09A45-01-2-04N

Multi-Deck Rotary Switches SERIES 08 SERIES 09 0.5" Diameter, 1/4 Amp, Standard, Military SR13 FEATURES • Proven Quality in Thousands of Applications • Gold-plated Contact System • 30°, 36°, 45°, 60° and 90° Angle of Throw Options • MIL Qualified Versions MIL-S-3786/13 DIMENSIONS In inches (and millimeters) Standard Style Rear Views Series 09 30° Angle of Throw Front view shows terminal location of Series 8, 36° angle of throw. Transpose rear view for terminal location of other angles of throw. DIM. A + .046 – .020 (+ 0,05 – 0,51) .135 ± .015 (3,43 ± 0,38) 0 9 1 11 1 12 #0 THREAD .250 ± .020 (6,35 ± 0,51) 15° 2 SEE NOTE .387 (9,83) SER.8 .453 (11,51) SER. 9 ± .015 (0,38) 30° .125 + .001 – .002 (3,18 + 0,03 – 0,05) DIA. COMMON LUG COMMON LUG .045 ± .003 (1,14 ± 0,08) DIA. HOLE AFTER PLATING NON-TURN TAB .062 ± .005 (1,58 ± 0,13) WIDE BY .020 ± .003 (0,51 ± 0,08) THICK Series 08 36° Angle of Throw INTEGRAL ASSEMBLY NUT, DO NOT REMOVE 1/4-32 UNEF-2A THREAD .687 ± .015 (17,45 ± 0,38) OVER TERMINALS Note: Common location for a single pole per deck switch. For common location on multi-pole switches, see circuit diagrams. .500 ± .020 (12,7 ± 0,51) DIA. Dimension B .960 1.228 1.496 1.764 2.032 2.550 .062 .062 .062 .062 .062 .312 (24,38) (31,19) (38,00) (44,81) (51,61) (64,77) (1,57) (1,57) (1,57) (1,57) (1,57) (7,92) 12 14 16 18 20 22 16.0 18.5 21.0 23.5 26.0 28.5 7 8 9 10 11 12 Dimension A 2.818 3.086 3.354 3.622 3.890 4.158 (71,58) (78,38) (85,19) (91,00) (98,81) (105,61) Dimension B .312 .312 .312 .312 .312 .312 (7,92) (7,92) (7,92) (7,92) (7,92) (7,92) Grayhill part number and date code marked on standard style detent cover label. Customer part number marked on request. Grayhill part number and date code printed on military style cover. Military number printed when required. Rotary 16 Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois 24 26 28 30 32 34 31.0 33.5 36.0 38.5 41.0 43.5 36° COMMON LUG GRAYHILL Approx. Weight Grams Srs. 08 Srs. 09 1 Approx. Weight No. Grams of Srs. 08 Srs. 09 Decks 4 1 2 3 4 5 6 Dimension A 5 No. of Decks 7 6 10 9 8 2 Rotary Switches .562 (14,27) SER. 8 .625 (15,88) SER. 9 8 7 6 5 .094 ± .010 (2,38 ± 0,25) GRAYHILL .375 ± .020 (9,53 ± 0,51) 3 CL OF NON-TURN TAB .750 ± .015 (19,05 ± 0,38) OVER TERMINALS DIM. B REF. STUD PROJECTION 3 .312 ± .020 (7,92 ± 0,51) 4 .260 ± .015 (6,60 ± 0,38) .562 ± .020 (14,27 ± 0,51) DIA. .033 ± .002 (0,84 ± 0,05) DIA. HOLE AFTER PLATING For rear view of 45°, 60° and 90°, see circuit diagrams. 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com Multi-Deck Rotary Switches CIRCUIT DIAGRAMS: Solder Lug Terminals Switch is Viewed From Shaft End and Shown in Position No. 1 Note: All common terminals are located above base terminals as shown. 11 C3 9 10 C1 6 1 6 5 2 ONE POLE 7 12 CL 1 C1 6 CL 1 C1 5 2 4 3 11 12 2 C2 3 TWO POLE THREE POLE C5 9 10 C4 9 8 C3 10 11 7 8 12 C4 CL 1 C1 6 5 2 4 3 4 7 6 1 2 5 C3 3 Series 08 36° Angle of Throw 8 9 6 5 CL OF NON-TURN TAB C2 C1 5 10 1 4 3 7 9 10 C L 4 1 3 2 TWO POLE 4 1 7 6 C2 5 4 CL 1 C1 C1 2 C3 5 8 4 1 2 3 7 6 8 COMMON LUG SINGLE POLE CL C1 15° 6 45° 2 3 7 4 5 8 C4 Rotary Switches Rear Views CL OF NON-TURN TAB 7 3 C1 2 5 Series 09 45° Angle of Throw 8 6 ONE POLE 6 FIVE OR SIX POLE 8 7 CL C1 3 C2 4 C2 FOUR POLE C6 11 12 1 4 10 GRAYHILL 5 8 11 C2 7 12 7 9 8 2 8 Series 09 30° Angle of Throw CL OF NON-TURN TAB 10 3 9 C2 6 COMMON LUG SINGLE POLE 6 5 6 4 3 3 2 C2 2 ONE POLE TWO POLE C OF L NON-TURN TAB 4 CL 1 C1 CL 1 C1 C1 1 1 4 15° 2 C2 4 3 60° 2 THREE POLE 4 COMMON LUG SINGLE POLE 4 2 ONE POLE Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois 1 C1 2 15° 2 CL C1 1 1 C2 3 3 3 Series 09 90° Angle of Throw 5 6 4 Series 09 60° Angle of Throw C3 5 GRAYHILL C OF L NON-TURN TAB 5 THREE OR FOUR POLE GRAYHILL TWO POLE 3 ONE POLE 90° TWO POLE 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com Rotary 17 Multi-Deck Rotary Switches SERIES 08 SERIES 09 .5" Diameter, 1/4 Amp, PC Mount FEATURES • Gold-plated Contact System • 30°, 36°, 60° or 90° Angle of Throw Options • Compatible with Logic Level Voltages and Currents DIMENSIONS In inches (and millimeters) PC Mount Style Rear Views Series 09 30° Angle of Throw CL CL CL 2 3 4 5 1.200 ± .020 (30,48 ± 0,51) TYP. .562 (14,27) SER. 8 .625 (15,88) SER. 9 ± .015 (0,38) .125 + .001 – .002 (3,18 + 0,03 – 0,05) DIA. COMMON LUG 1/4-32 UNEF-2A THREAD Note: Common location for a single pole per deck switch. For common location on multi-pole switches, see circuit diagrams. 2 3 10 9 7 Grayhill part number and date code marked on detent cover label. Customer part number marked on request. 1 9 Special switches with one-sided termination can be made for circuitry which would require two-sided termination in standard switches. Contact Grayhill for a special part number. See also Special Options, page J-10. Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois .140 ± .015 (3,56 ± 0,38) TYP. .500 ± .020 (12,7 ± 0,51) DIA. *Termination A standard switch uses the entire 360° of each deck as required by the circuitry. Thus one-sided termination is standard for Series 08, 36°, 1 pole switches with 1 to 5 positions per pole; it is also standard for Series 09, 30°, 1 pole switches with 1 to 6 positions per pole. Two-sided termination is standard for 1 pole switches with more positions per pole and for switches of 2 or more poles per deck. Rotary 18 TERMINAL DIMENSIONS AT THIS POINT ARE .032 + .000 – .010 (0,81 + 0,00 – 0,25) WIDE BY .015 + .000 – .003 (0,38 + 0,00 – 0,08) THICK 4 SEE NOTE INTEGRAL ASSEMBLY NUT, DO NOT REMOVE Series 08 36° Angle of Throw GRAYHILL NON-TURN TAB .062 ± .005 (1,58 ± 0,13) WIDE BY .020 ± .003 (0,51 ± 0,08) THICK GRAYHILL .187 ± .015 (4,75 ± 0,38) TYP. #0 THREAD 5 .250 ± .020 (6,35 ± 0,51) .134 ± .010 (3,40 ± 0,25) 6 .375 ± .020 (9,53 ± 0,51) .134 ± .010 (3,40 ± 0,25) 11 8 CL OF NONTURN TAB 6 .135 ± .015 (3,43 ± 0,38) .588 ± .020 (14,73 ± 0,51) 12 1 DIM. B REF. STUD PROJECTION 9 Rotary Switches .094 ± .010 (2,38 ± 0,25) DIM. A + .046 – .020 (+ 0,05 – 0,51) .312 ± .020 (7,92 ± 0,51) 10 .260 ± .015 (6,60 ± 0,38) .070 ± .010 (1,78 ± 0,25) TYP. .140 ± .015 (3,56 ± 0,38) TYP. .562 ± .020 (14,27 ± 0,51) DIA. 7 Front view shows terminal location of 36° angle of throw. Transpose rear view for terminal location of 30° angle of throw. See Circuit Diagrams for 60° and 90° angles of throw. .187 ± .015 (4,75 ± 0,38) TYP. 1.125 ± .020 (28,58 ± 0,51) TYP. 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com Multi-Deck Rotary Switches CIRCUIT DIAGRAMS: PC Mount Switch is Viewed From Shaft End and Shown in Position No. 1 Note: All common terminals are located above base terminals as shown. 12 11 Series 09 30° Angle of Throw CL OF NON-TURN TAB 1 2 10 3 9 4 C1 8 Series 08 36° Angle of Throw 10 3 9 4 8 8 10 C1 4 C1 4 6 C2 C2 8 3 C1 CL C1 CL 2 4 3 3 TWO POLE CL OF NON-TURN TAB 1 Series 09 90° Angle of Throw 1 5 ONE POLE 2 4 1 C2 C1 4 C1 CL 2 2 4 7 5 6 ONE POLE 1 2 1 9 3 CL OF NON-TURN TAB 5 5 C OF L NON-TURN TAB 2 6 C1 CL TWO POLE 1 7 Series 09 60° Angle of Throw 6 7 6 9 6 2 ONE POLE 10 1 C2 5 7 12 11 5 3 3 ONE POLE TWO POLE TWO POLE PC BOARD MOUNTING PATTERN 36° Angle of Throw 30°, 60° and 90° Angle of Throw .134 (3,40) TYP. .134 (3,40) TYP. .134 (3,40) TYP. BASE TERMINAL ROW HOLE LOCATION (SEE CHART) TYP. E 1 Pole Per Deck 2 Poles Per Deck C D SHAFT END OF SWITCH Number of Poles Per Deck Common Terminal Hole Location A A F .140 (3,56) TYP. A SHAFT END OF SWITCH B C E D .140 (3,56) .070 TYP. (1,78) COMMON TERMINAL ROW HOLE LOCATION (SEE CHART) Angle of Throw Base Terminals Hole Location 30° 60° 90° All E and F D and F Diagrams shown for a two deck switch. Bushing mounting is recommended for all PC mount rotary switches. SHAFT AND PANEL SEAL A shaft and panel seal is available to provide watertight mounting of the Series 08 and 09. Standard and Military Style rotary switches. Sealing is accomplished by O-ring shaft seal and panel seal washer. When the panel seal is compressed, dimensions are approximately the same as an unsealed switch. Sealed switches are provided with a double flat bushing. Non-turn feature can be accomplished by proper fit of this bushing into panel hole and/or by allowing non-turn tab to extend into (but not through) panel. Military Style rotary sealed switches do not have a non-turn tab. Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com Rotary 19 Rotary Switches .134 (3,40) TYP. .210 .280 (5,33) (7,11) TYP. Multi-Deck Rotary Switches MILITARY QUALIFIED Switch Bases: Melamine per (MIL-M-14) ASTMD-5948 Cover, Deck Separators and End Plate: Phenolic per (MIL-M-14) ASTM-D-5948 Rotor Mounting Plate: Thermoplastic Mounting Bushing: Brass, tin/zinc-plated. Shaft, Retaining Rings, Through Bolts, Shaft Extension, Stop Washers, Stop Arm, Thrust Washers, Nuts, Cover Plate and Rear Support Plate: Stainless steel Detent Balls: Steel, nickel-plated Detent Springs: Tinned Music wire Terminals, Stator (Base) Contacts and Common Plate: Brass, gold plate .00001" minimum over silver plate .0003" minimum Rotor Contact: Silver alloy, gold-plated .00001" minimum Mounting Hardware: Two mounting nuts .062" (1,57) thick by .312" (7,92) across flats and one internal lockwasher are supplied with switch. Lockwasher: Stainless steel Mounting Nuts, Washers: Brass, tin/zincplated and or stainless steel. Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois 10 9 1 36° 7 GRAYHILL 1 12 Materials and Finishes Standard Style GRAYHILL 2 Rotary 20 The Series 08M and 09M also meet the requirements of MIL-DTL-3786 SR13 for moisture resistance, stop strength, rotational torque, vibration (10 to 2,000 cps), medium and high shock, salt spray, explosion, thermal shock (65°C to 85°C) and terminal pull. When tested at sea level, 25°C and 68% relative humidity with failure criteria of 50 milliohms maximum contact resistance and 500 Vac breakdown voltage, these switches will make and break 250 mA at 28 Vdc inductive (250 millihenries): 1/2 amp: at 28 Vdc resistive: 1/2 amp; at 115 Vac: 60 Hz resistive for 10,000 cycles of operation. 3 The switches have also been tested at reduced barometric pressure (70,000 feet), 25°C at approximately 68% relative humidity to make and break the following loads as stated in MIL-DTL3786/SR13. 50 milliamperes 28 Vdc resistive; 20 milliamperes 115 Vac resistive. When tested to the above loads at the stated conditions, the Series 08M and 09M switches meet the following life-limiting criteria after 25,000 cycles of operation in accordance with MIL-DTL-3786. Contact Resistance: 50 milliohms maximum after life Insulation Resistance: 1,000 megaohms minimum between terminals and shaft Dielectric Strength: 500 Vac (atmospheric pressure) and 350 Vac (reduced pressure) between mutually insulated parts. 4 Qualified to the following MIL-DTL-3786/13 Circuit Values: (Also see Standard Style description.) The Series 08M and 09M have been tested to meet the requirements of MIL-S-3786, Style SR13, the majority of which are listed. At 85°C, approximately 68% relative humidity and sea level pressure, the switches have been tested to make and break the following loads, as stated in MIL-DTL-3786/SR13: 125 milliamperes at 28 Vdc resistive: 75 milliamperes at 115 Vac resistive. SEE NOTE 30° .094 ± .010 (2,38 ± 0,25) Note: Common location for a single pole per deck switch. For common location on multi-pole switches, see circuit diagrams. 8 8 2 Electrical Ratings Military Qualified 15° 10 9 4 Rotary Switches Rated: To make and break the following loads: 1/4 amp, 115 Vac resistive; 1/4 amp, 6-28 Vdc resistive; 20 mA, 115 Vdc resistive; 50 mA, 115 Vac inductive; 20 mA, 28 Vdc inductive; to carry 4 amps continuous. Contact Resistance: After 25,000 cycles of operation, 50 milliohms maximum Insulation Resistance: 1,000 megohms minimum between terminals and shaft Voltage Breakdown: 1,000 Vac initially (500 Vac or better after most environmental tests) Life Expectancy: 50,000 mechanical cycles of operation. Note: Actual life is determined by a number of factors, including electrical loading, rate of rotation and environment, as well as maximum contact resistance, minimum insulation resistance and minimum voltage breakdown required at the end of life. 11 .500 ± .020 (12,7 ± 0,51) DIA. 5 Electrical Ratings Standard Style CL OF NON-TURN TAB .718 ± .020 (18,24 ± 0,51) OVER TERMINALS 6 SPECIFICATIONS .260 ± .015 (6,60 ± 0,38) .562 ± .020 (14,27 ± 0,51) DIA. .781 ± .020 (19,83 ± 0,51) OVER TERMINALS Series 08 36° Angle of Throw 7 6 5 The military style is dimensionally the same as the standard except for the solder lug. Convert standard style switch drawings to military style drawings by including this terminal detail and changing the over-terminal dimensions shown here. Grayhill can provide complete specification drawings. Qualified switches can be ordered by the Grayhill number or the "M" number; they will be marked per MIL-DTL-3786/13. Series 09 30° Angle of Throw Front view shows terminal location of Series 09, 30° angle of throw. Transpose rear view for terminal location of other angles of throw. 3 Series 08 and 09 military switches are qualified to MIL-DTL-3786/13. They include 30°, 36°, 45° and 60° angles of throw with solder lug terminals in sealed and unsealed styles. See front and rear views at right. Standard variations which do not affect switch performance can also be marked as qualified product–contact Grayhill. Terminal Detail .034 ± .003 (0,86 ± 0,08) .068 ± .005 (1,73 ± 0,13) Materials and Finishes Military Qualified Deck Separators, End Plate and Switch Bases: Diallyl per (MIL-M-14) ASTM-D-5948 Rotor Mounting Plate: Thermoplastic Mounting Bushing: Brass, tin/zinc-plated. Shaft, Cover, Stop Plate, Retaining Ring, Through Bolts, Shaft Extension, Stop Arm, Thrust Washers, Cover Plate and Rear Support Plate, Lockwashers and Nuts: Stainless steel Detent Balls: Steel, nickel-plated Detent Springs: Tinned music wire Terminals, Stator (Base) Contacts and Common Plate: Brass, gold plate .00001" minimum over silver plate .0003" minimum Rotor Contact: Silver alloy, gold-plated .00001" minimum Mounting Hardware: Two mounting nuts .062" (1,57) thick by .312" (7,92) across flats and one internal tooth lockwasher are supplied with this switch. Mounting Nuts, Washers: Brass, tin/zincplated and or stainless steel. ADDITIONAL CHARACTERISTICS Standard Style and Military Qualified Contacts: Shorting or Non-shorting contacts available in 30°, 36° and 45° angle of throw rotary switches. Non-shorting contacts available in 60° and 90° angle of throw switches. All are wiping contacts with over 100 grams of contact force. Stop Strength: 12 lb-inches minimum Rotational Torque: 8-64 oz-in depending upon the number of poles per deck and the number of decks Extended Studs: Switches of six decks or more have longer studs with extra stud nuts for recommended double end mounting. 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com Multi-Deck Rotary Switches CHOICES AND LIMITATIONS Series 08 Style and Designation Angle of Throw A = Standard S = Standard, Shaft/Panel Seal M = Military Style MS = Style M, Shaft/Panel Seal 36° P = Standard, PC Mount SP = Style P, Shaft/Panel Seal MP = Military Style, PC Mount MSP = Style MP, Shaft/Panel Seal A = Standard S = Standard, Shaft/Panel Seal M = Military Style MS = Style M, Shaft/Panel Seal Stops 01 thru 12 01 thru 09 01 thru 12 01 thru 09 1 2 02 thru 10 02 thru 05 Printed Circuit 01 thru 12 01 thru 09 01 thru 12 01 thru 09 1 2 02 thru 10 02 thru 05 Solder 01 thru 12 01 thru 09 01 thu 06 01 thru 04 01 thru 03 01 thru 03 01 thru 12 01 thru 09 01 thru 06 01 thru 04 01 thru 03 01 thru 03 1 2 3 4 5 6 02 thru 12 02 thru 06 02 thru 04 02 or 03 02 02 Printed Circuit 01 thru 12 01 thru 09 01 thru 12 01 thru 09 1 2 02 thru 12 02 thru 06 01 thru 12 01 thru 06 01 thru 04 01 thru 03 01 thru 12 01 thru 06 01 thru 04 01 thru 03 1 2 3 4 02 thru 08 02 thru 04 02 02 Not Available 01 thru 06 01 thru 03 01 or 02 1 2 3 02 thru 006 02 or 03 02 Printed Circuit Not Available 01 thru 06 01 thru 03 1 2 02 thru 06 02 or 03 Solder Not Available 01 thru 06 01 thru 03 1 2 02 thru 04 02 Printed Circuit Not Available 01 thru 06 01 thru 03 1 2 02 thru 04 02 Fixed Solder A = Standard, S = Standard, Shaft/Panel Seal M = Military Style MS = Style M, Shaft/Panel Seal Number of Positions/Pole 60° P = Standard, PC Mount SP = Style P, Shaft/Panel Seal MP = Military Style, PC Mount MSP = Style MP, Shaft/Panel Seal A = Standard S = Standard, Shaft/Panel Seal 90° P = Standard, PC Mount SP = Style, Shaft/Panel Seal ORDERING INFORMATION Series: determined by the angle of throw Style*: Letter(s) from the Choices and Limitations chart Angle of Throw: Must agree with Series Number 09A30–03–1–12N–F Stop Arrangement: Add letter C or F to a one pole per deck switch with the maximum number of positions for a stop between position 1 and the last position. Type of Contacts: N = Non-shorting; S = Shorting Positions Per Pole: Requires 02 positions as a minimum to the maximum allowable dependent on the angle of throw and poles per deck Poles Per Deck: As limited by angle of throw and switch style Number of Decks: As limited by the angle of throw, the poles per deck, switch style and types of contacts * All rotary switches that are required to have military designated markings and testing adhering to MIL-3786 are to be ordered by specifying the military part number identified on the appropriate slash sheet. Available from your local Grayhill Distributor For prices and discounts, contact a Local Sales Office, an authorized local Distributor or Grayhill. Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com Rotary 21 Rotary Switches 45° Poles Per Deck Solder 30° A = Standard, S = Standard, Shaft/Panel Seal M = Military Style MS = Style M, Shaft/Panel Seal Number of Decks Shorting Non-Shorting Fixed P = Standard, PC Mount SP = Style P, Shaft/Panel Seal MP = Military Style, PC Mount MSP = Style MP, Shaft/Panel Seal 09 Terminals