HS5E-A4003

Solenoid Locking Safety Switches HS5E HS5E Miniature Interlock Switches with Solenoid Overview Spring Lock Type Features: • Automatically locks the actuator without power applied to the solenoid • After the machine stops, unlocking is completed by the solenoid, providing high safety features • Manual unlocking is possible in the event of power failure or maintenance • Gold-plated contacts XW Series E-Stops Solenoid Lock Type Features: • The actuator is locked when energized • The actuator is unlocked when de-energized • Flexible locking function can be achieved for an application where locking is not required and sudden stopping of machine must be prevented • Gold-plated contacts Interlock Switches 2 Actuator Entry Slots Enabling Switches Straight Actuator (mainly for sliding doors Metallic Head Right-angle Actuator Manual Unlocking Actuator Slot Safety Control Relays Green LED Indicator Integrated Cable Light Curtains AS-Interface Safety at Work 800-262-IDEC (4332) • USA & Canada 299 Solenoid Locking Safety Switches HS5E Overview Part Numbers Spring Lock Type (Power Solenoid to VA Lock) Circuit Code Door Monitor (Actuator Inserted) XW Series E-Stops A Main Circuit: 1NC+1NC Door Monitor Circuit: 1NO Lock Monitor Circuit: 1NO Main Circuit: Monitor Circuit: Door Monitor Circuit: 1NO Lock Monitor Circuit: 1NC Main Circuit: Monitor Circuit: Interlock Switches Door Monitor Circuit: 1NC Lock Monitor Circuit: 1NO Door Monitor Circuit: 1NC Lock Monitor Circuit: 1NC Enabling Switches F Monitor Circuit: Main Circuit: Monitor Circuit: Main Circuit: Monitor Circuit: Monitor Circuit: Main Circuit: Main Circuit: 1NC+1NC Monitor Circuit: Door Monitor Circuit: 1NC, 1NO Monitor Circuit: Main Circuit: Main Circuit: 1NC+1NC Monitor Circuit: Door Monitor Circuit: 2NC Monitor Circuit: J 12 24 11 21 12 22 11 21 12 22 Monitor Circuit: Door Monitor Circuit: 2NC G 11 23 Monitor Circuit: Main Circuit: 1NC+1NC H Safety Control Relays Main Circuit: D Main Circuit: 1NC+1NC 12 24 Monitor Circuit: C Main Circuit: 1NC+1NC 11 23 Monitor Circuit: B Main Circuit: 1NC+1NC Cable Length Contact Configuration Main Circuit: Main Circuit: 1NC+1NC Monitor Circuit: Door Monitor Circuit: 1NC, 1NO Monitor Circuit: (–) A1 41 42 53 54 41 42 51 52 41 42 53 54 41 42 51 52 42 12 22 32 41 11 21 33 12 22 34 41 11 12 12 Without LED 42 41 51 61 42 52 62 41 51 63 42 52 64 HS5E-A4001 HS5E-A4401-G HS5E-A44L01-G 3m HS5E-A4003 HS5E-A4403-G HS5E-A44L03-G 5m HS5E-A4005 HS5E-A4405-G HS5E-A44L05-G 1m HS5E-B4001 HS5E-B4401-G 3m HS5E-B4003 HS5E-B4403-G 5m HS5E-B4005 HS5E-B4405-G 1m HS5E-C4001 HS5E-C4401-G HS5E-C44L01-G 3m HS5E-C4003 HS5E-C4403-G HS5E-C44L03-G 5m HS5E-C4005 HS5E-C4405-G HS5E-C44L05-G 1m HS5E-D4001 HS5E-D4401-G HS5E-D44L01-G 3m HS5E-D4003 HS5E-D4403-G HS5E-D44L03-G 5m HS5E-D4005 HS5E-D4405-G HS5E-D44L05-G 1m HS5E-F4001 HS5E-F4401-G HS5E-F44L01-G 3m HS5E-F4003 HS5E-F4403-G HS5E-F44L03-G 5m HS5E-F4005 HS5E-F4405-G HS5E-F44L05-G 1m HS5E-G4001 HS5E-G4401-G HS5E-G44L01-G 3m HS5E-G4003 HS5E-G4403-G HS5E-G44L03-G HS5E-G44L05-G 5m HS5E-G4005 HS5E-G4405-G 1m HS5E-H4001 HS5E-H4401-G 3m HS5E-H4003 HS5E-H4403-G 5m HS5E-H4005 HS5E-H4405-G 1m HS5E-J4001 HS5E-J4401-G 3m HS5E-J4003 HS5E-J4403-G 5m HS5E-J4005 HS5E-J4405-G Light Curtains Dual Safety Circuit type Contact Configuration Door Monitor (Actuator Inserted) Cable Length (–) A1 AS-Interface Safety at Work DD Main Circuit 1: Main Circuit 2: 11 21 12 22 Part Number Lock Monitor (Solenoid ON) (+) A2 Main Circuit: 1NC+1NC 1NC+1NC 41 51 42 52 1m HS5E-DD4401-G 3m HS5E-DD4403-G 5m HS5E-DD4405-G The contact configuration shows the status when the actuator is inserted and the switch is locked. Actuators are not supplied with the interlock switch and must be ordered separately. 300 With LED and Rear Unlock Button 1m The contact configuration shows the status when the actuator is inserted and the switch is locked. The contact configuration shows the status when the indicator is installed. Actuators are not supplied with the interlock switch and must be ordered separately. Circuit Code With LED Lock Monitor (Solenoid OFF) (+) A2 11 21 31 11 Part Number www.IDEC.com Solenoid Locking Safety Switches HS5E Four-circuit Independent Output Type (Spring Lock) Contact Configuration Door Monitor (Actuator Inserted) VA Monitor Circuit: Door Monitor Circuit: 1NC, 1NO Lock Monitor Circuit: 1NC, 1NO Monitor Circuit: Monitor Circuit: 12 24 Monitor Circuit: VC Monitor Circuit: Monitor Circuit: 11 21 12 22 Monitor Circuit: Monitor Circuit: Monitor Circuit: 11 21 12 22 Monitor Circuit: (+) A2 (–) A1 41 42 53 54 41 42 51 52 41 42 53 54 41 42 51 52 1m HS5E-VA4401-G 3m HS5E-VA4403-G 5m HS5E-VA4405-G 1m HS5E-VB4401-G 3m HS5E-VB4403-G 5m HS5E-VB4405-G 1m HS5E-VC4401-G 3m HS5E-VC4403-G 5m HS5E-VC4405-G 1m HS5E-VD4401-G 3m HS5E-VD4403-G 5m HS5E-VD4405-G Interlock Switches VD Door Monitor Circuit: 2NC Lock Monitor Circuit: 2NC 11 23 Part Number Lock Monitor (Solenoid OFF) XW Series E-Stops Monitor Circuit: Door Monitor Circuit: 2NC Lock Monitor Circuit: 1NC, 1NO 12 24 Monitor Circuit: VB Door Monitor Circuit: 1NC, 1NO Lock Monitor Circuit: 2NC 11 23 Cable Length Overview Circuit Code The contact configuration shows the status when the actuator is inserted and the switch is locked. Actuators are not supplied with the interlock switch and must be ordered separately. Four-circuit Independent Output Type (Solenoid Lock) Circuit Code Contact Configuration VA Monitor Circuit: Door Monitor Circuit: 1NC, 1NO Lock Monitor Circuit: 1NC, 1NO Monitor Circuit: Monitor Circuit: 12 24 Monitor Circuit: VC Monitor Circuit: Monitor Circuit: 11 21 12 22 Monitor Circuit: VD Monitor Circuit: Monitor Circuit: Door Monitor Circuit: 2NC Lock Monitor Circuit: 2NC 11 23 Monitor Circuit: 11 21 12 22 Part Number (+) A2 (–) A1 41 42 53 54 41 42 51 52 41 42 53 54 41 42 51 52 1m HS5E-VA7Y401-G 3m HS5E-VA7Y403-G 5m HS5E-VA7Y405-G 1m HS5E-VB7Y401-G 3m HS5E-VB7Y403-G 5m HS5E-VB7Y405-G 1m HS5E-VC7Y401-G 3m HS5E-VC7Y403-G 5m HS5E-VC7Y405-G 1m HS5E-VD7Y401-G 3m HS5E-VD7Y403-G 5m HS5E-VD7Y405-G Safety Control Relays Monitor Circuit: Door Monitor Circuit: 2NC Lock Monitor Circuit: 1NC, 1NO 12 24 Monitor Circuit: VB Door Monitor Circuit: 1NC, 1NO Lock Monitor Circuit: 2NC 11 23 Cable Length Lock Monitor (Solenoid OFF) Enabling Switches Door Monitor (Actuator Inserted) Light Curtains The contact configuration shows the status when the actuator is inserted and the switch is locked. Actuators are not supplied with the interlock switch and must be ordered separately. AS-Interface Safety at Work 800-262-IDEC (4332) • USA & Canada 301 Solenoid Locking Safety Switches HS5E Overview Solenoid Lock Type (Remove Power to Unlock) Circuit Code Door Monitor (Actuator Inserted) A Main Circuit: XW Series E-Stops Main Circuit: 1NC+1NC Monitor Circuit: Door Monitor Circuit: 1NO Lock Monitor Circuit: 1NO B Main Circuit: Main Circuit: 1NC+1NC Monitor Circuit: Door Monitor Circuit: 1NO Lock Monitor Circuit: 1NC Interlock Switches 11 23 12 24 Monitor Circuit: Main Circuit: Main Circuit: 1NC+1NC Monitor Circuit: Door Monitor Circuit: 1NC Lock Monitor Circuit: 1NO 11 21 12 22 Monitor Circuit: D Main Circuit: Main Circuit: 1NC+1NC Monitor Circuit: Door Monitor Circuit: 1NC Lock Monitor Circuit: 1NC 11 21 12 22 Monitor Circuit: F Enabling Switches 12 24 Monitor Circuit: C Safety Control Relays 11 23 Main Circuit: 1NC+1NC Monitor Circuit: Door Monitor Circuit: 2NC Monitor Circuit: G Main Circuit: Main Circuit: 1NC+1NC Monitor Circuit: Door Monitor Circuit: 1NC, 1NO Monitor Circuit: H Main Circuit: 1NC+1NC Monitor Circuit: Door Monitor Circuit: 2NC Monitor Circuit: J Main Circuit: Main Circuit: 1NC+1NC Monitor Circuit: Door Monitor Circuit: 1NC, 1NO Monitor Circuit: (–) A1 41 42 53 54 41 42 51 52 41 42 53 54 41 42 51 52 42 12 22 32 41 11 21 33 12 22 34 41 11 Main Circuit: 11 12 12 Without LED With LED Lock Monitor (Solenoid OFF) (+) A2 11 21 31 Main Circuit: Part Number Cable Length Contact Configuration 42 41 51 61 42 52 62 41 51 63 42 52 64 1m HS5E-A7Y001 HS5E-A7Y401-G 3m HS5E-A7Y003 HS5E-A7Y403-G 5m HS5E-A7Y005 HS5E-A7Y405-G 1m HS5E-B7Y001 HS5E-B7Y401-G 3m HS5E-B7Y003 HS5E-B7Y403-G 5m HS5E-B7Y005 HS5E-B7Y405-G 1m HS5E-C7Y001 HS5E-C7Y401-G 3m HS5E-C7Y003 HS5E-C7Y403-G 5m HS5E-C7Y005 HS5E-C7Y405-G 1m HS5E-D7Y001 HS5E-D7Y401-G 3m HS5E-D7Y003 HS5E-D7Y403-G 5m HS5E-D7Y005 HS5E-D7Y405-G 1m HS5E-F7Y001 HS5E-F7Y401-G 3m HS5E-F7Y003 HS5E-F7Y403-G 5m HS5E-F7Y005 HS5E-F7Y405-G 1m HS5E-G7Y001 HS5E-G7Y401-G 3m HS5E-G7Y003 HS5E-G7Y403-G 5m HS5E-G7Y005 HS5E-G7Y405-G 1m HS5E-H7Y001 HS5E-H7Y401-G 3m HS5E-H7Y003 HS5E-H7Y403-G 5m HS5E-H7Y005 HS5E-H7Y405-G 1m HS5E-J7Y001 HS5E-J7Y401-G 3m HS5E-J7Y003 HS5E-J7Y403-G 5m HS5E-J7Y005 HS5E-J7Y405-G The contact configuration shows the status when the actuator is inserted and the switch is locked. The contact configuration shows the status when the indicator is installed. Actuators are not supplied with the interlock switch and must be ordered separately. Actuator Keys & Accessories (order separately) AS-Interface Safety at Work Light Curtains Appearance 302 Part Number Description HS9Z-A51 Item Part Number Description Straight HS9Z-PH5 Padlock Hasp (prevents unauthorized insertion of actuator) HS9Z-A52 Right-angle HS9Z-SP51 Mounting Plate (allows easy mounting to aluminum frames) HS9Z-A53 Angle adjustable vertical operation HS9Z-T3 Manual unlock key (long type - metal) HS9Z-A55 Angle adjustable horizontal/vertical operation 1 HS9Z-SH5 Sliding Actuator HS9Z-A5P Plug Actuator (allows switch to be used as interlock plug unit) 1. The actuator tensile strength is 500N minimum. 2. Actuators are not included and must be included separately. www.IDEC.com Solenoid Locking Safety Switches HS5E Specifications Application Standards IEC60204-1/EN60204-1 Operating Temperature –25 to 50°C (no freezing) Relative Humidity 45 to 85% (no condensation) Storage Temperature –40 to +80°C (no freezing) Operating Environment Degree of pollution: 3 Impulse Withstand Voltage 2.5 kV (between LED, solenoid and grounding: 0.5 kV) Insulation Resistance (DC megger) Between live and dead metal parts: 100 MΩ minimum Between live metal part and ground: 100 MΩ minimum Between live metal parts: 100 MΩ minimum Between Terminals of the same pole: 100 MΩ minimum Electric Shock Protection Class Class II (IEC61140) Degree of Protection IP67 (IEC60529) Shock Resistance Operating extremes: 100 m/s2 (10 G) Damage limits: 1000 m/s2 (100 G) Vibration Resistance Operating extremes: 10 to 55 H, amplitude 0.35 mm minimum Damage limits: 30 Hz, amplitude 1.5 mm minimum Actuator Operating Speed 0.05 to 1.0m/s Direct Opening Travel Actuator HS9Z-A51: 11mm minimum Actuator HS9Z-A52/A53/A55: 12mm minimum Direct Opening Force 80N minimum Actuator Retention Force 1400N minimum (GS-ET-19) Operating Frequency 900 operations per hour Mechanical Life 1,000,000 operations minimum (GS-ET-19) Electrical Life 100,000 operations minimum (operating frequency 900 operations per hour, rated load AC-12, 250V, 1A) Conditional Short-circuit Current 50A (250V) (Note: Use 250V/10A fast acting type fuse for short circuit protection.) Cable 21AWG - 8-core: 0.5mm2 or equivalent/core (HS5E-V types: No. 22AWG - 12-core :0.3mm2 on equivalent/ core) Cable Diameter ø7.6 mm Weight (approx.) 400g - 1m cable type, 580g - 3m cable type, 760g - 5m cable type Interlock Switches Enabling Switches Safety Control Relays Specifications XW Series E-Stops ISO14119, IEC60947-5-1, EN60947-5-1 (TÜV approval), EN1088, GS-ET-19 (BG approval), UL508, CSA C22.2, No. 14, GB 140485.5 (CCC approval) IEC60204-1/EN60204-1 Overview Conforming Standards Pilot Light 24V DC Rated Voltage 24V DC Current 266 mA Current 10mA Coil Resistance 90Ω (at 20°C) Light Source LED Operating Voltage Rated voltage x 85% or less (at 20°C) Light Color Green Return Voltage Rated voltage x 10% or more (at 20°C) Maximum Continuous Applying Voltage Rated voltage x 110% Insulation Class Class F Light Curtains Rated Voltage Current Ratings 250V (between LED, solenoid and grounding: 30V) Thermal Current (Ith) 2.5A Rated Voltage (Ue) Rated Current (Ie) 3 AC DC 30V 125V 250V Resistive load (AC12) — 2A 1A Inductive Load (AC15) — 1A 0.5A Resistive load (DC12) 2A 0.4A 0.2A Inductive Load (DC13) 1A 0.22A 0.1A 800-262-IDEC (4332) • USA & Canada AS-Interface Safety at Work Rated Insulation Voltage (Ui) 2 1. Minimum applicable load (reference value): 3V AC/DC, 5 mA 2. UL rating: 125V 3. TUV, BG rating: AC-15, 0.5A/250V, DC-13, 0.22A/125V UL, c-UL rating: Pilot duty AC 0.5A/125V, Pilot duty DC 0.22A/125V 303 Solenoid Locking Safety Switches .2 35 1 20 40 33 20 .2 1 20 35 145.7 106 1 Actuator 36.2 Actuator Cover Actuator Stop (supplied separately) (6.3) 7.6 ±1 20 5 33 40 61.6 106 4-M4 (ø4.3 or M4 tapped hole) 33 40 20 to 22 13.4 20 35 29.6 1 32.9 20 20 1 61.6 5 27.7 (6.3) 5 HS5E-44L-G (rear unlocking button type) Horizontal Mounting/Straight Actuator (HS9Z-A51) X ≤ 6 6 < X < 23 23 ≤ X ≤ 33 33 < X ≤ 43 HS9Z-A51 Actuator 20 145.7 106 1 36.2 35 UNLOCK 1 R2 .2 Rear unlocking button mounting 28 20 30 6.2 RP (Actuator Mounting Reference Position) 42.2 32.9 5.2 13.4 LOCK (6.3) X = Panel thickness (including panel, mounting frame, and mounting plate) 6 ±1 61.6 11 ±1 Panel mounting Not mountable Use HS9Z-FL53 rear unlocking button kit (Note) Use HS9Z-FL54 rear unlocking button kit (Note) 20 to 22 7.7 Rear Unlocking Button (supplied with the switch) ø30 Rear Unlocking Button M4 22 20 106 Light Curtains 27 21.5 5 20 Note: See page 306 for details. 33 40 Enabling Switches (6.3) Mounting Hole Layout4 41 Safety Control Relays RP 1 106 61.6 12.6 ±1 Slot Plug (supplied with the switch) (Note) 145.7 106 6 ±1 33 20 40.3 20 36.2 Actuator Cover Actuator Actuator Stop (supplied separately) 145.7 4-M4 (ø4.3 or M4 tapped hole) Mounting Hole Layout .2 13.4 R2 32.9 36.2 106 40 11±1 5 41.5 29.6 30 Interlock Switches RP 13.4 28 20 35 Actuator Actuator Stop (supplied separately) (6.3) Vertical Mounting/Right-angle Actuator (HS9Z-A52) 27.7 32.9 R2 106 26.4 6.2 20 to 22 145.7 61.6 Slot Plug (supplied with the switch) (Note) 36.2 5.2 1 Actuator Actuator Stop (supplied separately) XW Series E-Stops 13.4 28 20 5.2 20 6.2 RP 41 32.9 .2 42.2 1 RP R2 26.4 R2 Dimensions (mm) and Mounting Hole Layouts HS5E-4-G (with indicator) Horizontal Mounting/Straight Actuator (HS9Z-A51) 30 Overview HS5E 13.4 13.4 ing ø18 Unlock r Rea (Note) le o H on Butt 106 4-ø4.3 or M4 tapped holes AS-Interface Safety at Work Note: With the mounting hole dimension, the rear unlocking button rod does not touch the hole even when the interlock switch moves sideways. Actuator Mounting Reference Position As shown in the figure on the right, the mounting reference position of the actuator when inserted in the interlock switch is where the actuator stop placed on the actuator lightly touches the interlock switch. Interlock Switch Door Stop Interlock Switch Actuator Stop Note: After mounting the actuator, remove the actuator stop from the actuator. Actuator Stop HS9Z-A51 Actuator 304 www.IDEC.com Actuator Cover Door Stop HS9Z-A52 Actuator Solenoid Locking Safety Switches HS5E Dimensions and Mounting Hole Layouts, continued 20 .4 ø4 2- 0.8 1.6 Actuator Stop (supplied with the actuator) (Note) 20 10 2 2-M4 Screw 2 Actuator Stop (supplied with the actuator) (Note) 4.5 • Actuator Mounting Hole Layout (Straight, L-shaped) 7.2 15 30 28 15 26 6.4 7.2 XW Series E-Stops R 4- 2 33 2 28 20 5.2 2. Right-angle Actuator (HS9Z-A52) 32.4 (6) 0.8 6.2 Overview Straight Actuator (HS9Z-A51) Actuator Cover Actuator Stop (Note) 2 Horizontal Adjustment Actuator Stop Film (supplied with the actuator) (20) 12 .3 • When the mounting center distance is set to 12 mm, the actuator has flexibility both vertically and horizontally. • When the mounting center distance is set to 20 mm, the actuator swings vertically. Adjust the distance by moving the rubber bushings. Actuator Stop (plastic) (Note) (supplied with the actuator) Angle Adjustment (M3 Hexagon Socket Head Screw) 3 Orienting Insert Actuator Stop (Note) 20° 72 44 58 49 23 26 38 2-ø9 Note: Mounting centers can be widened to 20 mm by moving the rubber bushings. 18 0.8 When mounted (5) 2-ø10 12 15.8 8.5 2 Vertical Swing 0.8 2-ø9 Rubber Bushing 2-M4 Screw Washer (supplied with the actuator) Rubber Bushing R3 Angle Adjustment (hexagon sockethead bolt) Orienting Insert 3.6 Actuator Stop (Note) Door hinge side • Actuator Mounting Hole Layout (vertical swing) 2-M6 Screw 29 0.8 58 Angle Adjustment (M3 Hexagon Socket Head Screw) 2 20° 1 (21) 29 12 33 max. .2 5 20 18.5 Safety Control Relays Vertical Adjustment (M4 R2.1 Hole 1 s) 7 15 Enabling Switches When mounted (5) 2-ø10 Straight type (with rubber bushings) Right-angle type (with rubber bushings) ø4 • Actuator Mounting Hole Layout Washer (supplied with the switch) 2- 15 When mounted (39.7) 0.8 When mounted (11.2) Interlock Switches 30 (20) 12 Right-angle Actuator w/Rubber Bushings (HS9Z-A52A) Horizontal Swing 15.3 4.3 • The mounting center distance is set to 12 mm at factory. When 20-mm distance is required, adjust the distance by moving the rubber bushings. • The actuator has flexiblity to the direction indicated by the arrows. When 20-mm distance is selected, the actuator swings vertically. Vertical Swing 43.8 0.8 15 7.3 2-ø 30 Straight Actuator w/Rubber Bushings (HS9Z-A51A) 20° Light Curtains Actuator Orientation The orientation of actuator swing (horizontal/vertical) can be changed using the orienting insert (white plastic) installed on the back of the actuator. Do not lose the orientating insert, otherwise the actuator will not swing properly. • Actuator Mounting Hole Layout (horizontal/vertical swing) 2-M4 Screw 38 AS-Interface Safety at Work 800-262-IDEC (4332) • USA & Canada 305 Solenoid Locking Safety Switches HS5E 3. 3 ø4 15 3 ø10 93 6.5 3 18 ø10 9 15 4-M4 Screws When installing the HS5E-44L-G (rear unlocking button type), provide a rear unlocking button hole on the HS9Z-SP51. 18 6.5 Rear Unlocking Button Kit (HS9Z-FL5) 27.3 Button released Pin (SUS) Total thickness of mounting frame, panel, and mounting plate: 23 to 43 mm Link Rod (SUS) AS-Interface Safety at Work Screw (Iron) 306 www.IDEC.com 33 60.5 33 60.5 25.5 16 30 HS5E-L Interlock Switch (sold separately) g kin loc ) Un (Note r ea le 8 R Ho ø1 tton u B 25.5 Button pressed (unlocked) 2 or 4-M4 Screws 40 31.5 21.3 Rear Unlocking Button Kit Mounting Hole Layout 73 ø40 ø10.4 Enabling Switches Hinge + Plate (SUS) Safety Control Relays ø4 15 64.1 64.1 13.4 C Material: Anodized aluminum A6063 Weight: Approx. 180g •Manual Manual Unlocking Key (plastic) Unlocking Key (plastic) When installing the HS5E-44L-G 4-M4 Screws (rear unlocking button type), provide a rear unlocking button hole on the HS9Z-SP51. 4- 3 C 4- 22 4 130 • Manual Unlocking Key (plastic) 15 6.4 4-R 4 130 187 21 ø1 Bu 8 R tto ea n Ho r Un le loc (N øki 1n 13.4 Botue) 8gR tto ea n r Ho Un le loc ( N ki ot ng e) 106 187 21 106 187 170 4 21 187 42.2 50.7 21 4-M 40 Button (PA66) Light Curtains (HS9Z-T3) • Manual Unlocking Key (metal) (HS9Z-T3) 40 42.2 50.7 3. 3 4 22 6.4 4-R Interlock Switches • Manual Unlocking Key (metal) Manual Unlocking Key (Metal) (HS9Z-T3) Drilling Rear Unlocking Button Hole 4R 6 40 4R 40 4-M 170 XW Series E-Stops 10 2-12.8 2-6.6 Mounting Plate (HS9Z-SP51) 2-12.8 2-6.6 Overview 6 10 Dimensions and Mounting Hole Layouts, continued 16 to 30 Note: With the mounting hole dimension, the rear unlocking button rod does not touch the hole even when the interlock switch moves sideways. Solenoid Locking Safety Switches HS5E Circuit Diagrams and Operating Characteristics Status 1 Interlock Switch Status Status 2 • Door Closed • Machine ready to operate • Solenoid de-energized Status 3 • Door Closed • Machine cannot be operated • Solenoid de-energized Status 4 • Door Open • Machine cannot be operated • Solenoid de-energized • Door Open • Machine cannot be operated • Solenoid energized Overview Standard and Rear Unlocking Type - Spring Lock Type Manual Unlock • Door Closed • Machine cannot be operated • Solenoid de-energized energized Press LOCK UNLOCK Door Status LOCK UNLOCK (+) A2 Circuit Diagram (HS5E-A4) Door Monitor Lock Monitor (+) A2 HS5E-A4 11 23 12 24 41 42 53 54 Main Circuit: Monitor Circuit: Monitor Circuit: 11 23 12 24 41 42 51 52 41 42 11 12 41 42 11 12 41 42 11 12 41 42 24 53 54 23 24 53 54 23 24 53 54 23 24 53 54 11 21 12 22 41 42 53 54 11 21 12 22 41 42 51 52 12 22 32 41 42 Monitor Circuit (door closed) 21−22 Monitor Circuit (locked) 51−52 Monitor Circuit (door closed) 21−22 Monitor Circuit (door closed) 31−32 Main Circuit 11−42 11 21 33 12 22 34 41 42 Monitor Circuit (door closed) 21−22 Monitor Circuit (door open) 33−34 Main Circuit 11−42 HS5E-H4 Main Circuit: Monitor Circuit: Monitor Circuit: Monitor Circuit (door closed) 21−22 Monitor Circuit (unlocked) 53−54 11 12 41 51 61 42 52 62 Monitor Circuit (locked) 51−52 Monitor Circuit (locked) 61−62 HS5E-J4 Main Circuit: Monitor Circuit: Monitor Circuit: 11 12 41 51 63 42 52 64 Monitor Circuit (locked) 51−52 Monitor Circuit (unlocked) 63−64 Solenoid Power A1-A2 (all types) Closed (unlocked) Open Open Closed (unlocked) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) ON (closed) ON (closed) ON (closed) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) OFF (open) ON (closed) ON (closed) ON (closed) ON (closed) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) OFF (open) ON (closed) ON (closed) ON (closed) ON (closed) OFF (de-energized) ON (energized) ON (energized) OFF (de-energized) OFF (de-energized) Light Curtains Main Circuit 11−42 Closed (locked) Safety Control Relays 11 21 31 HS5E-G4 Main Circuit: Monitor Circuit: Monitor Circuit: Monitor Circuit (door open) 23−24 Monitor Circuit (locked) 51−52 Main Circuit 11−42 HS5E-F4 Main Circuit: Monitor Circuit: Monitor Circuit: Monitor Circuit (door open) 23-24 Monitor Circuit (unlocked) 53−54 Main Circuit 11−42 HS5E-D4 Main Circuit: Monitor Circuit: Monitor Circuit: Main Circuit 11−42 Enabling Switches Contact Configuration Main Circuit: Monitor Circuit: Monitor Circuit: (–) A1 12 Main Circuit 11−42 HS5E-C4 (+) A2 (–) A1 11 Main Circuit 11−42 HS5E-B4 (+) A2 (–) A1 Interlock Switches Main Circuit: Monitor Circuit: Monitor Circuit: (–) A1 (+) A2 23 Door (Actuator Inserted) (Solenoid OFF) (–) A1 XW Series E-Stops Turn the manual Press the rear unlock key unlocking button (Note 1) (Note 2) AS-Interface Safety at Work The above contact configuration shows the status when the actuator is inserted and locked. Main Circuit: Connected to the control circuit of machine drive part, sending interlock signals of the protective door. Monitor Circuit: Sends monitoring signals of protective door open/closed status or protective door lock/unlock status. Operation Characteristics (reference) 0 (Actuator insertion position) 3.3 (Locked position) 5.3 6.9 Main Circuit Monitor Circuit (door open, NO) Monitor Circuit (door closed, NC) Monitor Circuit (unlocked, NO) Monitor Circuit (locked, NC) 26.4 (travel in mm) Contacts ON (closed) Contacts OFF (open) The operation characteristics shown in the chart above are of the HS9Z-A51. For other actuator types, add 1.3 mm. The operation characteristics show the contact status when the actuator enters the entry slot of an interlock switch. 800-262-IDEC (4332) • USA & Canada 307 Solenoid Locking Safety Switches HS5E Overview Standard Type - Solenoid Lock Type Status 1 Interlock Switch Status Status 2 • Door Closed • Machine ready to operate • Solenoid de-energized Status 3 • Door Closed • Machine cannot be operated • Solenoid de-energized Status 4 • Door Open • Machine cannot be operated • Solenoid de-energized • Door Open • Machine cannot be operated • Solenoid energized Manual Unlock • Door Closed • Machine cannot be operated • Solenoid de-energized energized Door Status LOCK UNLOCK XW Series E-Stops Manual Unlock Status (+) A2 Circuit Diagram (HS5E-A7Y) (+) A2 HS5E-A7Y Main Circuit: Monitor Circuit: Monitor Circuit: Interlock Switches Main Circuit: Monitor Circuit: Monitor Circuit: 41 42 53 54 11 23 12 24 41 42 51 52 12 22 41 42 53 54 Main Circuit: Monitor Circuit: Monitor Circuit: 11 21 12 22 41 42 51 52 41 42 11 12 41 42 11 12 41 42 11 12 41 42 53 54 23 24 53 54 23 24 53 54 23 24 53 54 Main Circuit: Monitor Circuit: Monitor Circuit: 11 21 31 12 22 32 41 42 11 21 33 12 22 34 41 42 Monitor Circuit (door open) 23−24 Monitor Circuit (locked) 51−52 Monitor Circuit (door closed) 21−22 Monitor Circuit (unlocked) 53−54 Monitor Circuit (door closed) 21−22 Monitor Circuit (locked) 51−52 Monitor Circuit (door closed) 21−22 Monitor Circuit (door closed) 31−32 Monitor Circuit (door closed) 21−22 Monitor Circuit (door open) 33−34 Main Circuit 11−42 HS5E-H7Y Main Circuit: Monitor Circuit: Monitor Circuit: Monitor Circuit (door open) 23-24 Monitor Circuit (unlocked) 53−54 Main Circuit 11−42 HS5E-G7Y Main Circuit: Monitor Circuit: Monitor Circuit: Main Circuit 11−42 Main Circuit 11−42 HS5E-F7Y 11 12 41 51 61 42 52 62 Monitor Circuit (locked) 51−52 Monitor Circuit (locked) 61−62 Main Circuit 11−42 AS-Interface Safety at Work Light Curtains HS5E-J7Y Main Circuit: Monitor Circuit: Monitor Circuit: 11 12 41 51 63 42 52 64 Monitor Circuit (locked) 51−52 Monitor Circuit (unlocked) 63−64 Solenoid Power A1-A2 (all types) Closed (locked) Closed (unlocked) Open Open Closed (unlocked) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) ON (closed) ON (closed) ON (closed) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) OFF (open) ON (closed) ON (closed) ON (closed) ON (closed) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) OFF (open) ON (closed) ON (closed) ON (closed) ON (closed) ON (energized) OFF (de-energized) OFF (de-energized) ON (energized)2 OFF to ON 1, 2 The above contact configuration shows the status when the actuator is inserted and locked. Main Circuit: Connected to the control circuit of machine drive part, sending interlock signals of the protective door. Monitor Circuit: Sends monitoring signals of protective door open/closed status or protective door lock/unlock status. 1: Actuator can be unlocked manually for confirming the door movement before wiring and energizing, and also for emergency situation such as power failure. 2: When the operator is confined in a hazardous zone, the actuator can be unlocked manually by pressing the rear unlocking button. Operation Characteristics (reference) 0 (Actuator insertion position) 3.3 (Locked position) 5.3 6.9 Main Circuit Monitor Circuit (door open, NO) Monitor Circuit (door closed, NC) Monitor Circuit (unlocked, NO) Monitor Circuit (locked, NC) 308 (–) A1 24 Main Circuit 11−42 HS5E-D7Y (+) A2 (–) A1 12 Main Circuit 11−42 11 21 (+) A2 (–) A1 11 Main Circuit 11−42 HS5E-C7Y Contact Configuration Enabling Switches 12 24 HS5E-B7Y Main Circuit: Monitor Circuit: Monitor Circuit: Safety Control Relays 11 23 (–) A1 (+) A2 23 Door Door Monitor Lock Monitor (Actuator inserted) (Solenoid ON) (–) A1 26.4 (travel in mm) Contacts ON (closed) Contacts OFF (open) The operation characteristics shown in the chart above are of the HS9Z-A51. For other actuator types, add 1.3 mm. The operation characteristics show the contact status when the actuator enters the entry slot of an interlock switch. www.IDEC.com Solenoid Locking Safety Switches HS5E Dual Safety Circuit Type Interlock Switch Status Status 2 Status 3 • Door Closed • Machine cannot be operated • Solenoid energized Status 4 • Door Open • Machine cannot be operated • Solenoid energized • Door Open • Machine cannot be operated • Solenoid de-energized Manual Unlock Overview Status 1 • Door Closed • Machine ready to operate • Solenoid de-energized • Door Closed • Machine cannot be operated • Solenoid de-energized Door Status LOCK LOCK UNLOCK UNLOCK Turn the manual unlock key (Note) Circuit Diagram (HS5E-A7Y) Lock Monitor (Solenoid OFF) (+) (–) A2 A1 (–) A1 (+) A2 (–) A1 (+) A2 (–) A1 11 12 41 42 11 12 41 42 11 12 41 42 11 12 41 42 22 51 52 21 22 51 52 21 22 51 52 21 22 51 52 Closed (locked) Closed (unlocked) Open Open Closed (unlocked) Main Circuit 11−42 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Main Circuit 21−52 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) OFF (de-energized) ON (energized) ON (energized) OFF (de-energized) OFF (de-energized) Interlock Switches Contact Configuration Door Monitor (+) A2 21 Door (Actuator inserted) (–) A1 XW Series E-Stops (+) A2 HS5E-DD4 Main Circuit: Main Circuit: 11 21 12 22 41 51 42 52 Solenoid Power A1-A2 (all types) The above contact configuration shows the status when the actuator is inserted and locked. Main Circuit: Connected to the control circuit of machine drive part, sending interlock signals of the protective door. Note: Actuator can be unlocked manually for confirming the door movement before wiring and energizing, and also for emergency situation such as power failure. Enabling Switches Operation Characteristics (reference) 0 (Actuator insertion position) 3.3 (Locked position) 5.3 6.9 26.4 (travel in mm) Main Circuit Contacts ON (closed) Contacts OFF (open) The operation characteristics shown in the chart above are of the HS9Z-A51. For other actuator types, add 1.3 mm. Safety Control Relays The operation characteristics show the contact status when the actuator enters the entry slot of an interlock switch. Light Curtains AS-Interface Safety at Work 800-262-IDEC (4332) • USA & Canada 309 Solenoid Locking Safety Switches HS5E Overview Standard Type - Solenoid Lock Type Status 1 Interlock Switch Status Status 2 • Door Closed • Machine ready to operate • Solenoid de-energized Status 3 • Door Closed • Machine cannot be operated • Solenoid energized Status 4 • Door Open • Machine cannot be operated • Solenoid energized • Door Open • Machine cannot be operated • Solenoid de-energized Manual Unlock • Door Closed • Machine cannot be operated • Solenoid de-energized Door Status LOCK XW Series E-Stops LOCK (+) A2 Circuit Diagram (HS5E-VA4) (+) (–) A2 A1 HS5E- VA4 Monitor Circuit: Monitor Circuit: Monitor Circuit: 11 23 12 24 41 42 53 54 HS5E-VB4 Contact Configuration Enabling Switches Interlock Switches (Actuator Inserted) (Solenoid OFF) Monitor Circuit: Monitor Circuit: Monitor Circuit: 11 23 12 24 41 42 51 52 HS5E-VC4 Monitor Circuit: Monitor Circuit: Monitor Circuit: 11 21 12 22 41 42 53 54 Safety Control Relays Monitor Circuit: Monitor Circuit: Monitor Circuit: 11 21 12 22 41 42 51 52 (+) A2 (–) A1 (+) A2 (–) A1 (–) A1 11 12 41 42 11 12 41 42 11 12 41 42 11 12 41 42 24 53 54 23 24 53 54 23 24 53 54 23 24 53 54 Main Circuit 11−42 Closed (locked) Closed (unlocked) Open Open Closed (unlocked) ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) Monitor Circuit (door open) 23-24 Monitor Circuit (door open) 41-42 Monitor Circuit (unlocked) 53−54 OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) OFF (open) ON (closed) ON (closed) ON (closed) ON (closed) Main Circuit 11−42 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) Monitor Circuit (door open) 23−24 Monitor Circuit (door open) 41-42 Monitor Circuit (locked) 51−52 OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Main Circuit 11−42 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) OFF (open) ON (closed) ON (closed) ON (closed) ON (closed) ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) OFF (de-energized) ON (energized) ON (energized) OFF (de-energized) OFF (de-energized) Monitor Circuit (door closed) 21−22 Monitor Circuit (door open) 41-42 Monitor Circuit (unlocked) 53−54 Main Circuit 11−42 HS5E-VD4 (+) A2 UNLOCK Turn the manual unlock key (Note) 23 Door Door Monitor Lock Monitor (–) A1 UNLOCK Monitor Circuit (door closed) 21−22 Monitor Circuit (door open) 41-42 Monitor Circuit (locked) 51−52 Solenoid Power A1-A2 (all types) The above contact configuration shows the status when the actuator is inserted and locked. Monitor Circuit: Sends monitoring signals of protective door open/closed status or protective door lock/unlock status. Note: Actuator can be unlocked manually for confirming the door movement before wiring and energizing, and also for emergency situation such as power failure. Operation Characteristics (reference) Main Circuit Monitor Circuit (door open, NO) Monitor Circuit (door closed, NC) Monitor Circuit (unlocked, NO) Monitor Circuit (locked, NC) 26.4 (travel in mm) Contacts ON (closed) Contacts OFF (open) The operation characteristics shown in the chart above are of the HS9Z-A51. For other actuator types, add 1.3 mm. The operation characteristics show the contact status when the actuator enters the entry slot of an interlock switch. AS-Interface Safety at Work Light Curtains 0 (Actuator insertion position) 3.3 (Locked position) 5.3 6.9 310 www.IDEC.com Solenoid Locking Safety Switches HS5E Standard Type - Solenoid Lock Type Interlock Switch Status Status 2 Status 3 • Door Closed • Machine cannot be operated • Solenoid de-energized Status 4 • Door Open • Machine cannot be operated • Solenoid de-energized • Door Open • Machine cannot be operated • Solenoid energized Manual Unlock Overview Status 1 • Door Closed • Machine ready to operate • Solenoid energized • Door Closed • Machine cannot be operated • Solenoid de-energized energized Door Status LOCK UNLOCK Manual Unlock Status Circuit Diagram (HS5E-VA4) Lock Monitor (Actuator Inserted) (Solenoid ON) (+) (–) A2 A1 Monitor Circuit: Monitor Circuit: Monitor Circuit: 11 23 12 24 41 42 53 54 Monitor Circuit: Monitor Circuit: Monitor Circuit: 11 23 12 24 41 42 51 52 HS5E-VC7Y Monitor Circuit: Monitor Circuit: Monitor Circuit: 11 21 12 22 41 42 53 54 12 41 42 11 12 41 42 11 12 41 42 11 12 41 42 24 53 54 23 24 53 54 23 24 53 54 23 24 53 54 Main Circuit 11−42 11 21 12 22 41 42 51 52 Closed (locked) Closed (unlocked) Open Open Closed (unlocked) ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) Monitor Circuit (door open) 23-24 Monitor Circuit (door open) 41-42 Monitor Circuit (unlocked) 53−54 OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) OFF (open) ON (closed) ON (closed) ON (closed) ON (closed) Main Circuit 11−42 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) Monitor Circuit (door open) 23−24 Monitor Circuit (door open) 41-42 Monitor Circuit (locked) 51−52 OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) Main Circuit 11−42 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) OFF (open) ON (closed) ON (closed) ON (closed) ON (closed) ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) ON (closed) ON (closed) OFF (open) OFF (open) ON (closed) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) ON (closed) OFF (open) OFF (open) OFF (open) OFF (open) OFF (de-energized) ON (energized) ON (energized) OFF (de-energized) OFF (de-energized) Monitor Circuit (door closed) 21−22 Monitor Circuit (door open) 41-42 Monitor Circuit (unlocked) 53−54 Monitor Circuit (door closed) 21−22 Monitor Circuit (door open) 41-42 Monitor Circuit (locked) 51−52 Solenoid Power A1-A2 (all types) The above contact configuration shows the status when the actuator is inserted and locked. Monitor Circuit: Sends monitoring signals of protective door open/closed status or protective door lock/unlock status. Safety Control Relays Monitor Circuit: Monitor Circuit: Monitor Circuit: (–) A1 11 Main Circuit 11−42 HS5E-VD7Y (+) A2 (–) A1 Enabling Switches Contact Configuration HS5E-VB7Y (+) A2 (–) A1 Interlock Switches HS5E-VA7Y (+) A2 23 Door Door Monitor (–) A1 XW Series E-Stops (+) A2 Note: Actuator can be unlocked manually for confirming the door movement before wiring and energizing, and also for emergency situation such as power failure. Operation Characteristics (reference) 0 (Actuator insertion position) 3.3 (Locked position) 5.3 6.9 26.4 (travel in mm) Contacts ON (closed) Contacts OFF (open) The operation characteristics shown in the chart above are of the HS9Z-A51. For other actuator types, add 1.3 mm. Light Curtains Main Circuit Monitor Circuit (door open, NO) Monitor Circuit (door closed, NC) Monitor Circuit (unlocked, NO) Monitor Circuit (locked, NC) The operation characteristics show the contact status when the actuator enters the entry slot of an interlock switch. AS-Interface Safety at Work 800-262-IDEC (4332) • USA & Canada 311 Solenoid Locking Safety Switches HS5E Minimum Radius of Hinged Door When using the HS9Z-A53 Angle Adjustable (vertical) Actuator • When using the interlock switch for a hinged door, refer to the minimum radius of doors shown below. For the doors with small minimum radius, use angle adjustable actuators (HS9Z-A53 or HS9Z-A55). When the door hinge is on the extension line of the actuator mounting surface: 80 mm Vertical Swing Interlock Switch Mounting Holes (41.5) R mm adiu s im u 50 m R m ad m iu s (36.2) Door Hinge (36.2) (231) Door Hinge s Door Hinge 50 Door Hinge (38) in um Interlock Switch Mounting Hole M nim u adi mR m imu m Min 260 (40.3) Horizontal Swing Vertical Swing HS9Z-A52 Actuator (w/rubber bushings) M Min in m s diu 0m Door Hinge Ra 14 m imu Interlock Switch Mounting Holes Door Hinge (36.2) s Door Hinge im u 70 m R m ad iu m s (231) Interlock Switch Mounting Holes Door Hinge Door Hinge (55.5) Rotating the Head (47) The head of the HS5E can be rotated by removing the four screws from the corners of the HS5E head and reinstalling the head in the desired orientation. Before wiring the HS5E, replace the head if necessary. Before replacing the head, turn the manual unlock to the UNLOCK position using the manual unlock key. When reinstalling the head, make sure that no foreign object enters the interlock switch. Tighten the screws tightly, without leaving space between the head and body, otherwise the interlock switch may malfunction. Recommended tightening torque: 0.9 to 1.1 N·m. Factory Setting • Using the angle adjustment screw, the actuator angle can be adjusted (refer to the dimensional drawing on pagepage 304). Adjustable angle: 0 to 20° • The larger the adjusted angle of the actuator, the smaller the applicable radius of the door opening. • After installing the actuator, open the door. Then adjust the actuator so that its edge can be inserted properly into the actuator entry slot of the interlock switch. • After adjusting the actuator angle, apply Loctite to the adjustment screw so that the screw will not move. 312 in m Rad m iu When the door hinge is on the extension line of the actuator mounting surface: 70 mm (35) s diu Ra m imu 0mm Min 26 (48.2) 70 um (55.5) When the door hinge is on the extension line of the actuator mounting surface: Door Hinge M im (58) When the door hinge is on the extension line of the interlock switch surface: Interlock Switch Mounting Hole Interlock Switches Horizontal Swing (35) Mi m um 0m m 12 m nim Mi dius mm: 170 Ra 12 mm: rs 0 nte s 2 Ce nter Ce Safety Control Relays (56.5) When the door hinge is on the extension line of the interlock switch surface: 50 mm Actuator Angle Adjustment AS-Interface Safety at Work s When the door hinge is on the extension line of the actuator mounting surface: um nim s Mi adiu mm R 230 Enabling Switches s (36.2) Door Hinge iu When using the HS9Z-A55 Angle Adjustable (vertical/horizontal) Actuator (161) d iu Ra m imu mm 0 Door Hinge in im 80 um m Ra m d (36.2) Interlock Switch Mounting Holes 19 um n im Mi dius m a R 0m 17 Door Hinge s Door Hinge M (68) iu m 0m m um 23 m nim Mi dius mm: : 310 Ra 12 mm rs 0 nte s 2 Ce nter Ce Light Curtains in im 50 um m Ra m d Interlock Switch Mounting Hole M When the door hinge is on the extension line of the interlock switch surface: (38) HS9Z-A52 Actuator Interlock Switch Mounting Hole Because deviation or dislocation of hinged door may occur in actual applications, make sure of the correct operation before installation. Min XW Series E-Stops When the door hinge is on the extension line of the interlock switch surface: 50 mm (111) Overview Operating Instructions www.IDEC.com Head can be rotated. Solenoid Locking Safety Switches HS5E Instructions, continued Safety Precautions The HS5E allows manual unlocking of the actuator to pre-check proper door movement before wiring or turning power on, as well as for emergency use such as a power failure. Overview For Manual Unlocking Spring lock type Install the rear unlocking button kit in the correct direction as shown below. Do not install the kit in incorrect directions, otherwise malfunction will be caused. Solenoid lock type XW Series E-Stops The solenoid lock type interlock switch normally does not need the manual unlock. However, only when the interlock switch would not release the actuator even though the solenoid is de-energized, the interlock switch can be unlocked manually. Unlock the interlock switch manually only when the solenoid is de-energized. Do not unlock the interlock switch manually when the solenoid is energized. Incorrect Correct Do not apply strong force exceeding 100 m/s2 to the interlock switch while the rear unlocking button is not pressed, otherwise malfunction will be caused. Manual Unlocking using the Rear Unlocking Button LOCK UNLOCK Lock Unlock Lock Normal Position Interlock Switches The rear unlocking button is used by the operator confined in a hazardous area for emergent escape. Unlock Manual Unlocking Position When locking or unlocking the interlock switch manually, turn the key fully using the manual unlock key supplied with the interlock switch. Unlock Unlock Using the interlock switch with the key not fully turned (less than 90°) may cause damage to the interlock switch or operation failures (when manually unlocked, the interlock switch will keep the main circuit disconnected and the door unlocked). Do not leave the manual unlock key attached to the interlock switch during operation. This is dangerous because the interlock switch can always be unlocked while the machine is in operation. Rear Unlocking Button How to operate When the rear unlocking button is pressed, the interlock switch is unlocked and the door can be opened. To lock the interlock switch, pull back the button. Installing the Rear Unlocking Button After installing the interlock switch on the panel, place the rear unlocking button (supplied with the switch) on the push rod on the back of the interlock switch, and fasten the button using the M3 sems screw. Rear unlocking button can be installed alone when the total thickness of mounting frame and panel is 6 mm or less. When the total thickness of mounting frame, panel, and mounting plate is 23 to 43 mm, use the rear unlocking button kit (HS9Z-FL53 or HS9Z-FL54) sold separately. Panel Rear Unlocking Button M3 Sems Screw • HS5E interlock switch: 1.8 to 2.2 N·m (four M4 screws) (Note) • Rear unlocking button: 0.5 to 0.7 N·m • Rear unlocking button kit: 4.8 to 5.2 N·m (M5 screw) • Actuators HS9Z-A51: 1.8 to 2.2 N·m (two M4 screws) 0.8 to 1.2 N·m (two M4 Phillips screws) HS9Z-A52: HS9Z-A51A/A52A: 1.0 to 1.5 N·m (two M4 screws) 4.5 to 5.5 N·m (two M6 screws) HS9Z-A53: HS9Z-A55: 1.0 to 1.5 N·m (two M4 screws) Note: The above recommended tightening torque of the mounting screws are the values with hex socket head bolts. When other screws are used and tightened to a smaller torque, make sure that the HS5E-L Interlock Switch screws do not become loose after mounting. • When bending the cable during wiring, make sure that the cable radius is kept at 30 mm minimum. AS-Interface Safety at Work Cables Lid Gland um . m ini s in M adiu m m R m 30 (48) • Solenoid has polarity. Be sure of the correct polarity when wiring. Light Curtains Push Rod Recommended Tightening Torque Safety Control Relays When the button remains pressed, the interlock switch cannot be locked even if the door is closed, and the main circuit remains open. Manual Unlocking Key (supplied with the switch) Enabling Switches Do not apply excessive force to the manual unlock, otherwise the manual unlock will become damaged. Rear Unlocking Button 800-262-IDEC (4332) • USA & Canada 313 Solenoid Locking Safety Switches HS5E Overview Instructions, continued Wire Identification Wires can be identified by color and a white line printed on the wire. • HS5E-V: Wires of gray and gray/white insulation cannot be used. • HS5E-DD: Wires of brown and brown/white insulation cannot be used. XW Series E-Stops No. Insulation No. Insulation No. Insulation No. Insulation 1 White 4 Blue 7 Blue/White 10 Pink/White 2 Black 5 Brown/White 8 Orange/White 11 Gray 3 Brown 6 Orange 9 Pink 12 Gray/White Insulation 4 6 7 5 8 9 11 10 12 2 1 3 8 Jacket HS5E-V Type 1 2 7 3 6 Dummy Insulation 4 5 Other Types Terminal Number Identification • When wiring, the terminal number of each contact can be identified by wire color. Interlock Switches • The following table shows the identification of terminal numbers. Type White Main Circuit: Blue Monitor Circuit: HS5E-A Enabling Switches Circuit Diagram Orange 11 12 23 24 Orange/White Main Circuit: Blue Orange Monitor Circuit: Main Circuit: 12 23 24 Orange/White Brown Blue Monitor Circuit: Orange 11 12 21 22 Orange/White Brown Monitor Circuit: Main Circuit: HS5E-D Blue Monitor Circuit: Orange 11 12 21 22 Orange/White Brown Safety Control Relays Monitor Circuit: Light Curtains 12 21 Monitor Circuit: Brown 31 22 Orange/White 32 Brown/White 11 12 21 Monitor Circuit: Brown 33 22 Orange/White 34 Brown/White Main Circuit: 11 12 HS5E-DD Blue (–) A1 42 (+) 53 54 Brown/White 41 42 Blue/White 52 Brown/White 41 42 Blue/White 53 54 Brown/White 41 42 Blue/White 51 52 Brown/White 41 42 Blue/White 41 42 Blue/White 42 Blue/White 51 52 Brown/White Monitor Circuit: Orange 61 62 Orange/White 11 12 Monitor Circuit: HS5E-VA 41 42 Blue/White Monitor Circuit: Brown 51 52 Brown/White Monitor Circuit: Orange 63 64 Orange/White Main Circuit: Blue 11 12 41 42 Blue/White Main Circuit: Orange 21 22 51 52 Orange/White Orange 11 23 A1 Black 12 Blue/White Pink 41 24 Orange/White Brown Monitor Circuit: Blue 11 Monitor Circuit: Orange 23 Brown Blue 11 Monitor Circuit: Orange 21 Monitor Circuit: Brown Blue 11 12 Blue/White Monitor Circuit: Orange 21 22 Orange/White Monitor Circuit: Monitor Circuit: 51 12 Blue/White Pink 41 22 Orange/White Monitor Circuit: HS5E-VD 53 12 Blue/White Pink 41 24 Orange/White Monitor Circuit: Pink Brown 42 Pink/White 54 Brown/White 42 Pink/White 52 Brown/White 42 Pink/White 53 54 Brown/White 41 42 Pink/White 51 52 Brown/White The above contact configuration shows the status when the actuator is inserted and locked. When wiring, cut unnecessary wires such as the dummy insulation (white) and any unused wires. 314 Blue Monitor Circuit: HS5E-VC 41 Blue Monitor Circuit: HS5E-VB 51 (–) White A2 Blue/White Brown Blue Circuit Diagram Black Monitor Circuit: Main Circuit: HS5E-J Blue Monitor Circuit: Orange Main Circuit: HS5E-G HS5E-H AS-Interface Safety at Work 11 Monitor Circuit: Orange Main Circuit: HS5E-F 41 11 Monitor Circuit: HS5E-C (+) A2 Brown Monitor Circuit: HS5E-B Type www.IDEC.com