57HS22-01-2-05S

Multi-Deck Rotary Switches SERIES 53, 57 and 59 1.125" Diameter, 1/4 Amp Features • Smallest Diameter Rotary Switch with this Number of Positions and Current Capacity • Military Qualified MIL-DTL-3786/36 • Gold-plated Contact System Compatible with Logic Circuitry DIMENSIONS in inches (and millimeters) Military Style Ser. 53—1.281 (32,54) Ser. 57 & 59— 1.125 ± .010 (28,58 ± 0,25) .437 ±.020 (11,10 ±0,51) .437 ±.020 (11,10 ±0,51) DIM. A + .046 (1,17) – .020 (0,51) DIM. B REF. STUD PROJECTION .250 ± .020 (6,35 ± 0,51) 1.000 (25.4) SER. 57 & 59 1.156 (29.36) SER. 53 ± .010 (0,25) CL Rear views shown with circuit diagrams 45° .219 ± .004 CL (5.56 ± 0,10) SEE CIRCUIT DIAGRAM .250 + .001 –.002 DIA. (6,35 + 0,03 –0,05) CL OF BUSHING KEYWAY CL OF POSITION NO. 1 MILITARY NUMBERS MARKED HERE BUSHING KEYWAY .066 ± .002 (1,68 ± 0,05) WIDE BY .036 ± .003 (0,91 ± 0,08) DEEP FROM A .375 (9,53) DIA. INTEGRAL ASSEMBLY NUT. DO NOT REMOVE. Rotary Switches 3/8-32 UNEF-2A THREAD No. of Decks 1 2 3 4 5 6 Dimension A Dimension B .916 (23,27) 1.249 (31,72) 1.582 (40,18) 1.915 (48,64) 2.248 (57,10) 2.831 (71,91) .032 (0,81) .032 (0,81) .032 (0,81) .032 (0,81) .032 (0,81) .281 (7,14) Approx. Weight No. of Dimension Dimension Grams Decks A B 50 60 70 80 90 100 7 8 9 10 11 12 3.164 (80,37) 3.497 (88,82) 3.830 (97,28) 4.163 (105,74) 4.496 (114,20) 4.829 (122,66) .281 (7,14) .281 (7,14) .281 (7,14) .281 (7,14) .281 (7,14) .281 (7,14) Non-Turn Washer Detail D Approx. Weight Grams .375 ± .005 (9,53 ± 0,13) 110 120 130 140 150 160 .125 ± .003 (3,18 ± 0,08) STyLE M—.187 (4,75) STyLE HS—.125 (3,18) ± .010 (0,25) Mounting Hardware: Two mounting nuts, .094" (2,39) thick by .562" (14,27) across flats, one internal tooth lockwasher and one non-turn washer (see detail D for dimensions), are supplied with switch. Grayhill part number and date code marked on detent cover label. Customer part number marked on request. Military part number marked when required. Standard Style Military Qualified The Series 53, 57 and 59 rotary switches are all military type switches. Grayhill manufactures these switches in two styles: M and HS. Style M is unsealed and is not qualified; Style HS is shaft and panel sealed and is qualified. The non-qualified Style M can be regarded as our Standard Style for types of switches. Although it is not qualified, Style M is constructed of the same military grade materials and will provide comparable performance in all areas. For example, the Style ‘M’ switches, in addition to the electrical ratings listed elsewhere in these pages, will meet the following requirements of MIL-DTL-3786: Moisture Resistance: Medium and High Shock; Vibration (10 to 500 cps); Thermal Shock (-65 °C to 125 °C); Salt Spray; Explosion; Terminal Strength (pull, 2 lbs. minimum); and Stop Strength (15 pound-inches minimum). .032 ± .003 (0,81 ± 0,08) The line drawings shown above are applicable to the Style M and Style HS. The only difference between the two is the length of the tab of the non-turn washer. The shorter tab for the HS is explained in the following paragraph. 59 rotary switches does not extend to all possible combinations listed in the Choices and Limitations chart. The limitations on the qualification are described in the chart shown below. The Series 53, 57 and 59 Style HS rotary switches are qualified to MIL-DTL-3786/36. The Style HS is shaft and panel sealed. The panel is sealed by an O-ring at the base of the bushing. The shaft is sealed by an O-ring inside the bushing. These seals do not alter the dimensions shown in the line drawings when the switch is mounted. Standard variations, such as shaft and/or bushing length, etc., that do not affect switch performance can also be marked as qualified product. For complete details contact Grayhill. Military qualified Series 53, 57 and 59 Style HS rotary switches may be ordered by the ‘M’ number listed in MIL-DTL-3786/36 or by the Grayhill part number. Military style switches will be marked to the specification. A non-turn washer, supplied with the mounting hardware, may be used with the Style HS switches. It is suggested that the non-turn washer be mounted in the following manner to preserve the seal: from the front of the panel into a hole that does not go through the panel. The qualification of the Series 53, 57 and Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois Style HS Switches are MIL-DTL-3786/36 Qualified for the Following Characteristics Series 53 57 59 Max. No. of Decks 5 5 5 Max. No. Max. No. Poles/Deck Total Poles/Switch 8 4 5 24 20 20 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com Multi-Deck Rotary Switches CIRCUIT DIAGRAMS: Series 53 Rear View Switch is Viewed From Shaft End and Shown in Position No. 1 Note: All common terminals are located above base terminals as shown. 10 9 8 11 22 21 20 19 12 1.350 ± .015 C3 (34,29 ± 0,38) C2 C2 15 15 16 16 15 14 14 1617 1718 1718 OVER TERMINALS 13 13 13 14 18 C4 12 12 19 19 12 19 11 11 20 20 11 20 C3 10 10 21 21 10 21 16 15 14 17 9 9 13 22 9 22 22 18 8 8 23 23 8 23 SEE 7 7 24 24 7 24 DETAIL C2 6 6 6 5 4 3 2 1 C 5 4 3 2 1 C 5 4 3 2 1 C C1 L L C1 L C1 C 1 7 / 2˚ L OF BUSHING KEYWAY ONE POLE TWO POLE THREE POLE FOUR POLE C OF L POSITION C9 C10 NO. 1 C4 C5 C6 17 18 19 20 C8 C11 1415 1617 SEE NOTE 14 151617 C5 16 21 13 18 18 13 15 22 C4 12 19 C7 12 7.5° 19 11 14 23 C3 11 20 20 C7 C12 Note: Common location for a single pole per 10 21 10 21 13 24 deck switch. For common location on 9 22 9 22 12 1 multipole switches see circuit diagrams. 23 CL OF POSITION #1 8 23 C6 C3 8 C6 11 C1 C8 2 7 7 24 24 10 3 6 6 5 4 3 2 1 5 4 3 2 1 C 9 4 C 37.5° C2 C2 L 8 7 6 5 Terminal Detail C5 L C1 C2 C1 C4 C3 14 15 1617 13 18 12 19 11 20 10 21 9 22 8 23 24 45˚ 7 6 5 4 3 2 1 C1 LA GRANGE ILLINOIS 23 GRAyHILL 1 NINE THRU TWELVE POLE 3 2 SEVEN OR EIGHT POLE 4 FIVE OR SIX POLE 5 CL OF BUSHING KEYWAY .034 ± .003 (0,86 ± 0,08) 6 24 7 15° Angle of Throw .068 ± .005 (1,73 ± 0,13) CIRCUIT DIAGRAMS: Series 59 Note: All common terminals are located above base terminals as shown. C3 11 12 13 14 15 14 13 12 1 1 16 8 18 17 LA GRANGE ILLINOIS GRAyHILL 5 20 6 19 7 4 3 2 1 Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois SEE DETAIL 9 FIVE POLE 1.190 ± .015 (30,23 ± 0,38) OVER TERMINALS 10 18° Angle of Throw 12 13 14 11 12 13 14 11 15 C2 15 15 10 10 10 16 16 16 9 9 9 17 17 17 8 8 8 C2 18 18 18 7 7 7 C4 19 19 19 6 6 6 45 20 20 20 5 5 5 C1 4 3 2 1 C1 4 3 2 1 4 3 2 1 C C 18 C OF BUSHING L L C1 L KEyWAy ONE POLE TWO POLE THREE OR FOUR POLE C OF POSITION L NO. 1 C7 C6 C4 11 12 13 14 C8 11 12 13 14 15 15 C3 10 C5 10 16 16 9 9 C5 8 8 17 C9 17 18 18 C4 7 7 19 6 6 19 C10 5 20 20 5 C2 C3 4 3 2 1 4 3 2 1 C1 CL C1 CL C2 SEE NOTE Note: Common location for a single pole per deck switch. For common location on multipole switches see circuit diagrams. SIX THRU TEN POLE 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com Rotary Switches Rear View Switch is Viewed From Shaft End and Shown in Position No. 1 Multi-Deck Rotary Switches CIRCUIT DIAGRAMS: Series 57 Switch is Viewed From Shaft End and Shown in Position No. 1. Rear View Note: All common terminals are located above base terminals as shown. 9 12 16 5 4 C2 1 2 C1 3 12 SEE DETAIL TWO POLE C5 9 10 11 C4 8 C6 12 13 C7 14 7 6 15 6 1 C L 2 C3 C L 15 16 C8 5 4 3 C2 THREE OR FOUR POLE 2 11 10 9 1 C1 C L FIVE THRU EIGHT POLE 5 C3 10 11 9 12 C4 8 13 14 7 3 6 C OF BUSHING L KEyWAy C OF POSITION L NO. 1 4 13 C1 7 ONE POLE 11-15° 14 1 C1 8 221/2° Angle of Throw 2 3 15 16 5 15 4 7 6 16 15 1 6 1.190 ± .015 (30,23 ± 0,38) OVER TERMINALS 2 14 16 12 C2 13 14 3 7 5 10 11 8 4 13 LA GRANGE ILLINOIS 10 11 GRAyHILL 9 8 SEE NOTE Note: Common location for a single pole per deck switch. For common location on multipole switches see circuit diagrams. SPECIFICATIONS Electrical Ratings General Materials and Finishes 400 VOLTAGE 115 VAC 300 200 100 0 0 5 10 15 20 25 CyCLES x 1,000 CURRENT MILLIAMPS Rotary Switches CURRENT MILLIAMPS Switch rating for break before make contacts. Voltage: As listed in the chart. 400 300 30 VDC RESISTIVE 200 100 0 30 VDC INDUCTIVE 0 5 10 15 20 25 CyCLES x 1,000 Curve data based on test data conducted at sea level, 25°C and relative humidity. Cycle equals 360° rotation and 360° return. Cycling rate is 10 cycles per minute. The curves shown are typical load life curves for a Series 53M, 57M and 59M Rotary Switch. They show the number of cycles of rotational life that can be expected for the voltages, currents and types of loads shown. Thus, with a 250 milliamperes, 30 Vdc resistive load, 10,000 cycles of life can be expected. Life limiting or failure criteria for these curves are: Contact Resistance: 50 milliohms maximum (20 milliohms initially). Insulation Resistance: 1,000 megohms minimum between mutually insulated parts. Voltage Breakdown: 500 Vac minimum between mutually insulated parts. These switches will carry 4 amperes with a maximum contact temperature rise of 20°C. If the life limiting characteristics are less critical than those shown above or if elevated temperatures or reduced pressures are involved, Grayhill can predict the switch life for the application. Electrical Ratings Military Qualified The Series 53, 57 and 59 Style HS, Rotary Switches have been tested to make and break the following loads as stated in MIL-DTL-3786/36: 70,000 ft. altitude for 10,000 cycles: 10mA, 28 Vdc, inductive (250 mH); 50 mA, 28 Vdc, resistive; 20 mA, 115 Vac, resistive. Atmospheric pressure, 125°C for 10,000 cycles: 25 mA, 28 Vdc inductive (250 mH); 75 mA, 28 Vdc, resistive; 50 mA, 115 Vac resistive. Atmospheric pressure, 25°C for 10,000 cycles: 75 mA, 28 Vdc, inductive (250 mH); 250 mA, 28 Vdc resistive; 150 mA, 115 Vac, resistive. Life limiting criteria for these loads are: Contact Resistance: 50 milliohms maximum. Dielectric Strength: 500 Vac (350 Vac—reduced pressure). Insulation Resistance: 1,000 megohms minimum. These switches also meet MIL-DTL3786/36 for moisture resistance, medium and high shock, vibration, thermal, thermal shock, salt spray, explosion, terminal strength and stop strength. Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois Cover, Base, Spacer and Rotor Mounting Plate: Diallyl per (MIL-M-14) ASTM-D-5948 Mounting Bushing: Brass, tin/zinc-plated. Shaft, Stop Pins, Retaining Rings, Through Bolts, Shaft Extension, Stop Arm, Thrust Washers, Lockwashers, Nuts, Non-turn Washer, Cover Plate and Rear Support Plate: Stainless steel Detent Balls: Steel, nickel-plated Detent Springs: Tinned music wire Rotor Contact: Silver alloy, gold-plated .00001" minimum. Terminals and Common Plate Including Solder Lug: Brass, gold plate .00002" minimum over silver plate .0003" minimum. Panel Seal: Silicone rubber. Shaft Seal: O-ring per MIL-M-5516B. Mounting Nut, Lock Washer: Brass, tin/zincplated or stainless steel. Additional Characteristics Rotational Torque: 20-80 in-ozs., depending on the number of poles per deck and the number of decks. Contacts: Shorting or non-shorting wiping contacts with over 100 grams of contact force. Shaft Flat Orientation: Flat opposite contacting position pole #1 (See Circuit Diagrams). Extended Studs: Switches of 6 decks or more have longer studs with extra stud nuts for recommended double end mounting. Terminals: Switch is provided with full complement of base or position terminals regardless of the number of active positions. 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com Multi-Deck Rotary Switches Choices and limitations Series Style and Designation Angle of Throw Stops Terminals 53 HS = Military Qualified, Shaft/Panel Seal M = Military Style 57 HS = Military Qualified, Shaft/Panel Seal 15° Fixed 01 thru 12 01 thru 12 01 thru 08 01 thru 06 01 thru 04 01 thru 03 01 or 02 1 2 3 4 5 or 6 7 or 8 9, 10, 11 or 12 02 thru 24 02 thru 12 02 thru 08 02 thru 06 02 thru 04 02 or 03 02 Solder Lug 01 thru 12 01 thru 12 01 thru 06 01 thru 03 01 thru 12 01 thru 12 01 thru 06 01 thru 03 1 2 3 or 4 5, 6, 7 or 8 02 thru 16 02 thru 08 02 thru 04 02 Solder Lug 01 thru 12 01 thru 12 01 thru 06 01 thru 04 01 or 02 01 thru 12 01 thru 12 01 thru 06 01 thru 04 01 or 02 1 2 3 or 4 5 6, 7, 8, 9 or 10 02 thru 20 02 thru 10 02 thru 05 02 thru 04 02 Solder Lug 221/2° Fixed M = Military Style 59 HS = Military Qualified, Shaft/Panel Seal Number of Positions/Pole Poles Per Deck 01 thru 12 01 thru 12 01 thru 08 01 thru 06 01 thru 04 01 thru 03 01 or 02 M = Military Style Number of Decks Shorting Non-Shorting 18° Fixed MIL Spec. provides for qualification up to and including five decks. Switches of longer length, although not specifically qualified, are built of the same materials and are of the same construction. ORDERING INFORMATION Series Style*: Letter(s) from the Choices and Limitations chart Angle of Throw: Must agree with Series Number Number of Decks: As limited by Choices and Limitations chart 57M22–01–1–16N–F Stop Arrangement: Use suffix only when ordering 1 pole with maximum positions. F = Stop between last and first positions; C = Continuous Rotation Type of Contacts: N = Non-shorting; S = Shorting Positions Per Pole: requires 02 as a minimum to the maximum allowable dependent on the angle of throw and poles per deck Poles Per Deck: As limited by angle of throw * All rotary switches that are required to have military designated markings and testing adhering to MIL-DTL3786 are to be ordered by specifying the military part number identified on the appropriate slash sheet. Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com Rotary Switches