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M5 CONNECTOR PROGRAMME SMALL BUT POWERFUL: THE M5 CONNECTOR PICTURES: STEFFEN WALTER STUDIOS M8 and M12 have long been established sizes on the sensor market. Compared to these, the smallest binder connector, M5, is still in its infancy. SMALL CONNECTOR, BIG IMPACT IP67 Screw locking according to DIN EN 61076-2-105 Moulded versions Degree of protection IP67 3 and 4 contacts 360-DEGREE SHIELDING The advantages of this series are obvious: the size, the weight and the price. Besides moulded male and female cable connectors, the M5 connector family includes female angled connectors, male receptacles, and male and female panel mount connectors which can be delivered with dip-solder contacts or single wires. Very popular among customers are also connecting cables whose ends are freely configurable, e.g. male cable connector to female cable connector, male angled connector to male angled connector, and a large number of other possible combinations. The contact arrangements (with three and four contacts) of the M5 series are mutually compatible – unlike the M8 series. For example, it is possible to connect an M5 male connector with three contacts to an M5 female connector with four contacts. PRODUCTION The production of the M5 circular connectors, which had been manufactured manually since their introduction in 2002, was transferred to an automatic processing line in plant 3 in Neckarsulm at the end of 2014. Besides cost savings, this made it possible to react to customer requirements more flexibly. Attention is paid to ‘Made in Germany’ quality at all times. MINIATURISATION The trend towards miniaturisation is also continuing in the sensor technology sector. Because installation space is precious and expensive, many customers are placing their bets on increasingly small dimensions and connection options in their products. This is exactly where the M5 connector comes into play, because its outside diameter of 6.5 millimetres and its threaded locking system make it very easy to handle. It is also waterproof to IP67. REDUCED WEIGHT Due to the increasingly small connections used for the transmission of data and signals, it is an advantage for the service life of the sockets if the hardware connected is on the light side, which is also one of the benefits of the M5 connector. Due to the lower material input, a standard male cable con- THREE AND FOUR CONTACTS nector with two metres of cable, for example, weighs only 30 grams. And last but not least, this material saving is also reflected in the low price. FURTHER DEVELOPMENT In the binder Engineering department in plant 1 in Neckarsulm, we constantly tinker with and improve the M5 connector. A shielded version is always crucial when the cable needs to be protected against electric and/or magnetic fields, or vice versa, when the environment needs to be protected against these fields. In order to achieve unhindered data transmission with the M5 connector, 360-degree shielding was developed for the straight version, which functions reliably by means of a pressing spring integrated into the connector. Thus, it should be possible to achieve shielding effectiveness values of 60 decibels in the 1-gigahertz range. INDUSTRIES AND APPLICATIONS As small as the connector may be, its potential applications are vast and diverse. The M5 connector is not only ideal for use in typical sensor technology but also in automation technology, measuring instrument technology and the leisure industry. Examples of successful customer applications are ultrasonic sensors, conveyor and storage systems, miniature valves, weather stations, bicycles, sports watches and functional clothing. www.binder-connector.com 2 3 M5 Automation Technology 707 series • • • • • M5 Contacts Drawing Male cable connector, moulded, M5 x 0,5/moulded, shielded, M5 x 0,5 3 x 0,14 3 x 0,25 L 30,7 10,7 20 Ø 6,5 M5 x 0,5 4 x 0,14 4 x 0,25 Male angled connector, moulded, M5 x 0,5 3 x 0,14 3 x 0,25 L 4 x 0,14 Ø6 20,5 19,5 Screw locking 3 and 4 contacts Degree of protection IP67 Can be configured on customer’s request Unshielded and shielded versions Description 4 x 0,25 10,5 CONNECTOR PROGRAMME Screw locking acc. to DIN EN 61076-2-105 3 and 4 contacts Degree of protection IP67 Moulded versions PUR cable Cable length, PUR Unshielded Shielded 2m 5m 2m 5m 2m 5m 2m 5m 79 3101 52 03 79 3101 55 03 79 3101 32 03 79 3101 35 03 79 3107 52 04 79 3107 55 04 79 3107 32 04 79 3107 35 04 79 3121 52 03 79 3121 525 03 – – 79 3127 52 04 79 3127 525 04 – – 2m 5m 2m 5m 2m 5m 2m 5m 79 3103 52 03 79 3103 55 03 79 3103 32 03 79 3103 35 03 79 3109 52 04 79 3109 55 04 79 3109 32 04 79 3109 35 04 2m 5m 2m 5m 2m 5m 2m 5m 79 3102 52 03 79 3102 55 03 79 3102 32 03 79 3102 35 03 79 3108 52 04 79 3108 55 04 79 3108 32 04 79 3108 35 04 2m 5m 2m 5m 2m 5m 2m 5m 79 3104 52 03 79 3104 55 03 79 3104 32 03 79 3104 35 03 79 3110 52 04 79 3110 55 04 79 3110 32 04 79 3110 35 04 M5 x 0,5 Ø 6,5 Female cable connector, moulded, M5 x 0,5/moulded, shielded, M5 x 0,5 3 x 0,14 27,5 20 4 x 0,14 Ø 6,5 M5 x 0,5 7,5 3 x 0,25 L 4 x 0,25 Female angled connector, moulded, M5 x 0,5 3 x 0,14 3 x 0,25 L 4 x 0,14 16,5 Ø6 20,5 7,5 4 x 0,25 79 3122 52 03 79 3122 525 03 – – 79 3128 52 04 79 3128 525 04 – – M5 x 0,5 Ø 6,5 Specifications Contacts Wire gauge Mechanical operation Temperature range Rated voltage More than standard! 4 3 4 0,14 mm (AWG 26), 0,25 mm (AWG 24) 2 2 > 100 Mating cycles – 25 °C /+ 80 °C 60 V Pollution degree 3 Rated current (40°C) 1A Contact plating Material of housing More versions and information on www.binder-connector.com Au (Gold) PUR 5 Automation Technology 707 series Description Drawing Male panel mount connector, with single wires 200 Contacts Ordering-No. Description 3 x 0,14 3 x 0,25 4 x 0,14 4 x 0,25 09 3105 00 03 09 3105 01 03 09 3111 00 04 09 3111 01 04 Male receptacle for sensor tubes, tube-Ø 3,75–H7 Drawing 10,7 M5 x 0,5 Ø 7,5 M5 x 0,5 Automation Technology 707 series SW 7mm 9,7 09 3105 86 03 09 3111 86 04 Contact arrangements male insert (mating side) 3 contacts Ø 7,5 Ø 7,5 M5 x 0,5 1 3 4 9,7 3 1 2 09 3105 81 03 09 3111 81 04 Contact arrangements female insert (mating side) 1,5 2 1,5 4 3 4 1 2 1 Colour of wire, moulded cable and panel mount connectors 1 brown 2 white 3 blue 4 black Ø 0,5 Ø 7,5 Ø 7,5 3 M5 x 0,5 4 SW 7mm Male panel mount connector, dip-solder SW 7mm max. 4 3 x 0,14 3 x 0,25 4 x 0,14 4 x 0,25 Female panel mount connector, with single wires 11,5 2 200 4 09 3106 00 03 09 3106 01 03 09 3112 00 04 09 3112 01 04 Panel cut out 7,1 M5 x 0,5 Ø 7,5 Ø6 SW 7mm 3 x 0,14 4 x 0,14 Female panel mount connector, front fastened, with single wires 10 Description Ordering-No. Drawing 08 2610 000 000 M5 Protection cap for female connector 1,5 200 Ø6 Ø 9,5 Ø 9,5 M7 x 0,75 2 09 3106 86 03 09 3112 86 04 6,3 M5 x 0,5 SW 9mm 3 4 Female panel mount connector, dip-solder 10 01 5118 001 Hexagonal nut M5 x 0,5 2 2,1 SW 9mm Ø 0,5 Ø 9,5 Ø 9,5 M7 x 0,75 2 09 3106 81 03 09 3112 81 04 M5 x 0,5 M5 x 0,5 4 contacts 3 4 M5 x 0,5 09 3111 71 04 1,5 200 1,5 M5 x 0,5 Black 4 2,5 2,2 8,2 3 x 0,14 4 x 0,14 Male panel mount connector, front fastened, with single wires 6 Contacts Ø 4,3 11,2 5,5 4 M5 Ø 3,8 M5 SW 7mm 1,5 7 Franz Binder GmbH & Co. Elektrische Bauelemente KG Rötelstraße 27 74172 Neckarsulm Germany Tel. +49 7132 325–0 Fax +49 7132 325–190 vk@binder-connector.de www.binder-connector.de Specifications may be changed without notice, errors excepted. AGB: www.binder-connector.de/de/agb Ordering-No. W M5 EN 2017