19 Series - Override & Status indicating modules
Features
19.21.0.024.0000
Auto/Off/On output module 10 A
Auto/Off/On output module intended to
permit the automatic control of pumps, blowers
or motor groups. Or, in the case of installation,
maintenance or failure, to permit the load
equipment to be turned “Off“ or controlled
under “On“ control
• Ideal interface for PLC and electronic systems
• Only 11.2 mm wide
• 3 function selector switch:
- Auto: works as a monostable relay
(following A3 input)
- Off: relay permanently OFF
- On: relay permanently ON
• 24V AC/DC supply and module input
• 35 mm rail (EN 60715) mounting
Application examples:
• control of pumps, blowers or motor groups
• primarily suited to Industrial control systems
•
•
•
•
1 CO output contact
11.2 mm wide
Feedback contact
Auto-Operation
Intervention-(Manual-)Operation
Switch position:
Wiring diagram
Request
Response
LED Signals
B1-B2 feed back information to the controller for Auto-operation
A3-A2 From the controller requested operation
Controller, PLC
Type 19.21
For outline drawing see page 11
Contact specification
Contact configuration
1 CO (SPDT)
Rated current/Maximum peak current
A
Rated voltage/Maximum switching voltageV AC
10/15
250/400
Rated load AC1
VA
2,500
Rated load AC15 (230 V AC)
VA
500
Single phase motor rating (230 V AC)
Breaking capacity DC1 (24/110/220 V)
Minimum switching load
kW
A
mW (V/mA)
Standard contact material
0.44
10/0.3/0.12
300 (5/5)
AgSnO2
Feedback contact specification (terminals B1-B2)
Contact configuration
1 NO (SPST-NO)
Maximum current
Rated voltage
mA
0.3
V AC/DC
24
Supply & Input specification
Nominal voltage (UN)
(0.8…1.1)UN
V AC (50/60 Hz)
24
V DC
24
Rated power
Operating range
VA (50 Hz)/W
(0.8...1.1) UN
DC
(0.8...1.1) UN
Technical data
Ambient temperature range
Protection category
0.6 (50 Hz)/0.4
AC
1,000
°C
–20…+50
IP 20
Approvals (according to type)
1
19 Series - Override & Status indicating modules
Features
19.31.0.024.0000
1-channel status indicating module
1-channel indicating module to provide visual
indication of BMS/DDC/PLC input or output
status with immediate indication of its
importance or urgency according to the colour
of the LED. A change-over output contact,
following the input to the module, provides for
further control or status feedback. Commonly
used in building management systems
• 24V AC/DC input
• 35 mm rail (EN 60715) mounting
•
Application examples:
• status reports of heating installations, pumps,
blowers or motor groups
• error reports such as danger of frost or
blocked filter
• fire alarm
•
•
•
LED indicator, 3 colours: Red, Green, Blue
1 CO control
17.5 mm wide
Wiring diagram
*
Request
Response
* LED Signals
*
A3-A2 Status signal of the control penal in the case of faulty operation, normal operation or alarm.
* The LED colour red, green and blue is freely selectable with a switch on the back side
for the signal input on A3-A2
Controller, PLC
The LED colour is selected by the dip-switch on the rear face of the module, prior to mounting on
the 35 mm rail.
The colour is determined by the system designer according to the urgency or importance of the
signal.
Commonly, the following levels of importance or urgency are assigned to the Red, Green and
Blue colours according to EN 60073:
- Red LED: Error
- Green LED: In operation
- Blue LED: Alarm (fire or similar)
Type 19.31
For outline drawing see page 11
Contact specification
1 CO (SPDT)
Contact configuration
Rated current/Maximum peak current
A
Rated voltage/Maximum switching voltageV AC
1/3
125/250
Rated load AC1
VA
125
Rated load AC15 (230 V AC)
VA
25
Single phase motor rating (230 V AC)
kW
Minimum switching load
—
A
1/0.3/—
mW (V/mA)
10 (0.1/1)
Breaking capacity DC1 (24/110/220 V)
AgNi + Au
Standard contact material
Input specification
Nominal voltage (UN)
V AC (50/60 Hz)
V DC
Rated power
Operating range
VA (50 Hz)/W
Protection category
Approvals (according to type)
2
24
0.4 (50 Hz)/0.25
AC
(0.8...1.1) UN
DC
(0.8...1.1) UN
Technical data
Ambient temperature range
24
1,000
°C
–20…+50
IP 20
19 Series - Override & Status indicating modules
Features
19.32.0.024.0000
2-channel status indicating module
2-channel indicating module to provide visual
indication of BMS/DDC/PLC input or output
status with immediate indication of its
importance or urgency according to the colour
of the LED. Two NO output contacts, following
the inputs to the module, provide for further
control or status feedback. Commonly used in
building management systems
• 24V AC/DC inputs
• 35 mm rail (EN 60715) mounting
•
Application examples:
• status reports of heating installations, pumps,
blowers or motor groups
• error reports such as danger of frost or
blocked filter
• fire alarm
•
•
•
LED indicator, 3 colours: Red, Green ,Blue
2 NO control
17.5 mm wide
Wiring diagram
*
*
Request
Response
* LED Signals
A3-A2 Channel 1: Control signal status
A4-A2 Channel 2: Control signal status
Controller, PLC
The LED colour is selected by the dip-switch on the rear face of the module, prior to mounting
on the 35 mm rail.
The colour is determined by the system designer according to the urgency or importance of
the signal.
Commonly, the following levels of importance or urgency are assigned to the Red, Green and
Blue colours according to EN 60073:
- Red LED: Error
- Green LED: In operation
- Blue LED: Alarm (fire or similar)
Type 19.32
For outline drawing see page 11
Output specification
Contact configuration
2 NO (SPST-NO) separate output
Rated current/Maximum peak current
A
Rated voltage/Maximum switching voltageV AC
1/3
125/250
Rated load AC1
VA
125
Rated load AC15 (230 V AC)
VA
25
Single phase motor rating (230 V AC)
Breaking capacity DC1 (24/110/220 V)
Minimum switching load
kW
—
A
1/0.3/—
mW (V/mA)
10 (0.1/1)
Standard contact material
AgNi + Au
Input specification
Nominal voltage (UN)
V AC (50/60 Hz)
V DC
Rated power
Operating range
VA (50 Hz)/W
Protection category
24
0.8 (50 Hz)/0.5
AC
(0.8...1.1) UN
DC
(0.8...1.1) UN
Technical data
Ambient temperature range
24
1,000
°C
–20…+50
IP 20
Approvals (according to type)
3
19 Series - Override & Status indicating modules
Features
19.41.0.024.0000
Override module - Auto/Off/Hand
Auto/Off/Hand override module intended to
permit the automatic control of pumps, blowers
or motor groups. Or, in the case of installation,
maintenance or failure, to permit the load
equipment to be turned “Off“ or controlled
under “Hand“ control
• 3 function selector switch:
- Auto: work as a monostable relay relay
(following A3 input)
- Off: relay output permanently Off
- Hand: relay output permanently On
• 24V AC/DC supply & input
• 35 mm rail (EN 60715) mounting
Application examples:
• control of pumps, blowers or motor groups
commonly associated with building
management systems
•
•
•
•
•
1 CO output contact
1 feedback output contact
17.5 mm wide
LED indicator
Auto-Operation
Intervention-(Manual-)Operation
Switch position:
Wiring diagram
Request
Response
LED Signals
53-54 feed back information to the controller for Auto-operation
A3-A2 Requested operation
Controller, PLC
Type 19.41
For outline drawing see page 11
Output specification (terminals 12-11-14)
1 CO (SPDT)
Contact configuration
Rated current/Maximum peak current
A
Rated voltage/Maximum switching voltageV AC
Rated load AC1
VA
Rated load AC15 (230 V AC)
Single phase motor rating (230 V AC)
250/400
1,250
VA
250
kW
0.185
A
3/0.35/0.2
mW (V/mA)
500 (10/5)
Breaking capacity DC1 (24/110/220 V)
Minimum switching load
5/15
AgCdO
Standard contact material
Feedback output specification (terminals 53-54)
1 NO (SPST-NO)
Contact configuration
Maximum / Minimum current
Rated voltage
mA AC/DC
V AC/DC
100/10
24
Supply & Input specification
Nominal voltage (UN)
V AC (50/60 Hz)
V DC
Rated power
Operating range
24
24
VA (50 Hz)/W
1 (50 Hz)/0.6
AC
(0.8…1.1) UN
DC
(0.8…1.1) UN
Technical data
Ambient temperature range
Protection category
Approvals (according to type)
4
–20…+50
IP20
19 Series - Override & Status indicating modules
Features
19.42.0.024.0000
Override module - Auto/Off/Low/High
Override output module intended to permit the
automatic control of two-speed pumps, blowers
or motor groups. Or, in the case of installation,
maintenance or failure, to permit the load
equipment to be turned “Off“ or to run in “Low
speed“ or “High speed“ under “Hand“ control
• 4 function selector switch:
- Auto: directly controlled by the BMS or PLC
- Off: relays permanently Off
- Hand Low: Low speed relay output
permanently On
- Hand High: High speed relay output
permanently On
• 24V AC/DC supply and module inputs
• 35 mm rail (EN 60715) mounting
Application examples:
• control of two-speed pumps, blowers or motor
groups commonly associated with building
management systems
•
•
•
•
•
Low and High output contacts
1 feedback output contact
35 mm wide
LED indicator
Auto-Operation
Intervention-(Manual-)Operation
Switch position:
Wiring diagram
Request
Controller, PLC
Response
LED Signals
53-54 feed back information to the controller for Auto-operation
A3-A2 Low speed or power operation
A4-A2 High speed or power operation (dominating again low speed or low power operation)
T = ON delay for 13-14 and 13-24 is approx. 100 ms as pause for the speed shift.
By reserving motors with big moments of inertia (inertia force) from high speed to low speed an
additional ON delay of approx. 20 s is recommended.
Type 19.42
For outline drawing see page 11
Output specification (terminals 13-14-24)
2 NO (DPST-NO)
Contact configuration
Rated current/Maximum peak current
A
Rated voltage/Maximum switching voltageV AC
Rated load AC1
VA
Rated load AC15 (230 V AC)
Single phase motor rating (230 V AC)
250/400
1,250
VA
250
kW
0.185
A
3/0.35/0.2
mW (V/mA)
500 (10/5)
Breaking capacity DC1 (24/110/220 V)
Minimum switching load
5/15
AgCdO
Standard contact material
Feedback output specification (terminals 53-54)
1 NO (SPST-NO)
Contact configuration
Maximum / Minimum current
Rated voltage
mA
V AC/DC
100/10
24
Supply & Input specification
Nominal voltage (UN)
V AC (50/60 Hz)
V DC
Rated power
Operating range
VA (50 Hz)/W
24
24
1.6 (50 Hz)/0.8
AC
(0.8…1.1) UN
DC
(0.8…1.1) UN
Technical data
Ambient temperature range
Protection category
°C
–20…+50
IP20
Approvals (according to type)
5
19 Series - Override & Status indicating modules
Features
19.50.0.024.0000
Analogue override module - Auto/Hand
(0…10)V
Analogue output module intended to provide,
by the selection switch on the front panel, a
(0…10) V output, automatically or by hand.
With the selector switch in position “A“
(Automatic) the (0…10) V signal is derived
from the controller.
In position “H” (Hand) the controller signal is
ignored and the (0…10) V signal is derived
directly from the potentiometer setting on the
facia of the module
• The level of the (0…10) V output signal is
displayed by 3 green LEDs, set at >25%,
>50% and >75%.
• 24V AC/DC supply
• 35 mm rail (EN 60715) mounting
•
Analogue output (0…10)V,
plus 1 feedback output contact
• 17.5 mm wide
• LED indicator
•
Auto-Operation
Intervention-(Manual-)Operation
Switch position:
Application examples:
permits the direct control of proportional
valves under exceptional circumstances or
where the automatic controller has failed
•
Wiring diagram
Request
Response
53-54 feed back information to the controller for Auto-operation
Yin-A2 / Hand = Set point (set value) (0…10) V DC;
requested by the controller or manual
Controller, PLC
Type 19.50
For outline drawing see page 11
(0…10)V Signal specification (terminal Y-in)
Input control signal
V DC
Green LED 25%
0…10 (Imax 20mA - short-circuit protected)
>2.5 V
Green LED 50%
>5V
Green LED 75%
>7.5 V
Feedback output specification (terminals 51-52)
Output configuration
1 NO (SPST-NO)
Maximum / Minimum current
Rated voltage
mA
V AC/DC
100 /10
24
Supply & Input specification
Nominal voltage (UN)
V AC (50/60 Hz)
Rated power AC/DC
VA (50 Hz)/W
V DC
Operating range
24
24
0.9 / 0.7
AC
(0.8…1.1) UN
DC
(0.8…1.1) UN
Technical data
Ambient temperature range
Protection category
Approvals (according to type)
6
–20…+50 °C
IP20
LED Signals
19 Series - Override & Status indicating modules
Features
19.91.9.0xx.4000
Power relay module 16 A
Suitable for Lamps load
AgSnO2 contacts for heavy duty, high inrush
current loads
• DC supply (12 or 24 V)
• LED indicator
• Reinforced insulation between supply and
contacts
• Cadmium Free contacts
• 35 mm rail (EN 60715) mounting
•
•
•
•
1 Pole changeover contact
17.5 mm
Wiring diagram
For outline drawing see page 11
Contact specification
Contact configuration
1 CO (SPDT)
Rated current/Maximum peak current
A
Rated voltage/Maximum switching voltage
V AC
Rated load AC1
VA
Rated load AC15 (230 V AC)
VA
Nominal lamp rating (230 V): incandescent W
compensated fluorescent W
Minimum switching load
mW
Standard contact material
16/30 (120 A – 5 ms)
250/440
4,000
750
2,000
750
300 (5 V/ 5 mA)
AgSnO2
Coil specification
Nominal voltage (UN)
V DC
Rated power AC/DC
VA (50 Hz)/W
12 - 24
1.2 / 0.5
(0.8 ... 1.1) UN
Operating range
Technical data
Mechanical life AC/DC
cycles
10 · 106
Electrical life at rated load AC1
cycles
80 · 103
Operate/release time
ms
Ambient temperature range
°C
Protection category
12/8
–20…+50
IP 20
Approvals (according to type)
7
19 Series - Override & Status indicating modules
Ordering information
Example: 19 series Auto/Off/Hand override module, 1 CO (SPDT) 5 A contact, 24 V AC/DC supply.
1 9 . 4
1 . 0 . 0 2 4 . 0
0
0
0
Contact material
0= Standard for 19.21/31/32/41/42/50
4= Standard for 19.91
Series
Type
21= Auto/Off/On output module, 11.2mm
31= 1-channel status indicating module
32= 2-channel status indicating module
41= Override module - Auto/Off/Hand
42= Override module - Auto/Off/Low/High
50= Analogue override module (0…10) V
91= Power relay module
Codes / Module width
19.21.0.024.0000 / 11.2
19.31.0.024.0000 / 17.5
19.32.0.024.0000 / 17.5
19.41.0.024.0000 / 17.5
19.42.0.024.0000 / 35.0
19.50.0.024.0000 / 17.5
19.91.9.012.4000 / 17.5
19.91.9.024.4000 / 17.5
Supply version
0 = AC (50/60 Hz) / DC
9 = DC
Supply voltage
012 = 12 V
024 = 24 V
mm
mm
mm
mm
mm
mm
mm
mm
Technical data
Insulation
Dielectric strength (V AC)
19.21
19.31/32
19.41/42
19.50
19.91
between supply and contacts
3,000
1,000
2,000
—
4,000
between open contacts
1,000
750
1,000
—
1,000
between supply and feedback output
2,000
—
1,500
1,500
—
EMC specifications
Type of test
Electrostatic discharge
Reference standard
19.21/31/32/42/91
19.41/50
contact discharge
EN 61000-4-2
4 kV
air discharge
EN 61000-4-2
8 kV
Radiated electromagnetic field (80 … 1,000 MHz)
EN 61000-4-3
30 V/m
Fast transients (burst) (5-50 ns, 5 kHz)
EN 61000-4-4
4 kV
Voltage pulses (1.2/50 µs) common mode
EN 61000-4-5
2 kV
1 kV
on supply terminals
EN 61000-4-5
1 kV
0.5 kV
differential mode
Terminals
19.21
Screw torque
Max. wire size
solid cable
stranded cable
Wire strip length
8
19.31/32/41/42/91
0.5 Nm
1x10/2x14 AWG
1x6/2 x 4 mm2
1x10/2x12 AWG
2
1x12/2x16 AWG
1x4/2x2.5 mm2
1x12/2x14 AWG
1x6/2x2.5 mm
1x4/2x1.5 mm
7 mm
0.8 Nm
2
9 mm
19 Series - Override & Status indicating modules
Wiring diagrams - Application examples
Type 19.21
Controller, PLC
Type 19.21
End process
Type 19.31
*
LED
Controller, PLC
Type 19.31
End process
* S can be, for example, a NO-contact with the purpose of indicating “in operation” (selecting green as LED color) or a NC-contact with the
purpose of indicating “error” or “alarm” (selecting red or blue as LED color). The LED color has to be chosen through the back side selector.
Type 19.32
Controller, PLC
Type 19.32
End process
* S1 (related to LED 1 and NO 11-14) and S2 (related to LED 2 and NO 21-24) can be, for example, NO-contacts with the purpose of indicating
“in operation” (selecting green as LED color) or NC-contacts with the purpose of indicating “error” or “alarm” (selecting red or blue as LED
color). The LED colors have to be chosen, independently, through the back side selectors.
9
19 Series - Override & Status indicating modules
Wiring diagrams - Application examples
Type 19.41
Controller, PLC
Type 19.41
End process
Type 19.42
End process
Type 19.42
Controller, PLC
Type 19.50
Output analog
signal
Input analog
signal
Controller, PLC
Type 19.50
End process
In the selector position A (Automatic) the 0...10 V set point of Yin - A2 is leaded, through Yout, to the end process;
in the selector position H (Hand) the 0...10 V value set with the regulator is leaded, through Yout, to the end process.
10
19 Series - Override & Status indicating modules
Outline drawings
Type 19.21
Screw terminal
Type 19.31-19.32
Screw terminal
Type 19.41
Screw terminal
Type 19.42
Screw terminal
Type 19.50
Screw terminal
Type 19.91
Screw terminal
11
19 Series - Override & Status indicating modules
Accessories
Sheet of marker tags, for 19.21 type, plastic, 40 tags, 8x10 mm
019.40
Sheet of marker tags, for 19.31/32/41/42/50/91 types, plastic, 72 tags, 6x12 mm
060.72
Identification tag, for 19.31/32/41/42/50 types, plastic, 1 tag, 17x25.5 mm
019.01
Adaptor for panel mounting, for 19.31/32/41/50/91 types, plastic, 17.5 mm wide
020.01
019.40
060.72
019.01
020.01
Adaptor for panel mounting, for 19.42 type, plastic, 35 mm wide
011.01
12
011.01
19 Series - Override & Status indicating modules
Application notes
Intervention Modules
The demand for security apparatus, heating, air conditioning or efficient
energy use in offices, hotels, and private homes or in industrial space
is growing constantly, leading to the installation of increasingly
complex electronic systems. But what happens if these systems
malfunction and a qualified service technician will only be available
in a few hours, or even days?
With the use of carefully installed intervention modules, a trained
caretaker or security guard can be in a position to recognize
interruptions in service, and by manual intervention perform the
necessary override actions to maintain system operation until a repair
can be effected.
Digital Override control module
Auto-Off-On output module (Type 19.21)
Many processes or systems are automatically controlled by an electronic
control system or by a Programmable Logic Controller.
In the event of an electronic system malfunction it is important, in
order to avoid damage or downtime, to plan for the possibility of
controlling the process manually. An Auto-Off-On Module can provide
this, located between the output of the electronic system (Controller) and
the process to be controlled (End Process) - bypassing the malfunctioning
control unit in a planned way. For malfunctioning electronic systems,
the process to be controlled can be manually switched On or Off, as
needed, using the switch on the front of the unit. Under healthy
functioning of the electronic system, the switch is left in the Auto
position. In this configuration the process is controlled by the normal
functioning of the electronic system and its output. It may be important
to know (remotely) if the process is being controlled manually or
automatically, in which case the feedback contact on the Auto–Off–On
module 19.21 can provide this.
Status indicating module (Type 19.31 and 19.32)
These single and dual channel indicating modules provides an immediate visual indication of the status of a controller input or output,
emphasizing its importance or urgency according to the color of the
LED. A change-over output contact which follows the input to the
module is available if further control or where status feedback is required
at another location - such as central control room.
These indicating modules can be used to signal, for example, that a
heating unit is in its summer position and not turned on, or that it is
heating under correctly functioning control etc. The module’s legend plate
clearly identifying the condition being monitored and signaled.
EN 60073 defines the color RED for danger conditions; GREEN for
secure normal operation; and BLUE for a prescribed activity, e.g. fire
or other alarm condition. The LED indicator color being pre-selected
using the switch on the back of the module.
The 19.42 override module is similar in principle to the 19.41
module except that it is intended for use with two-stage operations as
associated with star-delta motor starting, two-speed fan motors, or
forward/reverse motor switching. In these applications it is usually
necessary to incorporate a “dead” time of > 50ms between the two
On states. Consequently, when manually switching with the 19.42,
between the “Low” and “High” state and vice versa, a “dead” time of
> 80ms is provided for, within the module.
Note of caution: Where the reversal of motor direction is achieved by
dual motor windings and a switched capacitor, an interval of
approximately 300 ms should be provided. This will need to be
provided by the inclusion of a separate timer in the control circuitry.
To protect motors with a high moment of inertia (such as large fans and
flywheels); when switching from high speed to lower speed, the
lower speed should only be switched on when the motor has come
nearly to a complete halt.
Analogue Override control module
Analogue output module (0…10)V (Type 19.50)
This module can be installed where there is need to give a manually
adjustable analog signal (0…10)V priority over an analog signal from
a electronic control unit or PLC, or to override and replace a
malfunctioning signal.
The Analogue override module provides, by the selection switch on the
front panel, a (0…10)V output signal either generated automatically
or by hand. With the selector switch in position “A“ (Automatic) the
(0…10)V signal at Yout-A2 is derived from the controller signal applied
to terminals Yin-A2. In position “H” (Hand) the controller signal is
ignored and the (0…10) V signal is derived directly from the
potentiometer setting on the module front panel.
Operation in switch position H is indicated by a blinking yellow LED,
and by the opening of contact 51-52 – which could be used to report
the override condition to the central control room.
The level of the (0…10) V output signal is displayed by 3 green LEDs,
set at >25%, >50% and >75%.
Override Control Modules (Type 19.41 and 19.42) may be installed if,
in the event of a electronic system malfunction, emergency working has
to be restored by means of manual intervention. On notice of a
malfunctioning system, perhaps through a feedback contact from a
Status Indicating Module, the caretaker on-site can then go to control
panel housing the appropriate Override module and respond to the
malfunction by manipulation of the Auto-Off-Hand switch. The 19.41
module has a three-position switch marked A-O-H. A= Automatic
operation, O=OFF and H=Hand (or Manual operation).
Moving away for the Auto position means that the module’s output
relay is no longer under the control of the defective electronic Control
System. Turning the switch to “H” energizes the output relay, whilst
selecting the “O” position ensures the relay is de-energized.
For example: a defective heating control system can be manually
overridden to be On in the “H” position or Off in the “O” position. In
this way heating can be maintained until the faulty controller can be
replaced.
The module’s green LED will indicate that the Heating is On, whilst the
flashing Yellow LED is a reminder that the task is under manual control,
and that on the replacement of the defective electronic control system
the Auto-Off-Hand switch should be returned to the “A” position.
13