Contact expander modules
Up to PL e of EN ISO 13849-1
PNOZ s7.2
Unit features
unit. The contact expander module
may not exceed this.
Positive-guided relay outputs:
– 4 safety contacts (N/O), instantaneous
– 1 auxiliary contact (N/C), instantaneous
Safe separation of safety contacts
13-14, 23-24, 33-34 from all other
circuits
Connection options for expansion
modules
LED for:
– Input status, channel 1
– Input status, channel 2
– Switch status of the safety contacts
Plug-in connection terminals (either
spring-loaded terminals or screw
terminals)
Gertemerkmale
Gertebild
Contact expansion module for increasing the number of available contacts
][Bildunterschrift Kontakterweiterungen
Approvals
PNOZ s7.2
Unit description
Safety features
The unit meets the following safety requirements:
The contact expansion module expands an existing circuit. As the
output relays are monitored via the
base unit's feedback loop, the safety functions on the existing circuit
are transferred to the contact expansion module.
The safety function remains effective in the case of a component failure.
Earth fault in the feedback loop:
Detected, depending on the base
unit that is used.
Earth fault in the input circuit:
The output relays de-energise and
the safety contacts open.
Sicherheitseigenschaften Kontakterweiterungen allg_PNOZ
The unit meets the requirements of
EN 60947-5-1, EN 60204-1 and
VDE 0113-1. The contact expander
module is used to increase the number
of instantaneous safety contacts available on a base unit. The category that
can be achieved in accordance with
EN 954-1 and EN ISO 13849-1 depends on the category of the base
Gertebeschreibung
Zulassungen
Block diagram
il
tb
a
h
s
k
c
lo
B
d
*
Interface
base
unit
13 23 33 43 51
Interface
expansion
module
K1
K2
14 24 34 44 52
*Safe separation in accordance with EN 60947-1, 6 kV
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
1001989-EN-05-2012-11
Contact expander modules
Up to PL e of EN ISO 13849-1
PNOZ s7.2
with PNOZsigma expander modules:
Dual-channel operation and supply
voltage via PNOZsigma connector
Function description
with PNOZsigma s7.1:
Dual-channel operation and supply
voltage via PNOZsigma connector
Funktionsbeschreibung
Timing diagram
-f
x
u
w
k
n
o
K
s
O
N
P
_
rm
g
a
itd
e
][Z
POWER
Input
Output safe
Feedback
t1
Key
Power: Supply voltage
Input: Input circuits
t2
t1
Output safe: Safety contacts 13-14,
23-24, 33-34, 43-44
Feedback: Feedback loop 51-52
t2
t1: Switch-on delay
t2: Delay-on de-energisation
Wiring
Please note:
Information given in the “Technical
details” must be followed.
Outputs 13-14, 23-24, 33-34, 43-44
are safety contacts, output 51-52 is
an auxiliary contact (e.g. for display).
To prevent contact welding, a fuse
should be connected before the
output contacts (see technical details).
Use copper wire that can withstand
60/75 °C.
Sufficient fuse protection must be
provided on all output contacts with
capacitive and inductive loads.
Verdrahtung
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
1001989-EN-05-2012-11
-2
Contact expander modules
Up to PL e of EN ISO 13849-1
PNOZ s7.2
Preparing for operation
Betriebsbereitschaft herstellen PNOZs
Supply voltage/input circuit/feedback loop
Supply voltage/input circuit/feedback loop
AC
DC
PNOZs
expansion
module
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Interface
PNOZsigma
Contact expansion module PNOZ s7.2
PNOZs
expansion
module
1001989-EN-05-2012-11
Contact expander modules
Up to PL e of EN ISO 13849-1
PNOZ s7.2
Terminal configuration
u
g
b
n
m
le
K
.
Installation
Connect contact expansion module
PNOZ s7.2 to PNOZsigma contact
expansion modules
Connect the contact expansion
modules using the connector supplied.
Montage PNOZsigma_7_2
Expansion options
Control cabinet installation
The safety relay should be installed
in a control cabinet with a protection type of at least IP54.
Use the notch on the rear of the unit
to attach it to a DIN rail.
Ensure the unit is mounted securely
on a vertical DIN rail (35 mm) by us-
ing a fixing element (e.g. retaining
bracket or an end angle).
Push the unit upwards or downwards
before lifting it from the DIN rail.
][Montage_PNOZsigma_Erweiterungsgert_Kaskade_DB
Please note the max. power consumption of the contact expansion modules (see Technical data
PNOZ s7.1).
PNOZsigma expansion
module s7.2
2
: Contact expansion module
PNOZ s7.2 with terminator
PNOZsigma expansion
module s7.2
1
PNOZsigma expansion
module s7.2
: Contact expansion module
PNOZ s7.2
PNOZsigma expansion
module s7.1
: Contact expansion module
PNOZ s7.1
PNOZsigma base unit
: Base unit
.................
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
3
4
1001989-EN-05-2012-11
-4
Contact expander modules
: Contact expansion module
PNOZ s7, s8, s9, s10, s11 as terminator
2
PNOZsigma expansion
module s7/s8/s9/s10/s11
1
PNOZsigma expansion
module s7.2
: Contact expansion module
PNOZ s7.2
PNOZsigma expansion
module s7.1
: Contact expansion module
PNOZ s7.1
PNOZsigma base unit
: Base unit
PNOZsigma expansion
module s7.2
Up to PL e of EN ISO 13849-1
PNOZ s7.2
.................
PNOZsigma expansion
module s7.2
: Contact expansion module
PNOZ s7.2 with terminator
PNOZsigma expansion
module s7.2
: Contact expansion module
PNOZ s7.2
PNOZsigma expansion
module s7.2
PNOZsigma expansion
module s7.1
: Contact expansion module
PNOZ s7.1 with terminator
4
3
.................
2
: Contact expansion module
PNOZ s7, s8, s9, s10, s11 as terminator
PNOZsigma expansion
module s7/s8/s9/s10/s11
: Contact expansion module
PNOZ s7.2
PNOZsigma expansion
module s7.2
PNOZsigma expansion
module s7.1
: Contact expansion module
PNOZ s7.1 with terminator
3
PNOZsigma expansion
module s7.2
1
.................
2
1
3
: Contact expansion module
PNOZ s7.2
PNOZsigma expansion
module s7.2
PNOZsigma expansion
module s7.2
PNOZsigma expansion
module s7.2
PNOZsigma expansion
module s7.1
PNOZsigma expansion
module s7.2
: Contact expansion module
PNOZ s7.1
PNOZsigma expansion
module s7.2
: Contact expansion module
PNOZ s7.2
PNOZsigma expansion
module s7.1
: Contact expansion module
PNOZ s7.1
PNOZsigma base unit
: Base unit
.................
1
2
3
4
5
6
: Contact expansion module
PNOZ s7.2 with terminator
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
1001989-EN-05-2012-11
Contact expander modules
Up to PL e of EN ISO 13849-1
PNOZ s7.2
Dimensions
*with spring-loaded terminals
120 (4.72")
Abmessungen
98 (3.86")
* 100 (3,94")
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
17,5
(0.69")
1001989-EN-05-2012-11
-6
Contact expander modules
Up to PL e of EN ISO 13849-1
PNOZ s7.2
NOTICE
This data sheet is only intended for use
during configuration. Please refer to
the operating manual for installation
and operation.
][Wichtig_PDB
Service life graph
The service life graphs indicate the
number of cycles from which failures
due to wear must be expected. The
wear is mainly caused by the electrical
load; the mechanical load is negligible.
Lebensdauerkurve_Relais_Text vor Kurve
Example
Inductive load: 0,2 A
Utilisation category: AC15
Contact service life: 2,000,000 cycles
Provided the application requires fewer than 2,000,000 cycles, the PFH value (see technical details) can be used
in the calculation.
Lebensdauerkurve_Relais_Text nach Kurve_SIF Bsp
v
rk
u
a
d
s
n
b
e
L
To increase the service life, sufficient
spark suppression must be provided
on all output contacts. With capacitive
loads, any power surges that occur
must be noted. With contactors, use
freewheel diodes for spark suppression.
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Technical details PNOZsigma
1001989-EN-05-2012-11
Contact expander modules
Up to PL e of EN ISO 13849-1
PNOZ s7.2
Technical details
Electrical data
Power consumption at UB DC
Number of output contacts
Safety contacts (S) instantaneous:
Auxiliary contacts (N/C):
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V
Safety contacts: DC1 at 24 V
Auxiliary contacts: AC1 at 240 V
Auxiliary contacts: DC1 at 24 V
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V
Safety contacts: DC13 at 24 V (6 cycles/min)
Auxiliary contacts: AC15 at 230 V
Auxiliary contacts: DC13 at 24 V (6 cycles/min)
Contact material
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts:
Auxiliary contacts:
Blow-out fuse, slow
Safety contacts:
Auxiliary contacts:
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts:
Auxiliary contacts:
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC
Safety-related characteristic data
PL in accordance with EN ISO 13849-1: 2006
Category in accordance with EN 954-1
SIL CL in accordance with EN IEC 62061
PFH in accordance with EN IEC 62061
SIL in accordance with IEC 61511
PFD in accordance with IEC 61511
TM [year] in accordance with EN ISO 13849-1: 2006
Times
Switch-on delay
with automatic reset after power on typ.
with automatic reset after power on max.
Delay-on de-energisation
with E-STOP typ.
with E-STOP max.
with power failure typ.
with power failure max.
Environmental data
EMC
Vibration to EN 60068-2-6
Frequency
Amplitude
Climatic suitability
2.0 W
4
1
Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Imin: 0.01 A , Imax: 2.0 A
Pmax: 500 VA
Imin: 0.01 A , Imax: 2.0 A
Pmax: 50 W
Imax: 5.0 A
Imax: 5.0 A
Imax: 2.0 A
Imax: 2.0 A
AgCuNi + 0.2 µm Au
10 A
4A
6A
2A
6A
2A
30 Ohm
PL e (Cat. 4)
Cat. 4
SIL CL 3
2.31E-09
SIL 3
2.03E-06
20
30 ms
50 ms
18 ms
30 ms
18 ms
30 ms
EN 60947-5-1, EN 61000-6-2, EN 61000-6-4
10.0 - 55.0 Hz
0.35 mm
EN 60068-2-78
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
1001989-EN-05-2012-11
-8
Contact expander modules
Up to PL e of EN ISO 13849-1
PNOZ s7.2
Environmental data
Airgap creepage in accordance with EN 60947-1
Pollution degree
Overvoltage category
Rated insulation voltage
Rated impulse withstand voltage
Ambient temperature
Storage temperature
Protection type
Mounting (e.g. cabinet)
Housing
Terminals
Mechanical data
Housing material
Housing
Front
Cross section of external conductors with screw terminals
1 core flexible
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve
without crimp connectors or with TWIN crimp connectors
Torque setting with screw terminals
Cross section of external conductors with spring-loaded terminals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection
Stripping length
Dimensions
Height
Width
Depth
Weight
2
III
250 V
6.00 kV
-10 - 55 °C
-40 - 85 °C
IP54
IP40
IP20
PC
PC
0.25 - 2.50 mm² , 24 - 12 AWG No. 750177
0.25 - 1.00 mm² , 24 - 16 AWG No. 750177
0.20 - 1.50 mm² , 24 - 16 AWG No. 750177
0.50 Nm No. 750177
0.20 - 2.50 mm² , 24 - 12 AWG No. 751177
2 No. 751177
9 mm No. 751177
100.0 mm No. 751177
98.0 mm No. 750177
17.5 mm
120.0 mm
170 g
Technische Daten_Satz No.
No. stands for order number.
It is essential to consider the relay's
service life graphs. The relay outputs'
safety-related characteristic data is
only valid if the values in the service life
graphs are met.
Si-Kennzahlen_Zusatz_Relais_Lebensdauer_PDB
The PFH value depends on the switching frequency and the load on the relay
output.
If the service life graphs are not accessible, the stated PFH value can be
used irrespective of the switching frequency and the load, as the PFH value
already considers the relay's B10d value as well as the failure rates of the
other components.
Si_Kennzahlen_Erläuterung_1
All the units used within a safety function must be considered when calculating the safety characteristic data.
INFORMATION
A safety function's SIL/PL values are
not identical to the SIL/PL values of
the units that are used and may be different. We recommend that you use
the PAScal software tool to calculate
the safety function's SIL/PL values.
Si_Kennzahlen_Erläuterung_2
Technische Daten_Satz Normen
The standards current on 2007-07 apply.
][Dauerstrom_DC
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
1001989-EN-05-2012-11
Contact expander modules
Up to PL e of EN ISO 13849-1
PNOZ s7.2
Conventional thermal current while loading several contacts
Number of contacts
1
2
3
4
Ith per contact at UB DC
6.00 A
5.50 A
4.50 A
4.00 A
Bestelldaten
Order reference
Type
PNOZ s7.2 C
PNOZ s7.2
Features
24 VDC
24 VDC
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Terminals
With spring-loaded terminals
With screw terminals
Order no.
751 177
750 177
1001989-EN-05-2012-11
-10