ground Military • Industrial . Stainless steel shell: Passivated (K) Nickel (S) . Titanium shell: Without plating (TT) Nickel (TF) . Bronze shell: Without plating • Insulator: Thermoplastic Standards • Grommet and interfacial seal: Silicone elastomer • MIL-DTL-38999 Series III • Contacts: Copper alloy • EN3645 • Contacts plating: Gold over nickel plated • BACC63CT/CU; BACC63DB/DC Technical features Mechanical • Shell: Aluminum, composite, stainless steel, bronze • Shell plating: . Aluminum shell: Cadmium olive drab (W) Nickel (F) Black zinc nickel (Z) Green zinc cobalt (ZC) . Composite shell: Cadmium olive drab (J) Nickel (M) Without plating (X) 8 © 2013 - SOURIAU • Contact retention: 22 20 16 12 Min force in N 44 Contacts size 67 111 111 4 Weight comparison Example for a plug shell size 15 Materials Weight Stainless steel 58.80 g • Endurance: . 500 mating cycles all materials . 1500 mating cycles for composite connectors with specifics contacts Titanium 33.90 g • Shock: 300g, 3 ms according EN 2591-D2 method A Aluminum • Vibration: . Sinus: . 10 à 2000 Hz, 3x12 hrs (60g, 140 - 2000 Hz) with T° cycling . Random: . 50 to 2000 Hz, 2x8 Hrs (1g2/ Hz, 100 - 2000Hz) at T° max. . 25 to 2000 Hz, 2x8 Hrs (5g2/ Hz, 100 - 300Hz) at ambiant T° Test with accessories in acc with EN2591-D3 8 111 200 42% lighter 40% lighter 20.35 g 30% lighter Composite 14.30 g 8D Series Electrical • Test voltage rating (Vrms) Service R M N I II sea level 400 1 300 1 000 1 800 2 300 at 21000 m N/A 800 600 1 000 1 000 • Contact resistance Contacts size 26 22 20 16 12 8 4 Resistance mΩ 16 14.6 7.3 3.8 3.5 3 2 • Insulation resistance: ≥ 5 000 MΩ (under 500 Vdc) Climatics • Contact rating: Contacts size Rating (A) 26 22 20 16 12 3 5 • Shielding: . Aluminum shell: F: 65 db at 10 GHz Z, F & W: 85 db at 1 GHz Z & W: 50 db at 10 GHz ZC: Consult us . Composite shell: J & M: 85 db at 1 GHz . Stainless steel shell: K: 45 db at 10 GHz S: 65 db at 10 GHz . Titanium shell: TT: 45 db at 10 GHz TF: 65 db at 10 GHz . Bronze shell: 85 db at 10 GHz 8 4 7.5 13 23 45 80 • Shell continuity . Aluminum shell: Cadmium olive drab (W): 2.5 mΩ Nickel (F): 1 mΩ Black zinc nickel (Z): 2.5 mΩ Green zinc cobalt (ZC): 2.5 mΩ . Composite shell: Cadmium olive drab (J): 3 mΩ Nickel (M): 3 mΩ . Stainless steel shell: Passivated (K): 10 mΩ Nickel (S): 1 mΩ . Titanium shell: Without plating (TT): 10 mΩ Nickel (TF): 1 mΩ . Bronze shell: Without plating: 5 mΩ • Temperature range: . Aluminum shell: W: -65°C +175°C F: -65°C +200°C Z: -65°C +200°C ZC: -65°C +175°C . Composite shell: J: -65°C +175°C M: -65°C +200°C Without plating (X): -65°C +175° . Stainless steel shell: K: -65°C +200°C S: -65°C +200°C . Titanium shell: TT: -65°C +200°C TF: -65°C +200°C . Bronze shell: Without plating: -65°C +175°C • Sealing: Mated connectors meet altitude immersion requirements of MIL-DTL-38999. • Salt spray: . Aluminum shell: W: 500 Hrs F: 48 Hrs Z: 500 Hrs ZC: 250 Hrs . Composite shell: J: 2000 Hrs M: 2000 Hrs Without plating (X): 2000 Hrs . Stainless steel shell: K: 500 Hrs S: 500 Hrs . Titanium shell: TT: 500 Hrs TF: 48 Hrs . Bronze shell: Without plating: 500 Hrs Resistance to fluids • According to MIL-DTL-38999 standard . Gasoline: JP5 (OTAN F44) . Mineral hydraulic fluid: MIL-H-5606 (OTAN H515) . Synthetic hydraulic fluid: Skydrol 500 B4 • LD4 (SAE AS 1241) . Mineral lubricating: MIL-L-7870A (OTAN 0142) . Synthetic lubricating: MIL-L-23699 (OTAN 0156), MIL-L-7808 . Cleaning fluid: MIL-DTL-25769 diluted . De-icing fluid: MIL-A-8243 . Extinguishing fluid: Bromochloromethane . Cooling fluid: Coolanol © 2013 - SOURIAU 9 8D Series Contact layouts Contact #22D Contact #8 Coax or Concentric Twinax - consult us, Concentric Twinax = Triax Contact #20 Contact #8 Power Contact #16 Contact #8 Quadrax Contact #12 Contact ELIO® (fiber optic) Contact #10 Contact #4 Power 09 / A 01 05 1 Optical position 1#8 Quadrax 12 HD 35 98 12#26 Service R 6#22D Service M 3#20 Service I 11 / B 01 01 02 02 04 05 12 22 1#12 Service II all series excepted JVS 1#8 Coax Service I only for JVS 2#16 Service I 2 Optical positions 4#20 Service I 5#20 Service I 1#12 Service II only for JVS 4#22D Service M 35 80 80 81 98 99 13#22D Service M 1#8 Concentric Twinax Service I 1#8 Power 1#8 Quadrax 6#20 Service I 7#20 Service I 26 HD 26#26 Service R ELIO® fiber optic 10 © 2013 - SOURIAU Spec 251 Ethernet Quadrax HD High Density layout Note: Concentric Twinax = Triax 8D Series Contact layouts 13 / C 43 HD 03 04 04 08 26 35 3#16 Service I 4#16 Service I 4 Optical positions 8#20 Service I 2#12 6#22D Service M 22#22D Service M 43#26 Service R 98 10#20 Service I 15 / D 05 06 15 18 19 35 97 5#16 Service II 6 Optical positions 1#16 14#20 Service I 18#20 Service I 19#20 Service I 37#22D Service M 4#16 8#20 Service I ELIO® fiber optic Ethernet Quadrax HD High Density layout © 2013 - SOURIAU 11 8D Series Contact layouts 17 / E 02 02 06 08 20 22 38#22D 1#8 Concentric Twinax Service M 38#22D 1#8 Power 6#12 Service I 8#16 Service II 4#12 16#22D Service M 35 75 75 80 55#22D Service M 2#8 Concentric Twinax Service M 2#8 Power Spec 251 Spec 251 22 26 2#12 2#8 Concentric Twinax Service M 2#12 2#8 Power 26#20 Service I 81 82 99 2#12 2#8 Quadrax 38#22D 1#8 Quadrax 2#8 Quadrax 2#16 21#20 Service I 18 28 32 35 84 14#22D 4#8 Power 26#20 2#16 Service I 32#20 Service I 66#22D Service M 14#22D 4#8 Quadrax Spec 251 19 / F 08 11 18 8 Optical positions 11#16 Service II 14#22D 4#8 Concentric Twinax Service M H1 Spec 251 1#00 High power ELIO® fiber optic 12 © 2013 - SOURIAU Ethernet Quadrax Note: Concentric Twinax = Triax 8D Series Contact layouts 21 / G 11 12 16 20 20 35 39 41 11#12 Service I 12 Optical positions 16#16 Service II 18#20 2#8 Concentric Twinax Service M 18#20 2#8 Power 79#22D Service M 2#16 37#20 Service I 41#20 Service I 42 48 59 72 75 75 77 2#4 Power Service I 4#8 Power Service I 55#22D 4#12 Service M 6#16 2#4 Power Service I 4#8 Concentric Twinax Service M 4#8 Power 17#22D 2#8 Power 78 80 84 17#22D 2#8 Concentric Twinax Service M 17#22D 2#8 Quadrax 18#20 2#8 Quadrax 4#8 Quadrax Spec 251 Spec 251 77 Spec 251 23 / H 06 06 21 32 35 53 54 55 6#8 Concentric Twinax Service M 6#8 Power Service M 21#16 Service II 32#20 Service I 100#22D Service M 53#20 Service I 4#12, 9#16 40#22D Service M 55#20 Service I 86 H1 6#8 Quadrax 1#000 High power Spec 251 ELIO® fiber optic Ethernet Quadrax Note: Concentric Twinax = Triax © 2013 - SOURIAU 13 8D Series Contact layouts 25 / J 04 07 48#20 8#16 Service I 97#22D 2#8 Concentric Twinax Service M 19 20* 19#12 Service I 41 08 11 17 8#8 Concentric Twinax Service M 8#8 Power 2#20 9#10 Service N 36#22D 6#8 Concentric Twinax 36#22D 6#8 Power 20* 24 24 29 35 37 10#20, 13#16 4#12 Coax 3#8 Concentric Twinax Service N 10#20 13#16, 4#12 3#8 Power 12#16 12#12 Service I 24 Optical positions 29#16 Service I 128#22D Service M 37#16 Service II 41 43 44 46 46 61 80 23#20 20#16 Service I 4#16 4#4 Power Service I 40#20, 4#16 2#8 Coax Service I 40#20, 4#16 2#8 Power Service I 61#20 Service I 10#20 13#16 4#12 Coax 3#8 Quadrax Spec 251 22#22D, 3#20 22#22D, 3#20 11#16, 2#12 11#16, 2#12 3#8 Concentric 3#8 Power Twinax Service M 07 08 97#22D 2#8 Power Spec 251 Spec 251 Spec 251 Spec 251 81 82 86 87 88 90 H1 22#22D 3#20, 11#16 2#12 3#8 Quadrax 97#22D 2#8 Quadrax 40#20 4#16 2#8 Quadrax 36#22D 6#8 Quadrax 8#8 Quadrax 40#20, 4#16 2#8 Concentric Twinax Service I 1#0000 High power ELIO® fiber optic 14 © 2013 - SOURIAU Ethernet Quadrax * For classes F, W, K, S only Note: Concentric Twinax = Triax 17 Spec 251 8D Series Contact layouts (matrix) Shell size Layout 09-12 3 3 3 09-35 09-98 Q Q 11-01 11-01 3 3 11-02 Q 09-01 09-05 (1) 09 / A MIL-DTL-38999 (QPL) Aluminum, Stainless steel & Composite 11-02 3 11-04 Q 11-05 Q 8D Titanium JVS-CECC Bronze Hermetics connector 3 3 3 3 3 3 3 3 3 3 3 3 Q Q 11-26 3 3 11-35 Q 11-80 11-22 11-81 3 3 3 11-98 11-99 Q Q 13-03 13-04 3 13-04 3 13-08 Q 13-26 3 13-35 Q 13-43 13-98 3 15-05 15-06 Q 3 15-15 Q 11-80 sp 251 13 / C 15 / D 15-18 Q Q 15-35 15-97 Q Q 17-02 17-02 sp 251 3 3 17-06 Q 17-08 Q 17-20 17-22 sp 251 3 3 3 17-26 Q 17-35 Q 17-75 3 3 3 3 3 17-75 sp 251 17-80 17-81 17-82 17-99 19-08 19-11 19 / F Q 15-19 17-22 17 / E Q Q 3 Q 19-18 Q 19-18 sp 251 3 19-28 Q 19-32 Q 19-35 Q 19-84 3 3 19-H1 3 3 3 Q Q Q Q Q 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 Q 3 Q 3 Q 4 5 5 Q 3 4 3 3 3 Q 3 8 6 Q Q 22 22 Q Q 43 10 Q Q 5 6 Q Q 15 14 Q Q 18 18 Q Q 19 Q Q Q Q 37 12 37 Q Q 39 39 38 38 Q Q 6 Q Q 8 20 3 3 5 6 Optic 1 19 8 4 1 Twx 1 Pow 6 8 16 4 2 Twx 2 2 Pow Q 26 Q 55 Q Q Q Pow: Power; Qdx: Quadrax; Twx: Concentric Twinax 10 4 Q Q Grounded insert only - Please consult us 43 2 Q 3 3 #8 2 26 55 2 2 Twx 2 2 Pow 4 Q Souriau’s layout & Layout according to corresponding norm 8 4 39 Q (1) 4 Optic. 8 Q Q 2 23 Q 8 11 Q 18 3 Souriau’s layout 4 Q Q Q Q 1 Qdx 6 7 4 Q 3 1 Twx Q 3 3 3 3 3 3 13 1 Pow 3 Q Q 26 1 3 Q 1 4 1 6 7 Q 3 3 3 2 Optic. 1 Q Q 3 Q 2 13 Q Q Q 3 3 1 Coax 4 Q 3 2 38 2 Qdx 1 Qdx 2 Qdx 21 2 8 Optic. 11 14 4 Twx Q 28 26 Q Q 32 32 Q Q 66 66 18 14 1 Fiber optic or High power 1 Q Q #4 3 2 3 Q Q Q #8 6 4 Q Q #10 12 1 3 Q #12 2 Q Q Q #16 1 Optic. Q 3 3 3 3 3 #20 1 1 3 3 Q #22D 1 Qdx 6 3 26 3 3 3 3 3 3 3 3 3 3 3 3 #26 1 Q Q © 2013 - SOURIAU Number of contacts 1 3 3 15 BACC63 CT/CU DB/DC 12 11-12 11 / B EN3645 2 4 Qdx 1 #00 8D Series Contact layouts (matrix) Shell size 21 / G Layout 21-11 Q 21-12 3 21-16 Q 21-20 21-20 sp 251 3 3 21-35 Q 21-39 Q 21-41 Q 21-42 21-72 3 3 3 3 21-75 Q 21-75 sp 251 23-06 23-06 sp 251 3 3 3 3 3 3 3 3 21-48 21-59 21-77 21-77 sp 251 21-78 21-80 21-84 23 / H 23-21 Q 23-32 Q 23-35 Q 23-53 Q 23-54 3 23-55 Q 23-86 23-H1 3 3 25-04 25-07 Q Q 25-07 sp 251 3 25-08 Q 25-08 sp 251 3 25-11 Q 25-17 3 3 25-17 sp 251 25 / J MIL-DTL-38999 (QPL) Aluminum, Stainless steel & Composite 25-19 Q 25-20 Q 25-20 sp 251 3 25-24 Q 25-24 3 25-29 Q 25-35 Q 25-37 Q 25-41 3 3 25-41 sp 251 25-43 Q 25-44 3 25-46 Q 25-46 sp 251 3 25-61 Q 25-80 3 3 3 3 3 3 3 3 25-81 25-82 25-86 25-87 25-88 25-90 25-H1 8D Titanium 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 JVS-CECC Bronze Hermetics connector Q EN3645 BACC63 CT/CU DB/DC Q Q 3 Number of contacts #26 #22D #20 11 Q Q Q Q 79 Q Q Q 39 37 Q Q 41 41 3 3 3 3 3 Q Q 2 Twx 2 Pow Q 2 2 Pow 4 Pow 55 4 6 2 Pow 4 4 Twx 4 Pow 19 17 2 Twx 19 17 2 Pow Q 19 17 Q 20 4 2 Qdx 18 2 Qdx 4 Qdx 6 6 Q 6 Twx 6 Pow 21 21 32 Q 3 Q Q 100 Q Q 53 Q 3 Q 32 100 53 53 Q 40 55 9 4 55 6 1 3 Q Q Q (2) Q 3 3 3 3 Q Q Q Q Q Q 6 Qdx 1 #000 56 99 48 8 97 2 Twx 99 97 2 Pow 8 8 Twx 8 8 Pow 11 2 9 42 36 6 Twx 42 36 6 Pow Q Q 19 3 3 Q (4) Q (5) 30 10 13 4 6) 3 Twx 30 10 3 4 3 Pow Q Q 12 12 3) Q 3 19 24 24 Q Q Q 29 Q Q Q 128 3 3 3 Q Q 37 Q Q Q 3 3 3 Q Q Q Q Q 24 Optic. 29 128 37 41 22 3 11 2 3 Twx 41 22 3 11 2 3 Pow 23 20 46 40 4 2 Coax 46 40 4 2 Pow 61 61 43 8 3 3 3 3 3 3 3 Fiber optic or High power 79 4 Q 3 3 3 18 18 8 Q 3 20 20 59 3 Q #4 16 4 3 3 3 3 3 16 2 3 3 Q #8 12 Optic 3 3 Q #10 11 Q 3 #12 12 Q Q #16 4 30 41 22 99 97 46 42 4 Pow 10 13 4 3 Qdx 3 11 2 3 Qdx 40 4 2 Qdx 36 2 Qdx 6 Qdx 8 8 Qdx 46 40 4 2 Twx 1 1 #0000 3 Souriau’s layout (3) For classes F, W, S, K only (6) 4 #12 coax (2+2) Q Souriau’s layout & Layout according to corresponding norm (4) For classes F, W, K only #8 Pow: Power; Qdx: Quadrax; Twx: Concentric Twinax (2) For CECC, layout 25-08 only delivered without contact (5) Qualified BACC63DB/DC only © 2013 - SOURIAU 16 8D Series Souriau part numbers Basic Series 8D 0 11 W 35 P N Shell style: 0: Square flange receptacle 1: In line receptacle (Aluminum only) 7: Jam nut receptacle (Aluminum, Stainless steel & Titanium only) 5: Plug with RFI shielding Type: None: Connectors with standard crimp contacts. L: Receptacle with long PC tail (male and female size #22D, #20). C: Receptacle with short PC tail (male and female #22D, #20, #16). S: Receptacle with specific PC tail (male et female #22D) W: Receptacle with male contacts #22D for wire wrap (3 wraps) T: Receptacle with male contacts #20 for wire wrap (2 wraps) P: Receptacle with solder cup - only available for Reinforced sealing Series (see page 75) - male and female size #22D; male #16 & #12; female #16 & #12 and male female #20 please consult us Shell size: 09, 11, 13, 15, 17, 19, 21, 23, 25 Plating: W: Olive drab cadmium (Aluminum only) F: Nickel (Aluminum only) ZC: Green zinc cobalt (Aluminum only) Z: Black zinc nickel (Aluminum only) J: Olive drab cadmium (Composite only) M: Nickel (Composite only) X: Without plating (Composite only) K: Passivated (Stainless steel only) S: Nickel (Stainless steel only) TT: Without plating (Titanium only) TF: Nickel (Titanium only) Contact layout: See pages 10 to 13 Contact type: P: Pin (500 mating/unmating) S: Socket (500 mating/unmating) H: Pin (1500 mating/unmating - Composite only) J: Socket (1500 mating/unmating - Composite only) A: Connector supplied less pin contact or with specific contacts (connector marking: A + orientation) B: Connector supplied less socket contact or with specific contacts (connector marking: B + orientation) Orientation: N, A, B, C, D, E, T, V Specification: 046: Tinned straight PC tail 251: Connector provided with power contacts (layouts with contact #8) 022: Fuel tank 600: 230V qualified connector (stainless steel & composite, T or V orientation mandatory - Consult us for available layouts) Special custom: None: Standard plastic cap M: Antistatic plastic cap L: For P or S contact type only, connectors delivered without contacts, connectors marking P or S plus orientation Note: Stainless steel plug with reinforced locking available, please consult us. 17 © 2013 - SOURIAU L 8D Series MIL-DTL-38999 Series III part numbers Basic Series D38999 20 W B 35 P N L Shell style: 20: Square flange receptacle 24: Jam nut receptacle (Aluminum & Stainless steel only) 26: Plug with RFI shielding Plating: Z: Black zinc nickel (Aluminum) W: Olive drab cadmium (Aluminum) F: Nickel (Aluminum) J: Olive drab cadmium (Composite) M: Nickel (Composite) K: Passivated (Stainless steel) S: Nickel (Stainless steel) Shell size: 09=A, 11=B, 13=C, 15=D, 17=E, 19=F, 21=G, 23=H, 25=J Contact layout: See pages 15 & 16 for layout according to MIL-DTL-38999 Contact type: P: Pin S: Socket A: Connector supplied less pin contact or with specific contacts (connector marking: A + orientation) B: Connector supplied less socket contact or with specific contacts (connector marking: B + orientation) Orientation: N, A, B, C, D, E L: For P or S contact type only, connector delevired without contacts, connector marking P or S (without L) Note: To place a MIL connectors order delivered without MIL removable crimp contacts and keep P or S plus orientation marking, it must be specify clearly on the order (by adding a suffix L at the end of the P/N or specified in comment). 18 © 2013 - SOURIAU 8D Series EN3645 part numbers Basic Series EN3645 W 6 G N 35 B N Plating: W: Olive drab cadmium (Aluminum) F: Nickel (Aluminum) J: Olive drab cadmium (Composite) M: Nickel (Composite) K: Stainless steel passivated (Stainless steel) Shell style: 0: Square flange receptacle 6: Plug 7: Jam nut receptacle (Aluminum & Stainless steel only) Shell size: 09=A, 11=B, 13=C, 15=D, 17=E, 19=F, 21=G, 23=H, 25=J Grounding: N: Standard insert not grounded Contact layout: See pages 15 & 16 for layout according to EN3645 Contact type: M: Pin F: Socket A: Connector supplied less pin contact B: Connector supplied less socket contact Orientation: N, A, B, C, D, E © 2013 - SOURIAU 19 8D Series BACC part numbers Basic Series: BACC63CT: 8D5*M (composite plug) BACC63CU: 8D0*M (composite square flange receptacle) BACC63DB: 8D5*K (stainless steel plug) BACC63DC: 8D0*K (stainless steel square flange receptacle) Shell size: 09=A, 11=B, 13=C, 15=D, 17=E, 19=F, 21=G, 23=H, 25=J Plating & grounding: -: Nickel plated, ungrounded G: Nickel plated, grounded D: Cadmium plated, ungrounded C: Cadmium plated, grounded Contact layout: See pages 15 & 16 for layout according to BACC Contact type: P: Pin S: Socket Orientation: N, A, B, C, D, E Specification: None: With contacts H: Without contact & without filler plug 20 © 2013 - SOURIAU BACC63CT 13 - 98 P N H 8D Series Souriau JVS (bronze) part numbers Basic Series JVS 16 A 11 35 P N - 0 1 G Shell style: 00: Square flange receptacle 07: Jam nut receptacle 16: Plug with RFI shielding Material: A: Bronze housing material Shell size: 09, 11, 13, 15, 17, 19, 21, 23, 25 Contact layout: See pages 10 to 14 Contact type: A: Connector supplied less pin contact or with specific contacts (connector marking: A + orientation) P: Pin S: Socket B: Connector supplied less socket contact or with specific contacts (connector marking: B + orientation) Orientation: N, A, B, C, D, E Specification: 251: Connector provides with power contacts (layouts with contacts #8) CI: Printed board mounting contacts LI: Receptacle with long PC tail (pin or socket #22D) L: For P or S contact type only, connectors delivered without contacts, connectors marking P or S plus orientation CECC part numbers Basic Series C 752 002 B B 98 M C N A Shell style: A: Plug B: Square flange receptacle C: Jam nut receptacle Shell size: 09=A, 11=B, 13=C, 15=D, 17=E, 19=F, 21=G, 23=H, 25=J Contact layout: See pages 15 & 16 for layout according to CECC Contact type: M: Pin F: Socket Type of contact termination: C: Crimp contact Orientation: N, A, B, C, D, E Shell material: A: Aluminum bronze Supply code: 0: Connectors supplied with contacts 1: Connectors supplied without contacts Assessment level: 1: Level 1 Performance level: G: Level G Note: C 752 002 refers to the abbreviated form of the CECC 75 201-002 type designation. © 2013 - SOURIAU 21 8D Series Range Extension micro38999 ....................................................................................................................................... 24 RoHS solution .................................................................................................................................... 24 Double Flange ................................................................................................................................... 25 Integrated Clinch Nut ...................................................................................................................... 25 High Density ...................................................................................................................................... 26 PCB Contact without Shoulder ..................................................................................................... 26 Power Contact ................................................................................................................................... 27 High Power Contact ........................................................................................................................ 27 Quadrax Contact .............................................................................................................................. 28 ELIO® Contact ................................................................................................................................... 28 Rack & Panel ...................................................................................................................................... 29 230V Connector .............................................................................................................................. 29 Reinforced Sealing ........................................................................................................................... 30 Hermetic Version ............................................................................................................................. 30 RJ45/USB ........................................................................................................................................... 31 8TFD: Filter Connector ................................................................................................................... 31 8D8/8D9 Series ............................................................................................................................... 32 8DB: Bulkhead .................................................................................................................................. 32 8D Series Range Extension Product range extension A complete miniature range: threaded (8DA), break away (8BA) & bayonet (8LTA). Space saving with scoop proof connector for harsh applications. A compact solution: . Diameter up to 45% smaller than size 9 (D38999). . Up to 50% shorter. . Integrated backshell: Cost and space saving. A high density solution: . With #26 contacts (according to 39029). . 5 layouts (size 3, 5 and 7 with #22 & #26). Excellent features: . Designed for D38999 requirements. . IP67 sealing when mated. . Stainless steel shell (1500 matings) & aluminum shell (500 matings). RoHS and Cadmium free: . Available in zinc nickel (RoHS) plating, as well as nickel and olive drab cadmium. See «micro38999, A Complete Miniature Range» catalog on www.souriau.com RoHS Solution The RoHS alternative to cadmium ! SOURIAU Zinc Nickel: the best in terms of price and performance for aerospace & defense equipment. SOURIAU Black Zinc Nickel: . A unique alternative plating process to cadmium. RoHS compliant: . A unique SOURIAU plating process compliant with RoHS regulations for cadmium and Cr6+. The first QPL qualified: . SOURIAU Zn Ni is the first product which has been qualified by US Defense standards organization (DLA Land and Maritime). High corrosion resistance: . 500 hours salt spray. Available in mass production: . Available for 38999 Series I, II and III aluminum range. 24 © 2013 - SOURIAU See «RoHS Black Zinc Nickel - The Cadmium Free Solution» catalog on www.souriau.com 8D Series Range Extension Product range extension Double Flange Double flange solution for PCB mount. Specially designed for PCB applications in harsh environments, decoupling vibration from the board. Excellent mechanical performance: . Standoffs integrated into the connector. . No risk of breaking contacts and no risk of micro-cuts. Design flexibility: . Square flange or Jam nut versions available. . Versatile contact length options. A wide range: . Available in aluminum with a range of layouts from shell size 9 to 25. User friendly: . Easy to assemble & time saving. See «38999 Series III - Double Flange» product news on www.souriau.com Integrated Clinch Nut Integrated clinch nut solution for box mount. Equivalent mounting retention of the receptacle ensured with only 4 clinch nuts. Designed for severe applications. User friendly: . Easy to install. Selflocking: . Fast and secure. Reduced mounting hardware: . Elimination of nuts and washers. See «38999 Series III - Clinch Nut» product news on www.souriau.com © 2013 - SOURIAU 25 8D Series Range Extension Product range extension High Density SOURIAU offers a robust & reliable High Density solution derived from 38999 Series I, Series III & VG96912. 3 shell sizes available: . Provides flexibility according to your application. A reliable & robust solution: . Same well proven design as standard 38999 & VG96912. Significant space saving: . Twice the number of contacts compared to size13-35 with 22 contacts. . Two shell sizes smaller than a partially populated size 17-35 with 55 cavities. See «High Density Connectors» product news on www.souriau.com PCB Contact without Shoulder Pin & socket PCB contacts without shoulder #22D & #20 as per MIL-DTL-38999 Series I, II & III. Contacts without shoulder allows a more flexible mounting on variable PCB thicknesses or depths. Ruggedized contacts: . Material: copper alloy . Finish: gold per MIL-G-45204 type I class 1 over nickel plate . Sleeve: stainless steel Flexible mounting: . Various PCB thicknesses. . Multiple PCB positioning. See «PCB contacts without shoulder» product news on www.souriau.com 26 © 2013 - SOURIAU 8D Series Range Extension Product range extension Power Contact Power supply in harsh environments. Designed to be used in severe environments, fluid resistance, high shock and vibration. A unique contact design with a braid socket: . 20 contact points for a #4 contact vs 2 or 3 for a standard socket. . Allowing 20 % more current as compared to standard socket. . Excellent vibration withstanding. . Insure excellent crimping A versatile individual sealing on the cable: . Sealing on the cable done thanks to a sealing boot. . Same connector can accomodate a wild range of cable diameter. A contact technology integrated in well proven standard AeroMil connectors: . Up to 260°C service temperature, . Up to 60G vibration withstanding. . Shell available in, aluminium, composite, Stainless steel, Titanium & Bronze. See «8D Series - MIL-DTL-38999» catalog on www.souriau.com High Power Contact 38999 High Power (up to 850A). Designed to meet the harshest military requirement where high power and shielding are needed. 3 aluminum shell sizes available: . Size 19 (450A max); size 23 (650A max); size 25 (850A max). . Different finish: cadmium, zinc nickel, electroless nickel. . Threaded coupling. Superior contact technology equipped with a silver plated braid: . High contact endurance. . Low contact resistance. . No microcut under vibration. Modular design for easy installation: . Removable backshell: straight, right angle or bus bar. . Backshell termination: for thread or shrink boot. . Possible to crimp various cable (Ø from 50 to185mm). See «38999 Series III - High Power Contacts» product news on www.souriau.com Safety © 2013 - SOURIAU 27 8D Series Range Extension Product range extension Quadrax Contact Quadrax contacts for full duplex ethernet link with robust MIL-DTL-38999 compliant screw coupling system for networks & high vibration environments. High speed: . One Quadrax contact replace two concentric Twinax contacts. . Data rate up to 1 Gbit/sec. A wide range: . Compatible with all Souriau standard 38999 shells, plating and inserts (with at least one #8 cavity). A flexible range: . Available in 100 and 150 ohms (grounded or not). A versatile technology: . Quadrax layouts compatible with all #8 contacts type: power, coax, concentric twinax, fiber optic. See «Quadrax Contact - Up to Cat6» catalog on www.souriau.com ELIO® Contact ELIO® contact: ruggedized and user friendly fiber optic technology. Easy mounting optical link for severe applications. Flight proven: . The only Airbus qualified fiber optic technology: ABS1379, ABS1213. ARINC 801 and EN4531 qualified. Robust connection: . Withstanding the most severe vibrations with excellent optical performance (0.3 dB). User friendly contact: . Easy cleaning: no part to remove. . No tool needed for insertion/extraction of the contacts. A wide range available: . In all planforms with #8 cavities. Up to 24 ELIO® contacts in 38999 size 25. 28 © 2013 - SOURIAU See «ELIO® Fiber Optic Technology» catalog on www.souriau.com 8D Series Range Extension Product range extension Rack & Panel Sealed rack & panel for blind connection. A 100% scoop proof connector with quick connection in hard-to-reach areas. Blind connection: . Easy & fast connection without any coupling/uncoupling between a float-mounting unit & a fixed unit Float-mounting unit - rack: . Female crimp contacts. . Mounting on the cabinet side. . Angular orientation with a key. . Possibility to supply rear accessories. Misalignment catching: . Longitudinal, axial and angular. See «38999 Series I - Rack & Panel 8LT» product news on www.souriau.com 230V Connector The use of higher voltage to reduce cable weight has lead to the development of double voltage connectors. Robust design and materials: . In high altitude un-pressurized areas, higher voltages increase electrical partial discharges  Risk of contact short circuits. Our 230V connector avoids this risk ! No possible mismatch: . Specific T and V clocking to avoid mating with a non 230V qualified counterpart. Flexible offering: . Available in standard watertight and hermetic connectors with the same performance. . Available in composite and stainless steel shells. See «230 Volt EN3645 Derived Connectors» product news on www.souriau.com © 2013 - SOURIAU 29 8D Series Range Extension Product range extension Reinforced Sealing Cost effective sealing solution, the best value for money. To be used when enhanced sealing is needed in harsh environments and as an alternative to hermetic glass bead. Weight saving: . Lightweight compared with hermetic versions. Excellent shock resistance: . Better than hermetic glass seals. . Filtered receptacle are generally standard length. High performances: . Reinforced sealing receptacle with male or female straight PC tails. . High hermiticity performance: 10-7 atm.cm3/s. . 100 % scoop proof. . High density connectors. . Lower profile for compactness. See «8D Series - MIL-DTL-38999» catalog on www.souriau.com Hermetic Version Glass sealed connector (helium leakage test). Low profile for compacity requirements. As per MIL-DTL-38999: . Inert glass insulator. . High hermeticity performance. . Ideal for high pressure environments. . Low profile. . Nickel plating upon request. Various shell types: . Box mounting flange receptacle. . Jam nut receptacle. . Solder mounting receptacle. See «8D Series Hermetic Connectors» product news on www.souriau.com 30 © 2013 - SOURIAU 8D Series Range Extension Product range extension RJ45/USB Ethernet Connectors for Harsh Environments. Rugged RJ45, USB-A/USB-B solutions. RJ45 / USB connectors: . A & B types, connectors available on MIL-C-26482 Series I, MIL-DTL-38999 Series III. IP67 sealing: . In mated conditions. USB data transmission: . USB - A & B types - according to the «Bus» specification, Rev 2.0. RJ45 data transmission: . RJ45 - 10 BaseT, 100 BaseTX and 1000 BaseT networks, CAT 5E per TAI/EIA 568B and ClassD per ISO/IEC 11801. See «8D Series - MIL-DTL-38999» catalog on www.souriau.com 8TFD: Filter Connector EMI-RFI filters and lightning protection in composite light-weight shell. Space saving: . Complete filter solution in standard shell. . No need for filter PCB inside equipment. . Smaller equipment envelope required. Excellent filter performance: . Excellent performance, comparable to aluminum shell EMI-RFI filter connectors. Highly corrosion resistant: . 2000 hours salt spray in either nickel or olive drab finish. Wide range of layouts available: . SOURIAU EMI-RFI Filter 38999 Series III connectors are available in aluminum, marine bronze, and stainless steel shells. © 2013 - SOURIAU 31 8D Series Range Extension Product range extension 8D8/8D9 Series 8D8: high vibration performance push-pull connector. 8D9: lanyard release, high performance 38999 quick release. A wide range with excellent performances: . MIL-DTL-38999 layouts and contacts . MIL-DTL-38999 Series electric performances . Scoop proof . Compatible with standard backshells 38999 Series III . Very high performance coupling with ball locking concept, check of locking by free ring when mated. Easy to connect-disconnect: . 8D8: ideal for restricted space mating. . 8D9: simple push to connect - pull to disconnect. High vibration performance: . Up to 44g . 8D8: ideal for mil-aero and space applications. . 8D9: ideal for missiles, inter-stage separation, space probes, UAVs. See «8D8/8D9 Series - 38999 Push pull/Quick release» catalog on www.souriau.com 8DB: Bulkhead “Double Receptacle” mounted on panel allows cable plug connection on both sides of the bulkhead. Create a permanent sealed barrier on your panel suitable for pressurized or depressurized areas. Easy integration: . Standard 38999 mounting interface (square flange, jam nut).. . Easy modular assembly and connection. . Time saving for maintenance. . The ideal interconnect solution for aircraft pressurized/non pressurized panels. Reinforced sealing: . Feedthrough sealing even when unmated (10-6 atm.cm3/s). . Permanent sealing barrier on panel (O rings). . Glass fused hermetic version available (