516 SERIES
Rack And Panel Connectors
Features:
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0.150” (3.81mm) contact spacing x 0.130” (3.30mm) or 0.150” (3.81mm) row spacing with staggered grid
Plug and receptacle in 20, 38, 56, 90 and 120 contact sizes
Edacon hermaphroditic contact mating design
Contact termination options include crimp, P.C. tail, wire hole and wire wrap
Mating and unmating simplified with use of actuating screws
Optional covers with side or top entry cable clamp in plastic or metal material available for all connector sizes
Versatile metal cover design permits assembly or disassembly after cabling is complete plus cable entry style flexibility
Actuating screws, locknuts, polarizing hardware, covers and contacts suitable for either plug or receptacle
Polarizing hardware adjustable for 288 mating combinations
Tools available for contact installation, removal, crimping and polarizing changes
RoHS Compliant & UL Certified
Specifications:
Insulator Material
Diallyl Phthalate, Thermoplastic Polyester or Polycarbonate UL 94V- 0
Color
Green or Grey (For 120 Pin Only)
Contact Material
Copper Alloy
Contact Plating
Gold Plating over Nickel over entire contact
Current Rating
8.5 amps
Contact Resistance
10 milliohms maximum
Dielectric Withstanding Voltage
2000 V AC rms at sea level
Insulation Resistance
5000 megaohms minimum
Operating Temperature
-40°C to +125°C (Diallyl Phthalate Only)
Operating Temperature
-40°C to +105°C
Insertion & Withdrawal Force
2 to 16 oz (0.56 to 4.45N) per contact position
Example Part Number:
516-038-500-212
Series
Total Number of Contacts
Contact Code
Style and Material
Cover Code
Hardware Code
Series:
Cover Code:
Description:
516
0
No Cover Assembly
Total Number of Contacts:
1
Plastic Cover, Top Entry Standard Clamp
020, 038, 056, 090 or 120
2
Plastic Cover, Side Entry Standard Clamp
Contact Code:
Description:
Tail Size:
Tail Length "G":
3
Plastic Cover, Top Entry Large Clamp
000
No Contacts Assembled
------------
------------
4
Plastic Cover, Side Entry Large Clamp
500
Wire Hole
.110 x .024 (2.79 x 0.61)
.245 (6.22)
5
Metal Cover, Side Entry
501
Taper Tail
.110 x .024 (2.79 x 0.61)
.245 (6.22)
6
Metal Cover, Top Entry
520
P.C. Tail
.025 x .024 (0.64 x 0.61)
.215 (5.46)
Hardware Code:
Description:
540
Wire Wrap
.050 x .024 (1.27 x 0.61)
.600 (15.24)
0
No Hardware
541
Wire Wrap
.026 x .024 (0.66 x 0.61)
.620 (15.70)
1
Actuating Screw & Polarizing Hardware
542
Wire Wrap
.050 x .024 (1.27 x 0.61)
.790 (20.07)
2
Locknut & Polarizing Hardware
Style & Material:
Style:
Insulator Material:
5
Actuating Screw with No Polarizing Hardware
1
Plug
Green Diallyl Phthalate
6
Locknut with No Polarizing Hardware
2
Receptacle
Green Diallyl Phthalate
3
Plug
Grey Polycarbonate
4
Receptacle
Grey Polycarbonate
5
Plug
Green Polyester
6
Receptacle
Green Polyester
www.edac.net
customerservice@edac.net
516 SERIES
Rack And Panel Connectors
Ordering Code Notes:
1) Crimp contacts are also available for 516 series connectors. Contacts may be ordered separately for
pre-wired or select position assembly.
Part Number Description Silhouette
516-290-500
Wire Hole
516-290-501
Taper Tail
516-290-520
P.C. Tail
516-290-540
Wire Wrap
516-290-541
Wire Wrap
516-290-542
Wire Wrap
516-290-590
Crimp (Loose)
516-294-571
Crimp - 1800 Contact
Per Reel
2) For contact installation, removal and crimping tools, please contact EDAC.
3) Grey Polycarbonate and Polyester insulator material is not available for 120 pin size connector.
120 pin size connector can only be supplied in DAP (Green and Grey). 120 pin part number ends with
3XX or 4XX are supplied in grey DAP.
4) 20 pin connector cover will not accept the length of the wire wrap contacts
5) Plastic covers with large clamps are only available for 38 and 56 pin sizes only
6) Metal covers with side entry may be converted to top entry by removing side plate and changing clamp
orientation
7) Covers may be ordered separately
8) Insulator design prevents improper mating of individual plug and receptacle. Polarizing hardware
enables specific plug and receptacle combinations
Crimp Characteristics
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Contacts and Crimp Tool Accommodate from 28AWG to 18AWG, Solid or Stranded Conductor
Diameters from .012 (0.30) to .049 (1.25) and an Insulation diameter up to 0.074 (1.88)
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Multiple Smaller Gauge Wires may be Crimped Together
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Crimp Resistance from 0.5 Milliohms (18AWG) to 1.5 Milliohms(28AWG)
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Crimp Tensile Strength for Wire Sizes:
18AWG - 40 lbs (178 N)
20AWG - 25 lbs (111 N)
22AWG - 15 lbs (67 N)
24AWG - 10 lbs (44 N)
26AWG - 5 lbs (22 N)
28AWG - 3 lbs (13 N)
Polarizing Codes
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Polarizing Hardware Changes allow 288 Mating Combinations
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Standard Code Supplied for Plugs PG1G1, for Receptacle RS1S1.
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Connectors with Special Polarizing Codes Available upon Special Request
Example Polarizing Code:
P G 4 S 2
Type of Connector
P - Plug, R - Receptacle
Large Diameter Hardware
G - Guidepin (at Contact Position "A" end)
H - Guidepin (at Last Contact Position end)
S - Socket (at Contact Position "A" end)
T - Socket (at Last Contact Position end)
Position of large Diameter Keyway - 1 Through 6
Small Diameter Hardware (Opposite end From Large Diameter)
G - Guidepin, S - Socket
Position of Small Diameter Keyway - 1 Through 6
This Example mates with Code RS4G2
www.edac.net
customerservice@edac.net
516 SERIES
Rack And Panel Connectors
www.edac.net
customerservice@edac.net
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