152610/4

RoHS Compliance DRAWN : REV IMM/ECR BY DATE REV IMM/ECR BY Volex (Asia) Pte Ltd DATE TITLE : RELEASED : SIGN CHECKED : APPROVED : DATE Jun 03 2021 Form Number : OI-ENG-057-FM006(B) ITEM NO.: FILENAME : SCALE : PROJ. : PAGE : Confidential property of Volex. Information contained herein shall not be disclosed to others, reproduced or used for any other purposes except as authorized in writing by an authorized official of Volex Asia. REV 2. PLUG DESCRIPTION DATE AH ADD IN CATALOG NO. VNBUK13A3B & VNBUK13A2B. 09/05/20 AI ADD IN CATALOG NO. DS13CA2. 06/11/20 2.1. SCOPE The plug shall be in accordance with BS 1363 Part 1, (Specification for up to 13A fused plugs,switched and unswitched socket-outlets) 2.2. CONSTRUCTION The plug construction shall comply with our catalogue No: MP5004, MP5004A, MP5004AW, MP5004H, MP5004SC, UK13A2,UK13CBA2,UK10SC3, MP5004BS, MP5004V, UK13A3 , MP5004DBS , MP5004D , VPUK13A3, VPUK13A2, DS13CA2, APUK13A2 , APUK13A3, DS13EA2, MFUK13A2, DLUK10S3, VNUK13A3, LSUK13THA3, VNUK13A2, CSUK13A3 , VBUK13A2, VNBUK13A2, VNBUK13A3,VNBUK13A2B , VNBUK13A3B&DS13CA2. 2.3. CHARACTERISTICS NO. 1. 2. 3. 4. TEST ITEM ACCEPTANCE CRITERIA DESCRIPTION Moisture resistance Samples are kept in a humidity cabinet contest taining air with a relative humidity between 85 to 95% and a temperature of 20°C-30°C for a duration of 48 hours. Electric strength test A voltage of A.C 2000V with a trip current of min. 100mA is applied for 1 min after the moisture resistance test. A voltage of A.C 6000V is also applied between current carrying parts and body for 1 min. Insulation resistance This test is measured with a D.C 500V for 1 min. test after the moisture resistance test. Flexing test No damage No flashover and breakdown Min. 5 M Ohm The sample shall be loaded with a weight of 1kg No damage to the insulation and the breakage and the oscillating member shall be moved of conductor of each core backward and forward through an angle of 90°(45° shall not exceed 10%. on either side of the vertical) the number of flexing being 10,000.Rated current of the plug is passed. for 0.75mm2 or less, or 2kg for 1.00mm2 and above 5. Tumbling test The samples are dropped from a height of 50cm onto a plywood base(10mm thick) for a total of 5000 times. No damage 6. Abrasion test The pin of sample slopes downwards at angle of 10°to the horizontal. The sample is loaded with a force of 4N on the sleeve of the pin. The number of movement is 20,000 and the length of pin subjected to abrasion is approx. 7mm over the insulating sleeve. No damage DRAWN: ROBIN LIU 06/11/20 TITLE : CHECK: 06/11/20 APPR: REV: REFERENCE: PAGE 1 OF 2 AI BRITISH PLUG ACCEPTANCE CRITERIA NO. TEST ITEM DESCRIPTION 7. Heat deformation test 8. Ageing test The samples are kept for 7 days in a heating carbinet at temperature of 70±5°C. It is then put in room temperature for 4 hours. no damage 9. Temperature rise test Rated current of the plug is passed for at least 4 hours. This test is repeated on the same sample after tumbling barrel test. Rise in temperature for joints shall not exceed 52K while the rest shall not exceed 37K. 10. Cord-anchorage The cord is subjected to a load of 3kg for (1.0mm2 Shall withstand a test or smaller) or 6kg (the rest) 25 times without jerk. The cord is then subjected to a torque of 0.15Nm (0.5mm2 ), 0.2Nm (0.75mm2 ), 0.25Nm (1.0mm2), 0.3Nm (1.25mm2), 0.35Nm (1.5mm2) for 1 min. voltage of 3750±75V for 1 min., between each conductor and cord shall not been displaced by The samples are kept for 1 hour in a heating carbinet at temperature of 70±5°C. no damage and withstand electric strength test. more than 2mm. 11. Pressure test 12. Ball pressure test 13 Glow wire test A force of 20N is applied on the sample for 1 hour at a temperature of 70±5°C. withstand electric strength and insulation resistance test. The sample must also fit into fig. 5 jig of BS1363. A steel ball of 5mm in diameter is applied with 20N force on the sample at a temperature of 75±5°C for 1 hour. The sample is then cooled by cold water. The tip of the glow wire heated electrically to 750±10°C shall be applied at the portion between the current-carrying pins for a period of 30s. DRAWN: No damage and shall ROBIN LIU 06/11/20 The diameter of the impression shall not exceed 2mm. Any flame and glowing shall extinguish within 30s after the removal of the glow-wire. There shall be no ignition of the tissue papernor sorching of the board. TITLE : CHECK: 06/11/20 APPR: REV: REFERENCE: PAGE 2 OF 2 AI BRITISH PLUG DESCRIPTION REV 3. CONNECTOR DATE BE ADD IN CATALOGUE NO. HPC13S. 31/08/20 BF ADD IN CATALOGUE NO. VNBC5S. 11/11/20 3.1. SCOPE The connector shall be in accordance with IEC 60320-1 or EN 60320-1, Test specification - appliance couplers. 3.2. CONSTRUCTION The connector construction shall comply with our catalogue No: VAC5S, APC5A, APC5S, APC5M, VAC5AR, APC5SM, DLC5A3, V1625, V1625A, VAC19, VAC17S, VSCC13, AVLC13, APC13, APC13S, VSC19, V1625LA, VAC19A, VSCC15, APC5SP, APC13F, V1625BS, APC13G, VAC13A, VAC13S, PIC17S, VIC13A, DLC5U3, VAC13KS,SOC5S, V1625H, VAC19KS, DLC5E3, HPC13A, V1625AT, VAC17A, APC5SF, VCC13, VCC5S, APC13H, VCC17S, VAC19H, APC13FH, APC13HC, VAC17KS, DLC5CS3, VNC13S, HWC13U, VNC5S, VNC13A, VAC19LA, VAC13AD, MS225A, VNC21S, VAC5ALS , VSCC21A, VSCC21 , VNBC13S , HPC13S & VNBC5S . "All connectors complying to Standard Sheet C5, C13, C15, C15A, C17, C19 and C21" 3.3. CHARACTERISTICS NO. TEST ITEM 1. Moisture resistance test 2. Electric strength test 3. Insulation resistance test 4. Withdrawal force test ACCEPTANCE CRITERIA DESCRIPTION Samples are kept in a humidity cabinet containing air with a relative humidity between 91 to 95% and a temperature of 20°C-30°C for a duration of 48 hours. Voltages of 3000V±60V and 1500V±60V, with min. trip current of 100mA is applied for 60s±5s between current-carrying contacts and body and between each contacts respectively after the moisture resistance tests. This test is measured with a D.C 500V after the moisture resistance test.Readings are taken after 60s ± 5s of application of voltage. i) Min. 1.5N (2N for 16A) - A single pin made to the minimum dimension is inserted into the connector. The pin, together with the weight should exert a force of 1.5N (2N for 16A connector). Each individual pole of the connector is tested seperately. ii) Max. 50N (60N for 16A) - Insert and withdraw the connector from a socket having pin dimension to the maximum and shroud dimension to the minimum for 10 times.The connector is then inserted again into the socket hang with a total weight of 50N(60N for 16A).The weight consist of a principal weight which is 90% of the total weight and a supplementary weight of 10%. The test is repeated for hot connector with temperature of 120°C±2°C on the pins. DRAWN: MEI MAN 11/11/20 CHECK: APPR: REV: REFERENCE: PAGE 1 OF 3 11/11/20 BF No damage No flashover and breakdown Min. 5 M Ohm i) The pin with the weight should not be withdrawn from the connector for more than 3 seconds. ii) The connector shall be withdrawn from the socket. If not the supplementary weight is lifted from a height of 5cm and drop. The connector must be withdrawn. The test is repeated after temperature rise test. TITLE: EUROPEAN & BRITISH APPLIANCE COUPLERS NO. TEST ITEM 5. Glow wire test 6. Bending test 7. Tumbling test Breaking capacity test 8. 9. Normal operation test 10. Temperature rise test 11. Cord-anchorage test 12. Heat deformation test Heat pressure test 13. Glow wire is applied for 30s with temperature of 750ºC on inserts and housings retaining contacts and 650ºC on elsewhere. The sample shall be loaded with a weight of 10N for 0.75mm2 or 20N for 1.00mm2 or bigger and the oscillating member shall be moved backward and forward through an angle of 90°(45° on either side of the vertical) the number of flexing being 20,000.A rated current is applied. For round cord, the sample is turned 90 degree around the axis of cable after 10,000 cycles. The flexing is further completed in this axis. Flat cable is flexed only along the bigger axis of the cable. The sample is dropped from a height of 50cm onto a steel plate(3mm thick) for a total of 500 times. The connector is connected and disconnected 50 times (100 strokes) with the inlet at a rate of 30 strokes per minute with 275V and 1.25 times of rated current. Test is similar to breaking capacity except that the test voltage is 250V with the connector connnected and disconnected with the inlet for 1000 times (2000 strokes) with rated current and 3000 times (6000 strokes) without current. An alternating current at 1.25 times rated current is passed through the current carrying contacts for 1 hour.This is repeated for connector with earth contact passing current between earth and each of the current carrying contacts. The cord is subjected to pulls of 50N(2.5A) or 60N(others) for 100 times each time for 1 sec. without jerk.Thereafter the cord is subjected for 1 min. to a torque of 0.15Nm(0.75mm2) or 0.25Nm(others). Samples are kept for 1 hour in a heating cabinet at temperature of 100±2°C. A pressure of 20N is applied at a temperature of 100°C ± 2°C for 1 hour. DRAWN: MEI MAN REV: Flame (if any) shall be selfextinguished within 30s . upon the removal of the glow wire and molten droplets shall not ignite paper. There shall be no complete breakage of any of the conductor. Broken conductor shall not have pierced the insulation. No damage to impair further use of connector. No flashover or sustained arcing during the test and no damage to impair further use of connector. Withstand electric strength at 1500V for 1 min, and show no damage. The temperature rise shall not exceed 45K. The cord shall not be damaged and shall not been displaced by more than 2mm. No damage to impair further use of connector. No damage to impair further use of connector. TITLE: EUROPEAN & BRITISH APPLIANCE COUPLERS APPR: REFERENCE: 11/11/20 11/11/20 CHECK: PAGE 2 OF 3 ACCEPTANCE CRITERIA DESCRIPTION BF NO. TEST ITEM 14. Aging test 15. Ball pressure test ACCEPTANCE CRITERIA DESCRIPTION The samples are kept for 168 hours in a heating cabinet at a temperature of 80±2°C. No damage & marking shall be legible. A ball of 5mm in diameter is applied on the The diameter of the connector with the following temperature with impression shall not 20N force for 1 hour. exceed 2mm. i) 125°C for hot connectors. ii) 125°C for parts retaining current carrying parts and earth circuit. iii) 75°C for other parts for cold connector. The connector is then cooled down to room temperature with cold water. DRAWN: MEI MAN 11/11/20 CHECK: REV: PAGE 3 OF 3 TITLE: EUROPEAN & BRITISH APPLIANCE COUPLERS APPR: REFERENCE: 11/11/20 BF 8 9 10 2 34 11121 X X 567 X L XXX N AA 250~ >PVC-P< BS1363/A VNUK13A3 A.S.T.A. REF.1213 FUSED Tong xiali 1 3 5 2 4 X X 2 34 567 8 9 10 1112 1 20/12/16 BS 1362