104-1-A-5/4D

Series 104 High Voltage SIL/SIP Reed Relays — Up to 4 kV stand-off NEW Package Type — Stacking on 0.25 Inches pitch 3 — Small size 4 — Internal mu-metal magnetic screen — One or two switches in a single package — 1 Form A, 2 Form A & 1 Form B configurations — Dry and mercury wetted switches available — 5 V, 12 V or 24 V Coils with optional internal diode — Ideal for transformer or cable testing —  Additional build options are available including many pin configurations — Many benefits compared to industry standard relays (see last page) 1 2 The Series 104 reed relays are ideal for such applications as transformer or cable testing or any other automatic test equipment where high voltages are involved. Where mains voltages are switched, for example to control and isolate S.C.R. or triac gates, they are an ideal choice. The range features an internal mu-metal screen to eliminate problems that would otherwise be experienced due to magnetic interaction when they are closely stacked. Four types of dry switches are available, capable of standing-off 1.5, 2, 3 or 4kV d.c. The 3kV & 4kV versions have an increased clearance between the switch and coil pins to accommodate the higher voltage. Even higher voltage ratings are available to special order, please contact our sales office for further information. Mercury wetted devices are also available for applications where bounce free switching is required. These are rated at 1500 volts d.c. minimum stand-off, 500 volts d.c. switching at up to 50 watts. Magnetic Interaction Magnetic Interaction Other Manufacturers’ Unscreened relays Unscreened Other Manufacturers’ Partially screened relays 40% Pickering relays 30% Percentage Interaction 20% (Change in operate voltage) 10% Key: Internal mu-metal screen Other Unscreened relays Complete mu-metal can 109P 110 116 111P 112 117 115 113 108 109 111 119 Partially screened 106 104 114 105 0.19” 0.245” 0.26” 101 100 100HV 100HC 0.29” 0.40” 107 0.145” Relay Package Width (Inches) This chart demonstrates the percentage changes in operate voltage due to magnetic interaction depending on the level of magnetic screening offered from the relay package. For more information on magnetic interaction click here. 0.145” 0.1 0.2 0.19” 0.245” Package Width (Inches) 0.3 1 0.4 0.26” 0.29” 0.40” pickeringrelay.com ISSUE 1.7 JAN 2022 50% Specification High Voltage SIL/SIP Reed Relays – Series 104 Switch Ratings - Dry Switches 1 Form A (energize to make) 1 Form B (energize to break) 2 Form A (energize to make) 1500 V d.c. min stand-off 1000 V d.c. switching at 25 W 1500 V d.c. min stand-off 1000 V d.c. switching at 25 W 1500 V d.c. min stand-off 1000 V d.c. switching at 25 W 2000 V d.c. min stand-off 1000 V d.c. switching at 25 W 2000 V d.c. min stand-off 1000 V d.c. switching at 25 W 2000 V d.c. min stand-off 1000 V d.c. switching at 25 W 3000 V d.c. min stand-off 1000 V d.c. switching at 25 W – – 4000 V d.c. min stand-off 1000 V d.c. switching at 25 W – – Switch Ratings - Mercury Wetted Switches 1 Form A (energize to make) 2 Form A (energize to make) 1500 V d.c. min stand-off 500 V d.c. switching at 50 W 1500 V d.c. min stand-off 500 V d.c. switching at 50 W Dry Reed: Series 104 switch ratings - contact ratings for each switch type Max. Switch Switch Power switch No form rating current Max. carry current Max. switching volts Life Min. expectancy stand-off ops typical volts (see Note1) Operate time inc bounce (max) Release time Special features 1 A or B 25 W 1.0 A 1.5 A 1000 1500 108 1.0 ms 0.3 ms High voltage 2 A or B 25 W 1.0 A 1.5 A 1000 2000 8 10 1.0 ms 0.3 ms High voltage 3 A 25 W 1.0 A 1.5 A 1000 3000 10 8 1.0 ms 0.3 ms High voltage 4 A 25 W 1.0 A 1.5 A 1000 4000 108 1.0 ms 0.3 ms High voltage Note1: Life Expectancy The life of a reed relay depends upon the switch load and end of life criteria. For example, for an ‘end of life’ contact resistance specification of 1 Ω, switching low loads (10 V at 10 mA resistive) or when ‘cold’ switching, typical life is approx 1 x 109 ops. At the maximum load (resistive), typical life is 1 x 107 ops. In the event of abusive conditions, e.g. high currents due to capacitive inrushes, this figure reduces considerably. Pickering will be pleased to perform life testing with any particular load condition. Operating Voltages Coil voltage - nominal Must operate voltage - maximum at 25°C Must release voltage - minimum at 25°C 5V 12 V 24 V 3.75 V 9V 18 V 0.5 V 1.2 V 2.4 V 2 pickeringrelay.com Specification High Voltage SIL/SIP Reed Relays – Series 104 Environmental Specification/Mechanical Characteristics In the table below, the upper temperature limit can be extended to +125 °C if the coil drive voltage is increased to accommodate the resistance/temperature coefficient of the copper coil winding. This is approximately 0.4% per °C. This means that at 125 °C the coil drive voltage will need to be increased by approximately 40 x 0.4 =16% to maintain the required magnetic drive level. Please contact sales@pickeringrelay.com for assistance. Operating Temperature Range -20 ºC to +85 ºC Storage Temperature Range -35 ºC to +100 ºC Shock Resistance 50 g Vibration Resistance (10 - 2000 Hz) 20 g Soldering Temperature (max) (10 s max) 270 ºC Washability (Proper drying process is recommended) Fully Sealed 3 pickeringrelay.com Specification High Voltage SIL/SIP Reed Relays – Series 104 Dry Relay: Series 104 Coil Data and Type Numbers Device Type 1 Form A Switch No. 1 (1.5 kV) Package Type 1 * 1 Form A Switch No. 2 (2 kV) Package Type 1 * 1 Form A Switch No. 3 (3 kV) Package Type 2 1 Form A Switch No. 4 (4 kV) Package Type 2 1 Form B Switch No. 1 (1.5 kV) Package Type 3 1 Form B Switch No. 2 (2 kV) Package Type 3 2 Form A Switch No. 1 (1.5 kV) Package Type 4 2 Form A Switch No. 2 (2 kV) Package Type 4 Type Number Coil (V) Max. Coil contact resistance resistance (initial) 104-1-A-5/1D 5 375 Ω 104-1-A-12/1D 12 1000 Ω 104-1-A-24/1D 24 3000 Ω 104-1-A-5/2D 5 375 Ω 104-1-A-12/2D 12 1000 Ω 104-1-A-24/2D 24 3000 Ω 104-1-A-5/3D 5 220 Ω 104-1-A-12/3D 12 500 Ω 104-1-A-24/3D 24 3000 Ω 104-1-A-5/4D 5 220 Ω 104-1-A-12/4D 12 500 Ω 104-1-A-24/4D 24 3000 Ω 104-1-B-5/1D 5 750 Ω 104-1-B-12/1D 12 2000 Ω 104-1-B-24/1D 24 3000 Ω 104-1-B-5/2D 5 750 Ω 104-1-B-12/2D 12 2000 Ω 104-1-B-24/2D 24 3000 Ω 104-2-A-5/1D 5 250 Ω 104-2-A-12/1D 12 750 Ω 104-2-A-24/1D 24 2000 Ω 104-2-A-5/2D 5 250 Ω 104-2-A-12/2D 12 750 Ω 104-2-A-24/2D 24 2000 Ω Insulation resistance (minimum at 25 °C) (see Note4) Capacitance (typical) (see Note2) Switch to coil Across switch Closed switch to coil Across open switch 0.15 Ω 1012 Ω 1012 Ω 2.5 pF 0.1 pF 0.15 Ω 1012 Ω 1012 Ω 2.5 pF 0.1 pF 0.15 Ω 1012 Ω 1012 Ω 2.5 pF 0.1 pF 0.15 Ω 1012 Ω 1012 Ω 2.5 pF 0.1 pF 0.20 Ω 1012 Ω 1012 Ω 2.5 pF 0.1 pF 0.20 Ω 1012 Ω 1012 Ω 2.5 pF 0.1 pF 0.20 Ω 1012 Ω 1012 Ω See Note3 See Note3 0.20 Ω 1012 Ω 1012 Ω See Note3 See Note3 When an internal diode is required, the suffix D is added to the part number as shown in the table. * Package Type 2 available, contact Pickering for more details. Note2: Capacitance across open switch The capacitance across the open switch was measured with other connections guarded. Note3: Capacitance values The value will depend upon on the mode of connection/guarding of unused terminals. Please contact technical sales for details. Note4: Insulation resistance Insulation resistance will reduce at higher temperatures. For more information on temperature effects click here, or contact Pickering for more in depth guidance. 4 pickeringrelay.com Specification High Voltage SIL/SIP Reed Relays – Series 104 Mercury Reed Relays Mercury relays should be mounted vertically with pin 1 uppermost. Pin 1 is marked with a bar on the top face of the relay. UP Mercury Reed: Series 104 switch ratings - contact ratings for each switch type Switch Switch Power No form rating 6 A 50 W Life Max. Max. Max. Min. expectancy switch carry switching stand-off ops typical current current volts volts (see Note1) 2A 3A 500 1500 108 Operate time inc bounce (max) Release time Special features 1.5 ms 1.0ms Standard mercury Note1: Life Expectancy The life of a reed relay depends upon the switch load and end of life criteria. For example, for an ‘end of life’ contact resistance specification of 1 Ω, switching low loads (10 V at 10 mA resistive) or when ‘cold’ switching, typical life is approx 1 x 109 ops. At the maximum load (resistive), typical life is 1 x 107 ops. In the event of abusive conditions, e.g. high currents due to capacitive inrushes, this figure reduces considerably. Pickering will be pleased to perform life testing with any particular load condition. Mercury Relay: Series 104 Coil data and type numbers Device Type Type Number 1 Form A Switch No. 6 (1.5 kV) Package Type 1 * 2 Form A Switch No. 6 (1.5 kV) Package Type 4 Coil (V) Max. Coil contact resistance resistance (initial) 104-1-A-5/6D 5 100 Ω 104-1-A-12/6D 12 500 Ω 104-1-A-24/6D 24 1500 Ω 104-2-A-5/6D 5 50 Ω 104-2-A-12/6D 12 275 Ω 104-2-A-24/6D 24 1000 Ω Insulation resistance (minimum at 25 °C) (see Note4) Capacitance (typical) (see Note2) Switch to coil Across switch Closed switch to coil Across open switch 0.12 Ω 1012 Ω 1011 Ω 3 pF 3 pF 0.15 Ω 1012 Ω 1011 Ω See Note3 See Note3 When an internal diode is required, the suffix D is added to the part number as shown in the table. * Package Type 2 available, contact Pickering for more details. Note2: Capacitance across open switch The capacitance across the open switch was measured with other connections guarded. Note3: Capacitance values The value will depend upon on the mode of connection/guarding of unused terminals. Please contact technical sales for details. Note4: Insulation resistance Insulation resistance will reduce at higher temperatures. For more information on temperature effects click here, or contact Pickering for more in depth guidance. The technical information shown in this data sheet could contain inaccuracies or typographical errors. This information may be periodically changed or updated and these changes will be included in future versions of this data sheet. For different values, latest specifications and product details, please contact your local Pickering sales office. For FREE evaluation samples go to: pickeringrelay.com/samples 5 pickeringrelay.com Specification High Voltage SIL/SIP Reed Relays – Series 104 Pin Configuration, Weights and Dimensional Data (dimensions in inches, millimeters in brackets) Package Type Package Type 11 0.245 (6.22) 0.95 (24.1) Weight: Typical 2.06 g Weight: Typical 2.06 g 1 Form A 0.32 (8.1) + 0.02 (0.5) 1 0.125 (3.2) Pin 1 0.2 (5.1) Package Type Package Type 22 0.2 (5.1) 0.2 (5.1) 0.02 (0.5) 1 Form A 0.32 (8.1) 0.02 (0.5) 0.125 (3.2) Package Type 0.3 (7.6) 33 0.2 (5.1) 0.02 (0.5) 0.3 (7.6) 1 3 1 Form B (see Note) 0.49 (12.5) 0.02 (0.5) 0.125 (3.2) 0.2 (5.1) 0.2 (5.1) 0.2 (5.1) 0.02 (0.5) 7 + 1 3 5 7 Switch No. 1 (1.5 kV stand-off) Switch No. 2 (2 kV stand-off) 0.01 (0.25) 0.245 (6.22) 1.14 (29.0) 44 5 Switch No. 1 (1.5 kV stand-off) Switch No. 2 (2 kV stand-off) Switch No. 6 (Mercury Wetted) Switch No. 3 (3 kV stand-off) Switch No. 4 (4 kV stand-off) 0.01 (0.25) Weight: Typical3.75 3.75g g Weight: Typical Package Type Package Type + 0.245 (6.22) 1.14 (29.0) Pin 1 7 0.245 (6.22) 0.95 (24.1) Pin 1 5 Switch No. 1 (1.5 kV stand-off) Switch No. 2 (2 kV stand-off) Switch No. 6 (Mercury Wetted) 0.01 (0.25) Weight: Typical2.06 2.06g g Weight: Typical Package Type 3 Weight: Typical3.70 3.70g g Weight: Typical 2 Form A + 0.49 (12.5) 0.02 (0.5) 0.125 (3.2) Pin 1 0.2 (5.1) 0.2 (5.1) 0.2 (5.1) 0.2 (5.1) 0.02 (0.5) 0.2 (5.1) 0.01 (0.25) 1 2 3 4 5 6 Switch No. 1 (1.5 kV stand-off) Switch No. 2 (2 kV stand-off) Switch No. 6 (Mercury Wetted) Important: Where the optional internal diode is fitted or for all Form B types, the correct coil polarity must be observed, as shown by the + symbol on the schematics. 6 pickeringrelay.com Specification High Voltage SIL/SIP Reed Relays – Series 104 Similar Relays Comparison If the Series 104 is unsuitable for your application, Pickering also manufactures three other series of reed relays with similar characteristics, but in different package sizes. Series Name 131-1-A 119-1-A 119-2-A 119-1-B 104-1-A 104-1-B 104-2-A Physical Outline Depth Width mm (inches) Height 3.7 (0.145) 3.7 (0.145) 12.5 (0.49) 15.1 (0.595) 6.6 (0.26) 6.3 (0.245) 20.1 (0.79) 6.6 (0.26) 15.1 (0.595) 24.1 (0.95) 29 (1.14) 8.9 (0.35) 8.9 (0.35) 8.2 (0.32) 12.5 (0.49) 1 & 2 2 3 4 1245 1245 2284 2284 2.06 2.06 3.75 3.7 1-B (SPNC) 2-A (DPST) Package Volume (mm3) 306 369 491 662 498 Typical Weights (g) 0.58 0.67 0.74 1.06 0.89 Contact Configuration 1-A (SPST) 2-A (DPST) 1-B (SPNC) Reed Switch Type Dry Dry Dry Dry Dry Dry Dry Dry Dry Mercury Wetted Stand-off Voltage (V) 1500 1500 2000 3000 1500 1500 2000 1500 2000 1-A (SPST) 1-A (SPST) Dry Dry Dry Dry Dry Mercury Wetted 1500 3000 4000 1500 2000 1500 2000 1500 Dry Switching Voltage (V) 1000 1000 1000 500 1000 1000 1000 500 Switching Current (A) 0.7 0.7 1 2 1 1 1 2 Carry Current (A) 1.25 1.25 1.5 3 1.5 1.5 1.5 3 Switch Power (W) 10 10 25 50 25 25 25 50 Series Name 100HV-1-A 100HV-1-B 100HV-2-A 10.2 (0.40) 10.2 (0.40) 10.2 (0.40) 24.1 (0.95) 29 (1.14) 29 (1.14) 12.7 (0.50) 15.2 (0.60) 15.2 (0.60) 4496 4496 Physical Outline Depth Width Height mm (inches) Package Volume (mm3) 3122 3122 Typical Weights (g) 6.99 8.75 8.75 Contact Configuration 1-A (SPST) 1-B (SPNC) 2-A (DPST) Reed Switch Type Dry Dry Dry Dry Dry Dry Dry Stand-off Voltage (V) 1500 2000 3000 1500 2000 1500 2000 Switching Voltage (V) 1000 1000 1000 Switching Current (A) 1 1 1 Carry Current (A) 1.5 1.5 1.5 Switch Power (W) 25 25 25 Reed Relay Selection Tool Because Pickering offer the largest range of high-quality reed relays, sometimes it can be difficult to find the right reed relay you require. That is why we created the Reed Relay Selector, this tool will help you narrow down our offering to get you the correct reed relay for your application. To try the tool today go to: pickeringrelay.com/reed-relay-selector-tool 7 pickeringrelay.com Ordering Information High Voltage SIL/SIP Reed Relays – Series 104 Standard Build Options The Series 104 Reed Relays are available with a number of standard build options to tailor them to your specific application. These options are detailed in the table below. If you decide to go ahead and specify one, or more, of these options you will be allocated a unique part number suffix. Mechanical Build Options Electrical Build Options Special pin configurations or pin lengths Different coil resistance Special print with customer’s own part number or logo Different stand-off or switching voltage Custom packaging possibility Operate or de-operate time Equivalents to competitors discontinued parts Pulse capability Enhanced specifications Equivalents to competitors discontinued parts Non-standard coil voltages and resistance figures Special Life testing under customer’s specific load conditions Specific environmental requirements Controlled thermal EMF possibility Customization If your specific requirements are not met by standard relay, or any of the standard build options, please speak to us to discuss producing a customized reed relay to service your specific application: pickeringrelay.com/contact 3D Models Interactive 3D models of the complete range of Pickering relay products in STEP, IGS and SLDPRT formats can be downloaded from the website: pickeringrelay.com/3d-models Part Number Description:   104 -  1 - A - 5 / 2 D - xxx Series Number of reeds Switch form Coil voltage Switch number (see tables on pages 2 & 5) Diode if fitted (omit if not required) Unique suffix (if standard build option selected) Help If you need any technical advice or other help, please do not hesitate to contact our Technical Sales Department. We will always be pleased to discuss Pickering relays with you. email: techsales@pickeringrelay.com Contact Us 8 o n g v it e y y L o n g v it e L UK Headquarters - email: sales@pickeringrelay.com | Tel. +44 1255 428141 USA - email: ussales@pickeringrelay.com | Tel. +1 781 897 1710 Germany - email: desales@pickeringtest.com | Tel. +49 89 125 953 160 Product France - email: frsales@pickeringtest.com | Tel. +33 9 72 58 77 00 25+Years 100% Tested Longevity Nordic - email: ndsales@pickeringtest.com | Tel. +46 340 69 06 69 Czech Republic: czsales@pickeringtest.com | Tel. +420 558-987-613 China - email: chinasales@pickeringtest.com | Tel. +86 4008 799 765 For a full list of agents, distributors and representatives visit: pickeringrelay.com/agents pickeringrelay.com High Voltage SIL/SIP Reed Relays – Series 104 10 Key Benefits of Pickering Reed Relays Pickering Reed Relays Typical Industry Reed Relays Instrumentation Grade Reed Switches with vacuum sputtered Ruthenium plating to ensure stable, long life up to 5x10E9 operations. Often low grade Reed Switches with electroplated Rhodium plating resulting in higher, less stable contact resistance. 22 Formerless Coil Construction Formerless coil construction increases the coil winding volume, maximizing magnetic efficiency, allowing the use of less sensitive reed switches resulting in optimal switching action and extended lifetime at operational extremes. Use of bobbins decreases the coil winding volume, resulting in having less magnetic drive and a need to use more sensitive reed switches which are inherently less stable with greatly reduced restoring forces. 3 Magnetic Screening Mu-metal magnetic screening (either external or internal), enables ultra-high PCB side-by-side packing densities with minimal magnetic interaction, saving significant cost and space. Pickering Mu-Metal magnetic screen - interaction approx. 5% Lower cost reed relays have minimal or no magnetic screening, resulting in magnetic interaction issues causing changes in operating and release voltages, timing and contact resistance, causing switches to not operate at their nominal voltages. Typical industry screen - interaction approx. 30% 4 SoftCenter™ technology, provides maximum cushioned protection of the reed switch, minimising internal lifetime stresses and extending the working life and contact stability. Transfer moulded reed relays (produced using high temperature/pressure), result in significant stresses to the glass reed switch which can cause the switch blades to deflect or misalign leading to changes in the operating characteristics, contact resistance stability and operating lifetime. 100% testing for all operating parameters including dynamic contact wave-shape analysis with full data scrutiny to maintain consistency. Simple dc testing or just batch testing which may result in non-operational devices being supplied. 1 Instrumentation Grade Reed Switches SoftCenter™ Technology 5 100% Dynamic Testing X-Ray of Pickering mu-metal magnetic screen X-Ray of typical industry magnetic screen Dynamic Contact Resistance Test Operate Contact Resistance Key Benefit Release 6 100% Inspection at Every Stage of Manufacturing 7 Inspection at every stage of manufacturing maintaining high levels of quality. Often limited batch inspection. Stress testing of the manufacturing processes, from -20°C to +85°C to -20°C, repeated 3 times. Rarely included resulting in field failures. +85°C 100% Thermal Cycling -20°C Product Longevity Limited ability to customize. Pickering are committed to product longevity; our reed relays are manufactured and supported for more than 25 years from introduction, typically much longer. Most other manufacturers discontinue parts when they reach a low sales threshold; costing purchasing and R&D a great deal of unnecessary time and money to redesign and maintain supply. o n g v it e o n g v it e y Our reed relays can be customized easily, e.g. special pin configurations, enhanced specifications, non-standard coil or resistance figures, special life testing, low capacitance, and more. L 10 Mass production: Usually large batch sizes and with no quick-turn manufacturing. L 9 Custom Reed Relays Flexible manufacturing processes allow quick-turn manufacturing of small batches. y 8 Flexible Manufacturing Process Product 25+Years Longevity For more information go to: pickeringrelay.com/10-key-benefits 9 pickeringrelay.com © Copyright (2022) Pickering Electronics. All Rights Reserved Pickering Electronics maintains a commitment to continuous product development, consequently we reserve the right to vary from the description given in this data sheet. Coil Voltage