3D1-ZBE-08-520

1000 HE series Switch joysticks for harsh environments Building upon the proven success of their low cost switch joysticks, Apem has extended their 1000 Series range to include a selection of bush mounting joysticks that are specifically designed for use in harsher environments such as vehicle lifting platforms and materials handling devices. The 1000 HE range extension utilises V4 switches, which may be specified with a 6A or 10A operation and also offers options for sealed switches and gold contacts. The 1000 HE products are supplied as standard with two sealing boots, one internal to the joystick mechanism and one external to the panel, which delivers a more reliable seal over the service life of the product. KEY FEATURES Double seal 22mm diameter bush mounting Single or double pole V4 switches Gold contacts Two handle options Oil / acid / alkali resistant boot Outer hex nut for wrench tightening www.apem.com Rev 30/08/13 1000 HE series Switch joysticks for harsh environments OPTION SELECTION D Z 08 HANDLE POLES SWITCHES MODIFIER 1 6A - V4 1 Single Pole BE Round 135 + Limiter Fitted 3 10A - V4 2 Double Pole BH Toggle 136 - Limiter Fitted 4 Right Angle V4 520 + & - Limiter supplied 5 5A/250V AC - V4 Faston Style 7 10A/250V AC - V4 IP67 SPECIFICATIONS MECHANICAL Mechanical Life Lever Travel Lever Material Mass/weight Body Material Handle Material Boot Material Mounting - Bush – – – – – – – – 1 Million Operations 24˚ (12˚ from center) Stainless Steel 70g Mineral Filled Nylon-6 Aluminium / Phenolic Kumho / Neoprene Single Point 22mm Diameter ELECTRICAL Number of Switches Nominal Current Maximum Voltage Contacts #1 6A - V4 Contacts #3 10A - V4 Contacts #4 Right Angle Contacts #5 Faston Style - V4 Contacts #7 Switch Contacts Contact Life – – – – – – – – – – 2, 4, or 8 6A, 10A 250V AC Gold Silver Silver Silver Silver Changeover Load Dependent ENVIRONMENTAL Temperature Range Above Panel Seal (IP) – – -20ºC to 50ºC³ To IP67 PANEL CUT-OUT 22.00 (0.87) NOTE: The joystick is mounted from beneath the panel. 9.20 (0.36) Apply the assembled base through the mounting cut out 20.00 (0.79) NOTES 3. All values are nominal Exact specifications may be subject to configuration. Contact Technical Support for the performance of your specific configuration. Temperature specification may be subject to the chosen switch option. Please refer to factory. Note: The company reserves the right to change specifications without notice. www.apem.com Rev 30/08/13 1000 HE series Switch joysticks for harsh environments DIMENSIONAL DRAWINGS Handle Identifier (BE) Machined HEX finishing NUT Apply torque of 1-1.5 Nm to seal. 85.00 23.50 See the following page for Installation Instructions. Ensure that the rubber o-ring is in position before threading the top section on. Existing 1000 Series 22mm bushing and panel cut out. Kumho Sealing Boot Oil, Petroleum & UV resistant Apply Loctite 270 23.00 Nitrile Rubber O Ring External Boot Identifier (8) Apply the assembled base through the mounting cut out in the panel (shown above left) 44.00 Note: Double Pole Version is 27.5mm deep below panel Handle Identifier (BH) 30.00 Machined HEX finishing NUT Apply torque of 1-1.5 Nm to seal. 80.00 See the following page for Installation Instructions. Ensure that the rubber o-ring is in position before threading the top section on. Existing 1000 Series 22mm bushing and panel cut out. Kumho Sealing Boot Oil, Petroleum & UV resistant Apply Loctite 270 Nitrile Rubber O Ring External Boot Identifier (8) Apply the assembled base through the mounting cut out in the panel (shown above left) Note: The company reserves the right to change specifications without notice. www.apem.com Rev 30/08/13 1000 HE series Switch joysticks for harsh environments CONFIGURATION OPTIONS SWITCHES Five switch options are specified as standard. All are configured with change-over contacts, allowing the user flexibility of connection. Option 1 - V4 - 6A/240V AC should be specified where the joystick will be switching smaller current levels. These switches are supplied with gold flash terminals to ensure reliable switching at very low current levels. Option 3 - V4 - 10A/240V AC should be specified where the joystick may be switching up to 10A. Option 4 - V4 - 5A/250V AC with right angle terminals, should be specified for PCB mounting or simpler termination. Option 5 - V4 - 5A/250V AC with 2.8mm Faston style terminals. Option 7 - V4 - 10A/250V AC sealed to IP67 Life and reliability of the switches is heavily determined by the type of application and parameters such as load. Contact the factory for further advice about the expected switch performance under differing loads or DC supplies. MECHANICAL OPERATION All 1000 HE Series are sprung to centre and are supplied with an open square gate. As a standard option the 1000 HE Series may be factory fitted with either a single axis (-), cross (+) or diagonal (X) metal limiter. All joysticks are supplied as standard without a cable harness, allowing the user flexibility of connection. Alternatively the joystick may be factory configured with cable harness, upon customer request. DOUBLE POLE OPERATION The construction of the joystick is designed so that both switches nominally trigger simultaneously. Such simultaneous triggering is subject to a +/-2 degree tolerance (between switches) owing to the mechanical tolerances and hysterisis of each switch. INSTALLATION INSTRUCTIONS From beneath the panel, pass the joystick lever through the mounting cutout, ensuring the correct orientation. If additional security is required, apply some Loctite 270 to the thread at the end of the lever. Ensure the rubber o-ring is in position in the groove on the underside of the hex nut at the base of the assembled top section. While holding the lower base in position, take the assembled top section and screw it on to the lever and joystick bush, using the handle. This should be fitted finger tight until the rubber O-ring meets the panel. Tighten the hex nut, applying a torque of 1-1.5Nm to seal and add a bond if necessary. After installation ensure boot is not twisted. Note: The company reserves the right to change specifications without notice. www.apem.com Rev 30/08/13