SERIES BNS33 & BNS33S
Coded-Magnet Sensors
Features & Benefits
Description
The Series BNS33 coded-magnet sensors are designed for
use as a safety interlock switch on movable machine
guards/articulating robot arms. Each sensor set consists of a
multiple reed switch unit and a coded-magnet actuator. The
reed switches, wired in series, will only close in the presence
of their matched magnetic field array.
• Compact size … ideal for limited space applications.
• Sealed for submersibility … assures long-term reliability
in the most hostile environments.
• Tamper-resistant … cannot be bypassed with simple
magnets.
• Rugged, corrosion-resistant housing … tolerates most
industrial environments.
• Integral LED status indicators … facilitate easy
installations and provide visual indication of switch status.
• Shock and vibration tolerant … designed to withstand
mechanical abuse.
• Satisfy EN954, Category 1, 3, or 4 … when used with
appropriate Series AES safety controllers.
• Optional high-strength field coded-magnets …
extends sensing range to 10mm.
• Units available with M8 quick-connect.
(Please consult factory).
• Available stainless steel housing (BNS33S) … ideal
for the food industry.
Both switch and magnet assemblies are sealed to IP67
(submersible) standards (IP69K for BNS33S). Their tamperresistant design prevents bypassing with a simple magnet or
improperly coded magnetic field. In addition, the BNS module
features an optional built-in LED display of switch status, and
a 1-meter long prewired pigtail to assure sealing integrity.
Operation
The reed switch assembly is typically mounted to a stationary
portion of a guard structure, with the coded-magnet assembly
mounted to the movable element of the machine guard. When
the guard is closed, and the matched magnetic field aligns
with the reed switch unit, the switches will close. When the
guard is open, or the required magnetic-field array is not
properly aligned with the reed switch assembly, the sensor
output will remain “off.”
Typical Applications
The sealed, compact BNS33 is ideal for use on movable
machine guards in hostile environments or where space is
limited. Typical applications include food processing
equipment, chemical processing equipment, woodworking
machinery, packaging machinery, and articulating robot arm
rest position sensing.
*Important Note: Series BNS coded-magnet sensors are for use
in safety applications only when used with a
SCHMERSAL Series AES safety controller.
(Please see selection chart on Page 159.)
!
134
USE WITH ANY OTHER SAFETY CONTROLLER MAY
DAMAGE SENSOR AND/OR VOID WARRANTY.
Required Safety
Controller.
BNS33 AVAILABLE MODELS AND ACCESSORIES
AVAILABLE STANDARD MODELS
AVAILABLE ACCESSORIES
(Please order BPS33 or BPS33-2326 magnet separately)
Part Number
Contact
Maximum
Configuration* Contact Rating
Description
Part Number
Shim plate for mounting reed switch
assembly on ferrous material
BN31/33
BNS33-11z**
1 NO & 1 NC
BNS33-12z***
1 NO & 2 NC
BNS33-11zG**
BNS33-12zG***
100VAC/DC
(400mA)
1 NO & 1 NC
1 NO & 2 NC
Multiple reed switch
assembly with 1-meter
prewired pigtail
24VDC
(10mA)
Multiple reed switch
assembly with 1-meter
prewired pigtail and
built-in LED display
Multiple reed switch
assembly with 1-meter
prewired pigtail
BNS33-12z-2187**
1 NO & 2 NC
120VAC/DC
(250mA)
BNS33S-12z**
1 NO & 2 NC
100VAC/DC
(250mA)
BNS33S-12zG**
1 NO & 2 NC
24VDC
(10mA)
BPS33
N/A
N/A
Coded-magnet actuator
(5mm sensing distance)
BPS33-2326
N/A
N/A
Coded-magnet actuator
(10mm sensing distance)
N/A
N/A
Stainless steel
coded-magnet actuator
BNS33-11z-ST**
1NO & 1NC
60VAC/DC
(400mA)
BNS33-11zG-ST**
1NO & 1NC
24VDC
(10mA)
BNS33-12z-ST***
1NO & 2NC
60VAC/DC
(400mA)
BNS33-12zG-ST***
1NO & 2NC
24VDC
(10mA)
!
New
!
New
BPS33S
!
New
Multiple reed switch
assembly with 1-meter
prewired pigtail and
stainless steel
enclosure
Description
M8ST-2M
Straight quick-connect with 2M cable
M8ST-5M
Straight quick-connect with 5M cable
M8ST-10M
Straight quick-connect with 10M cable
M8ST-15M
Straight quick-connect with 15M cable
M8ST-RA-2M
Right-angle quick-connect with 2M cable
M8ST-RA-5M
Right-angle quick-connect with 5M cable
BNS-SS-CVR Stainless-steel protective cover for
BNS33-xxx
BPS-SS-CVR Stainless-steel protective cover for
BPS33-xxx
Coded Magnet
Sensor
Multiple Reed Switch Assembly
Safety Controller
Coded-Magnet Sensor and
Safety Controller sold separately.
5
Multiple reed switch
assembly with M8x1
quick-connect
*Contact configuration in presence of BPS33 coded-magnet actuator.
**These models feature isolated contacts.
***These models feature C-form contacts.
Note: Longer prewired cables (3M, 5M, or 10M lengths) available on request.
Please consult factory.
Note: SPEZ-2237 for sliding doors is available for BNS33-11z and -11zG only.
Contact factory for more information.
135
BNS33 TECHNICAL DATA
MECHANICAL SPECIFICATIONS
Housing
Switching Distance “S”*
ELECTRICAL SPECIFICATIONS
Fiberglass reinforced thermoplastic
“On”: 5mm (0.2")
“Off”: 15mm (0.6")
“On”: 8mm (0.3") (For BNS33S only)
“Off”: 18mm (0.7") (For BNS33S only)
Degree of Protection
IP67 (BNS33S: IP69k)
Operating Temperature
–13°F to +158°F (+178°F for BNS33S)
Operating Principle
Magnetic
Shock Resistance
30g/11ms
Vibration Resistance
10 to 55 Hz, amplitude 1mm
Conformity to Standards CE, UL, CSA
VDE 0470 Part 1
IEC 529/EN60529
*Without ferromagnetic material in vicinity of switch or magnet. The
proximity of ferrous material may affect switching distances.
*Longer prewired cables available on request. Please consult factory.
BPS33 MISALIGNMENT ALLOWANCE
BNS33S MISALIGNMENT ALLOWANCE
136
For electrical ratings see page 139
Type Connection*
1 meter long LiYY4* 0.25mm2
(23AWG) pre-wired pigtail.
M8x1 quick-connect for versions
with “ST” suffix
BNS33 TECHNICAL DATA
88
3.47
78
3.07
0,5
.02
3
.012
4,5
0.18
13
0.51
BNS33 with QuickConnect Terminal
18,5
.073
7
0.28
3,5
0.14
25
0.98
Note: 27mm width and
14.5mm depth for
BNS33S/BPS33S
M8
ø5
.02 DIA
DIMENSIONS
Note: BNS33 reed switch assemblies should be mounted at least 50mm (2") apart.
WIRING DETAILS
5
Quick-Connect for
BNS33-11 units
Quick-Connect for
BNS33-12 units
2 3
1
2 3
4
Pins 1-2 are Normally-closed
Pins 3-4 are Normally-open
Contacts shown with gate closed
1
4
Pin 1: Common
Pins 2 & 4 are Normally-closed
Pin 3 is Normally-open
137
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