Series 67, 68
High Voltage Dry Reed Relays
Series 67 - pcb connections to switch and coil.
The highest power switch in the Pickering
portfolio - Up to 200 W
3
Package Type
Series 68 - pcb connections to coil and flying
1 2
leads to the switch which keeps the high
voltage away from the pcb
Small size
Up to 10 kV stand-off, 7.5 kV switching at 50 W
maximum
Tungsten plated contacts ensure a long and
reliable life
Note: P
ackage Types 1 and 2 have the same
5, 12, and 24 V coils with optional internal diode
body style yet different pin positions
Encapsulated in a plastic package with internal
mu-metal magnetic screen
Additional build options are available
Many benefits compared to industry standard relays (see last page)
1 Form A and 1 Form C configurations
The Series 67 and 68 ranges of high voltage reed relays have similar specifications to the established Series 60/65 and
62/63 but are constructed using a leadframe in a Single-in-Line format and feature former-less coils which enables a
smaller package than is usual for this type of device.
The unusual package style allows some interesting stacking possibilities (see adjacent photo) when used to construct high
density multiplexers or matrices.
Other voltages can be supplied to special order as can variations in the lead length of the Series 68 type.
Switch Ratings
1 Form A (energize to make)
1 Form C (changeover)
Stand-off 5 kV, switching up to 3.5 kV
Stand-off 8 kV, switching up to 6 kV (Series 67 only)
Stand-off 10 kV, switching up to 7.5 kV
Stand-off 5 kV, switching up to 2.5 kV
ISSUE 1.4 APR 2022
Relay Packing on PCB
Example of Series 67 Packing Possibility
1
pickeringrelay.com
Specification
High Voltage Dry Reed Relays – Series 67, 68
Series 67, 68 switch ratings - contact ratings for each switch type
Operate
Min.
Life expectancy
time inc
stand-off
ops typical
bounce
volts
(see Note2)
(max)
Release
time
5000
108
3 ms
2 ms
7500 (Note1)
10000
108
3 ms
2 ms
5A
6000 (Note1)
8000
108
6 ms
2 ms
3.2 A
2500 (Note1)
5000
108
6 ms
6 ms
Switch No
Switch
form
Power
rating
Max.
switch
current
Max.
carry
current
Max.
switching
volts
1
A
50 W
3A
3.5 A
3500 (Note1)
2
A
50 W
3A
3.5 A
A
200 W
3A
C
100 W
3A
4
(Series 67 only)
5
(Series 67 only)
Note1: Switching Voltage
This high voltage rating is for RESISTIVE loads only. At these high voltages, even stray capacitance can generate very high
current pulses, which can damage the contact plating causing welding of the reed switch. If there is capacitance in circuit,
provision should be made to limit the surge, to within the current and power ratings of the relay.
Note2: Life Expectancy
The life of a reed relay depends upon the switch load and the end of life criteria. For example, for an ‘end of life’ contact
resistance specification of 1 Ω, switching low loads with the current less than 1 mA, or when ‘cold’ switching, typical life is
expected to be greater than 1 x 108 ops. At higher voltages and up to the maximum 50 W load (resistive), typical life is 1 x
106 ops. In the event of abusive conditions, e.g. high currents due to capacitive inrushes, this figure reduces considerably.
Pickering will be pleased to perform life testing with any particular load conditions.
Operating Voltages
Coil voltage - nominal
Must operate voltage - maximum at 25°C
Must release voltage - minimum at 25°C
5V
3.75 V
0.5 V
12 V
9V
1.2 V
24 V
18 V
2.4 V
Environmental Specification/Mechanical Characteristics
In the table below, the upper temperature limit can be extended to +125 °C if the coil drive voltage is increased to
accommodate the resistance/temperature coefficient of the copper coil winding. This is approximately 0.4% per °C. This
means that at 125 °C the coil drive voltage will need to be increased by approximately 40 x 0.4 =16% to maintain the
required magnetic drive level. Please contact sales@pickeringrelay.com for assistance.
Operating Temperature Range
-20 ºC to +85 ºC
Storage Temperature Range
-35 ºC to +100 ºC
Shock Resistance
50 g
Vibration Resistance (10 - 2000 Hz)
20 g
Soldering Temperature (max) (10 s max)
270 ºC
Washability (Proper drying process is recommended)
Fully Sealed
2
pickeringrelay.com
Specification
High Voltage Dry Reed Relays – Series 67, 68
Series 67 Coil data and type numbers
Device Type
1 Form A
Switch No. 1 (5 kV)
Package Type 1
1 Form A
Switch No. 2 (10 kV)
Package Type 1
1 Form A Switch No. 4
(200 W, 8 kV)
Package Type 1
1 Form C
Switch No. 5 (5 kV)
Package Type 2
Type Number
67-1-A-5/1D
67-1-A-12/1D
67-1-A-24/1D
67-1-A-5/2D
67-1-A-12/2D
67-1-A-24/2D
67-1-A-5/4D
67-1-A-12/4D
67-1-A-24/4D
67-1-C-5/5D
67-1-C-12/5D
67-1-C-24/5D
Coil
(V)
5
12
24
5
12
24
5
12
24
5
12
24
Max.
Coil
contact
resistance resistance
(initial)
40 Ω
150 Ω
600 Ω
40 Ω
150 Ω
600 Ω
40 Ω
150 Ω
600 Ω
40 Ω
150 Ω
600 Ω
Capacitance
(typical)
(see Note3)
Insulation resistance
(minimum at 25 °C)
(see Note5)
Switch
to coil
Across
switch
Closed
switch
to coil
Across
open
switch
0.12 Ω
1012 Ω
1012 Ω
3 pF
0.15 pF
0.12 Ω
1012 Ω
1012 Ω
3 pF
0.15 pF
0.5 Ω
1010 Ω
1010 Ω
3 pF
0.15 pF
0.5 Ω
1010 Ω
1010 Ω
See
Note4
See
Note4
When an internal diode is required, the suffix D is added to the part number as shown in the table.
Note3: Capacitance across open switch
This is measured with all other component leads connected to the guard terminal of the measuring bridge.
Note4: Capacitance values
The value will depend upon on the mode of connection/guarding of unused terminals. Please contact technical sales for details.
Note5: Insulation resistance
Insulation resistance will reduce at higher temperatures. For more information on temperature effects click here, or
contact Pickering for more in depth guidance.
Series 68 Coil data and type numbers
Device Type
1 Form A
Switch No. 1 (5 kV)
Package Type 3
1 Form A
Switch No. 2 (10 kV)
Package Type 3
Type Number
68-1-A-5/1D
68-1-A-12/1D
68-1-A-24/1D
68-1-A-5/2D
68-1-A-12/2D
68-1-A-24/2D
Coil
(V)
5
12
24
5
12
24
Max.
Coil
contact
resistance resistance
(initial)
40 Ω
150 Ω
600 Ω
40 Ω
150 Ω
600 Ω
Capacitance
(typical)
(see Note6)
Insulation resistance
(minimum at 25 °C)
(see Note7)
Switch
to coil
Across
switch
Closed
switch
to coil
Across
open
switch
0.12 Ω
1012 Ω
1012 Ω
3 pF
0.15 pF
0.12 Ω
1012 Ω
1012 Ω
3 pF
0.15 pF
When an internal diode is required, the suffix D is added to the part number as shown in the table.
Note6: Capacitance across open switch
This is measured with all other component leads connected to the guard terminal of the measuring bridge.
Note7: Insulation resistance
Insulation resistance will reduce at higher temperatures. For more information on temperature effects click here, or
contact Pickering for more in depth guidance.
3
pickeringrelay.com
Specification
High Voltage Dry Reed Relays – Series 67, 68
Pin Configuration, Weights and Dimensional Data (dimensions in inches, millimeters in brackets)
2.3 (58.4)
Package Type
Package
Type 1 1
0.27
(6.8)
Series 67
0.495 (12.6)
1 Form A
0.68 (17.2)
Weight: Typical 14.53 g
0.95 (24.0)
0.68 (17.2)
0.02
(0.51)
0.47
(11.9)
0.03
(0.76)
Pin 1
0.9
(22.8)
0.2
(5.08)
0.57
(14.5)
1
0.125
(3.2)
0.9
(22.8)
0.02
(0.51)
2
+
3
4
3
+
5
7
2
+
3
2.3 (58.4)
Package
Type 2 2
Package Type
0.27
(6.8)
Series 67
0.495 (12.6)
1 Form C
0.68 (17.2)
Weight: Typical 13.58 g
0.95 (24.0)
0.68 (17.2)
0.02
(0.51)
0.47
(11.9)
0.03
(0.76)
Pin 1
0.45
0.45
0.2
(11.43) (11.43) (5.08)
0.57
(14.5)
1
0.125
(3.2)
0.9
(22.8)
2
0.02
(0.51)
2.3 (58.4)
Package Type
Package
Type 3 3
0.68 (17.2)
Series 68
0.95 (24.0)
0.68 (17.2)
Switch leads 0.06 (1.5) diameter
approx. 8.0” (200 mm) long
0.27
(6.8)
1 Form A
0.495 (12.6)
Weight: Typical 16.47 g
0.02
(0.51)
0.47
(11.9)
Pin 1
0.57
(14.5)
1
0.03
(0.76)
0.125
(3.2)
0.5
0.2
0.5
(12.7) (5.08) (12.7)
0.02
(0.51)
4
2.3 (58.4)
Important: Where the optional internal diode is fitted or for all Form B types, the correct coil polarity must be observed, as
Not used at present Mar21 - Pin posns to be finalised etc
Package Type
0.68 (17.2)
0.95 (24.0)
0.68 (17.2)
shown by the + 4
symbol on the schematics.
Series 68
Switch leads 0.06 (1.5) diameter
approx. 8.0” (200 mm) long
0.27
(6.8)
C
0.495 (12.6) or typographical errors. This information may
The1 Form
technical
information shown in this data sheet could contain inaccuracies
Weight: Typical 16.47? g
be periodically changed or updated and these changes will be included in future versions of this data sheet.
For different values, latest specifications and product details, please contact your local Pickering sales office.
0.02
0.57
(14.5)
For FREE evaluation samples go to:(0.51)
pickeringrelay.com/samples
0.47
(11.9)
Pin 1
0.03
(0.76)
0.5
0.2
0.5
(12.7) (5.08) (12.7)
1
4
0.125
(3.2)
0.02
(0.51)
2
+
3
4
pickeringrelay.com
Specification
High Voltage Dry Reed Relays – Series 67, 68
Similar Relays Comparison
If the Series 67 and 68 are unsuitable for your application, Pickering also manufactures four other series of reed relays with
similar characteristics, but in different package sizes.
Series Name
60-1-A
60-1-B
65-1-A
65-1-B
67-1-A
67-1-C
68-1-A
Physical Outline
Depth
Width
Height
mm
(inches)
Package Volume
(mm3)
16.0 (0.63)
16.0 (0.63)
57.9 (2.28)
57.9 (2.28)
12.6 (0.495)
58.4 (2.3)
18.0 (0.71)
18.0 (0.71)
14.5 (0.57)
16676
16676
1
2
3
9543
9543
9543
Typical Weights (g)
28.43
31.83
23.99
31.65
14.53
13.58
16.47
Contact
Configuration
1-A
(SPST)
1-B
(SPNC)
1-A
(SPST)
1-B
(SPNC)
1-A
(SPST)
1-C
(SPDT)
1-A
(SPST)
Reed Switch Type
Dry
Dry
Dry
Dry
Dry
Dry
Dry
Stand-off Voltage (V)
5000
10000
15000
5000
10000
5000
10000
5000
10000
5000
8000
10000
5000
5000
10000
Switching Voltage (V)
3500
7500
12500
3500
7500
3500
7500
3500
7500
3500
6000
7500
2500
3500
7500
Switching Current (A)
3
3
Carry Current (A)
3.5
3.5
3.5
5
Switch Power (W)
50
50
50
200
Series Name
62-1-A
3
62-1-B
63-1-A
3
3
3.5
3.2
3.5
50
100
50
63-1-B
Physical Outline
Depth
Width
Height
19.05 (0.75)
mm
(inches)
Package Volume
(mm3)
19.05 (0.75)
63.5 (2.5)
63.5 (2.5)
21.3 (0.84)
21.3 (0.84)
25767
25767
Typical Weights (g)
44.16
44.69)
45.47
44.69
Contact
Configuration
1-A
(SPST)
1-B
(SPNC)
1-A
(SPST)
1-B
(SPNC)
Reed Switch Type
Dry
Dry
Dry
Dry
Stand-off Voltage (V)
5000
10000
5000
10000
5000
10000
15000
5000
10000
Switching Voltage (V)
3500
7500
3500
7500
3500
7500
12500
3500
7500
Switching Current (A)
3
3
Carry Current (A)
3.5
3.5
Switch Power (W)
50
50
Reed Relay Selection Tool
Because Pickering offer the largest range of high-quality reed relays, sometimes it can be difficult to find the right reed relay
you require. That is why we created the Reed Relay Selector, this tool will help you narrow down our offering to get you the
correct reed relay for your application. To try the tool today go to: pickeringrelay.com/reed-relay-selector-tool
5
pickeringrelay.com
Ordering Information
High Voltage Dry Reed Relays – Series 67, 68
Standard Build Options
The Series 67 and 68 Reed Relays are available with a number of standard build options to tailor them to your specific
application. These options are detailed in the table below. If you decide to go ahead and specify one, or more, of these
options you will be allocated a unique part number suffix.
Mechanical Build Options
Electrical Build Options
Special pin configurations or pin lengths
Different coil resistance
Special print with customer’s own part number or logo
Different stand-off or switching voltage
Custom packaging
Operate or de-operate time
Equivalents to competitors discontinued parts
Pulse capability
Enhanced specifications
Equivalents to competitors discontinued parts
Non-standard coil voltages and resistance figures
Special Life testing under customer’s specific load
conditions
Specific environmental requirements
Customization
If your specific requirements are not met by standard relay, or any of the standard build options, please speak to us to
discuss producing a customized reed relay to service your specific application: pickeringrelay.com/contact
3D Models
Interactive 3D models of the complete range of Pickering relay products in STEP, IGS and SLDPRT formats can be
downloaded from the website: pickeringrelay.com/3d-models
Part Number Description:
67 - 1 - A - 5 / 2 D - xxx
Series
Number of reeds
Switch form
Coil voltage
Switch number (see table on page 2)
Diode if fitted (omit if not required)
Unique suffix (if standard build option selected)
Help
If you need any technical advice or other help, please do not hesitate to contact our Technical Sales Department. We will
always be pleased to discuss Pickering relays with you. email: techsales@pickeringrelay.com
Contact Us
6
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UK Headquarters - email: sales@pickeringrelay.com | Tel. +44 1255 428141
USA - email: ussales@pickeringrelay.com | Tel. +1 781 897 1710
Germany - email: desales@pickeringtest.com | Tel. +49 89 125 953 160
Product
France - email: frsales@pickeringtest.com | Tel. +33 9 72 58 77 00
25+Years 100%
Tested
Longevity
Nordic - email: ndsales@pickeringtest.com | Tel. +46 340 69 06 69
Czech Republic: czsales@pickeringtest.com | Tel. +420 558-987-613
China - email: chinasales@pickeringtest.com | Tel. +86 4008 799 765
For a full list of agents, distributors and representatives visit: pickeringrelay.com/agents
pickeringrelay.com
High Voltage Dry Reed Relays – Series 67, 68
10 Key Benefits of Pickering Reed Relays
Pickering Reed Relays
Typical Industry Reed Relays
Instrumentation Grade Reed Switches
with vacuum sputtered Ruthenium
plating to ensure stable, long life up to
5x10E9 operations.
Often low grade Reed Switches with
electroplated Rhodium plating resulting
in higher, less stable contact resistance.
22
Formerless Coil
Construction
Formerless coil construction increases
the coil winding volume, maximizing
magnetic efficiency, allowing the use of
less sensitive reed switches resulting in
optimal switching action and extended
lifetime at operational extremes.
Use of bobbins decreases the coil
winding volume, resulting in having
less magnetic drive and a need to use
more sensitive reed switches which
are inherently less stable with greatly
reduced restoring forces.
3
Magnetic Screening
Mu-metal magnetic screening (either
external or internal), enables ultra-high
PCB side-by-side packing densities with
minimal magnetic interaction, saving
significant cost and space. Pickering
Mu-Metal magnetic screen - interaction
approx. 5%
Lower cost reed relays have minimal
or no magnetic screening, resulting in
magnetic interaction issues causing
changes in operating and release
voltages, timing and contact resistance,
causing switches to not operate at their
nominal voltages. Typical industry
screen - interaction approx. 30%
4
SoftCenter™ technology, provides
maximum cushioned protection of the
reed switch, minimising internal lifetime
stresses and extending the working life
and contact stability.
Transfer moulded reed relays (produced
using high temperature/pressure),
result in significant stresses to the glass
reed switch which can cause the switch
blades to deflect or misalign leading to
changes in the operating characteristics,
contact resistance stability and operating
lifetime.
100% testing for all operating
parameters including dynamic contact
wave-shape analysis with full data
scrutiny to maintain consistency.
Simple dc testing or just batch testing
which may result in non-operational
devices being supplied.
1
Instrumentation Grade
Reed Switches
SoftCenter™
Technology
5
100% Dynamic
Testing
X-Ray of Pickering
mu-metal
magnetic screen
X-Ray of typical
industry
magnetic screen
Dynamic Contact Resistance Test
Operate
Contact Resistance
Key Benefit
Release
6
100% Inspection
at Every Stage of
Manufacturing
7
Inspection at every stage of
manufacturing maintaining high levels
of quality.
Often limited batch inspection.
Stress testing of the manufacturing
processes, from -20°C to +85°C to -20°C,
repeated 3 times.
Rarely included resulting in field failures.
+85°C
100% Thermal
Cycling
-20°C
Product Longevity
Limited ability to customize.
Pickering are committed to product
longevity; our reed relays are
manufactured and supported for
more than 25 years from introduction,
typically much longer.
Most other manufacturers discontinue
parts when they reach a low sales
threshold; costing purchasing and R&D
a great deal of unnecessary time and
money to redesign and maintain supply.
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Our reed relays can be customized
easily, e.g. special pin configurations,
enhanced specifications, non-standard
coil or resistance figures, special life
testing, low capacitance, and more.
L
10
Mass production: Usually large
batch sizes and with no quick-turn
manufacturing.
L
9
Custom Reed Relays
Flexible manufacturing processes allow
quick-turn manufacturing of small
batches.
y
8
Flexible
Manufacturing
Process
Product
25+Years
Longevity
For more information go to: pickeringrelay.com/10-key-benefits
7
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© Copyright (2022) Pickering Electronics. All Rights Reserved
Pickering Electronics maintains a commitment to continuous product development, consequently we reserve the right to vary from the description given in this data sheet.
Coil Voltage