Souriau CLIPPER series
Cost-effective,
reliable, easy to use
industrial connectors
Derived from MIL-C-5015
Souriau CLIPPER series
Typical
applications
Off-road vehicles
Railway
Energy and power
Utility
Traffic monitoring
Instrumentation
Communication
Robotic
Building automation & control
Infrastructure
Machinery
2
CLIPPER SERIES
CACLIPPER01—October 2021
Eaton.com/souriau
Souriau CLIPPER series
CLIPPER is a plastic, cost-effective and easy to use connector derived from
MIL-C-5015
CLIPPER provides a durable, cost-effective solution for a variety of industrial applications.
With its high sealing level (IP68), salt spray resistance (1,000 h when mated) and UL qualifications,
CLIPPER series connectors are interchangeable with other connectors meeting the standard MIL-C-5015,
without compromising the equipment design or the application requirements, even for harsh conditions.
A quick mating system and safety
CLIPPER has a quick, audible and lockable screw coupling system ensuring a safe, confirmed connection.
The scoop proof design protects the contacts from damage, reducing labor time and installation cost.
Additionally, there is no need for tooling when inserting or extracting the contacts for easy maintenance.
Mono bloc
thermoplastic
connector
Stamped and
formed contacts
available
No extraction or
insertion tools
needed
PG backshell
adapter enables
use of standard
accessories
CLIPPER
CLIPPERSERIES
SERIES CACLIPPER01—October
CACLIPPER01—October2021
2021 Eaton.com/souriau
Eaton.com/souriau
3
Souriau CLIPPER series
1 Overview
1
Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 05
2
Range overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 06
Retention plate principle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 08
3
Layouts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 08
4
2
Connectors & backshells
Square flange receptacle and in-line receptacle without contacts. . . . . . . . . . . . . . 10
Plug without contacts and backnut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Electrical thread backshells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
IP68 configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
IP67 configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Mated plug dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Mated receptacle dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Dimensions receptacle, plug and panel cut out. . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3 Contacts
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Contact plating selector guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Machined contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Stamped and formed contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Keying capabilities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4
Technical information
Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Stripping instructions for crimp contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Handle & interchangeable heads for crimp contacts . . . . . . . . . . . . . . . . . . . . . . . . 28
Assembly instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Protection provided by an enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4
CLIPPER SERIES
CACLIPPER01—October 2021
Eaton.com/souriau
Overview
Technical specifications
1
1
Technical features
Materials
•
•
•
Monobloc shell and insulator
in thermoplastic material
Self-extinguishing according
to UL 94 V0
Copper alloy contacts,
machined or stamped
and formed
Electrical
•
•
•
Mechanical
Environmental
Withstand voltage:
1500 Vrms min or in
accordance with DIN 57110b
Contact resistance
< 10 mW
Current rating per contact:
• Machined contacts
# 20 (7 Amps)
# 16 (13 Amps)
• Stamped and formed
contacts
# 20 (5 Amps)
# 16 (10 Amps)
•
•
•
•
•
•
Working temperature:
From - 40°C to +125°C
(-40°F to +257°F)
Salt spray:
• 48 h min
• > 1000 h (sealed mated
connectors)
Sealing:
Up to IP68
Fluid resistance:
• Oil
• Petrol, fuel
• Lubricants
• For other fluids, please
consult us
Halogen free
REACH and RoHS compliant
COMPLIANT
CLIPPER SERIES
•
•
•
•
•
•
Durability:
• Connector: 250 cycles
mating/unmating
• Retention plate: 50 cycles
mating/unmating
Retention force:
• # 20 = 70 N
• # 16 = 90 N
Vibration:
• Frequency range:
10-2000 Hz, 20 g
• 10 cycles in accordance
with CEI 68-2-6
180° screw coupling with
positive audible safety latch
Scoop proof
Interchangeable with
MIL -C-5015 connectors
COMPLIANT
CACLIPPER01—October 2021
Eaton.com/souriau
5
1
Overview
Range overview
1
Backnuts
Sealed grommet backnut
Unsealed backnut
Plugs
Unsealed
(without O-ring and mating seal)
Backshells
Unsealed straight backshell
for flexible conduit
Unsealed straight cable clamp
Sealed
(with O-ring and mating seal)
Sealed elbow backshell
with sealing gland
Sealed straight backshell
for flexible conduit
Sealed anti-decoupling sealing gland
6
CLIPPER SERIES
CACLIPPER01—October 2021
Eaton.com/souriau
Overview
Range overview
1
Receptacles
1
Unsealed
(without O-ring)
Backnuts
Unsealed backnut
Sealed grommet backnut
Sealed
(with O-ring for use with backshell)
Backshells
Unsealed straight cable clamp
Unsealed straight backshell
for flexible conduit
Sealed straight backshell
for flexible conduit
Sealed elbow backshell
with sealing gland
Sealed
(with O-ring and panel gasket)
Inline unsealed for male contacts
Sealed anti-decoupling sealing gland
Inline sealed for male contacts
CLIPPER SERIES
CACLIPPER01—October 2021
Eaton.com/souriau
7
1
1
Overview
Details
Retention plate principle
1
4
8
1
7
2
9
3
Locked plate
Unlocked plate
Locked, the retention plate holds the contacts firmly in position.
Unlocked, the retention plate allows.
1
The insertion or extraction of contacts without tooling.
3
2
6
5
4
1
9
8
5
5
1
1
4
8
7
2
3
1
Contacts
1
9
2
8
3
5
5
4
1
1
8
Shell
size 2
4
2
3
(Ø 0.062" - 1.6mm)
1
8
7
2
7
9
9
2
6
9
8
5
Shell size 4
8
31
10
8
7
2
1
9
8
20
3
33
15
3
5
5
14
30
2
6
1
2
7
1
1
3
3
5
4
4
8
5
1
9
14
Shell size30 3
10
3
5
3
4
2
6
1
1
5
1
31
4
20
2
1
1
9
4 contacts, #16
4
5
Contact #20
10
1
8
1
10
1
4
8
7
5
2
2
3
14
2
6
3
5
6
31
3
5
5
5
7
1
3
1
14
10
1
8
20
3
33
30
15
20
2
5
26 contacts, #16
1
2
4
8
10
5
7
1
31
14
10
9 contacts, #20
1
2
20
7
8
10
15
3
31
14
8
31 contacts, #20
1
2
20
10
7
3
33
15
30
20
1
31
1
10
2
5
40
1
1
20
20
7
33
15
20
10
CLIPPER SERIES
40
40 contacts, #20
10
1
5
1
20
14
30 contacts, #20
8
5
8
5
40
33
1
10
10
18 contacts,
#16
8
1
1
9
2
1
3
9
31
4
8
9
1
30
1
9
7
1
8
9
30
8
1
9 contacts,
#16
3
(Ø 0.039" - 1.0mm)
14
15
20
CACLIPPER01—October 2021
33
10
5
40
40
10
Eaton.com/souriau
1
1
10
40
10
7
1
2
7
1
6
1
1
Contact #16
3
3
3
31
8
7
5
Shell size 1
4
4
1
2
8
30
3
5
4
14
10
2
6
9
Layouts face male contact
1
9
20
10
5
5
Overview
Notes
1
1
CLIPPER SERIES
CACLIPPER01—October 2021
Eaton.com/souriau
9
2
Connectors & backshells
Receptacle types without contact
Square flange receptacle and in-line receptacle - Version unsealed without O-ring and sealed with O-ring
2
Shell
size
Layout face
male contact
1
1
4
8
1
7
2
3
9
4
8
6
9
6
5
3
45
9
10
2
3
3
9
1
4
3
3
5
7
1
9
9
3
5
4
10
5
1
5
8
CL1R2101
CL1M2102
CL1R2102
CL1C2100
CL1C2101
–
CL1M2201
–
CL1M2202
–
CL1C2200
CL1C2201
CL1M3101
CL1R3101
CL1M3102
CL1R3102
CL1C3100
CL1C3101
–
CL1M3202
–
CL1C3200
CL1C3201
–
CL1M4102
–
CL1C4100
CL1C4101
CL1R4201
CL1M4202
CL1R4202
CL1C4200
CL1C4201
2
CL1M2200
1
7
1
5
14
2
30
7
8
33
15
31
31
40
1
2
7
15
3
20
10
20
CL1M3200
40
–
33
2
3
10
7
1
1
31 contacts, #201
31
2
7
4
10
20
1
33
CL1M4100
15
1
–
40
20
20
5
20
15
10
20
33
15
10
20
1
33
CL1M4101
5
40
5
40
10
10
1
5
40
20
30
CL1M3201
5
15
10
1
33
30
10
5
2
7
14
CL1R3100
3
1
8
20
8
3
CL1M3100
18 contacts, #16
31
14
CL1M2101
14
5
20
10
CL1R2100
2
5
30
1
8
CL1C1201
2
3
8
1
CL1C1200
1
20
1
–
31
1
10
5
CL1M1202
8
4
1
31
–
4
9
65
1
2
6
3
5
10
8
CL1M1201
9
6
2
1
9 5
30
–
8 6 1 14 8
33
9 5 2 4
8
2
CL1C1101
7
1
9
2
14 7contacts,
#20
8
8
14
3
1
10
30
1
1
CL1C1100
1
7
7
17
8
CL1R1102
5
8
3
3
2
5
CL1M1102
8
1
3
CL1R1101
2
2
5
4
9 contacts,
1
2#16
31
CL1M1101
CL1M2100
1
30
1
CL1R1100
1
1
4
6
CL1M1100
31
95
8
14
4 10
Unsealed for Sealed for
male contacts male contacts
5 14 8 4 3
59
1
Female
contacts
3
1
8
Male
contacts
5
30
7
Female
contacts
1
9
1
1
Male
contacts
6
3 1
9 contacts,
#20
5
4
8
7
4
8
Female
contacts
4
8
3
2
Male
contacts
CL1M1200
2
1
10
9
Inline receptacle
1
2
1
Sealed receptacle
with panel gasket
3
5
1
7
2
Sealed receptacle for
use with backshell
2
4 contacts,
#16
1
1
Unsealed receptacle
10
1
20
1
20
15
40
5
CL1M4200
1
10
10
33
26 contacts, #16
20
CL1R4200
CL1M4201
33
15
5
40
10
10
40 contacts, #20
10
CLIPPER SERIES
CACLIPPER01—October 2021
Eaton.com/souriau
Connectors & backshells
Plug without contacts and backnut
2
Plug and backnut - Version unsealed without O-ring and sealed with O-ring
2
Shell
size
Layout face
male contact
1
1
4
8
1
7
2
3
9
4
8
6
3
9
9
4
5
5
9
1
10
2
3
4
6
3
9
1
1
4
7
1
9
65
1
2
6
9
3
5
4
10
5
4
1
CL1F2200
–
CL1F2201
(IP67)
CL1F2203
(IP68)
–
–
CL1F3101
(IP67)
CL1F3103
(IP68)
CL113102
CL113101
CL1F3201
(IP67)
CL1F3203
(IP68)
CL113202
CL113201
CL1F4101
(IP67)
CL1F4103
(IP68)
CL114102
CL114101
CL1F4201
(IP67)
CL1F4203
(IP68)
CL114202
CL114201
–
1
4
2
7
1
5
14
2
30
1
14
8
CL1F3100
8
31
31
40
7
3
–
20
10
20
CL1F3200
33
40
40
10
1
10
20
–
15
1
20
1
CL1F4100
1
5
33
40
20
15
20
33
15
10
20
1
5
2
4
10
–
5
31 contacts, #201
7
1
33
15
7
CL113000
1
2
1
2
5
2
30
3
CL1P3101
33
15
3
20
30
31
20
8
3
CL1P3100
15
10
CL112000
5
18 contacts, #16
31
8
CL11201
7
5 10
14
CL11202
14
5
20
10
CL1F2101
(IP67)
CL1F2103
(IP68)
2
3
1
7
1
8
CL1P2101
CL1P2100
1
8
1
CL1F2100
3
31
20
1
CL111201
8
10
5
CL111202
33
30
1
31
CL1F1201
(IP67)
CL1F1203
(IP68)
9
9
5
10
8
–
2
3
5
1
9 5
30
CL1F1200
2 4
6
2
8
2
3
3
CL111000
1 14 8
95
1
9
2
147contacts,
#20
8
8
14
3
1
CL111101
1
7
8 6
7
17
8
CL111102
7
30
1
2
5
10
3
3
CL1F1101
(IP67)
CL1F1103
(IP68)
5
8
3
1
31
CL1P1101
2
2
5
4
9 contacts,
1
2 #16
1
CL1F1100
3
1
1
8
30
410
CL1P1100
8
1
14
Male and female
contacts
31
95
8
Female
contacts
5 14 8 4
1
7
Male
contacts
1
30
1
Female
contacts
5
9
1
5
Male
contacts
6
3 1
9 contacts,
#20
8
4
8
7
10
2
Female
contacts
–
4
9
Male
contacts
4
8
3
2
1
Unsealed backnut
1
2
1
5
6
Sealed backnut
3
5
1
7
2
Sealed plug mating
seal
2
4 contacts,
#16
1
1
Unsealed plug mating
seal
20
–
33
5
40
5
40
CL114000
10
10
10
1
20
1
20
15
40
CL1P4200
1
10
20
33
15
40
10
33
26 contacts, #16
5
10
5
CL1F4200
CL1P4201
10
40 contacts, #20
CLIPPER SERIES
CACLIPPER01—October 2021
Eaton.com/souriau
11
2
Connectors & backshells
Electrical thread backshells (PG)
Straight backshell for flexible conduit - Unsealed (IP40)
2
Shell size
Part number
1 (PG 13.5)
CL101040
2 (PG 16)
CL102040
3 (PG 21)
CL 103040
4 (PG 29)
CL124040
4 (PG 36)
CL104040
Straight cable clamp - Unsealed (IP40)
Shell size
Part number
1 (PG 13.5)
CL101030
2 (PG 16)
CL102030
3 (PG 21)
CL103030
4 (PG 29)
CL124030
Elbow backshell with sealing gland - Sealed*
Gasket
Shell size
Part number
1 (PG 13.5)
CL101051
2 (PG 16)
CL102051
3 (PG 21)
CL103051
4 (PG 29)
CL124051
Straight backshell for flexible conduit systems - Sealed*
Gasket
Shell size
Part number
1 (PG 13.5)
CL101041
2 (PG 16)
CL102041
3 (PG 21)
CL103041
4 (PG 29)
CL124041
4 (PG 29)
CL104041
Anti-decoupling sealing gland backshell - Sealed*
Gasket
Shell size
Part number
1 (PG 13.5)
CL101021
2 (PG 16)
CL102021
3 (PG 21)
CL103021
4 (PG 29)
CL124021
4 (PG 36)
CL104021
* Electrical thread backshells are always supplied complete with the adaptor.
12
CLIPPER SERIES
CACLIPPER01—October 2021
Eaton.com/souriau
Connectors & backshells
Accessories
2
Panel gasket (for square flange receptacle)
Shell size
Part number
1
CL191001
2
CL192001
3
CL193001
4
CL194001
Shell size
Part number
1
CL101000
2
CL102000
3
CL103000
4
CL104000
2
Straight adaptors
90° sealed adaptors for receptacles*
Shell size
Part number
1
CL131001
2
CL132001
3
CL133001
4
CL134001
* with panel gasket.
IP67 Dust cap for receptacle
Shell size
Part number
1
CL141001
2
CL142001
3
CL143001
4
CL144001
* Electrical thread backshells are always supplied complete with the adaptor.
CLIPPER SERIES
CACLIPPER01—October 2021
Eaton.com/souriau
13
2
Connectors & backshells
IP68 configuration
Sealed version resisting water immersion up to 100 ft / 30 m
2
Plug
Inline receptacle
Wall mount receptacle
O-ring
O-ring
Red mating seal
Gasket
Sealed anti decoupling
sealing gland
PG thread
adaptor
Anti-decouplig sealing
gland backshell
Gasket
14
CLIPPER SERIES
CACLIPPER01—October 2021
Eaton.com/souriau
O-ring
Connectors & backshells
IP68 configuration
2
Sealed version resisting water immersion up to 100 ft / 30 m - Sealed version with O-ring
2
Shell
size
Layout face
male contact
1
1
4
8
1
7
2
3
9
4
8
6
3
9
9
4
5
8
5
9
10
2
3
4
6
3
9
1
1
4
65
5
4
7
1
9
1
2
6
9
3
5
4
10
31
30
8
CL1F3203
–
CL1F4103
CL124021
(PG 29)
CL1F4203
CL104021
(PG 36)
8
3
1
14
8
31
31
40
1
2
7
15
3
20
10
20
CL1M3202
40
33
10
1
31 contacts, #201
7
4
10
20
1
20
CL1M4102
33
1
15
5
40
20
20
15
10
20
33
15
10
20
1
5
40
2
7
1
2
CL1C3201
5
20
30
1
33
15
10
5
2
30
3
31
33
15
3
18 contacts, #16
31
14
2
20
CL1M3102
7
5 10
8
14
5
20
10
1
7
1
8
1
5
14
8
1
CL103021
(PG 21)
7
5
3
1
20
1
CL1F3103
2
1
8
10
5
CL1C3101
31
30
1
1
4
9
5
10
8
–
CL1M2202
3
5
1
9 5
30
CL1F2203
2
33
2 4
6
2
8
2
3
3
CL1C2201
9
1 14 8
95
1
9
2
147contacts,
#20
8
8
14
3
1
CL102021
(PG 16)
CL1M2102
1
7
8 6
7
17
8
CL1F2103
3
7
30
1
2
5
10
3
3
CL1C2101
2
5
8
3
1
31
–
2
2
5
4
9 contacts,
1
2 #16
1
CL1F1203
3
1
1
8
30
410
CL1C1202
8
1
14
CL101021
(PG 13.5)
31
95
7
CL1F1103
5 14 8 4
1
1
CL1C1101
1
30
1
CL1M1102
5
9
1
5
Female
contacts
6
3 1
9 contacts,
#20
8
4
8
7
10
2
Male
contacts
CL1M1202
4
9
Male
contacts
4
8
3
2
1
Sealed anti decoupling
sealing gland
1
2
1
5
6
Sealed plug
and mating seal
3
5
1
7
2
Sealed inline
receptacle
2
4 contacts,
#16
1
1
Sealed receptacle
and panel gasket
1
33
CL1C4101
5
40
5
40
10
10
10
1
20
1
20
15
40
CL1M4202
1
10
10
33
26 contacts, #16
20
5
CL1C4201
33
15
40
5
10
10
40 contacts, #20
CLIPPER SERIES
CACLIPPER01—October 2021
Eaton.com/souriau
15
2
Connectors & backshells
IP67 configuration
Tempory water tightness
2
Plug
Inline receptacle
Wall mount receptacle
O-ring
O-ring
Grey mating seal
O-ring
Gasket
Sealed backnut
Thrust ring
O-ring
Grommet
16
CLIPPER SERIES
Elbow backshell with
sealing gland
Straight backshell for
flexible conduit
Gasket
CACLIPPER01—October 2021
Gasket
Eaton.com/souriau
Anti-decoupling sealing
gland backshell
Gasket
Connectors & backshells
IP67 configuration
2
Tempory water tightness - Sealed version with O-ring
2
Shell
size
Layout face
male contact
1
1
4
8
1
7
2
3
9
4
8
6
3
9
9
4
5
5
9
1
10
2
3
4
6
3
9
1
1
4
7
1
9
65
1
2
6
9
3
5
4
10
5
4
1
–
CL1F3201
CL1C3201
–
CL1F4101
CL1F4101
CL1P4201
CL1F4201
CL1C4201
1
5
14
2
14
8
30
8
1
33
15
3
31
31
40
7
3
20
10
20
CL1M3202
40
–
5
33
15
40
10
7
1
31 contacts, #201
7
4
10
20
1
33
CL1M4102
15
1
–1
5
40
20
20
15
10
20
33
15
10
20
1
5
2
1
2
1
33
30
3
5
1
2
15
10
CL1R3102
2
20
30
31
20
8
3
CL1M3102
18 contacts, #16
31
8
CL1C3101
5
7
5 10
14
CL1F3101
7
14
5
20
10
CL1P3101
2
3
1
7
1
8
CL1C2201
1
8
1
CL1F2201
1
31
20
1
–
CL1M2202
4
8
10
5
–
2
30
1
31
CL1C2101
33
9
5
10
8
CL1F2101
CL1M2102
9
3
5
1
9 5
30
CL1P2101
3
2 4
6
2
8
2
3
3
CL1R2102
2
1 14 8
95
1
9
2
14 7contacts,
#20
8
8
14
3
1
CL1C1201
1
7
8 6
7
17
8
–
7
30
1
2
5
10
3
3
CL1F1201
5
8
3
1
31
–
2
2
5
4
9 contacts,
1
2 #16
1
CL1C1101
3
1
1
8
30
410
CL1F1101
8
1
14
CL1P1101
31
95
8
CL1R1102
5 14 8 4
1
7
CL1M1102
1
30
1
Male
contacts
5
9
1
5
Female
contacts
6
3 1
9 contacts,
#20
8
4
8
7
10
2
Male
contacts
CL1M1202
4
9
Female
contacts
4
8
3
2
1
Male
contacts
1
2
1
5
6
Sealed inline receptacle
3
5
1
7
2
Sealed plug and mating seal
2
4 contacts,
#16
1
1
Sealed receptacle and panel
gasket
20
33
5
40
5
40
10
10
10
1
20
1
20
15
40
CL1M4202
1
10
10
33
26 contacts, #16
20
5
CL1R4202
33
15
40
5
10
10
40 contacts, #20
CLIPPER SERIES
CACLIPPER01—October 2021
Eaton.com/souriau
17
2
Connectors & backshells
IP67 configuration
Tempory water tightness - Sealed version with O-ring
2
Shell
size
Layout face
male contact
1
1
4
8
1
7
2
3
9
2
6
4
8
9
6
5
3
45
9
2
8
1
3
1
8
1
2
3
4
6
1
3
31
9
8
1
1
4
10
3
3
7
1
1
4
9
1
2
6
9
3
5
4
10
31
5
8
8
–
–
–
CL103051
(PG
21)
5
CL103041
(PG 21)
CL103021
(PG 21)
–
–
–
33
15
31
40
2
31
1
2
1
8
CL113101
3
7
14
–
20
CL113102
8
3
18 contacts, #16
7
10
20
CL113201
33
5
40
15
10
2
3
10
7
1
30
1
1
31 contacts, #20
31
2
7
4
10
20
1
20
CL114102
CL114101
1
5
33
1
15
20
40
20
15
10
20
33
15
10
20
33
40
CL124051
(PG5 29)
CL124041
(PG 29)
CL104041
(PG 36)
CL124021
(PG 29)
5
40
10
10
1
5
40
20
10
1
33
CL113202
15
3
20
30
31
14
30
5
20
10
8
2
7
1
CL102021
(PG 16)
1
5
14
8
1
CL102041
(PG 16)
7
14
20
1
CL102051
(PG 16)
5
3
1
10
5
CL112101
2
1
30
1
–
8
65
5
–
31
1
9 5
30
–
1
4
9
8
2
–
2
3
5
10
8
9
8 6 1 14 8
33
9 5 2 4
1
9
2
147 contacts,
#208
8
14
3
1
CL111201
7
6
2
5
CL101021
(PG 13.5)
1
7
7
30
1
CL101041
(PG 13.5)
5
8
3
3
17
5
CL111202
CL112102
8
2
1
2
3
CL101051
(PG 13.5)
2
1
4 10
CL111101
3
1
1
5
4
9 contacts,
1
2 #16
30
CL111102
31
95
8
14
7
Male
contacts
5 14 8 4 3
59
5
Female
contacts
2
6
1
8
10
9
5
30
2
Male
contacts
1
7
4
1
9
4
8
3 1
9 contacts,
#20
10
Anti-decoupling sealing
gland backshell
1
2
1
Straight backshell
for flexible conduit
4
1
7
2
Elbow backshell with
sealing gland
3
5
4 contacts,
#16
1
1
Sealed plug and
mating seal
10
1
20
1
20
15
40
5
CL114202
1
10
10
33
26 contacts, #16
20
CL114201
–
–
33
15
5
40
10
10
40 contacts, #20
18
CLIPPER SERIES
CACLIPPER01—October 2021
Eaton.com/souriau
–
–
2
Connectors & backshells
Mated plug dimensions
Plug with adaptor
Plug with backnut
L
L
2
L
inches mm
Shell size
L
inches mm
1
2.01
51.0
1
1.81
46.0
2
2.09
53.2
2
1.85
47.0
1.85
47.0
Shell size
3
2.09
53.2
3
4 (PG 29)
2.17
55.2
4 (PG 29)
–
–
4 (PG 36)
2.17
55.2
4 (PG 36)
1.85
47.0.2
Plug with straight cable clamp
Plug with straight backshell for flexible
conduit
L
L
C
C
Shell size
L
inches mm
C (cable acceptance)
inches mm
1
2.68
68.0
0.24/0.55
6.0/14.0
2
2.85
72.5
0.24/0.63
6.0/16.0
3
3.03
77.0
0.31/0.83
8.0/21.0
4 (PG 29)
3.41
86.5
0.39/1.10
10.0/28.0
4 (PG 36)
–
–
–
–
L
Shell size inches mm
Plug with anti-decoupling sealing gland
D
C
(cable acceptance)
inches mm
D
(conduit Pmaflex)
inches mm
1
3.41
86.5
0.63
16.0
0.67
17.0
2
3.50
89.0
0.63
16.0
0.67
17.0
3
3.62
92.0
0.85
21.5
0.91
23.1
4 (PG 29)
3.70
94.0
1.08
27.4
1.14
28.9
4 (PG 36)
4.25
108.0
1.42
36.0
1.42
36.0
Plug with elbow backshell with sealing gland
L
L
C
R
C
Shell size
L
inches mm
C (cable acceptance)
inches mm
L
Shell size inches mm
R max
inches mm
C (cable acceptance)
inches mm
1
3.15
80.0
0.24/0.47
6.0/12.0
1
3.31
2
3.27
83.0
0.39/0.55
10.0/14.0
2
3.46
84.0
2.24
57.0
0.24/0.47
6.0/12.0
88.0
2.34
59.5
0.39/0.55
3
3.35
85.0
0.51/0.71
13.0/18.0
3
10.0/14.0
3.77
96.0
2.87
73.0
0.51/0.71
13.0/18.0
4 (PG 29)
3.74
95.0
0.71/0.98
18.0/25.0
4 (PG 36)
4.02
102.0
0.87/1.26
22.0/32.0
4 (PG 29)
4.29
109.0
3.58
91.0
0.71/0.98
18.0/25.0
4 (PG 36)
–
–
–
–
–
–
CLIPPER SERIES
CACLIPPER01—October 2021
Eaton.com/souriau
19
2
Connectors & backshells
Mated receptacle dimensions
Receptacle with adaptor
Receptacle with backnut
L
2
L
Shell size
L
inches mm
Shell size
L
inches mm
1
2.29
58.2
1
2.09
53.0
2
2.33
59.2
2
2.09
53.0
3
2.33
59.2
3
2.09
53.0
4 (PG 29)
2.41
61.2
4 (PG 29)
–
–
4 (PG 36)
2.41
61.2
4 (PG 36)
2.09
53.0
Receptacle with straight backshell for
flexible conduit
Receptacle with straight cable clamp
L
L
C
C
D
Shell size
L
inches mm
C (cable acceptance)
inches mm
1
2.97
75.5
0.24/0.55
6.0/13.9
L
R max
Shell size inches mm inches mm
2
3.09
78.5
0.24/0.63
6.0/16.0
1
3.70
94.0
0.63
16.0
0.67
17.0
C (cable acceptance)
inches mm
3
3.27
83.0
0.31/0.83
7.8/21.0
2
3.74
95.0
0.63
16.0
0.67
17.0
4 (PG 29)
3.60
91.5
0.39/1.10
9.9/27.9
3
3.86
98.0
0.85
21.5
0.91
23.1
4 (PG 36)
–
–
–
–
4 (PG 29)
3.94
100.0
1.08
27.4
1.14
28.9
4 (PG 36)
4.47
113.5
1.42
36.0
1.42
36.0
Receptacle with anti-decoupling sealing
gland
Receptacle with elbow backshell with
sealing gland
L
L
C
R
C
Shell size
L
inches mm
C (cable acceptance)
inches mm
L
Shell size inches mm
1
3.43
87.0
0.24/0.47
6.0/11.9
1
3.58
2
3.50
89.0
0.39/0.55
9.9/13.9
2
3.70
3
3.58
91.0
0.51/0.71
12.9/18.0
3
4 (PG 29)
3.98
101.0
0.71/0.98
18.0/24.8
4 (PG 29)
4 (PG 36)
4.25
108.0
0.87/1.26
22.0/32.0
4 (PG 36)
20
CLIPPER SERIES
CACLIPPER01—October 2021
Eaton.com/souriau
R max
inches mm
C (cable acceptance)
inches mm
91.0
2.24
56.8
0.24/0.47
6.0/11.9
94.0
2.34
59.4
0.39/0.55
9.9/13.9
4.01
102.0
2.87
72.8
0.51/0.71
12.9/18.0
4.52
115.0
3.58
90.9
0.71/0.98
18.0/24.8
-
-
-
-
-
-
2
Connectors & backshells
Dimensions
Receptacle
A
D
C
ØB
ØE
Shell A max
size inches mm
ØB
inches mm
C
inches mm
D
inches mm
F
inches mm
ØE
G
inches mm
2
H
inches mm
1
1.67
42.35 0.83
20.20 0.71
17.7
0.16
4.0
PG 13
1.17
29.24 0.84
21.4
0.13
3.2
2
1.67
42.35 0.96
23.56 0.71
17.7
0.16
4.0
M24x1.5
1.23
30.84 0.96
24.6
0.13
3.2
3
1.67
42.35 1.14
28.24 0.71
17.7
0.16
4.0
PG 21
1.42
35.59 1.11
28.6
0.15
3.8
4
1.67
42.35 1.59
39.66 0.71
17.7
0.16
4.0
M40x1.5
1.89
47.48 1.43
36.5
0.15
3.8
F
G
G
F
H
Plug
A
C
ØB
ØD
Shell size
A
inches mm
ØB
inches mm
C
inches mm
ØD
1
1.52
38.45
1.154
29.30
0.80
20.0
PG 13
2
1.56
39.45
1.28
32.80
0.80
20.0
M24x1.5
3
1.56
39.45
1.46
37.00
0.80
20.0
PG 21
4
1.56
39.45
1.92
49.15
0.80
20.0
M40x1.5
ØB
Panel cut out
M3 or J*
ØH
Shell size
I
ØH
inches mm
I
inches mm
J
inches mm
1
0.85
21.60
0.84
21.33
0.13
3.30
2
0.98
24.90
0.97
24.63
0.13
3.30
3
1.22
30.98
1.13
28.70
0.15
3.81
4
1.61
40.90
1.44
36.57
0.15
3.81
Note: *M3 is recommended for all shells but it is possible to use dimension J
I
4mm
max
0.157"
max
CLIPPER SERIES
CACLIPPER01—October 2021
Eaton.com/souriau
21
3
Contacts
Description
The CLIPPER series is delivered without contacts (crimp version) and offers the unique possibility to use the same contact in any
layout, as long as it receives the same active part size. This provides opportunity for standardization and subsequent inventory cost
reductions, eliminates the need for added tooling and simplifies the assembly process. Souriau contacts are designed for simple
snap-in installation, further eliminating the need for insertion tooling.
3
Machined contacts are generally chosen as a better solution for power applications or when lower quantities are needed.
Stamped & Formed contacts offer the ability to be crimped automatically which makes them more suitable for high volume production
applications.
Use the graph below for recommendations based on application, mating cycles and current/voltage needs.
Note: Do not mix different plating (i.e. tin plated pin contacts with gold plated socket contacts).
Machined contacts
Stamped & Formed contacts
Contact plating selector guide
Vibration
Number
of cycles
250
Gold flash
0.4μm of gold min
Silver
100
Tin
Current / Voltage
1Amp
5mV
#20
Contact
size
22
CLIPPER SERIES
CACLIPPER01—October 2021
#12
#16
Eaton.com/souriau
#8
Contacts
Packaging
3
CLIPPER contacts are available in a wide variety of packaging, from very small quantities (small bulk packaging) to very large
quantities (reeled parts).
Stamped & Formed
contacts
Machined contacts
Description
Number
Bulk package
100 pieces
Reeled
5,000 pieces
Description
Number
Bulk package
100 pieces
Bulk package
200 pieces
Bulk package
500 pieces
CLIPPER SERIES
CACLIPPER01—October 2021
3
Eaton.com/souriau
23
3
Contacts
Machined contacts
Crimp and solder version
3
Contact size Type
Wire size
AWG mm²
Part number
Male Female
Max insulator Ø
inches mm
Available
plating
Packaging
#20
Crimp
Ø 0.039” Ø1mm
Solder
24-18
0.21-0.93
CM10PC10MQ
CM10SC10MQ
0.05-0.08
1.2-2.1
MQ*
Bulk
18 max
Up to 0.93 mm2
CM10PS10MQ
CM10SS10MQ
0.05-0.08
1.2-2.1
MQ*
Bulk
30-24
0.06-0.21
CM10PC20MQ
CM10SC20MQ
0.05-0.08
1.2-2.1
MQ*
Bulk
CM16PC10MQ
CM16SC10MQ
0.08-0.12
2-3
MQ*
Bulk
CM16PS10MQ
CM16SS10MQ
0.08-0.12
2-3
MQ*
Bulk
CM16PC00LY
CM16SC00LY
0.08-0.12
2-3
MQ*
Bulk
CM16PC20MQ
CM16SC20MQ
0.08-0.12
2-3
MQ*
Bulk
Reducing
sleeve
#16
Ø 0.062”
Ø1.6mm
Crimp
18-14
0.93-1.91
Solder
14 max
Up to 1.91 mm2
Crimp
18-13
0.93-2.60
Reducing
sleeve
20
0.21-0.60
* Plating MQ: 0.4µ mm gold on active part (0.016µ inches)
Extended ground contact-crimp (Length + .039 inch = +1 mm)
Contact size
Type
Wire size
AWG mm²
#20
Ø 0.039”/Ø1mm
Crimp
24-18
0.21-0.93
#16
Ø 0.062”/Ø1.6mm
Crimp
18-14
0.93-1.91
Part number
Male
Max insulator Ø
inches mm
Packaging
8501 9641
0.05-0.08
1.2-2.1
Bulk
8501 9642 CL
0.08-0.12
2-3
Bulk
PCT machined contact
Contact size
Part number
Available plating
Packaging
#20
Ø 0.039”/Ø1mm
CM10PT10LY
LY*
Bulk
#16
Ø 0.062”/Ø1.6mm
CM16PT10LY
LY*
Bulk
* Plating LY: 0.4μm Gold (0.014µ inches) over 1μm Nickel mini (0.036µ inches)
24
CLIPPER SERIES
CACLIPPER01—October 2021
Eaton.com/souriau
3
Contacts
Stamped and formed contacts / Keying capabilities
Crimp with strain relief version
3
Contact size
#20
Ø 0.039”
Ø1mm
#16
Ø 0.062”
Ø1.6mm
Wire size
AWG
mm²
Part number
Male Female
Max insulator Ø
inches mm
Available
plating
Packaging
22-20
0.35-0.6
CF10PC10RF
CF10SC10RF
0.05-0.08
1.2-2.1
RF*
Bulk
22-20
0.35-0.6
CF10PC18RF
CF10SC18RF
0.05-0.08
1.2-2.1
RF*
5.000 pieces
18-16
0.7-1.5
CF16PC10RF
CF16SC10RF
0.08-0.12
2-3
RF*
Bulk
18-16
0.7-1.5
CF16PC18RF
CF16SC18RF
0.08-0.12
2-3
RF*
5.000 pieces
Plating RF: gold flash on active part for standard version
Filler plug # 16
Description
Part number
For un-used contact cavities
8500 479 CL
Description
Part number
For un-used contact cavities
8500 4144
Description
Part number
Instruction for polarizing connector - see page 33
CP16SW9700
Filler plug # 20
Polarization contact
CLIPPER SERIES
CACLIPPER01—October 2021
Eaton.com/souriau
25
3
Contacts
Tooling
Automatic crimping tools
Contact Mecal for semi-automatic
production tools.
Mecal sales network:
www.mecal.net
4
Min Applicator
Presses
Stripper
Crimp tooling - Machined contact #20 & 16
Tooling
Locator
Description
Part number
For machined contact #20 & 16
8365 (M 22520/1-01)
Description
Part number
For machined contact #20 & 16
8365-02 (M 22520/1-02)
Crimp tooling - Stamped and formed contact #20 & 16
Tooling
Crimp tooling
Description
Part number
Handle (without head)
Shandles
Box containing handle and several crimp tooling
Toolkit
Description
Part number
Crimp tooling for contact #20 (without Shandles)
S20CFSP (20)
Crimp tooling for contact #16 (without Shandles)
S16CFSP (16)
Heads to be used with handle PN: SHANDLES
=
+
Handle
26
CLIPPER SERIES
CACLIPPER01—October 2021
Eaton.com/souriau
Head
Complete set
Technical information
Stripping instructions for crimp contacts
4
Stripping & cutting dimensions of outer jacket
Use the upmost care when
stripping:
•
•
Use stripping pliers
appropriate for the cable
gauge
In order to obtain a correct
crimping and to maintain
all of the connector sealing
characteristics, the wires
must have the dimensions
described below
protection on a length L as
described.
Jacketed cable stripping
length
•
•
Make a 90° cut at the cable
end
Carefully make an incision
in order to remove the cable
4
M
L
Caution:
This operation should
be performed without
deterioration of wire
insulation.
Then, follow the normal
stripping instructions:
• single wire with machined
crimping contacts
• single wire with stamped
and formed crimping
contacts
Wire stripping length
Stripping length M
inches mm
Contact size
Machined contact #20
over insulation < 2 mm / 0.08"
0.20
5
Machined contact #20
over insulation > 2 mm / 0.08"
0.27
7
Machined contact #16
0.236
6
Stamped & formed #20 & #16
0.157
4
Cable stripping length
Shell size
Stripping length L
inches mm
1
2.36
60
2
2.56
65
3
2.56
65
4 layout 26
3.15
80
4 layout 40
3.94
100
CLIPPER SERIES
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4
Technical information
Handle & interchangeable heads for crimp contacts
Crimping with Souriau tooling
4
1) Fully close then release the tool, keep it open.
Open the two pins.
2) Choose the adapter head (sold separately). Keep vertical
and slide it into the handle until the mechanical stop.
GOOD
WRONG
WRONG
3) Close the two pins simultaneously to maintain the head.
4) Strip the cable properly by checking the recommended size
in the catalog on page 27.
5) Place conductors, with no deterioration, in the contact
bucket. All strands to be located in the crimp bucket.
6) Position the contact in the bottom of the tool by checking
its orientation. Maintain the wire in position.
7) Tighten the handles to the end of the mechanism (max 175 N).
After handles are opened, extract the contact.
8) Control the quality of crimping.
Note: Assembly operations mentioned above shall not interfere or to be in contradiction with IPC-WHMA-A-620B
28
CLIPPER SERIES
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Technical information
Assembly instructions
4
Insertion of contacts
Single wires
Contact insertion and extraction is performed without a tool thanks to the retainer plate system.
4
1) With the thumb and index finger, squeeze the retainer plate
flaps.
2) Pull backwards. The plate is then in the unlocked position.
3) Fully insert the wired contact in the cavity.
4) Repeat the same procedure for the other contacts.
5) Once again squeeze the retainer plate flaps and push
forward. The plate is then locked and retains the contacts
6) The plate can only be pushed backed if the contacts are
correctly engaged (backup security).
90 N of retention force for contacts of 1.6 mm diameter.
CLIPPER SERIES
CACLIPPER01—October 2021
Eaton.com/souriau
29
4
Technical information
Assembly instructions
Extraction of contacts
Single wires
Contact insertion and extraction is performed without a tool thanks to te retainer plate system.
4
1) With the thumb and index finger, squeeze the retainer plate
flaps.
2) Pull backward. The plate is then in the unlocked position.
3) Pull the contact wire. The contact comes out of the cavity.
4) Repeat the same procedure for the other contacts.
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CLIPPER SERIES
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Technical information
Assembly instructions
4
Plug with anti-decoupling sealing gland assembly
4
1) Strip external cable jacket and wires (see page 27).
2) Locate the first contact and the corresponding cavity.
Unlock the retainer plate as described page 32.
Fully insert the wired contact in the cavity.
3) Respect the same procedure for the other contacts.
Once again squeeze the retainer plate flaps and push
forward. The plate is then locked.
4) Manually fully screw the backshell on the connector.
Caution. In the sealed version, don’t forget the O-ring.
Note: The plate can only be pushed back if the contacts are correctly
engaged (backup-security).
5) Push the cable forwards into the backshell.
6) Fully screw on the backshell with a wrench while holding the
adaptor with another wrench.
CLIPPER SERIES
CACLIPPER01—October 2021
Eaton.com/souriau
31
4
Technical information
Assembly instructions
Grommet backshell assembly
✗
4
✔
Backnut
Trust ring
Grommet
O-ring
1) Position the O-ring at the bottom of the baknut.
When inserting the gromet into the trust ring, make sure
that the small cavity of the gromet is facing torwards
the exterior.
2) Run the backnut around the cable.
3) Unlock the retainer plate.
4) Position the grommet in the thrust ring, resting against the
retainer plate.
5) Insert the contacts through the grommet and the retainer
plate.
6) Lock the retainer plate.
7) Screw the backshell.
32
CLIPPER SERIES
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Technical information
Assembly instructions (continued)
4
Polarizing connector mounting
When the insert is partially filled with contacts, place polarization contact (part number: CP16SW9700) into selected hole location in
the FEMALE INSERT and push in until seated.
Polarization contacts are used in the socket-cavities of standard plugs and reverse receptacles to provide keying capabilities for the
CLIPPER series.
4
In order to lock the couple of chosen connectors, you have to let free the cavity in front of the polarization contact.
To avoid connection with other connectors, you must insert a contact in the cavity in front of the polarization contact.
Panel mounting
Maximum wall thickness: 4mm, 0.157 inch.
Front mounting
Rear mounting
Note: Respect the coupling torques indicated M3 (all shells): 0.70 N.m Max
CLIPPER SERIES
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4
Technical information
Application
Protection provided by an enclosure
For safety reasons, electrical equipment needs to be protected against outside influences. The basis for the determination is the
standard IEC 60529. IP is a coding system that provides information regarding the accessibility of live parts against ingress of water or
other foreign bodies.
First digit
(foreign bodies protection)
4
Code letters
(international
Protection)
1st
digit
0
1
2
3
4
5
6
Second digit
(water
protection)
IP 6 8
2nd
digit
Degree of protection
No protection against accidental contact.
No protection against solid foreign bodies.
Protection against contact with any large area by hand and against large
solid foreign bodies with a diameter bigger than 48 mm.
Protection against contact with the fingers.
Protection against solid foreign bodies with a diameter bigger than 12 mm.
Protection against tools, wires or similar objects with a diameter bigger
than 2.5 mm.
Protection against small solid bodies with a diameter bigger than 2.5 mm.
Same as 3 however diameter is bigger than 1 mm.
0
No protection against water.
1
Drip-proof.
Protection against vertical water drips.
Drip-proof.
Protection against water drips up to a 15° angle.
Spray-proof.
Protection against diagonal water drips up to a 60° angle.
Full protection against contact. Protection against interior injurious dust
deposits.
Total protection against contact.
Protection against penetration of dust.
5
Degree of protection
CLIPPER offers high sealing:
IP68 even in dynamic situations.
2
3
4
6
7
8
Splash-proof.
Protection against splashed water from all directions.
Hose-proof.
Protection against water (out of a nozzle) from all directions.
Protection against powerful water jets .
Protection against temporary immersions.
Protection against water pressure.
Pressure and immersion time to be specified by supplier.
In addition to the IEC 60529 we conjointly use the ISO 20653 for the implementation of IPx9K testing:
9K
34
CLIPPER SERIES
CACLIPPER01—October 2021
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High pressure hose-proof.
Protection against high pressure water (out of a nozzle) from all directions.
Eaton
1000 Eaton Boulevard
Cleveland, OH 44122
United States
Eaton.com
Aerospace Group
Souriau S.A.S
9, Rue de la Porte de Buc
78000 Versailles
France
Eaton.com
For more informations:
technical.emear@souriau.com
(Europe-Asia-Africa)
technical.americas@souriau.com
(North America)
© 2021 Eaton
All Rights Reserved
Document No. CACLIPPER01
October 2021
Eaton is a registered trademark.
All other trademarks are property
of their respective owners.
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