118-1-A-5/2D

Series 118 High Coil Resistance SIL/SIP Reed Relays — Up to 15 W switching 1 Package Type — Highest quality instrumentation grade switches — Sputtered ruthenium switches rated at 10 W, 0.5 A or 15 W, 1.0 A — Plastic package with internal mu-metal magnetic screen — Take up minimum board area of only 0.2 x 0.33 Inches; conserving PCB space — Insulation resistance >1012 Ω — 3V or 5V coils with with a resistance up to 2200 Ω and optional internal diode —  Additional build options are available — Many benefits compared to industry standard relays (see last page) — Very sensitive relays ideal for portable equipment or other applications where low power consumption is required Two switch types are available. Switch type number 1 is better suited for general purpose applications. Switch type 2 is better suited to low level or ‘cold’ switching. These relays feature internal mu-metal magnetic screens. Mu-metal has the advantage of a high permeability and low magnetic remanence and eliminates problems that would otherwise occur due to magnetic interaction. Relays of this size without magnetic screening would be totally unsuitable for applications where dense packing is required. To learn more visit: pickeringrelay.com/magnetic-interaction Switch Ratings - Dry Switches 1 Form A (energize to make) 15 W at 200 V 10 W at 200 V Switch No Switch Power rating form Max. switch current Max. carry current Max. switching volts Life expectancy ops typical (see Note1) Operate time inc bounce (max) Release time Special features 1 A 15 W 1.0 A 1.2 A 200 109 0.6 ms 0.35 ms General purpose 2 A 10 W 0.5 A 1.2 A 200 10 0.6 ms 0.35 ms Low level 9 Note1: Life Expectancy The life of a reed relay depends upon the switch load and end of life criteria. For example, for an ‘end of life’ contact resistance specification of 1 Ω, switching low loads (10 V at 10 mA resistive) or when ‘cold’ switching, typical life is approx 1 x 109 ops. At the maximum load (resistive), typical life is 1 x 107 ops. In the event of abusive conditions, e.g. high currents due to capacitive inrushes, this figure reduces considerably. Pickering will be pleased to perform life testing with any particular load condition. 1 pickeringrelay.com ISSUE 1.2 JAN 2022 Series 118 switch ratings - contact ratings for each switch type Specification High Coil Resistance SIL/SIP Reed Relays – Series 118 Operating Voltages Coil voltage - nominal Must operate voltage - maximum at 25°C Must release voltage - minimum at 25°C 3V 2.25 V 0.3 V 5V 3.75 V 0.5 V Environmental Specification/Mechanical Characteristics In the table below, the upper temperature limit can be extended to +125 °C if the coil drive voltage is increased to accommodate the resistance/temperature coefficient of the copper coil winding. This is approximately 0.4% per °C. This means that at 125 °C the coil drive voltage will need to be increased by approximately 40 x 0.4 =16% to maintain the required magnetic drive level. Please contact sales@pickeringrelay.com for assistance. Operating Temperature Range -20 ºC to +85 ºC Storage Temperature Range -35 ºC to +100 ºC Shock Resistance 50 g Vibration Resistance (10 - 2000 Hz) 20 g Soldering Temperature (max) (10 s max) 270 ºC Washability (Proper drying process is recommended) Fully Sealed Dry Relay: Series 118 Coil data and type numbers Device Type 1 Form A Switch No. 1 Package Type 1 1 Form A Switch No. 2 Package Type 1 Type Number Coil (V) Max. Coil contact resistance resistance (initial) 118-1-A-5/1D 5 1500 Ω 118-1-A-3/2D 3 1000 Ω 118-1-A-5/2D 5 2200 Ω Insulation resistance (minimum at 25 °C) (see Note4) Capacitance (typical) (see Note2, 3) Switch to coil Across switch Closed switch to coil Across open switch 0.12 Ω 1012 Ω 1012 Ω 3.0 pF 0.14 pF 0.12 Ω 1012 Ω 1012 Ω 3.0 pF 0.14 pF When an internal diode is required, the suffix D is added to the part number as shown in the table. Note2: Switch to coil capacitance Due to the asymmetrical internal construction of the relay, the capacitance to the coil from one switch connection is approximately half the capacitance of the other switch connection, pin 3 is lower. In some applications this feature may be used to advantage for example, in a multiplexer where it is desirable to minimize the capacitance of the common connection to maximize bandwidth. Note3: Capacitance across open switch The capacitance across the open switch was measured with other connections guarded. Note4: Insulation resistance Insulation resistance will reduce at higher temperatures. For more information on temperature effects click here, or contact Pickering for more in depth guidance. The technical information shown in this data sheet could contain inaccuracies or typographical errors. This information may be periodically changed or updated and these changes will be included in future versions of this data sheet. For different values, latest specifications and product details, please contact your local Pickering sales office. For FREE evaluation samples go to: pickeringrelay.com/samples 2 pickeringrelay.com Specification High Coil Resistance SIL/SIP Reed Relays – Series 118 Pin Configuration, Weights and Dimensional Data (dimensions in inches, millimeters in brackets) 0.32 (8.13) 0.33 (8.38) Max Package Type Type Package 11 0.19 (4.8) 0.20 (5.08) Max Weight: Typical Typical 1.23 Weight: 1.23gg 1 Form A 0.60 (15.24) 0.61 (15.5) Max 0.02 (0.5) 0.125 (3.2) Pin 1 0.06 (1.52) 1+ 0.02 (0.5) 2 3 4 0.01 (0.25) 0.1 (2.54) x2 Pin 3 is a round pin with an outer diameter of 0.02 (0.5) Important: Where the optional internal diode is fitted the correct coil polarity must be observed, as shown by the + symbol on the schematics. Pin 1 is the positive connection. Similar Relays Comparison The Series 118 is unique in the Pickering range of reed relays. Pickering do not manufacture another series of relays with similar characteristics. Reed Relay Selection Tool Because Pickering offer the largest range of high-quality reed relays, sometimes it can be difficult to find the right reed relay you require. That is why we created the Reed Relay Selector, this tool will help you narrow down our offering to get you the correct reed relay for your application. To try the tool today go to: pickeringrelay.com/reed-relay-selector-tool 3 pickeringrelay.com Ordering Information High Coil Resistance SIL/SIP Reed Relays – Series 118 Standard Build Options The Series 118 Reed Relays are available with a number of standard build options to tailor them to your specific application. These options are detailed in the table below. If you decide to go ahead and specify one, or more, of these options you will be allocated a unique part number suffix. Mechanical Build Options Electrical Build Options Special pin configurations or pin lengths Different coil resistance Special print with customer’s own part number or logo Operate or de-operate time Custom packaging possibility Pulse capability Enhanced specifications Non-standard coil voltages and resistance figures Special Life testing under customer’s specific load conditions Specific environmental requirements Controlled thermal EMF possibility Customization If your specific requirements are not met by standard relay, or any of the standard build options, please speak to us to discuss producing a customized reed relay to service your specific application: pickeringrelay.com/contact 3D Models Interactive 3D models of the complete range of Pickering relay products in STEP, IGS and SLDPRT formats can be downloaded from the website: pickeringrelay.com/3d-models Part Number Description:  118 - 1 - A - 5 / 2 D - xxx Series Number of reeds Switch form Coil voltage Switch number (see table on page 1) Diode if fitted (omit if not required) Unique suffix (if standard build option selected) Help If you need any technical advice or other help, please do not hesitate to contact our Technical Sales Department. We will always be pleased to discuss Pickering relays with you. email: techsales@pickeringrelay.com Contact Us 4 o n g v it e y y L o n g v it e L UK Headquarters - email: sales@pickeringrelay.com | Tel. +44 1255 428141 USA - email: ussales@pickeringrelay.com | Tel. +1 781 897 1710 Germany - email: desales@pickeringtest.com | Tel. +49 89 125 953 160 Product France - email: frsales@pickeringtest.com | Tel. +33 9 72 58 77 00 25+Years 100% Tested Longevity Nordic - email: ndsales@pickeringtest.com | Tel. +46 340 69 06 69 Czech Republic: czsales@pickeringtest.com | Tel. +420 558-987-613 China - email: chinasales@pickeringtest.com | Tel. +86 4008 799 765 For a full list of agents, distributors and representatives visit: pickeringrelay.com/agents pickeringrelay.com High Coil Resistance SIL/SIP Reed Relays – Series 118 10 Key Benefits of Pickering Reed Relays Pickering Reed Relays Typical Industry Reed Relays Instrumentation Grade Reed Switches with vacuum sputtered Ruthenium plating to ensure stable, long life up to 5x10E9 operations. Often low grade Reed Switches with electroplated Rhodium plating resulting in higher, less stable contact resistance. 22 Formerless Coil Construction Formerless coil construction increases the coil winding volume, maximizing magnetic efficiency, allowing the use of less sensitive reed switches resulting in optimal switching action and extended lifetime at operational extremes. Use of bobbins decreases the coil winding volume, resulting in having less magnetic drive and a need to use more sensitive reed switches which are inherently less stable with greatly reduced restoring forces. 3 Magnetic Screening Mu-metal magnetic screening (either external or internal), enables ultra-high PCB side-by-side packing densities with minimal magnetic interaction, saving significant cost and space. Pickering Mu-Metal magnetic screen - interaction approx. 5% Lower cost reed relays have minimal or no magnetic screening, resulting in magnetic interaction issues causing changes in operating and release voltages, timing and contact resistance, causing switches to not operate at their nominal voltages. Typical industry screen - interaction approx. 30% 4 SoftCenter™ technology, provides maximum cushioned protection of the reed switch, minimising internal lifetime stresses and extending the working life and contact stability. Transfer moulded reed relays (produced using high temperature/pressure), result in significant stresses to the glass reed switch which can cause the switch blades to deflect or misalign leading to changes in the operating characteristics, contact resistance stability and operating lifetime. 100% testing for all operating parameters including dynamic contact wave-shape analysis with full data scrutiny to maintain consistency. Simple dc testing or just batch testing which may result in non-operational devices being supplied. 1 Instrumentation Grade Reed Switches SoftCenter™ Technology 5 100% Dynamic Testing X-Ray of Pickering mu-metal magnetic screen X-Ray of typical industry magnetic screen Dynamic Contact Resistance Test Operate Contact Resistance Key Benefit Release 6 100% Inspection at Every Stage of Manufacturing 7 Inspection at every stage of manufacturing maintaining high levels of quality. Often limited batch inspection. Stress testing of the manufacturing processes, from -20°C to +85°C to -20°C, repeated 3 times. Rarely included resulting in field failures. +85°C 100% Thermal Cycling -20°C Product Longevity Limited ability to customize. Pickering are committed to product longevity; our reed relays are manufactured and supported for more than 25 years from introduction, typically much longer. Most other manufacturers discontinue parts when they reach a low sales threshold; costing purchasing and R&D a great deal of unnecessary time and money to redesign and maintain supply. o n g v it e o n g v it e y Our reed relays can be customized easily, e.g. special pin configurations, enhanced specifications, non-standard coil or resistance figures, special life testing, low capacitance, and more. L 10 Mass production: Usually large batch sizes and with no quick-turn manufacturing. L 9 Custom Reed Relays Flexible manufacturing processes allow quick-turn manufacturing of small batches. y 8 Flexible Manufacturing Process Product 25+Years Longevity For more information go to: pickeringrelay.com/10-key-benefits 5 pickeringrelay.com © Copyright (2022) Pickering Electronics. All Rights Reserved Pickering Electronics maintains a commitment to continuous product development, consequently we reserve the right to vary from the description given in this data sheet. Coil Voltage