8STA60235PN

8STA/8TA SERIES Compact Circular Connectors Derived from MIL-DTL-38999 & JN1003 8STA/8TA Series Presentation SOURIAU is a recognized worldwide market leader in the design and manufacture of connectors and interconnect systems for harsh environments. The relationship between the company and the motorsport industry goes back many years. SOURIAU’s main production facility is located in Le Mans and since 1990 we supply connectors to local racing teams for the world famous 24 Hours Endurance Racing. The Motorsport activity is a market where more and more electronics are installed and where space and weight constraints become more critical. 8STA and 8TA Series are designed to be smaller and lighter with high reliability features to protect the driver and are used across the world of motorsport on 2 and 4 wheels. 8STA & 8TA circular connectors are derived from international military specifications MIL-DTL-38999 and JN1003, and are designed to withstand high levels of shock and vibration in harsh environments. Contents Overview Typical applications........................................... 6 Features & Benefits........................................... 7 8STA/8TA Series product overview .................. 8 Custom solutions .............................................. 9 Contact layouts ................................................. 10 Standard Series 8STA Series ultra miniature shell size 01........... 16 8STA Series shell sizes 02, 04 & 06................... 18 8STA Series shell sizes 08 to 24 ........................ 21 8TA Series compact low profile......................... 25 8STA Series PC Tail contacts............................. 28 8STA Series power contacts.............................. 31 8STA Series high density #26 contacts.............. 34 Derived Series Integrated clinch nuts........................................ 38 Single hole fixing............................................... 40 Quick release for steering boss system............. 42 Blind mating plug.............................................. 44 Hermetic connectors......................................... 46 Hermetic feedthrough....................................... 50 Fuel immersible................................................. 52 Common Section Contacts............................................................ 56 Wiring instructions............................................. 57 Filler plugs......................................................... 58 Tooling............................................................... 58 Boots, Shrinkable termination detail................. 59 Metal protective caps........................................ 60 Nut plates, Gaskets........................................... 61 Range Extension 209 Series.......................................................... 64 High power contacts......................................... 64 Composite connectors...................................... 65 micro38999 Series break away.......................... 65 microComp® Series........................................... 66 8D8/8D9 Series................................................. 66 3 8STA/8TA SERIES © 2017 SOURIAU - SOURIAU is a registered trademark 8STA/8TA Series Overview Typical applications ................................................................................................. 6 Features & Benefits ................................................................................................. 7 8STA/8TA Series product overview ......................................................................... 8 Custom solutions ..................................................................................................... 9 Contact layouts ........................................................................................................ 10 Energy Recovery System 6 © Christophe Fouquin / Fotolia © Jaywarren79 / Shutterstock © M. Beauregard / Fotolia © EvrenKalinbacak / Fotolia Engine Data Acquisition System Telemetry & Network Fuel Tank © C. Delbert / Fotolia © Corepics VOF / Shutterstock © Nascarking 8STA/8TA Series | Overview Typical applications Steering Wheel 8STA/8TA Series | Overview Features & Benefits Compact and Reliable Robust Compact circular range derived from MIL-DTL-38999 and JN1003. Smallest removable contacts connector on the market: shell size 02. Withstand high levels of shock and vibration in harsh environments. Integrated Backshell all in one Cost effective. Space and weight saving. Right angle and straight version available. Easy to implement with heat shrink boot. Environmental Resistant SEALED Grommet and interfacial seal as MilAero products, IP67. 500 mating/unmating endurance. Withstands most of motorsport fluids. User Friendly easy to Use Quick bayonet locking: 1/3 turn to mate. Secure mating with audible clic and visual color indication. Up to 7 color coded keyway orientations. A Complete Range large offer Signal, power, coax and concentric twinax contacts. 12 shell sizes: from size 02 up to size 24. More than 100 contact layouts. Many derived products. 7 8STA/8TA Series | Overview A wide product range 3 a full Versatile Materials & Platings Contact & Robust Aluminum . Black Zinc Conductive . Nickel RoHS Reliable MIL-DTL-38999 and JN1003 derived Stainless Steel . Passivated RoHS Compacity Miniature sizes 02, 04, 06 Low profile version Composite . Without plating High sealing solutions Hermetic version Fuel immersible version offer Adaptability Crimp / Solder / PC Tail Versatility Signal / Power / Coax Concentric twinax High density #26 contact layouts 8STA/8TA Series comparison 8STA Series Dedicated Characteristics 8STA 8TA Series Common Characteristics 8TA Series Dedicated Characteristics • Derived from MIL-DTL-38999, JN1003 and VG96912 Standard • Optimized oval flange • Derived from MIL-DTL-38999 Series 2 • Miniature sizes 02, 04, 06 Up to shell size 24 • Conductive black zinc or nickel plating • Scoop proof • Rugged aluminum body to ensure long service life in the harshest environments • Nickel plating • Color-coded keyway • Compact low profile SOURIAU services From 8 3D Stock Models High levels of finished connector stock from our worldwide distributors 3D models available online on www.souriau.com Registration is quick and the downloads are free! 8STA/8TA Series | Overview Custom solutions Let your need take the lead! Due to the constant innovative needs from the Motorsport market, SOURIAU is dedicated to produce derived products on demand. One of the primary objectives with this product family, is to push the boundaries in terms of miniaturization and weight reduction, as demonstrated by the introduction of the world smallest motorsport connector with removable contacts: 8STA shell size 01. ultra miniature size 01 see p.16 Continuing on with this theme, several new products can be found in this catalogue, including receptacles with integrated clinch nuts eliminating the need for nut plates, connector designed for steering boss system for column using, single hole fixing solution for space and weight saving and 8STA High Density with pin contacts normally associated with much larger connectors. Let's have a look on the lastest SOURIAU innovations: HIGH DENSITY see p.34 clinch nuts see p.38 Smallest removable contacts connector #26 removable contacts Space and weight saving SINGLE hole fixing see p.40 STEERING BOSS SYSTEM see p.42 BLIND MATING PLUG see p.44 Space and weight saving Designed for column using Hard-to-reach areas solution hermetic SIZE 02 see p.46 hermetic feed-through see p.50 thermal protection NE W A global solution with our sister company DARCHEM ENGINEERING Weld mounting compact design Solder contacts on both sides of bulkhead Click here for more information 9 8STA/8TA Series | Overview Contact layouts S P Signal Power Contact sizes C #26 #22D #20 01 #16 #12 H Hermetic version developed 35 05 06 35 1#16 Service II 5#26 Service R 3#22D Service S 5#26 Service R 6#26 Service R 3#22D Service S S H S F S HD H 06 S 08 05 09 35 12 35* 98* 5#26 Service M 9#26 Service R 5#22D Service M 12#26 Service R 6#22D Service M 3#20 Service I S F S F S S HD S HD * Available for 8TA Series 10 01 02 04 05 22 26 1#12 Service II 2#16 Service I 4#20 Service I 5#20 Service I 4#22D Service M 26#26 Service R S S S S F S 35 80 80 98 99 13#22D Service M 1#8 Service I 1#8 Service I 6#20 Service I 7#20 Service I S H F C P S H F S spec 251 Sizes 01 and 02: Marking on shell. Rear view of receptacle for male and female insulator. Opposite marking between plug and receptacle. Sizes 04 to 24: Marking on insulator. Front view of male insulator for plug and receptacle. Opposite marking between male and female insulator. 10 #4 Power 05 * Consult us S #8 Power 01* C HD Fuel Immersible version developed 04 spec 801 3#26 Service R F #8 Coax or Concentric Twinax - consult us 02 03 S HD High Density Concentric Twinax (=Triax) or Coax S HD HD F S F 8STA/8TA Series | Overview Contact layouts S P Signal Contact sizes Power C Concentric Twinax (=Triax) or Coax #26 #22D #20 HD High Density #16 #12 H Hermetic version developed F Fuel Immersible version developed #8 Power #8 Coax or Concentric Twinax - consult us #4 Power 12 01 03 04 08 26 35 43 98 1#4 Service M 3#16 Service I 4#16 Service I 8#20 Service I 6#22D, 2#12 Service M 22#22D Service M 43#26 Service R 10#20 Service I P S S H S S S H spec 261 S HD S H F 14 05 15 18 19 35 68 97 5#16 Service II 14#20, 1#16 Service I 18#20 Service I 19#20 Service I 37#22D Service M 68#26 Service R 8#20, 4#16 Service I S S S S S H F 02 06 08 20 22 6#12 Service I 8#16 Service II 16#22D, 4#12 Service II 2#12, 2#8 Service M S S C 75 99 S HD S H 16 02 spec 251 38#22D, 1#8 38#22D, 1#8 Service M Service N S C S P S S 22 26 35 75 2#12, 2#8 Service M 26#20 Service I 55#22D Service M 2#8 Service M 2#8 Service M 2#16, 21#20 Service I S P S S C P S spec 251 spec 251 Sizes 04 to 24: Marking on insulator. Front view of male insulator for plug and receptacle. Opposite marking between male and female insulator. 11 8STA/8TA Series | Overview Contact layouts S P Signal Contact sizes Power C Concentric Twinax (=Triax) or Coax #26 #22D #20 #16 #12 #8 Coax or Concentric Twinax - consult us #8 Power 18 11 18 18 28 32 35 11#16 Service II 14#22D, 4#8 Service M 14#22D, 4#8 Service M 26#20, 2#16 Service I 32#20 Service I 66#22D Service M S S C S P S S S 11 16 20 20 35 39 41 42 11#12 Service I 16#16 Service II 18#20, 2#8 Service M 18#20, 2#8 Service M 79#22D Service M 37#20, 2#16 Service I 41#20 Service I 2#4 Service I S S S C S P S S S P 48 59 72 75 75 77 4#8 Service I 55#22D, 4#12 Service M 6#16, 2#4 Service I 4#8 Service M 4#8 Service M 17#22D, 2#8 Service M 17#22D, 2#8 Service M P S C S P C P S P S P 06 21 32 35 53 54 55 6#8 Service M 6#8 Service M 21#16 Service II 32#20 Service I 100#22D Service M 53#20 Service I 40#22D 9#16, 4#12 Service M 55#20 Service I C P S S S S S S spec 251 20 spec 251 spec 251 77 spec 251 22 06 spec 251 Sizes 04 to 24: Marking on insulator. Front view of male insulator for plug and receptacle. Opposite marking between male and female insulator. 12 #4 Power 8STA/8TA Series | Overview Contact layouts S P Signal Power Contact sizes C Concentric Twinax (=Triax) or Coax #26 #22D #20 #16 #12 #8 Coax or Concentric Twinax - consult us #8 Power #4 Power 24 04 07 07 08 08 19 24 29 35 48#20, 8#16 Service I 97#22D, 2#8 Service M 97#22D, 2#8 Service M 8#8 Service M 8#8 Service M 19#12 Service I 12#16, 12#12 Service II 29#16 Service I 128#22D Service M S S C S P C P S S S S 37 41 41 43 44 46 46 61 37#16 Service I 22#22D, 3#20, 11#16, 2#12, 3#8 Service N 22#22D, 3#20, 11#16, 2#12, 3#8 Service N 23#20, 20#16 Service I 4#16, 4#4 Service I 40#20, 4#16, 2#8 Service I 40#20, 4#16, 2#8 Service I 61#20 Service I S S C S P S S P S C S P S spec 251 spec 251 spec 251 spec 251 Test voltage rating (Vrms) Service R S M N I II Sea level 400 1,000 1,300 1,000 1,800 2,300 at 21 000 m N/A N/A 800 600 1,000 1,000 Sizes 04 to 24: Marking on insulator. Front view of male insulator for plug and receptacle. Opposite marking between male and female insulator. 13 8STA/8TA SERIES © 2017 SOURIAU - SOURIAU is a registered trademark 8STA/8TA Series Standard Ranges 8STA Series - Ultra miniature shell size 01................................................................ 16 8STA Series - Miniature shell sizes 02, 04 & 06........................................................ 18 8STA Series - Shell sizes 08 to 24............................................................................. 21 8TA Series - Compact low profile............................................................................. 25 8STA Series - PC Tail contacts.................................................................................. 28 8STA Series - Power contacts................................................................................... 31 8STA Series - High density #26 contacts.................................................................. 34 8STA Series | Ultra Miniature Shell Size 01 Description • Ultra compact design and very lightweight connector • Rugged aluminium body to ensure long service life in the harshest environment • Positive locking mechanism with locked colour indicators • Scoop proof • 7 color coded keyway orientations • Boot termination feature • PCB option available • Conductive black zinc or nickel plating Technical features Mechanical Electrical Environmental • Shell: Aluminium alloy • Test voltage rating (Vrms) • Operating temperature: -55°C to +175°C • Shell plating: Conductive Black Zinc (F) • Insulator: Thermoplastic Service Sea level R 400 • Grommet & seal: Liquid silicone rubber • Contact resistance: